2012_45P2_BYSON__1L45P460E1_

1L45P-460E1

( )

AC150B (45P2) INDONESIA

AC150BPARTS CATALOGUE

2011 by Yamaha Motor Co., Ltd.1st edition, December 2011

All rights reserved.Any reprinting or unauthorized usewithout the written permission of

Yamaha Motor Co., Ltd.is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you areordering replacement parts, please refer to this Parts Catalogue and quote both part numbersand part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Cataloguewill be announced in the Parts News.It is advisable that you make the necessary corrections to the Parts Catalogue accordingto the Parts News.

2. AbbreviationsThe following abbreviations are used in this Parts Catalogue.

UR Use specified parts number.UN Use as many as needed.AP Alternate PartsLM Locally Made (Parts need to be ordered locally)F# Frame No. (Applicable machine No.)O/S Over Size

3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below. The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4. Applicable colours of graphics are represented in the REMARKS as shown below.

5. Note that the illustrations for reference in finding parts numbers are not to be used forassembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO. DESCRIPTION QTY REMARKS2F58331060 FRONT FLASHER LIGHT ASSY 21158331160 .BULB (6V18W) 1

PART NO. DESCRIPTION QTY REMARKS2N42411000X5 FUEL TANK COMP. 2 MXR3J12424010 .GRAPHIC, FUEL TANK 1 FOR MXR

FOREWORD

7. Applicable Serial No.Frame Serial No. Engine Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

9. Applicable Starting Serial No.Frame Serial No.

Engine Serial No.

Abbreviation Colour Name Colour CodeBMC(*) BLUE METALLIC C 0775

DRMK(*) DEEP RED METALLIC K 0918DRYC1(*) DEEP REDDISH YELLOW COCKTAIL 1 0625

MBL2 MAT BLACK 2 0582S8 SILVER 8 0895

SMX(*) BLACK METALLIC X 0903SW(*) SILKY WHITE 00GE

YB YAMAHA BLACK 0033

Serial No. Name Of Qty Column Model Code

Serial No. Name Of Qty Column Model Code

CONTENTSENGINE

CYLINDER HEAD ................................................................. 1CRANKSHAFT & PISTON .................................................... 3VALVE ................................................................................... 5CAMSHAFT & CHAIN ........................................................... 6OIL PUMP ............................................................................. 7INTAKE ................................................................................. 8CARBURETOR ..................................................................... 10EXHAUST ............................................................................. 12CRANKCASE ........................................................................ 13CRANKCASE COVER 1 ....................................................... 14STARTER CLUTCH .............................................................. 15STARTER .............................................................................. 16CLUTCH ................................................................................ 17TRANSMISSION ................................................................... 18SHIFT CAM & FORK ............................................................. 20SHIFT SHAFT ....................................................................... 21

CHASSISFRAME .................................................................................. 22FENDER ................................................................................ 23SIDE COVER ........................................................................ 24REAR ARM & SUSPENSION ............................................... 26STEERING ............................................................................ 27FRONT FORK ....................................................................... 28FUEL TANK ........................................................................... 30FUEL TANK 2 ........................................................................ 32SEAT ..................................................................................... 35FRONT WHEEL .................................................................... 36FRONT BRAKE CALIPER .................................................... 37REAR WHEEL ....................................................................... 38STEERING HANDLE & CABLE ............................................ 40FRONT MASTER CYLINDER ............................................... 41STAND & FOOTREST .......................................................... 42STAND & FOOTREST 2 ....................................................... 44GENERATOR ........................................................................ 46STARTING MOTOR .............................................................. 47FLASHER LIGHT .................................................................. 48METER .................................................................................. 50HEADLIGHT .......................................................................... 51TAILLIGHT ............................................................................ 52HANDLE SWITCH & LEVER ................................................ 53

ELECTRICAL 1 ..................................................................... 54ELECTRICAL 2 ..................................................................... 55

INDEXNUMERICAL INDEX ............................................................. 56

1FIG. 1 CYLINDER HEAD REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE110200 CYLINDER HEAD ASSY 1

2 9502206012 .BOLT, FLANGE 1

3 9043006014 .GASKET 1

4 9561708620 .BOLT, STUD 2

5 45PE119010 COVER, CYLINDER HEAD 1 1

6 45PE116500 .PLATE, BREATHER 1

7 45PE116910 .GASKET, BREATHER COVER 1

8 9131705010 .BOLT 4

9 9321012800 O-RING 1

10 9361216254 PIN, DOWEL 1

11 45PE119300 GASKET, HEAD COVER 1 1

12 9131706025 BOLT 5

13 45PE118600 COVER, CYLINDER HEAD SIDE 2 1

14 45PE243510 GASKET 1

15 9131706025 BOLT 3

16 9043006014 GASKET 3

17 9010508197 BOLT, FLANGE 4

18 9470000867 PLUG, SPARK (NGK CPR8EA9) 1

19 45PE118100 GASKET, CYLINDER HEAD 1 1

20 9181014809 PIN, DOWEL 4

21 9011006304 BOLT, HEXAGON SOCKET HEAD 2

22 45PE131000 CYLINDER 1

23 45PE135100 GASKET, CYLINDER 1

24 45PE266110 DUCT 1

25 9131706025 BOLT 2

26 45PE268400 DAMPER, DUCT 1 1

27 45PE116100 ABSORBER 1 2

2FIG. 1 CYLINDER HEAD REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 45PE116110 ABSORBER 1 1

29 45PE116120 ABSORBER 1 2

3FIG. 2 CRANKSHAFT & PISTON REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PWE14000 CRANKSHAFT ASSY 1

2 45PE168100 .PIN, CRANK 1 1

3 93310628X0 .BEARING 1

4 45PE165100 .ROD, CONNECTING 1

5 45PE142200 .CRANK 2 1

6 93306305XB BEARING 1

7 9028003017 KEY, WOODRUFF 1

8 45PE163100 PISTON (STD) 1

45PE163609 PISTON (0.50MM O/S) 1 AP

45PE163809 PISTON (1.00MM O/S) 1 AP

9 45PE163300 PIN, PISTON 1

10 9345016812 CIRCLIP 2

11 45PE160300 PISTON RING SET (STD) 1

45PE160500 PISTON RING SET (0.50MM O/S) 1 AP

45PE160700 PISTON RING SET (1.00MM O/S) 1 AP

12 45P1153600 GEAR, DRIVE 1

13 45PE145400 WEIGHT 1 1

14 45P1153110 GEAR, BALANCE WEIGHT 1

15 45PE149600 BOSS, BUFFER 1

16 9020115821 WASHER, PLATE 1

17 9021410800 WASHER, CLAW 1

18 9050116800 SPRING, COMPRESSION 4

19 9360408800 PIN, DOWEL 2

20 90387155J0 COLLAR 1

21 9321011805 O-RING 1

22 9321013803 O-RING 1

23 93306252XP BEARING 1

4FIG. 2 CRANKSHAFT & PISTON REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS24 93306253X1 BEARING 1

25 9028205031 KEY, STRAIGHT 1

26 9021510284 WASHER, LOCK 1

27 9017010012 NUT 1

5FIG. 3 VALVE REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE211100 VALVE, INTAKE 1

2 45PE212100 VALVE, EXHAUST 1

3 1DBE211900 SEAL, VALVE STEM 2

4 45PE212600 SEAT, VALVE SPRING 2 2

5 21CE211300 SPRING, VALVE INNER 2

6 22F1211801 COTTER, VALVE 4

7 21C1211700 RETAINER, VALVE SPRING 2

8 21CE215100 ARM, VALVE ROCKER 2

9 21C1215900 SCREW, VALVE ADJUSTING 2

10 9017006128 NUT 2

11 45PE215600 SHAFT, ROCKER 2 2

12 9131705016 BOLT 2

6FIG. 4 CAMSHAFT & CHAIN REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE217000 CAMSHAFT ASSY 1 1

2 93306906Y4 .BEARING 1

3 93210108B1 .O-RING 1

4 9360506800 .PIN, DOWEL 2

5 93306002YR BEARING 1

6 45PE111F00 PLATE 1

7 45PE228010 DECOMPRESSION ASSY 1

8 45PE228800 CAM, DECOMPRESSION 1

9 9010508196 BOLT, FLANGE 1

10 9459172096 CHAIN 1

11 45PE223100 GUIDE, STOPPER 1 1

12 45PE224100 GUIDE, STOPPER 2 1

13 45PE559800 COLLAR 1

14 9580206020 BOLT, FLANGE 1

15 45PE221000 TENSIONER ASSY, CAM CHAIN 1

16 5MXE221301 GASKET, TENSIONER CASE 1

17 9131706018 BOLT 2

18 9020106037 WASHER, PLATE (T=1.0) 2

19 45PE243700 STOPPER 1

20 9502706016 BOLT, FLANGE 2

7FIG. 5 OIL PUMP REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE330000 OIL PUMP ASSY 1

