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October 29-30, 2013 Hyatt Lodge, Oak Brook, Illinois, USA 2013 Technology Snapshot Presentation Quillaja Extract Emulsifier: Q-Naturale® By: Ingredion Sophisticated Solutions for Simplified Labels

2013 Technology Snapshot Presentation

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Page 1: 2013 Technology Snapshot Presentation

October 29-30, 2013 • Hyatt Lodge, Oak Brook, Illinois, USA

2013 Technology Snapshot Presentation

Quillaja Extract Emulsifier: Q-Naturale®

By: Ingredion

Sophisticated Solutions for Simplified Labels

Page 2: 2013 Technology Snapshot Presentation

Quillaja Extract EmulsifierQ-NATURALE®

DINAH DIAZ

[email protected]

Page 3: 2013 Technology Snapshot Presentation

Overview

• Emulsifiers in Beverages with focus on Quillaja Saponin (Q-NATURALE®)

• What is Quillaja

• Quillaja extraction Process

• Unique Benefits

• Unique On Trend Applications

• Labeling

• Regulatory Overview

Page 4: 2013 Technology Snapshot Presentation

Source: Business Insights—Emerging Ingredients in Food & Drinks 2010

Global consumers’view of natural ingredients

In most Western European countries, Japan and US, consumers are looking to buy food and drink products made with “natural” ingredients because they are perceived as:

– Making products safe

– Being “good for you”

– Having other benefits (e.g., authentic, artisanal, eco-friendly, etc.)

Presenter
Presentation Notes
And speaking of Natural, Business insights recently published a report where they assessed consumers view of natural ingredients and found that : In most Western European countries(UK, France, Spain, etc.), Japan and USA, consumers are looking to buy food and drink products made with “natural” ingredients because they are perceived as: This is because: The longstanding existence and consumption of natural ingredients is interpreted by consumers as making them safe and as being ‘good for you’; Natural ingredients may be perceived by consumers as having other positive qualities, such as being ‘authentic’, as being associated with artisanal methods and skills, and as having environmental and animal welfare benefits. ************ Western Europe is usually comprised of the UK, Ireland, France, Spain, Portugal, the "Low Countries" (Belgium, Luxembourg, the Netherlands)... Sometimes, Germany, Italy, and Switzerland are included into this list.
Page 5: 2013 Technology Snapshot Presentation

Emulsions and emulsion stabilizers

• An emulsion stabilizer (also called “emulsifier”) is a molecule that has lipophilic (fat-loving) and hydrophilic (water-loving) properties. It creates a film around the oil droplets, and keeps them suspended in water as a stable emulsion

Gum Arabic, Tweens, and OSA-modified starches are examples of emulsion stabilizers

Emulsifier+ EmulsifiedFlavor/active

Emulsion

WaterOil/active

Page 6: 2013 Technology Snapshot Presentation

Typical beverage manufacturing flow process

Mix Beverage

*If needed

BeveragePackagingCarbonation*CoolingPasteurization*

Dilution with water

Syrup concentrate

Emulsion

Page 7: 2013 Technology Snapshot Presentation

Typical Liquid Emulsions

Flavor Emulsion

Beverage Clouds

Non-Dairy Creamers

Page 8: 2013 Technology Snapshot Presentation

Products for all your Applications

Soft Drinks

Emulsifiers to stabilize beverages

Energy, Functional and Sports Drinks

Stabilizing ingredients for nutrients, vitamins and actives

Juice Drinks

Ingredients to create cloudiness and turbidity

Alcoholic Beverages

Solutions to stabilizing alcoholic beverages

Powdered Drinks and Instant Mixes

Spray Dried ingredients to deliver high quality flavor to your powdered beverage.

