2012-C-008 Bio-energy Piping Installation

2012-C-008

Bio-energy Piping Installation

1

Additional information provided in this addendum:

- Revised Schedule II Itemized Price List - Revised Power Plant Piping drawings (corrected valve dimensions and design pressure) - Revised Bio Electrical sketch (delete 30 kVA transformer option) - Revised Control valve specs (removed extraneous information) - Power plant valve list and specifications - Bio energy valve list - Relief valve specifications - Cut sheets for pumps

Questions received to date:

1. Will the piping in the Power Plant require a hydrostatic test? - This must comply with ASME B31.1 and the BCSA requirements. It is expected that

a hydrostatic test will be required. Note that the design pressure has been corrected to read 125 psi.

2. What size is the new piping to be installed in the Enhanced Forestry Lab? - New piping is 2”, and must connect to 3” existing building piping.

3. Where can contractor employees park? - Parking will be on the north side of the Bioenergy Plant

4. Can a lunch room be provided? - The Bio-energy ‘boardroom’ will be provided for contractor use as a lunch or

meeting room

5. What are the PPE requirements for working in the Bio-energy process areas? - This equipment will be fully operational during the construction period. All personnel

are required to wear safety glasses and hearing protection. In addition, at least one member of the crew working within the process area must wear a personal carbon monoxide monitor.

6. Are welding outlets available in any of the piping areas? - No, there are no existing welding outlets available

7. How long is the pipefitter to provide commissioning support for? - Allow for three 8 hour days. This individual will complete a commissioning checklist

with UNBC representative during this time. UNBC will provide the checklist.

8. Could UNBC please provide specifications for the expansion tank required? - Expansion tank is to be ASME certified, full acceptance bladder type. Maximum

operating conditions are 125 psi and 240 F. Minimum 100 US Gal acceptance and 146 US Gal tank volume.

9. Are the pressure indicator piping loops to be threaded or welded pipe? - Threaded

10. Are the low point drains & high point vents to be welded or threaded? - Threaded

11. What is the line size for the Variable Differential Control Line as shown on the P&ID? - Allow for ½” threaded

12. The specifications indicate that all drain valves are to ¾”, the P&ID shows ½” which supersedes the other?

- Specifications take precedence; requirement is for ¾” valves on drains and vents

13. Could the university provide which style of support is required on the isometric drawings? - No; the pipe supports are shown in the pipe model, and each type (hanger and

horizontal support) are detailed in the included Pipe Support design standards.

2012-C-008

Bio-energy Piping Installation

2

14. Will UNBC provide bolt up and gaskets for the UNBC supplied valves? - All bolts, studs and gaskets are to be supplied by the contractor; UNBC is supplying

the valve and operator only.

15. Could UNBC please provide a specification for the inline pumps? - Specifications attached.

16. What type of connection will the piping be tying into inside the shipping container at the pellet furnace?

- The existing connections are 3” MNPT attached to a section of flexible tubing.

17. Can you confirm that the 30KVA transformer in the red circle upper right corner is not part of the scope of work and is already existing? I did not see this requirement in the details and assume it may be shown for reference only?

- Revised sketch is attached. The 30 kVA transformer was an option earlier in the design; a 20 kVA unit will be supplied.

18. I would just like to have confirmed that UNBC is going to supply the (FH30A) breaker that feeds the 20kva transformer? It is clearly marked beside the transformer that UNBC supplies but not the breaker as per the attached document.

- Breaker FH30A is to be supplied by contractor

19. RFP Section 3.1.2 (page 18 of 31) says motor starters with disconnects and DDC connection for pumps 1 & 2. The Electrical work section 3.2.1.3 (e) (page 21 of 31) indicates a 3 pole breaker feeding a non-fused disconnect switch only. Please confirm if a starter or any aux contacts are required for pumps 1 & 2 or if we just need local disconnect switches as per electrical section.

- Pumps 1 & 2 are each to be provided with HOA motor starter with a lockable switch and aux contacts, as well as a 3 pole breaker.

20. Please confirm that 3-30A fused disconnects are all that is required for pumps 7, 8 & 9. No starters or aux contacts required?

- Yes, 3-30A fused disconnects are all that is required. These pumps are to be fitted with speed drives which provide the additional functionality.

21. Same for pumps 5 & 6. Non-fused disconnect switch only? Or do they require starters and or aux contacts?

- Yes, 3-30A fused disconnects are all that is required. These pumps are to be fitted with speed drives which provide the additional functionality.

22. The 24 pair armoured instrumentation cable is to be installed by contractor only? Please clarify if we are to allow for termination or if this is completed by UNBC? As I see it we are to allow for cable install and enter cable at each end and leave for UNBC to terminate. Please confirm.

- Confirmed – the contractor is to install the cable (supplied by UNBC), and enter the cable at each end. UNBC will terminate the wires.