2 9011105808 BOLT,HEX. SOCKET BUTTON 2

3 9034012097 PLUG, STRAIGHT SCREW 1

4 9043012227 GASKET 1

5 45PE341100 STRAINER, OIL 1

6 21CE344000 ELEMENT ASSY, OIL CLEANER 1

7 45PE344700 COVER, OIL ELEMENT 1

8 9502706020 BOLT, FLANGE 2

9 9502706065 BOLT, FLANGE 1

10 45PE344900 GASKET, ELEMENT COVER 1

11 45PE332700 COVER, PUMP GEAR 1

12 9502206012 BOLT, FLANGE 2

8FIG. 6 INTAKE REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE358610 JOINT, CARBURETOR 1 1

2 45PE353600 JT. , CARBURETOR 1

3 9321030611 O-RING 2

4 9045044803 HOSE CLAMP ASSY 1


6 9290706600 WASHER, PLATE 2

7 9131706025 BOLT 2

8 45PE359500 JOINT 1

9 45PE354200 HOSE, VACUUM SENSING 1 1

10 9046708801 CLIP 2

11 45PE441000 AIR CLEANER ASSY. 1

12 45PE441200 .CAP, CLEANER CASE 1 1

13 45PE445000 .ELEMENT ASSY, AIR CLEANER 1

14 21CE445200 .SEAL 2

15 9760205320 .SCREW, PAN HEAD WITH WASHER 5

16 5TLE443E00 .PIPE, DRAIN 1

17 9046712800 .CLIP 1

18 45PE448500 .PIPE, JOINT 1


20 9018306802 NUT, SPRING 1

21 9038706737 COLLAR 1

22 9582706016 BOLT, FLANGE 2

23 45PE116600 PIPE, BREATHER 1 1

24 9046713064 CLIP 1

25 9046716800 CLIP 1

26 45PE487210 PIPE 2 1

27 45PE481510 GASKET 1

9FIG. 6 INTAKE REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 9131706016 BOLT 2

29 45PE488100 HOSE, BEND 1 1

30 45PE488200 HOSE, BEND 2 1

31 9046715012 CLIP 1

32 9046716800 CLIP 3

33 45PE480310 AIR INDUCTION SYSTEM ASSY 1

34 9582706012 BOLT, FLANGE 1

35 9046411014 CLAMP 1

36 9046416016 CLAMP 1

10

FIG. 7 CARBURETOR REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE490102 CARBURETOR ASSY 1 1

2 5YY1415000 .NEEDLE ASSY 1

3 21C1410A00 .STARTER SET 1

4 45P1410500 .PILOT SCREW SET 1

5 45P1490J00 .NEEDLE SET 1

6 21C1410300 .THROTTLE SCREW SET 1

7 3G21423A73 .JET, MAIN (#112.5) 1

8 21C1414M41 .NOZZLE, MAIN 1

9 1NT1414215 .JET, PILOT (# 15) 1

10 5GH1491810 .RING 1

11 9850705012 .SCREW, PAN HEAD 2

12 5HK1498500 .FLOAT 1

13 5831456100 .O-RING 1

14 3531418600 .PIN, FLOAT 1

15 9850704008 .SCREW, PAN HEAD 1

16 22F1413900 .CLIP, PIPE 1

17 5YP1456100 .O-RING 1

18 4KM1421600 .SCREW 2

19 5LW1419100 .PLUG, DRAIN 1

20 5LW1499400 .NET, FILTER 1

21 21C1495800 .COVER, DIAPHRAGM 1

22 21C1434000 .VALVE ASSY 1

23 21C1427500 .SPRING 1

24 21C1454500 .DIAPHRAGM 1

25 21C1414700 .O-RING 1

26 21C1496A00 .HOLDER, NEEDEL JET 1

27 21C1498700 .HOSE 1

11

FIG. 7 CARBURETOR REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 21CH588500 .THROTTLE SENSOR ASSY 1

29 21C1421600 .SCREW 1

30 21C1410E00 .HOSE 1

12

FIG. 8 EXHAUST REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE470300 MUFFLER COMP. 1 1

2 45PE471800 PROTECTOR, MUFFLER 1 1

3 45PE479900 CAP 1

4 9048012581 GROMMET 6

5 9038706023 COLLAR 6



8 9020205187 WASHER, PLATE 3

9 45PE477500 NUT 1

10 5TPE474700 DAMPER, MUFFLER 1

11 1S7E461300 GASKET, EXHAUST PIPE 1

12 9570708500 NUT, FLANGE 3

13 9020108612 WASHER, PLATE 3

14 9580708025 BOLT, FLANGE 1

15 9580708035 BOLT, FLANGE 1

16 9581708040 BOLT, FLANGE 1

17 90201087F0 WASHER, PLATE 1

13

FIG. 9 CRANKCASE REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE515000 CRANKCASE ASSY 1

2 45PE515500 NOZZLE 3 1

3 9181014809 PIN, DOWEL 2

4 9502706055 BOLT, FLANGE 3

5 9502706045 BOLT, FLANGE 4

6 9502706070 BOLT, FLANGE 5

14

FIG. 10 CRANKCASE COVER 1 REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE544100 HOLDER, CLUTCH CABLE 1

2 9131706014 BOLT 2

3 45PE541110 COVER, CRANKCASE 1 1

4 45PE545110 GASKET, CRANKCASE COVER 1 1

5 9181014809 PIN, DOWEL 2

6 9502706040 BOLT, FLANGE 6

7 9502706050 BOLT, FLANGE 2

8 45PE535310 GASKET, DRAIN 1


10 9321014899 O-RING 1


12 93210328A4 O-RING 1

13 45PE541810 COVER, CHAIN CASE 1

14 9580706020 BOLT, FLANGE 2

15 90387068C9 COLLAR 2

16 9048012812 GROMMET 2

17 45PE542A01 DAMPER 1 1

18 45PE542100 COVER, CRANKCASE 2 1

19 45PE546110 GASKET, CRANKCASE COVER 2 1

20 9181014809 PIN, DOWEL 2

21 9502706040 BOLT, FLANGE 11

22 45PE536200 PLUG, OIL LEVEL 1

23 9321019809 O-RING 1

24 9310110843 OIL SEAL 1

15

FIG. 11 STARTER CLUTCH REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE551400 GEAR 2 1

2 45PE552100 SHAFT 1 1

3 90201105E8 WASHER, PLATE 1

4 9900910400 CIRCLIP 1

5 45PE552420 WHEEL, STARTER 1

6 93310325X3 BEARING 1

7 9020125290 WASHER, PLATE 1

8 5YPE558000 STARTER CLUTCH OUTER ASSY 1

9 9131706020 BOLT 3

16

FIG. 12 STARTER REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE566100 AXLE, KICK 1

2 45PE564100 GEAR, KICK 1

3 9020820005 WASHER, CONICAL SPRING 1

4 9020120685 WASHER, PLATE (T=0.5) 1

5 9341020038 CIRCLIP 1

6 45PE567100 WHEEL, RATCHET 1

7 45PE576700 SPRING 1

8 90201167P7 WASHER, PLATE 1

9 9900916400 CIRCLIP 1

10 45PE566400 GUIDE, SPRING 1

11 9020120820 WASHER, PLATE 1

12 45PE566500 SPRING, KICK 1

13 9341020038 CIRCLIP 2

14 90201162H4 WASHER, PLATE 1

15 45PE567400 GUIDE, RATCHET WHEEL 1

16 9131706016 BOLT 2

17 45PE565110 GEAR, KICK IDLE 1

18 90201177G4 WASHER, PLATE 2

19 9900917400 CIRCLIP 1

20 45PE562000 KICK CRANK ASSY 1

21 9017912659 NUT 1

22 9310920800 OIL SEAL 1

17

FIG. 13 CLUTCH REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE611101 GEAR, PRIMARY DRIVE 1