Dry mixes, spices & flavorsEncapsulation

Creamers

Both liquid & dry

Page 9: 2013 Technology Snapshot Presentation

What is Quillaja Extract? • Quillaja comes from Quillaja saponaria Molina (endemic to Chile)

• Processed through water purification without any chemicals

• Quillaja has been used for years as a beverage foaming stabilizer

• Bark exported from Chile since 1880

• A powerful surfactant similar to Polysorbate 80 but NATURAL

Page 10: 2013 Technology Snapshot Presentation

Quillaja: a sustainable and renewable sourceQuillaja is cultivated by Desert King in partnership with the Chilean government

From nurseryTo forest

Page 11: 2013 Technology Snapshot Presentation

Natural extraction process /quality controlSELECTED QUILLAJA, SUPPLY

WATER EXTRACTION

CLARIFICATION

MEMBRANE FILTRATION

CONCENTRATE

PASTEURIZATION

CHIPPING

• All-natural - No chemicals involved

• Organic Certified, Non GMO

• Eco-friendly - Grown in Chile in cultivated plantations

• No trees are cut down!

• Stable supply and pricing

• Consistent Quality

10

Page 12: 2013 Technology Snapshot Presentation

Quillaja saponin - Q-Naturale Unique Properties

• Natural, clean label beverages

– Superior alternative to gum arabic that is plagued by climatic and political conditions affecting price.

• High oil load – up to 4X higher than traditional systems for lower usage levels

• Concentrated emulsions made with Quillaja Saponin can reduces inventory, shipping and labor costs.

• Liquid – so ready to use

• Fine particle size emulsions for greater stability

• Delivers challenging actives such as omega-3s, vitamins and more

• Can be used in weighted beverages and non weighted.

Page 13: 2013 Technology Snapshot Presentation

Quillaja can be used in a broad range of oil to emulsifier ratios for formulation flexibility

Page 14: 2013 Technology Snapshot Presentation

Q-NATURALE emulsion stability

Q-NATURALE produces ~0.15µ emulsion particles for excellent emulsion and beverage stability

Presenter
Presentation Notes
Discuss the small particle size at around 0.150 microns as a possibility in nanoemulsions, clear beverages.
Page 15: 2013 Technology Snapshot Presentation

Stabilized beverage emulsion

Good emulsion

Good emulsion has a fine droplet size d50 < 0.5 µm

Poor emulsion

Poor emulsion has large droplets ~2 µm

10 µm

Page 16: 2013 Technology Snapshot Presentation

Formulation and Applications

Page 17: 2013 Technology Snapshot Presentation

Natural/clean label beverages: formulation challenges

Stabilizing a natural beverage without adding artificial

ingredients

Developing a cost-effective formulation

• Weighting Agents like Ester Gums or SAIB

• BVO• Very Expensive

Presenter
Presentation Notes
Many commonly used additives have both a natural origin and a cheaper synthetic or nature identical equivalent. Depending on applicable government regulations, manufacturers may consider both natural and natural identical additives as “Natural” for the purpose of package labeling and marketing. Natural- naturally occurring extracts Nature identical- man-made copies of natural substances that are chemically identical Artificial- manufactured substances that do not occur in natural food
Page 18: 2013 Technology Snapshot Presentation

Drivers behind elimination of weighting agents

• Weighting agents constitute approximately half of the cost in emulsion

• Weighting agents contribute to opacity in some beverages and sediment in alcoholic beverages

• Time-consuming process in dissolving weighting agent

• Regulation limits weighting agent usage level

• Natural beverages cannot use weighting agents

Sara’s Petition?

Presenter
Presentation Notes
Weighting agents also produce opacity in finished beverage, which for clear applications is not desirable #4-Ester gum (esterified wood rosin): 100 ppm SAIB (sucrose acetate isobutyrate): 300 ppm
Page 19: 2013 Technology Snapshot Presentation

Superior Stability at high oil load- with NO weighting agents.