D. Claus June 24, 2016

SCHEDULE II

ITEMIZED PRICE LIST Proposals shall be itemized as indicated. NOTE 1: Pricing below must be submitted in Canadian Funds, landed, taxes out. NOTE 2: All cost must be listed below. The University will not pay for any charges not

included in the proponent’s proposal. NOTE 3: Prices below are to reflect the work as outlined in Attachment A. The University

reserves the right to reduce the amount of work. NOTE 4: For alternative bids, please submit through Bonfire alternative option. NOTE 5: When submitting in Bonfire, please upload the information requested to the section

as specified. (ie. do not include the previous experience with the pricing) NOTE 6: Having examined all of the Proposal documents and all addendums, if any, the

signatory (Contractor) offers to the University of Northern British Columbia (University) to execute the Work for the Project as listed herein for pricing excluding taxes of:

Scope in Bio-energy Plant, Enhanced Forestry Lab, and related to Residence Pipe Loop

1 Piping Supply $____________

2. Piping Installation $____________

3. Electrical Supply and Installation $____________

4. Mechanical Supply and Installation $____________

5. Commissioning Services $____________

Scope in Power Plant

6. Power Plant Piping Supply and Installation (entire scope)$____________ Subtotal $____________

Tax(es) $____________

$____________

7. Total $____________ 8. Controllable Risks, if any (see Schedule V) if not included in above pricing

Proposal Expiry Date:__________________________________________________

(Note: Must be 60 days Minimum)

Flowrite™ 599 Series

Technical BulletinDocument No. 155-772

TB 255June 13, 2014

1/2 to 2-Inch Valve (2-Way & 3-Way) and Actuator Assembly Selection

Siemens Industry, Inc.

Description This Technical Bulletin will aid in selecting a 1/2-inch to 2-inch Flowrite 599 Series valve and actuator assembly. Begin with the graph of water capacity and the chart of ANSI Class IV close-off pressures to select a valve and actuator according to specifications.

Use Tables 1 through 15 to identify two-way valve and actuator product numbers. Use Tables 16 through 18 to identify three-way valve and actuator product numbers. These tables show all the possible combinations of the 1/2-inch to 2-inch Flowrite 599 Series valves and compatible actuators that can be ordered as complete valve assemblies from the factory.

The dimensions of all 1/2-inch to 2-inch valves and the service envelope required for each actuator are included in Table 19 through Table 21.

How to Use the Selection Graphs

Use Figure 1, the Water Capacity graph, to select a valve. Locate the specified flow rate on the vertical axis. Follow across on the horizontal line to the point of intersection with the specified pressure drop. Choose the valve size from the heavy diagonal lines across the graph.

Use Figure 2, the Close-Off Pressure graph, to select an actuator. First locate the graph for the valve action and actuator power source specified. Locate the bar that represents the valve line size. The top of the bar indicates the maximum close-off pressure for tight close-off ANSI Class IV. Use the legend at the bottom of the graph to identify the actuator.

How To Use The Valve Tables

Tables have been organized to help select a valve and actuator combination using additional specifications.

Moving from left to right, identify the valve needed. Continue to the right to match the valve to a desired actuator.

A valve and actuator assembly part number is determined by combining the actuator prefix code with the suffix of the valve product number.

NOTES:

No valve will combine with all actuators.

The symbol “—” indicates a combination is not available.

Technical Bulletin TB255 Flowrite™ 599 Series 1/2-Inch to 2- Inch Valve and Actuator SelectionDocument No. 155-772June 13, 2014

Page 2 Siemens Industry, Inc.

Selection Example

Specification

Select a two-way normally-open valve and pneumatic actuator assembly that will deliver 20 gpm (5 m3/h) chilled water with linear flow characteristic with no more than 5 psi (35 kPa) pressure drop across the fully-open valve. The valve must have standard packing and a female-to-female (F×F) connection.

The valve shall be operated by a standard 8-inch pneumatic actuator and must close off tightly against a pump head pressure of 50 psi (300 kPa).

Valve Sizing Use Figure 1, the water capacity graph, to begin valve sizing.

1. Locate 20 gpm (5 m3/h) on the vertical axis to find the required flow.

2. Read across the horizontal axis to find 5 psi (35 kPa), the maximum allowable pressure drop across the open valve.

3. Select a 1-inch (25 mm), 10 Cv (8.6 Kvs) line size valve, because the point of intersection falls between the 3/4 inch and 1-inch line sizes.

Actuator Selection Use Figure 2, the close-off pressure graph, to choose an actuator.