2 9028205077 KEY, STRAIGHT 1

3 9020112019 WASHER, PLATE 1

4 9017912802 NUT 1

5 45PE615000 PRIMARY DRIVEN GEAR COMP. 1

6 45PE615400 PLATE, THRUST 1 1

7 45PE637100 BOSS, CLUTCH 1

8 45PE632100 PLATE, FRICTION 2

9 45PE633100 PLATE, FRICTION 2 2

10 45PE632400 PLATE, CLUTCH 1 3

11 45PE635100 PLATE, PRESSURE 1 1

12 45PE633300 SPRING, CLUTCH 1 4

13 45PE633700 SCREW, SPRING 4

14 45PE635800 PLATE, PUSH 1

15 45PE635600 ROD, PUSH 1 1

16 3C1E614400 WASHER 1

17 3C1E634400 NUT, ADJUSTING 1

18 45PE613500 WASHER, LOCK 1

19 9017914001 NUT 1

20 9020820003 WASHER, CONICAL SPRING 1

21 45PE638000 PUSH LEVER ASSY 1

22 45P1634500 SPRING, RETURN 1

23 45PE635700 ROD, PUSH 2 1

24 9350516844 BALL 1

25 93315112X0 BEARING 1

26 9310212862 OIL SEAL 1

27 9900920500 CIRCLIP 1

18

FIG. 14 TRANSMISSION REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE741100 AXLE, MAIN (14T) 1

2 45PE714100 GEAR, 4TH PINION (22T) 1

3 9020917285 WASHER 1

4 9341020038 CIRCLIP 1

5 45PE713100 GEAR, 3RD PINION (22T) 1

6 45PE715100 GEAR, 5TH PINION (24T) 1

7 45PE712100 GEAR, 2ND PINION (19T) 1

8 93306054YG BEARING 1

9 93306201YF BEARING 1

10 45PE747100 PLATE, COVER 1

11 9851706012 SCREW, PAN HEAD 2

12 45PE740200 DRIVE AXLE ASSY 1

13 45PE722100 GEAR, 2ND WHEEL (34T) 1

14 9020122793 WASHER, PLATE 1

15 9341022039 CIRCLIP 2

16 45PE725100 GEAR, 5TH WHEEL (21T) 1

17 45PE723100 GEAR, 3RD WHEEL (29T) 1

18 9020918208 WASHER 1

19 45PE724100 GEAR, 4TH WHEEL (23T) 1

20 90201177G4 WASHER, PLATE 2

21 45PE725800 COLLAR 1 1

22 45PE721100 GEAR, 1ST WHEEL (38T) 1

23 93306253X2 BEARING 1

24 93306272X1 BEARING 1

25 9310222827 OIL SEAL 1

26 9382214815 SPROCKET, DRIVE (14T) 1

27 3C1E745600 HOLDER, SPROCKET 1

19

FIG. 14 TRANSMISSION REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 9502706010 BOLT, FLANGE 2

20

FIG. 15 SHIFT CAM & FORK REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PE854000 SHIFT CAM ASSY 1

2 45PE851100 FORK, SHIFT 1 1

3 45PE851200 FORK, SHIFT 2 1

4 45PE851300 FORK, SHIFT 3 1

5 45PE853100 BAR, SHIFT FORK GUIDE 1 1

6 45PE853500 BAR, SHIFT FORK GUIDE 2 1


21

FIG. 16 SHIFT SHAFT REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 3C1E814000 STOPPER LEVER ASSY 1

2 3C1E811900 BOLT, SHIFT 1

3 45PE833700 SPRING 1

4 45PE810100 SHIFT SHAFT ASSY 1

5 9360843238 PIN, DOWEL 1

6 9310112804 OIL SEAL 1

7 45PE811000 SHIFT PEDAL ASSY 1

8 45PE811200 .ARM, SHIFT 1

9 1EGE811301 .COVER, SHIFT PEDAL 1

10 45PE811500 .ROD, SHIFT 1

11 9140120012 .PIN, COTTER 2

12 9290706200 .WASHER 1

13 9020106871 .WASHER, PLATE 1

14 9701206020 BOLT 1

22

FIG. 17 FRAME REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF111010 FRAME COMP. 1

2 45PF131600 STAY, ENGINE 3 1

3 9581710080 BOLT, FLANGE 4

4 9017910805 NUT 6

5 45PF131700 STAY, ENGINE 3 1

6 9581708035 BOLT, FLANGE 1

7 9581708016 BOLT, FLANGE 2

8 9017908818 NUT 1

9 9581710130 BOLT, FLANGE 1

10 9010510079 BOLT, FLANGE 1

11 5TPE474700 DAMPER, MUFFLER 2

12 9038708813 COLLAR 2

13 45PF163800 DAMPER 1 1

14 45PF810000 TOOL KIT 1

23

FIG. 18 FENDER REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF1511004X FENDER, FRONT 1 UR FOR DRMK

45PF1511005X FENDER, FRONT 1 UR FOR SMX

45PF1511006X FENDER, FRONT 1 UR FOR DRYC1

45PF1511007X FENDER, FRONT 1 UR FOR BMC

45PF1511009X FENDER, FRONT 1 UR FOR SW

2 90387068C5 COLLAR 4

3 9048012815 GROMMET 4

4 9011906096 BOLT, WITH WASHER 2

5 9015406061 SCREW, BINDING 2

6 45PF161100 FENDER, REAR 1

7 45PF165100 COVER, REAR FENDER 1

8 45PF162100 FLAP 1

9 9701706014 BOLT 4

10 9038706048 COLLAR 4

11 9018305807 NUT, SPRING 2

12 9770750016 SCREW, TRUSS HEAD TAPPING 6

13 45PF177G00 BOX, BATTERY 1

14 45PF171700 DAMPER 3

15 5BPF474100 PAD, SEAT 1


17 45PF166900 SEAL 2

18 45PF16A200 SEAL, 2 1

24

FIG. 19 SIDE COVER REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF171100P0 COVER, SIDE 1 1 S8

2 45PF172A00P0 PANEL 1 1 MBL2

3 9018305807 NUT, SPRING 2


5 45PF172100P0 COVER, SIDE 2 1 S8

6 45PF172F00P0 PANEL 2 1 MBL2

7 9018305807 NUT, SPRING 2


9 45PF171700 DAMPER 2

10 45PF177800 DAMPER, LOCATING 1 2

11 45PF173100P0 COVER, SIDE 3 1 SMX

12 45PF174100P0 COVER, SIDE 4 1 SMX

13 9018305807 NUT, SPRING 4


15 45PF171E00P0 COVER, SIDE 5 1 SMX


17 9850706012 SCREW, PAN HEAD 2


19 9201706016 BOLT, BUTTON HEAD 2

20 9020106055 WASHER, PLATE 2

21 5TLF310800 EMBLEM 1

22 9048001559 GROMMET 2

23 45PF173200 SEAL 1 1

24 45PF173500 SEAL 2 1

25 45PF173M00 SEAL 3 1

26 45PF173N00 SEAL 4 1

27 45PF173E40 GRAPHIC 1 1 UR FOR DRMK

25

FIG. 19 SIDE COVER REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS27 45PF173E50 GRAPHIC 1 1 UR FOR SMX

45PF173E60 GRAPHIC 1 1 UR FOR DRYC1

45PF173E70 GRAPHIC 1 1 UR FOR BMC

45PF173E80 GRAPHIC 1 1 UR FOR SW

28 45PF173F40 GRAPHIC 2 1 UR FOR DRMK

45PF173F50 GRAPHIC 2 1 UR FOR SMX

45PF173F60 GRAPHIC 2 1 UR FOR DRYC1

45PF173F70 GRAPHIC 2 1 UR FOR BMC

45PF173F80 GRAPHIC 2 1 UR FOR SW

29 45PF174G40 GRAPHIC 3 1 UR FOR DRMK

45PF174G50 GRAPHIC 3 1 UR FOR SMX

45PF174G60 GRAPHIC 3 1 UR FOR DRYC1

45PF174G70 GRAPHIC 3 1 UR FOR BMC

45PF174G80 GRAPHIC 3 1 UR FOR SW

30 45PF174H40 GRAPHIC 4 1 UR FOR DRMK

45PF174H50 GRAPHIC 4 1 UR FOR SMX

45PF174H60 GRAPHIC 4 1 UR FOR DRYC1

45PF174H70 GRAPHIC 4 1 UR FOR BMC

45PF174H80 GRAPHIC 4 1 UR FOR SW

26

FIG. 20 REAR ARM & SUSPENSION REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF211000 REAR ARM COMP. 1

2 45PF218400 BUSH 2

3 45PF214100 SHAFT, PIVOT 1

4 5BPF212900 COVER, THRUST 2 2

5 9310918824 OIL SEAL 2

6 93317218Y1 BEARING 2

7 9561212100 NUT, U 1

8 9020112030 WASHER, PLATE 1

9 45PF215100 SEAL, GUARD 1

10 90387066J9 COLLAR 1

11 90201060A3 WASHER, PLATE 1

12 9702706025 BOLT, HEXAGON 1

13 45PF165000 REAR FENDER COMP. 1

14 90387068S1 COLLAR 3

15 9582706014 BOLT, FLANGE 3

16 45PF221010 SHOCK ABSORBER ASSY, REAR 1

17 9038712845 COLLAR 1

18 9010512660 BOLT, FLANGE 1

19 9010512030 BOLT, FLANGE 1

20 9561212100 NUT, U 2


27

FIG. 21 STEERING REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 1562341200 RACE, BALL 2 1