Aged emulsion at 57C = 6 months

Larger particle size

Presenter
Presentation Notes
Why bi modal peak Less than .1micron you get a clear beverage thus the peak (bi modal) Optimizing process to get desired particle size (larger particle will get opaque).
Page 20: 2013 Technology Snapshot Presentation

Formulating beverages using high oil-load emulsions

• High oil loading (up to 50%) offers:

– Improved stability by being able to use lower dosage levels in your finished beverages

– More appealing sensory profile

– Processing efficiencies

– Lower labor

– Reduced shipping cost

– Less inventory/warehousing

Page 21: 2013 Technology Snapshot Presentation

Stability performance comparison

High oil-loading emulsions and their stability performance in a standard beverage

12% Oil 30% Oil 40% Oil 50% Oil

Sodium Benzoate (g) 1.5 1.5 1.5 1.5

Quillaja (g) 30 60 80 100

Water (g) 849 639 519 339

Oil Phase (g) 120 300 400 500

Total (g) 1000 1000 1000 1000

Mean PS .156 .194 .193 .236

Emulsion Stability (over 1 year) Stable Stable Stable Stable

Beverage stability No ringing No ringing No ringing No ringing

Beverage turbidityfresh NTU 212 276 308 318

Page 22: 2013 Technology Snapshot Presentation

Clear beverages: formulation challenges

• Achieving crystal-clear beverages

• Delivering oil-soluble flavors and actives while maintaining clarity

• Creating a long-term stable emulsion

• Eliminating weighting agents in order to achieve clarity

Page 23: 2013 Technology Snapshot Presentation

LABELING and REGULATORY STATUS

Page 24: 2013 Technology Snapshot Presentation

Regulatory – US• Approved for use as a natural or artificial flavoring substance and adjuvant in

food and beverages by the FDA under 21 CFR 172.510 and 172.515.

• FEMA GRAS number 2973

• Self-affirmed GRAS by Ingredion Incorporated to expand use as an emulsifier or encapsulation agent in:– Flavor concentrates, beverage products, chewing gum, gravies and sauces, snack foods, soups and

soup mixes, and dietary supplements.

• Q-Naturale® 300 certified organic

Page 25: 2013 Technology Snapshot Presentation

Labeling- US

• Sale as an ingredient: quillaja, quillaja extract

• As part of a flavor sold to a food manufacturer (not a consumer product):

– Declare each flavor ingredient (including quillaja) by its common or usual name in descending order of predominance

– In cases where the flavor contains a solely natural flavor(s), the flavor shall be labeled e.g., “strawberry flavor” or “natural strawberry flavor”. If the flavor contains both a natural and artificial flavor, the flavor shall be labeled, e.g., “natural and artificial strawberry flavor”.

Page 26: 2013 Technology Snapshot Presentation

Q-Naturale – Quillaja Saponin Benefit Summary

• It is Natural and sustainable

• High oil load – up to 50%– It can be used for clear beverages– Can be used in alcoholic beverages

• Can be used to simplify your label by removing “weighting agents”.

• Consistent Quality

• Liquid for ease of handling

Presenter
Presentation Notes
Formulating with Q-Naturale via the RCP method presents many unique advantages in various applications. It can be used for cost savings All natural product, eliminating weighting agents High oil load systems that can help deliver clarity in beverages, deliver various actives/nutrients that have been traditonally difficult Stable higher alcohol content beverages
Page 27: 2013 Technology Snapshot Presentation

Regulatory –Canada and MexicoCanada

• Currently only Type 1 (foam stabilizer) permitted

• Ingredion Incorporated has petitioned Health Canada to expand approval to include Quillaja Type 2 for emulsification and encapsulation in food and beverage categories identical to those in the U.S.

• Both Type 1(foaming stabilizer) and 2(emulsification) listed on the Health Canada Natural Health Products list for use in dietary supplements.

Mexico

• Permitted as an emulsifier and foam stabilizer• Use limitation for some categories, otherwise follow Codex, EU, US, Canada regulations.

Page 28: 2013 Technology Snapshot Presentation

Thank You