1. Locate the graph for pneumatic actuators for NO valves in the lower right side of the figure.

2. Locate the bar for 1-inch valves. The gray-shaded bar represents an 8-inch pneumatic actuator.

3. Notice that the 8-inch pneumatic actuator has the sufficient force to provide tight close-off (ANSI C IV) against more than 50 psi (300 kPa) differential. For a 1-inch valve, select an 8-inch, standard pneumatic actuator, with a 20 mm stroke.

Product Number Selection

Use Table 1, Two-Way, Normally Open (NO), Equal Percentage Valves, Bronze Trim, Standard Packing. Begin at the left and select the specifications necessary.

1. Select a standard packed valve, with an F×F connection according to the above specifications.

2. Select the 1-inch line size determined from the sizing example above. The valve part number is 599-03167.

3. Read across table to the 8-inch Standard Pneumatic actuator.

The actuator part number is 599-01050.The actuator code number is 277.

4. Read down the column to determine the valve and actuator assembly product number is 277-03167.

NOTE: The valve and actuator can be ordered separately by using the part numbers from Steps 2 and 3.

References Two-Way Valves, 1/2 to 2-inch Bronze Body, ANSI 250 Technical Instructions(155-184).

Three-Way Valves 1/2 to 2-inch Bronze Body Technical Instructions (155-185).

Flowrite™ 599 Series 1/2-Inch to 2-Inch Valve and Actuator Selection Technical Bulletin TB255Document No. 155-772

June 13, 2014

Siemens Industry, Inc. Page 3

Figure 1. Water Capacity Graph.

ELECTRONIC PNEUMATIC

Figure 2. Close-off Pressures.

Technical Bulletin TB255 Flowrite™ 599 Series 1/2-Inch to 2-Inch Valve and Actuator SelectionDocument No. 155-772June 13, 2014


Table 18. Three-Way, Normally Closed (NC), Equal Percentage Valves, Normally Open (NO), Linear, Standard Packing.

Tri

m

Co

nn

ecti

on

*

Flow Rate

ValveSize

Str

oke

Electro-Hydraulic Actuators

DescriptionNSR Spring Return NSR

SpringReturn

Floating 0 to 10 Vdc, 4 to 20 mA

Technical Instructions 155-181P25 155-180P25 155-163P25

Actuator P/N SKD82.50U SKD82.51U SKD60U SKD62U SKB62U

Cv Kvs In mm Valve P/NActuator Code

275 276 267 274 291

Bro

nze

F×

F

1 0.9 0.5 15 20 599-03198 275-03198 276-03198 267-03198 274-03198 —

1.6 1.4 0.5 15 20 599-03199 275-03199 276-03199 267-03199 274-03199 —

2.5 2.2 0.5 15 20 599-03200 275-03200 276-03200 267-03200 274-03200 —

4 3.4 0.5 15 20 599-03201 275-03201 276-03201 267-03201 274-03201 —

6.3 5.4 0.75 20 20 599-03202 275-03202 276-03202 267-03202 274-03202 —

10 8.6 1.0 25 20 599-03203 275-03203 276-03203 267-03203 274-03203 291-03203

16 14 1.25 32 20 599-03204 275-03204 276-03204 267-03204 274-03204 291-03204

25 22 1.5 40 20 599-03205 275-03205 276-03205 267-03205 274-03205 291-03205

40 34 2.0 50 20 599-03206 275-03206 276-03206 267-03206 274-03206 291-03206

Sta

inle

ss S

teel

F×

F

1 0.9 0.5 15 20 599-03144 275-03144 276-03144 267-03144 274-03144 —

1.6 1.4 0.5 15 20 599-03145 275-03145 276-03145 267-03145 274-03145 —

2.5 2.2 0.5 15 20 599-03146 275-03146 276-03146 267-03146 274-03146 —

4 3.4 0.5 15 20 599-03147 275-03147 276-03147 267-03147 274-03147 —

6.3 5.4 0.75 20 20 599-03148 275-03148 276-03148 267-03148 274-03148 —

10 8.6 1.0 25 20 599-03149 275-03149 276-03149 267-03149 274-03149 291-03149

16 14 1.25 32 20 599-03150 275-03150 276-03150 267-03150 274-03150 291-03150

25 22 1.5 40 20 599-03151 275-03151 276-03151 267-03151 274-03151 291-03151

40 34 2.0 50 20 599-03152 275-03152 276-03152 267-03152 274-03152 291-03152

* F = Female NPT


June 13, 2014


Figure 3. Actuator Dimensions. See Table 19.

Table 19. Dimensions of the Actuator and Recommended Service Envelope.Dimensions in Inches (Millimeters).