2 22F2341101 RACE, BALL 1 1

3 22F2341201 RACE, BALL 2 1

4 5TL2341E00 RETAINER, BALL BEARING (16) 1

5 5TL2341E10 RETAINER, BALL BEARING (19) 1

6 5TLF341600 COVER, BALL RACE 2 1

7 9017925615 NUT 2

8 5BPF341800 WASHER, SPECIAL 1

9 9020226142 WASHER, PLATE 1

10 45PF343500 CROWN, HANDLE 1

11 9502708040 BOLT, FLANGE 2

12 9017622081 NUT, CROWN 1

13 90201220T0 WASHER, PLATE 1

14 45PF344100 HOLDER, HANDLE UPPER 2

15 9502408035 BOLT, FLG.(SMALL HEAD) 4

16 45PF317400 STAY, HEADLIGHT 1

17 45PF317J00 DAMPER 1 2

18 9582706012 BOLT, FLANGE 2

28

FIG. 22 FRONT FORK REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF310000 FRONT FORK ASSY 1

2 45PF310200 .FRONT FORK ASSY (L.H) 1

3 45PF312600 ..TUBE, OUTER (LEFT) 1

4 45PF311000 ..INNER TUBE COMP.1 1

5 45PF317000 ..CYLINDER COMP., FRONT FORK 1

6 45PF312500 ..METAL, SLIDE 1 1

7 45PF314600 ..WASHER, OIL SEAL 1

8 45PF314500 ..OIL SEAL 1

9 45PF315600 ..RING, SNAP 1

10 45PF314400 ..SEAL, DUST 1

11 45PF317300 ..SPINDLE, TAPER 1

12 509F3158L0 ..GASKET 1

13 278F318150 ..BOLT, HEXAGON SOCKET HEAD 1

14 45PF314100 ..SPRING, FRONT FORK 1

15 45PF314900 ..WASHER, SPRING UPPER 1

16 45PF311800 ..SPACER 1

17 45PF311100 ..BOLT, CAP 1

18 45PF318800 ..O-RING 1

19 45PF310300 .FRONT FORK ASSY (R.H) 1

20 45PF313600 ..TUBE, OUTER (RIGHT) 1

21 45PF311000 ..INNER TUBE COMP.1 1

22 45PF317000 ..CYLINDER COMP., FRONT FORK 1

23 45PF312500 ..METAL, SLIDE 1 1

24 45PF314600 ..WASHER, OIL SEAL 1

25 45PF314500 ..OIL SEAL 1

26 45PF315600 ..RING, SNAP 1

27 45PF314400 ..SEAL, DUST 1

29

FIG. 22 FRONT FORK REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 45PF317300 ..SPINDLE, TAPER 1

29 509F3158L0 ..GASKET 1

30 278F318150 ..BOLT, HEXAGON SOCKET HEAD 1

31 45PF314100 ..SPRING, FRONT FORK 1

32 45PF314900 ..WASHER, SPRING UPPER 1

33 45PF311800 ..SPACER 1

34 45PF311100 ..BOLT, CAP 1

35 45PF318800 ..O-RING 1

36 45PF334000 .UNDER BRACKET COMP. 1

37 5VC2346200 ..SEAL, DUST 1

38 18G2341100 ..RACE, BALL 1 1

39 45PF334600 .BOLT 1 2

30

FIG. 23 FUEL TANK REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF411000 FUEL TANK COMP. 1




5 9046470800 CLAMP 1

6 9038706554 COLLAR 2

7 90387107H6 COLLAR 2

8 45PF419100 BRACKET, FUEL TANK 1 1

9 90201060A3 WASHER, PLATE 6

10 9582706012 BOLT, FLANGE 2

11 9582706030 BOLT, FLANGE 4

12 45PF418800 MOLD, FUEL TANK 2

13 45PF171A00P0 COVER, TOP 1 SMX

14 45PF414A00 COVER, FILLER 1

15 45PF431800 PIPE, OVERFLOW 1

16 45PF461400P0 PLATE, CAP 1 S8

17 9015905065 SCREW, WITH WASHER 3

18 9017905849 NUT 3

19 45PF461000 CAP ASSY 1

20 45PF450000 FUEL COCK ASSY 1 1

21 3KAF452400 .LEVER, COCK 1

22 9850403008 .SCREW, PAN HEAD 2

23 3KAF451200 .GASKET 1

24 9014906011 SCREW 2

25 9020205193 WASHER, PLATE 2

26 45PF431100 PIPE, FUEL 1 1

27 90467100A3 CLIP 2

31

FIG. 23 FUEL TANK REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 45PF411G00 HOOK, SIDE COVER 1 2

29 45PF411J00 DAMPER, SIDE COVER 2

30 9582706012 BOLT, FLANGE 2

31 45PF412400 AIR SHROUD 1

32 9038706048 COLLAR 2

33 9582706012 BOLT, FLANGE 2

34 45PF425400 GRAPHIC, FUEL TANK 7 1

32

FIG. 24 FUEL TANK 2 REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF412900P0 COVER, SIDE 1 1 UR FOR DRMK

45PF412900P3 COVER, SIDE 1 1 UR FOR SMX

45PF412900P4 COVER, SIDE 1 1 UR FOR DRYC1

45PF412900P1 COVER, SIDE 1 1 UR FOR BMC

45PF412900GE COVER, SIDE 1 1 UR FOR SW

2 45PF413900P0 COVER, SIDE 2 1 UR FOR DRMK

45PF413900P3 COVER, SIDE 2 1 UR FOR SMX

45PF413900P4 COVER, SIDE 2 1 UR FOR DRYC1

45PF413900P1 COVER, SIDE 2 1 UR FOR BMC

45PF413900GE COVER, SIDE 2 1 UR FOR SW

3 45PF414H00 DAMPER, PLATE 1 4

4 9048013398 GROMMET 2


6 9020205180 WASHER, PLATE 8

7 90183050A7 NUT, SPRING 8


9 9017905849 NUT 2

10 45PF137U00P0 GUIDE, AIR 1 1 UR FOR DRMK

45PF137U00P3 GUIDE, AIR 1 1 UR FOR SMX

45PF137U00P4 GUIDE, AIR 1 1 UR FOR DRYC1

45PF137U00P1 GUIDE, AIR 1 1 UR FOR BMC

45PF137U00GE GUIDE, AIR 1 1 UR FOR SW

11 45PF137V00P0 GUIDE, AIR 2 1 UR FOR DRMK

45PF137V00P3 GUIDE, AIR 2 1 UR FOR SMX

45PF137V00P4 GUIDE, AIR 2 1 UR FOR DRYC1

45PF137V00P1 GUIDE, AIR 2 1 UR FOR BMC

45PF137V00GE GUIDE, AIR 2 1 UR FOR SW

33


4

5

P

2 REMARKS12 9770750012 SCREW, TRUSS HEAD TAPPING 4

13 9018305807 NUT, SPRING 4

14 9850705010 SCREW, PAN HEAD 2

15 9018305076 NUT,SPRING 2

16 45PF421600 STAY 1

17 9582706012 BOLT, FLANGE 2

18 45PF413B00 EMBLEM 2

19 45PF424440 GRAPHIC, FUEL TANK 1 1 UR FOR DRMK

45PF424450 GRAPHIC, FUEL TANK 1 1 UR FOR SMX

45PF424460 GRAPHIC, FUEL TANK 1 1 UR FOR DRYC1

45PF424470 GRAPHIC, FUEL TANK 1 1 UR FOR BMC

45PF424480 GRAPHIC, FUEL TANK 1 1 UR FOR SW






21 45PF137N40 GRAPHIC 1 1 UR FOR DRMK

45PF137N50 GRAPHIC 1 1 UR FOR SMX

45PF137N60 GRAPHIC 1 1 UR FOR DRYC1

45PF137N70 GRAPHIC 1 1 UR FOR BMC

45PF137N80 GRAPHIC 1 1 UR FOR SW

22 45PF137P40 GRAPHIC 2 1 UR FOR DRMK

45PF137P50 GRAPHIC 2 1 UR FOR SMX

45PF137P60 GRAPHIC 2 1 UR FOR DRYC1

45PF137P70 GRAPHIC 2 1 UR FOR BMC

45PF137P80 GRAPHIC 2 1 UR FOR SW

34


4

5

P

2 REMARKS23 45PF424600 GRAPHIC 3 1 UR FOR DRMK

45PF424610 GRAPHIC 3 1 UR FOR SMX

45PF424620 GRAPHIC 3 1 UR FOR DRYC1

45PF424630 GRAPHIC 3 1 UR FOR BMC

45PF424640 GRAPHIC 3 1 UR FOR SW






35

FIG. 25 SEAT REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF473000 DOUBLE SEAT ASSY 1

2 3C1F474100 .PAD, SEAT 6

3 45PF476300 .PAD, SEAT 2 1

4 5TLH213100 BAND, BATTERY 1

5 1S7F478000 SEAT LOCK ASSY 1

6 9502706010 BOLT, FLANGE 2

7 45PF478E00 CABLE, SEAT LOCK 1

8 45PF479900 ROTOR ASSY 1

9 45PF117K00 STAY, LOCK 1

10 45PF472T00 COVER, SEAT LOCK 1


12 45PF477300 HANDLE, SEAT 1

13 9582708016 BOLT, FLANGE 4

14 45PF479T00 BOOT, HANDLE SEAT 1 1

15 45PF479U00 BOOT, HANDLE SEAT 2 1

16 45PF479V00 BOOT, HANDLE SEAT 3 1

17 1S7F476800 STOPPER 1

36

FIG. 26 FRONT WHEEL REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF51680033 CAST WHEEL, FRONT 1 YB

2 45PF510C00 COLLAR ASSY. 1

3 9310422837 OIL SEAL 1

4 93306252X7 BEARING 2

5 9411017805 TIRE(100/80-17M/C52P RX-01F/TL 1 INOUE

6 9390000828 VALVE, RIM 1

7 45PF518300 COLLAR, WHEEL 1

8 45PF518100 AXLE, WHEEL 1

9 9560214200 NUT, SELF-LOCKING 1

37

FIG. 27 FRONT BRAKE CALIPER REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF582U00 DISK, BRAKE (RIGHT) 1


3 3C1F580U10 CALIPER ASSY (RIGHT) 1

4 3C1W005701 .PISTON ASSY, CALIPER 1

5 3C1W004701 ..CALIPER SEAL KIT 1

6 4C9W004800 .BLEED SCREW KIT 1

7 5YPF593700 .BOOT 2 1

8 5YPF591700 .BOOT, CALIPER 1

9 5YPF592501 .CLIP 2

10 5P0F591900 .SUPPORT, PAD 1

11 5YPF592400 .PIN, PAD 1

12 3C1W004510 .BRAKE PAD KIT 1

13 5YPF593900 .CLIP, PAD 1

14 9014910801 SCREW 2

38

FIG. 28 REAR WHEEL REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF53380033 CAST WHEEL, REAR 1 YB

2 45PF530S00 COLLAR ASSY 1

3 93306252X7 BEARING 2

4 9310422837 OIL SEAL 1

5 45PF536400 DAMPER 4

6 5BPF53210133 PLATE, BRAKE SHOE 1 YB

7 1S7F530K00 BRAKE SHOE SET 1

8 9050612001 SPRING, TENSION 1


10 5BPF535100 CAMSHAFT 1

11 45PF535500 LEVER, CAMSHAFT 1

12 9010106278 BOLT 1

13 9530706600 NUT 1

14 4STF533A00 PLATE, INDICATOR 1

15 3C1F53660033 CLUTCH, HUB 1 YB

16 93306004XV BEARING 1


18 9310626815 OIL SEAL 1

19 45PF544000 SPROCKET, DRIVEN (40T) 1

20 9011608812 BOLT, STUD 6


22 9411217800 TIRE(120/70-17M/C58P RX-01R/TL 1 INOUE

23 9390000828 VALVE, RIM 1

24 45PF537100 BAR, TENSION 1

25 9010908063 BOLT 1

26 9530708700 NUT 1

27 9140120012 PIN, COTTER 2

39

FIG. 28 REAR WHEEL REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 9010908825 BOLT 1

29 9530708600 NUT 1

30 9290708200 WASHER 2

31 45PF538100 AXLE, WHEEL 1

32 45PF538600 COLLAR, SPROCKET AXLE 1



35 9020115026 WASHER, PLATE 2

36 94568D7128 CHAIN (RK 428KRO-128LE) 1

37 45PF538800 PULLER, CHAIN 1 2

38 45PF217400 END 1 2

39 9290708600 WASHER, PLATE 2

40 9530708600 NUT 4

40

FIG. 29 STEERING HANDLE & CABLE REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF611100 HANDLEBAR 1

2 45PF631100 CABLE, THROTTLE 1 1

3 45PF633500 CABLE, CLUTCH 1

4 45PF637200 COVER, HANDLE LEVER 1 1

5 9012308046 BOLT 1

6 9017908148 NUT 1

7 45PF633100 CABLE, STARTER 1 1

8 45PF624100 GRIP 1

9 45PF624000 GRIP ASSY 1

10 45PF624300 .TUBE, THROTTLE GUIDE 1

11 45PF624200 .GRIP (RIGHT) 1

12 45PF620B00 END GRIP ASSY 2

13 9131706035 .BOLT 1

14 9570706500 .NUT, FLANGE 1

15 45PF624600 .END, GRIP 1

16 45PF628000 REAR VIEW MIRROR ASSY (LEFT) 1

17 45PF629000 REAR VIEW MIRROR ASSY (RIGHT) 1

41

FIG. 30 FRONT MASTER CYLINDER REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF587500 HOLDER, BRAKE HOSE 1 1

2 9582706012 BOLT, FLANGE 1

3 45PF587600 HOLDER, BRAKE HOSE 2 1

4 45PF331700 HOLDER, CABLE 1

5 45PF587200 HOSE, BRAKE 1 1

6 9040110812 BOLT, UNION 2

7 9020110118 WASHER, PLATE 4

8 45PF583T01 MASTER CYLINDER ASSY 1

9 5P0W004100 .CYLINDER KIT, MASTER 1

10 3RWF585400 .DIAPHRAGM, RESERVOIR 1

11 3C1F585200 .CAP, RESERVOIR 1

12 36Y2589H00 .SCREW 2

13 3RWF586700 .BRACKET, MASTER CYLINDER 1

14 3C1F585500 .BUSH,DIAPHRAGM 1

15 38BH392200 .LEVER 2 1

16 9010906577 .BOLT 1

17 9560206100 .NUT, U 1

18 45PH398000 .FRONT STOP SWITCH ASSY 1

19 9502706025 BOLT, FLANGE 2

42

FIG. 31 STAND & FOOTREST REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF745100 FOOTREST 1

2 45PF745200P0 BRACKET, FOOTREST 1 1 S8

3 90508183B9 SPRING, TORSION 1

4 9024008145 PIN, CLEVIS 1

5 9140125015 PIN, COTTER 1

6 45PF741300 COVER, FOOTREST 1

7 9850705014 SCREW, PAN HEAD 2

8 9010908202 BOLT 1

9 45PF726100 SHAFT 1

10 9020110021 WASHER, PLATE 1

11 45PF741400 DAMPER, FOOTREST 1

12 45PF744500P0 PLATE 1 1 S8

13 9581206014 BOLT, FLANGE 2

14 9020614001 WASHER, WAVE 1

15 9581708035 BOLT, FLANGE 2

16 9581708025 BOLT, FLANGE 1

17 9020108853 WASHER, PLATE 3

18 45PF746100 FOOTREST 1

19 45PF746200P0 BRACKET, FOOTREST 2 1 S8

20 5BP2742600 SPRING, RETURN 1

21 9024008145 PIN, CLEVIS 1

22 9140125015 PIN, COTTER 1

23 45PF741300 COVER, FOOTREST 1

24 9850705014 SCREW, PAN HEAD 2

25 9010908202 BOLT 1

26 45PF144G00 STAY, STOP SWITCH 1

27 9580706010 BOLT, FLANGE 1

43

FIG. 31 STAND & FOOTREST REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 45PF721100 PEDAL, BRAKE 1


30 45PF726100 SHAFT 1

31 9020110021 WASHER, PLATE 1

32 45PF741400 DAMPER, FOOTREST 1

33 45PF744600P0 PLATE 2 1 S8

34 9581206014 BOLT, FLANGE 3

35 45PF721A00 GUIDE, PLATE 1

36 9581708035 BOLT, FLANGE 2

37 9581708025 BOLT, FLANGE 1

38 9020108853 WASHER, PLATE 3

44

FIG. 32 STAND & FOOTREST 2 REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PF711100 STAND, MAIN 1

2 9038710821 COLLAR 2


4 45PF711400 STOPPER, MAIN STAND 1

5 9560210200 NUT, U FLANGE 2

6 9502710035 BOLT, FLANGE 2

7 45PF723100 ROD, BRAKE 1

8 9140120012 PIN, COTTER 1

9 9290706200 WASHER 1

10 9024006804 PIN, CLEVIS 1


12 9024912008 PIN 1

13 9017906411 NUT 1

14 45PF731100 STAND, SIDE 1


16 9044513804 HOSE 1

17 9010110006 BOLT 1

18 9038710003 COLLAR 1

19 9020110829 WASHER, PLATE 2


21 45PF732100 BRACKET, SIDE STAND 1

22 9502710025 BOLT, FLANGE 2

23 45PF743100 FOOTREST, REAR 1 1

24 45PF744100 FOOTREST, REAR 2 1

25 9024008144 PIN, CLEVIS 2

26 9140125015 PIN, COTTER 2


45

FIG. 32 STAND & FOOTREST 2 REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 9350104830 BALL 2

46

FIG. 33 GENERATOR REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 21CH145000 ROTOR ASSY 1

2 21CH141000 STATOR ASSY 1

3 9131206030 BOLT 3

4 9131206014 BOLT 2

5 9570712500 NUT, FLANGE 1


47

FIG. 34 STARTING MOTOR REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PH180000 STARTING MOTOR ASSY 1

2 5TPH180100 .BRUSH SET 1

3 45PH183G00 .CORD COMP. 1

4 5D9H186100 .GASKET 1

5 5D9H182800 .SCREW 2 2

6 9131706020 BOLT 2

7 9321029803 O-RING 1

48

FIG. 35 FLASHER LIGHT REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PH331000 FRONT FLASHER LIGHT ASSY 1 1

2 5HVH331100 .BULB (12V-10W) AMBER 1

3 3C1H334A00 .LENS COMP 2 1

4 45PH331E00 .CORD ASSY 1

5 9770740012 .SCREW, TAPPING 1

6 3C1H332800 .STAY, FLASHER 2 1

7 45PH332000 FRONT FLASHER LIGHT ASSY 2 1

8 5HVH331100 .BULB (12V-10W) AMBER 1

9 3C1H333A00 .LENS COMP 1 1

10 45PH332E00 .CORD ASSY 1

11 9770740012 .SCREW, TAPPING 1


13 45PH333000 REAR FLASHER LIGHT ASSY 1 1

14 5HVH331100 .BULB (12V-10W) AMBER 1

15 3C1H334A00 .LENS COMP 2 1

16 45PH333E00 .CORD ASS'Y 1

17 9770740012 .SCREW, TAPPING 1


19 45PH334000 REAR FLASHER LIGHT ASSY 2 1

20 5HVH331100 .BULB (12V-10W) AMBER 1

21 3C1H333A00 .LENS COMP 1 1

22 45PH334E00 .CORD ASS'Y 1

23 9770740012 .SCREW, TAPPING 1


25 3C1H331800 STAY, FLASHER 1 4

26 45PH331L00 PLATE, STOPPER 2

27 3KAH331L00 PLATE, STOPPER 2

49

FIG. 35 FLASHER LIGHT REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS28 9016304800 SCREW, TAPPING 4

50

FIG. 36 METER REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PH375600 SENSOR, UNIT 1

2 9046414803 CLAMP 3

3 45PH350000 METER ASSY 1

4 9048014818 GROMMET 3


6 9020105036 WASHER, PLATE 3

7 45PF348700 STAY, PLATE 1


51

FIG. 37 HEADLIGHT REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PH430000 HEADLIGHT ASSY 1

2 45PH430A00 .HEADLIGHT UNIT ASSY 1

3 5B9H431400 .BULB, HEADLIGHT (12V 35/35W) 1

4 4SV8434700 .BULB (12V-5W) 1

5 15CH439700 .COVER, SOCKET 1

6 45PH431200 .CORD ASSY 1

7 9048014101 GROMMET 2

8 90387068D4 COLLAR 2

9 9580706025 BOLT, FLANGE 2


11 45PF312100P0 COVER, UPPER 1 1 MBL2

12 9770740014 SCREW, TAPPING 3

13 45PF312200P0 COVER, OUTER 1 1 S8

14 45PF313200P0 COVER, OUTER 2 1 S8

15 45PH452700 DAMPER 4


17 9018306821 NUT, SPRING 4

52

FIG. 38 TAILLIGHT REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PH471000 TAILLIGHT UNIT ASSY 1

2 4ACH471400 .BULB (12V-21/5W) 1

3 45PH472100 .LENS, TAILLIGHT 1

4 45PH472300 .GASKET, TAIL LENS 1

5 9770750025 SCREW, TAPPING 2

6 9020105036 WASHER, PLATE 2

7 9048014819 GROMMET 2

53

FIG. 39 HANDLE SWITCH & LEVER REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PH397200 SWITCH, HANDLE 4 1

2 45PH395X00 .SCREW, SWITCH FITTING 1 1

3 45PH395Y00 .SCREW, SWITCH FITTING 2 1

4 45PH397500 SWITCH, HANDLE 2 1

5 45PH395W00 .SCREW, SWITCH FITTING 1

6 45PH213300 .SCREW, FITTING 1

7 45PH291100 HOLDER, LEVER 1 1

8 45PH391200 LEVER 1 1

9 9010906827 BOLT 1

10 9560206100 NUT, U 1

11 9502706025 BOLT, FLANGE 1

12 3RSH393600 BAND, SWITCH CORD 2

54

FIG. 40 ELECTRICAL 1 REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45DH231000 IGNITION COIL ASSY 1

2 9502706020 BOLT, FLANGE 2

3 1S7H237000 PLUG CAP ASSY 1

4 14DH210000 BATTERY ASSY (YUASA YTZ4V) 1 UR

14DH210010 BATTERY ASSY 1 UR

5 45PH211500 WIRE, PLUS LEAD 1

6 45PH211610 WIRE, MINUS LEAD 1

7 5MXH213100 BAND, BATTERY 1

8 1S4H196000 RECTIFIER & REGULATOR ASSY 1


10 9581706025 BOLT, FLANGE 2

11 9038706048 COLLAR 2

12 9020205193 WASHER, PLATE 2

13 45PH253000 STOP SWITCH ASSY 1

14 45PH259000 WIRE HARNESS ASSY 1

15 45PH259900 COVER, CONNECTER 1

16 21CH252U00 COVER 1

17 9046436800 CLAMP 3

18 9046470800 CLAMP 1

55

FIG. 41 ELECTRICAL 2 REF.NO. PART NO. DESCRIPTION

4

5

P

2 REMARKS1 45PH554000 C.D.I. UNIT ASSY 1

2 45PH554600 .BAND 1

3 3C1H254000 NEUTRAL SWITCH ASSY 1

4 9043010148 GASKET 1

5 45PH195100 RELAY 1

6 45PH194000 STARTER RELAY ASSY 1

7 9502706008 BOLT, FLANGE 2

8 45PXH25000 MAIN SW. STRG. LOCK SUB ASSY 1

9 9581706016 BOLT, FLANGE 2

10 45PH291700 SWITCH 1

11 45PH335000 FLASHER RELAY ASSY 1

12 5TPH337100 HORN 1

13 9582706012 BOLT, FLANGE 1

14 45PH570100 SENDER ASSY 1

15 45PH575200 .SENDER UNIT ASSY, FUEL METER 1

16 45PH575300 .GASKET, SENDER UNIT 1


18 3C1H513000 REAR REFLECTOR ASSY 1

19 9560205100 NUT, U 1

20 9020105725 WASHER, PLATE 1

56

NUMERICAL INDEX

PART NO. REF.NO.

45P1153110 2 1445P1153600 2 1221C1211700 3 722F1211801 3 621C1215900 3 921C1410300 7 645P1410500 7 421C1410A00 7 321C1410E00 7 3022F1413900 7 161NT1414215 7 921C1414700 7 2521C1414M41 7 85YY1415000 7 23531418600 7 145LW1419100 7 1921C1421600 7 294KM1421600 7 183G21423A73 7 721C1427500 7 2321C1434000 7 2221C1454500 7 245831456100 7 135YP1456100 7 1745P1490J00 7 55GH1491810 7 1021C1495800 7 2121C1496A00 7 265HK1498500 7 1221C1498700 7 275LW1499400 7 2045P1634500 13 2218G2341100 22 3822F2341101 21 21562341200 21 122F2341201 21 35TL2341E00 21 45TL2341E10 21 55VC2346200 22 3736Y2589H00 30 125BP2742600 31 204SV8434700 37 445PE110200 1 145PE111F00 4 645PE116100 1 2745PE116110 1 2845PE116120 1 2945PE116500 1 6

45PE116600 6 2345PE116910 1 745PE118100 1 1945PE118600 1 1345PE119010 1 545PE119300 1 1145PE131000 1 2245PE135100 1 2345PE142200 2 545PE145400 2 1345PE149600 2 1545PE160300 2 1145PE160500 2 1145PE160700 2 1145PE163100 2 845PE163300 2 945PE163609 2 845PE163809 2 845PE165100 2 445PE168100 2 245PE211100 3 121CE211300 3 51DBE211900 3 345PE212100 3 245PE212600 3 421CE215100 3 845PE215600 3 1145PE217000 4 145PE221000 4 155MXE221301 4 1645PE223100 4 1145PE224100 4 1245PE228010 4 745PE228800 4 845PE243510 1 1445PE243700 4 1945PE266110 1 2445PE268400 1 2645PE330000 5 145PE332700 5 1145PE341100 5 521CE344000 5 645PE344700 5 745PE344900 5 1045PE353600 6 245PE354200 6 945PE358610 6 145PE359500 6 8

PART NO. REF.NO.

45PE441000 6 1145PE441200 6 125TLE443E00 6 1645PE445000 6 1321CE445200 6 1445PE448500 6 181S7E461300 8 1145PE470300 8 145PE471800 8 25TPE474700 8 10

17 1145PE477500 8 945PE479900 8 345PE480310 6 3345PE481510 6 2745PE487210 6 2645PE488100 6 2945PE488200 6 3045PE490102 7 145PE515000 9 145PE515500 9 245PE535310 10 845PE536200 10 2245PE541110 10 345PE541810 10 1345PE542100 10 1845PE542A01 10 1745PE544100 10 145PE545110 10 445PE546110 10 1945PE551400 11 145PE552100 11 245PE552420 11 55YPE558000 11 845PE559800 4 1345PE562000 12 2045PE564100 12 245PE565110 12 1745PE566100 12 145PE566400 12 1045PE566500 12 1245PE567100 12 645PE567400 12 1545PE576700 12 745PE611101 13 145PE613500 13 183C1E614400 13 1645PE615000 13 5

PART NO. REF.NO.

45PE615400 13 645PE632100 13 845PE632400 13 1045PE633100 13 945PE633300 13 1245PE633700 13 133C1E634400 13 1745PE635100 13 1145PE635600 13 1545PE635700 13 2345PE635800 13 1445PE637100 13 745PE638000 13 2145PE712100 14 745PE713100 14 545PE714100 14 245PE715100 14 645PE721100 14 2245PE722100 14 1345PE723100 14 1745PE724100 14 1945PE725100 14 1645PE725800 14 2145PE740200 14 1245PE741100 14 13C1E745600 14 2745PE747100 14 1045PE810100 16 445PE811000 16 745PE811200 16 81EGE811301 16 945PE811500 16 103C1E811900 16 23C1E814000 16 145PE833700 16 345PE851100 15 245PE851200 15 345PE851300 15 445PE853100 15 545PE853500 15 645PE854000 15 145PF111010 17 145PF117K00 25 945PF131600 17 245PF131700 17 545PF137N40 24 2145PF137N50 24 2145PF137N60 24 21

PART NO. REF.NO.

45PF137N70 24 2145PF137N80 24 2145PF137P40 24 2245PF137P50 24 2245PF137P60 24 2245PF137P70 24 2245PF137P80 24 2245PF137U00GE 24 1045PF137U00P0 24 1045PF137U00P1 24 1045PF137U00P3 24 1045PF137U00P4 24 1045PF137V00GE 24 1145PF137V00P0 24 1145PF137V00P1 24 1145PF137V00P3 24 1145PF137V00P4 24 1145PF144G00 31 2645PF1511004X 18 145PF1511005X 18 145PF1511006X 18 145PF1511007X 18 145PF1511009X 18 145PF161100 18 645PF162100 18 845PF163800 17 1345PF165000 20 1345PF165100 18 745PF166900 18 1745PF16A200 18 1845PF171100P0 19 145PF171700 18 14

19 945PF171A00P0 23 1345PF171E00P0 19 1545PF172100P0 19 545PF172A00P0 19 245PF172F00P0 19 645PF173100P0 19 1145PF173200 19 2345PF173500 19 2445PF173E40 19 2745PF173E50 19 2745PF173E60 19 2745PF173E70 19 2745PF173E80 19 2745PF173F40 19 2845PF173F50 19 28

PART NO. REF.NO.

45PF173F60 19 2845PF173F70 19 2845PF173F80 19 2845PF173M00 19 2545PF173N00 19 2645PF174100P0 19 1245PF174G40 19 2945PF174G50 19 2945PF174G60 19 2945PF174G70 19 2945PF174G80 19 2945PF174H40 19 3045PF174H50 19 3045PF174H60 19 3045PF174H70 19 3045PF174H80 19 3045PF177800 19 1045PF177G00 18 1345PF211000 20 15BPF212900 20 445PF214100 20 345PF215100 20 945PF217400 28 3845PF218400 20 245PF221010 20 1645PF310000 22 145PF310200 22 245PF310300 22 195TLF310800 19 2145PF311000 22 4

22 2145PF311100 22 17

22 3445PF311800 22 16

22 3345PF312100P0 37 1145PF312200P0 37 1345PF312500 22 6

22 2345PF312600 22 345PF313200P0 37 1445PF313600 22 2045PF314100 22 14

22 3145PF314400 22 10

22 2745PF314500 22 8

22 25

PART NO. REF.NO.

57

NUMERICAL INDEX

PART NO. REF.NO.

45PF314600 22 722 24

45PF314900 22 1522 32

45PF315600 22 922 26

509F3158L0 22 1222 29

45PF317000 22 522 22

45PF317300 22 1122 28

45PF317400 21 1645PF317J00 21 17278F318150 22 13

22 3045PF318800 22 18

22 3545PF331700 30 445PF334000 22 3645PF334600 22 395TLF341600 21 65BPF341800 21 845PF343500 21 1045PF344100 21 1445PF348700 36 745PF411000 23 145PF411G00 23 2845PF411J00 23 2945PF412400 23 3145PF412900GE 24 145PF412900P0 24 145PF412900P1 24 145PF412900P3 24 145PF412900P4 24 145PF413900GE 24 245PF413900P0 24 245PF413900P1 24 245PF413900P3 24 245PF413900P4 24 245PF413B00 24 1845PF414A00 23 1445PF414H00 24 345PF418100 23 245PF418200 23 345PF418300 23 445PF418800 23 1245PF419100 23 8

45PF421600 24 1645PF424440 24 1945PF424450 24 1945PF424460 24 1945PF424470 24 1945PF424480 24 1945PF424540 24 2045PF424550 24 2045PF424560 24 2045PF424570 24 2045PF424580 24 2045PF424600 24 2345PF424610 24 2345PF424620 24 2345PF424630 24 2345PF424640 24 2345PF425400 23 3445PF425600 24 2445PF425610 24 2445PF425620 24 2445PF425630 24 2445PF425640 24 2445PF431100 23 2645PF431800 23 1545PF450000 23 203KAF451200 23 233KAF452400 23 2145PF461000 23 1945PF461400P0 23 1645PF472T00 25 1045PF473000 25 13C1F474100 25 25BPF474100 18 1545PF476300 25 31S7F476800 25 1745PF477300 25 121S7F478000 25 545PF478E00 25 745PF479900 25 845PF479T00 25 1445PF479U00 25 1545PF479V00 25 1645PF510C00 26 245PF51680033 26 145PF518100 26 845PF518300 26 71S7F530K00 28 745PF530S00 28 2

PART NO. REF.NO.

5BPF53210133 28 645PF53380033 28 14STF533A00 28 145BPF535100 28 1045PF535500 28 1145PF536400 28 53C1F53660033 28 1545PF537100 28 2445PF537700 28 1745PF538100 28 3145PF538300 28 3345PF538600 28 3245PF538800 28 3745PF544000 28 193C1F580U10 27 345PF582U00 27 145PF583T01 30 83C1F585200 30 113RWF585400 30 103C1F585500 30 143RWF586700 30 1345PF587200 30 545PF587500 30 145PF587600 30 35YPF591700 27 85P0F591900 27 105YPF592400 27 115YPF592501 27 95YPF593700 27 75YPF593900 27 1345PF611100 29 145PF620B00 29 1245PF624000 29 945PF624100 29 845PF624200 29 1145PF624300 29 1045PF624600 29 1545PF628000 29 1645PF629000 29 1745PF631100 29 245PF633100 29 745PF633500 29 345PF637200 29 445PF711100 32 145PF711400 32 445PF721100 31 2845PF721A00 31 3545PF723100 32 7

PART NO. REF.NO.

45PF726100 31 931 30

45PF731100 32 1445PF732100 32 2145PF741300 31 6

31 2345PF741400 31 11

31 3245PF743100 32 2345PF744100 32 2445PF744500P0 31 1245PF744600P0 31 3345PF745100 31 145PF745200P0 31 245PF746100 31 1845PF746200P0 31 1945PF810000 17 1421CH141000 33 221CH145000 33 145PH180000 34 15TPH180100 34 25D9H182800 34 545PH183G00 34 35D9H186100 34 445PH194000 41 645PH195100 41 51S4H196000 40 814DH210000 40 414DH210010 40 445PH211500 40 545PH211610 40 65MXH213100 40 75TLH213100 25 445PH213300 39 645DH231000 40 11S7H237000 40 321CH252U00 40 1645PH253000 40 133C1H254000 41 345PH259000 40 1445PH259900 40 1545PH291100 39 745PH291700 41 1045PH331000 35 15HVH331100 35 2

35 835 1435 20

PART NO. REF.NO.

3C1H331800 35 2545PH331E00 35 43KAH331L00 35 2745PH331L00 35 2645PH332000 35 73C1H332800 35 6

35 1235 1835 24

45PH332E00 35 1045PH333000 35 133C1H333A00 35 9

35 2145PH333E00 35 1645PH334000 35 193C1H334A00 35 3

35 1545PH334E00 35 2245PH335000 41 115TPH337100 41 1245PH350000 36 345PH375600 36 145PH391200 39 838BH392200 30 153RSH393600 39 1245PH395W00 39 545PH395X00 39 245PH395Y00 39 345PH397200 39 145PH397500 39 445PH398000 30 1845PH430000 37 145PH430A00 37 245PH431200 37 65B9H431400 37 315CH439700 37 545PH452700 37 1545PH471000 38 14ACH471400 38 245PH472100 38 345PH472300 38 43C1H513000 41 1845PH554000 41 145PH554600 41 245PH570100 41 1445PH575200 41 1545PH575300 41 1621CH588500 7 28

PART NO. REF.NO.

5P0W004100 30 93C1W004510 27 123C1W004701 27 54C9W004800 27 63C1W005701 27 445PWE14000 2 145PXH25000 41 89010106278 28 129010110006 32 179010508196 4 99010508197 1 179010510079 17 109010512030 20 199010512660 20 189010906577 30 169010906827 39 99010908063 28 259010908202 31 8

31 259010908825 28 289011006304 1 219011105003 24 59011105808 5 29011106087 8 69011106121 37 169011106807 8 79011108815 27 29011608812 28 209011905071 41 179011906044 19 189011906096 18 49011906117 18 169011906194 37 109012308046 29 59014906011 23 249014910801 27 149015406061 18 59015905065 23 17

24 89015906033 25 119016304800 35 289017006128 3 109017010012 2 279017622081 21 129017905849 23 18

24 99017906411 32 139017908148 29 6

PART NO. REF.NO.

58

NUMERICAL INDEX

PART NO. REF.NO.

9017908818 17 89017910805 17 49017912659 12 219017912802 13 49017914001 13 199017925615 21 79018305076 24 1590183050A7 24 79018305807 18 11

19 319 719 1324 13

9018306802 6 209018306821 37 179018510811 32 209020105036 36 6

38 69020105725 41 209020106037 4 189020106055 19 2090201060A3 20 11

23 99020106871 16 139020108612 8 1390201087F0 8 179020108853 31 17

31 389020110021 31 10

31 319020110118 30 790201105E8 11 39020110829 32 199020112019 13 39020112030 20 890201122H1 20 21

33 69020115026 28 359020115821 2 1690201162H4 12 1490201167P7 12 890201177G4 12 18

14 209020120685 12 49020120820 12 1190201220T0 21 139020122793 14 149020125290 11 7

9020205180 24 69020205187 8 89020205193 23 25

40 129020226142 21 99020614001 31 149020820003 13 209020820005 12 39020917285 14 39020918208 14 189021410800 2 179021510284 2 269024006804 32 109024008144 32 259024008145 31 4

31 219024912008 32 129028003017 2 79028205031 2 259028205077 13 29034012097 5 39034014826 10 99034032827 10 119038706023 8 59038706048 18 10

23 3240 11

9038706554 23 690387066J9 20 109038706737 6 2190387068C5 18 290387068C9 10 1590387068D4 37 890387068S1 20 149038708813 17 129038710003 32 1890387107H6 23 79038710821 32 29038712845 20 1790387155J0 2 209040110812 30 69043006014 1 3

1 169043010148 41 49043012227 5 49044513804 32 169045044803 6 4

6 5

PART NO. REF.NO.

9045050802 6 199046411014 6 359046414803 36 29046416016 6 369046436800 40 179046470800 23 5

40 189046708801 6 1090467100A3 23 279046712800 6 179046713064 6 249046715012 6 319046716800 6 25

6 329048001559 19 229048012581 8 49048012812 10 169048012815 18 39048013398 24 49048014101 37 79048014818 36 49048014819 38 79050106800 15 79050110245 32 119050112743 32 279050116800 2 189050612001 28 89050615001 28 99050623807 32 159050626807 31 299050635816 32 390508183B9 31 39131206014 33 49131206030 33 39131705010 1 89131705016 3 129131706014 10 29131706016 6 28

12 169131706018 4 179131706020 11 9

34 69131706025 1 12

1 151 256 7

9131706035 29 139140120012 16 11

PART NO. REF.NO.

9140120012 28 2732 8

9140125015 31 531 2232 26

9181014809 1 209 3

10 510 20

9201706016 19 199290706200 16 12

32 99290706600 6 69290708200 28 309290708600 28 399310110843 10 249310112804 16 69310212862 13 269310222827 14 259310422837 26 3

28 49310626815 28 189310918824 20 59310920800 12 2293210108B1 4 39321011805 2 219321012800 1 99321013803 2 229321014899 10 109321019809 10 239321029803 34 79321030611 6 393210328A4 10 1293306002YR 4 593306004XV 28 1693306054YG 14 893306201YF 14 993306252X7 26 4

28 393306252XP 2 2393306253X1 2 2493306253X2 14 2393306272X1 14 2493306305XB 2 693306906Y4 4 293310325X3 11 693310628X0 2 393315112X0 13 25

PART NO. REF.NO.

93317218Y1 20 69341020038 12 5

12 1314 4

9341022039 14 159345016812 2 109350104830 32 289350516844 13 249360408800 2 199360506800 4 49360843238 16 59361216254 1 109382214815 14 269390000828 26 6

28 239411017805 26 59411217800 28 2294568D7128 28 369459172096 4 109470000867 1 189502206012 1 2

5 129502408035 21 159502706008 41 79502706010 14 28

25 69502706016 4 209502706020 5 8

40 29502706025 30 19

39 119502706040 10 6

10 219502706045 9 59502706050 10 79502706055 9 49502706065 5 99502706070 9 69502708040 21 119502710025 32 229502710035 32 69530706600 28 139530708600 28 29

28 409530708700 28 269560205100 41 199560206100 30 17

39 10

PART NO. REF.NO.

9560206200 40 99560208200 28 219560210200 32 59560214200 26 9

28 349561212100 20 7

20 209561708620 1 49570706500 29 149570708500 8 129570712500 33 59580206020 4 149580706010 31 279580706020 10 149580706025 37 99580708025 8 149580708035 8 159581206014 31 13

31 349581706016 41 99581706025 40 109581708016 17 79581708025 31 16

31 379581708035 17 6

31 1531 36

9581708040 8 169581710080 17 39581710130 17 99582706012 6 34

21 1823 1023 3023 3324 1730 241 13

9582706014 20 159582706016 6 229582706030 23 119582708016 25 139701206020 16 149701706014 18 99702706025 20 129750705512 36 89760205320 6 159770740012 35 5

PART NO. REF.NO.

59

NUMERICAL INDEX

PART NO. REF.NO.

9770740012 35 1135 1735 23

9770740014 37 129770750012 19 4

19 819 1419 1624 12

9770750014 36 59770750016 18 129770750025 38 59850403008 23 229850704008 7 159850705010 24 149850705012 7 119850705014 31 7

31 249850706012 19 179851706012 14 119900910400 11 49900916400 12 99900917400 12 199900920500 13 27

PART NO. REF.NO. PART NO.REF.NO. PART NO.

REF.NO. PART NO.

REF.NO. PART NO.

REF.NO.

Documents

2012_45P2_BYSON__1L45P460E1_