ActuatorActuator

PrefixCode

ActualHeight of Actuator

H1

Service Height

H

Actual Width or Diameter of Actuator

W1

Service Width

W

4-inch Pneumatic

268, 269270

5-3/4(146)

14(350)

5-1/2 (137) diameter18

(450)

8-inchPneumatic

277, 278,283, 284 14-1/8 (359)

26(660)

8-3/4 (222) diameter21

(533)

SKB withhandle closed

289, 290,291

14-3/4 (375)22-3/4 (578)

7 (178) width ×8-15/16 (226) depth

25(635)

SKD267, 274,

275,276

11-13/16 (300)

19-3/4 (500)

5 (127) width ×6-5/8 (169) depth

14-1/2 (360)

SAX 371, 3739-9/16(242)

17-1/4(442)

4-7/8 (124) width ×5-7/8 (150) depth

17-3/4(450)

El/Mech with linkage

298,299

14-1/2(368)

10(254)

5 (127) width ×5-1/8 (121) depth

8 (203)


June 13, 2014

Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. Flowrite is a registered trademark of Siemens Industry, Inc. Product or company names mentioned herein may be the trademarks of their respective owners. © 2014 Siemens Industry, Inc.


Building Technologies Division1000 Deerfield ParkwayBuffalo Grove, IL 60089+ 1 847-215-1000

Your feedback is important to us. If you have comments about this document, please send them to [email protected]

Document No. 155-772Printed in the USA

Page 17

Figure 5. Three-Way Female NPT × Female NPT (F×F) Valves.

Table 21. Three-Way Valve Dimensions.

ValveValve Size

Inches (mm)

Dimensions in Inches (mm)Weightlb (kg)A B C

3-Way

1/2 (15)

2-7/8(72)

4-5/16(110)

2-11/16(68)

3(1.4)

3/4(20)

3-3/8(85)

4-5/16(110)

2-3/4(69)

4(1.8)

1(25)

3-15/16(100)

4-1/2(114)

2-7/8(72)

5(2.3)

1-1/4(32)

4-15/16(125)

4-5/8(116)

2-15/16(74)

7(3.2)

1-1/2(40)

5-1/8(130)

4-5/8(117)

3(76)

9(4.1)

2(50)

6-1/4(158)

4-3/4(121)

3-3/16(81)

13(5.9)

599 Series

Technical InstructionsDocument No. 155-703P25

VF 599-9July 7, 2014

2-Way Ball Valves


Description The 599 Series 2-way Ball Valves are coupled with OpenAir™ actuators to provide equal percentage flow control. The ball valves are 1/4-turn rotary control valves and are available in 1/2-inch to 2-inch line sizes.

Features ANSI 250 valve body rating.

200 psi close-off with ANSI Class IV leakage for all line sizes and actuators.

Available with chrome-plated brass ball and brass stem or stainless steel ball and stem.

Blow-out proof stem withstands high pressure.

Universal mounting plate.

Actuator and plate can be rotated (90 degree increments).

Standoffs provide a thermal barrier between the actuator and the mounting plate.

Operating handle for manual operation.

Application Ball valves can control hot or chilled water and up to 50% water-glycol solution in air handling units, convectors, fan coil units, unit conditioners, radiators, and reheat coils.

WARNING: Personal injury or loss of life may occur if you do not perform a procedure as specified.

CAUTION: Equipment damage may occur if you do not perform a procedure as specified.

Product Numbers See Table 2 through Table 10.

Accessories/Kits 599-10078 Ball Valve Bracket Kit(includes bracket, mounting screws, shaft and handle)

599-10080 Ball Valve Weather Shield(provides NEMA 3R protection)

Technical Instructions 599 Series 2-Way Ball ValvesDocument Number 155-703P25July 7, 2014


Specifications

Material

Body Brass: ASTM B283, C37700

Ball Chrome-plated brass or stainless steel

Ball seals Glass filled PTFE with EPDM O-rings

Flow characterizer Glass filled PTFE

End connections Female NPT

Stem Brass or stainless steel

Stem seals EPDM O-rings

Operating Valve body rating ANSI 250/600 WOG

Media temperature 35°F to 250°F (2°C to 121°C)

Controlled medium Water, water-glycol solutions to 50%

Angle of rotation 0° to 90°

Close-off rating 200 psi (ANSI Class IV)

Miscellaneous Canadian Registration Number OC8213.5ADD4

Mounting location NEMA 1 (interior only)NEMA 3R (with weathershield)

Dimensions, service envelope, weight See Figure 5 and Table 12.

Ordering a Valve/Actuator Assembly

To order a complete valve plus actuator assembly from the factory, combine an actuator prefix code (see Table 1) with the suffix of the valve assembly product number.

Table 1. Actuator Prefix Codes.

Actuator Prefix Code OpenAir Actuator * Control

171A GDE131.1P Floating, fail-in-place

171B GLB131.1P Floating, fail-in-place

171C GDE161.1P 0 to 10 Vdc, fail-in-place

171D GLB161.1P 0 to 10 Vdc, fail-in-place

171E GMA121.1P 2-position, fail-safe, normally open

171F GMA131.1P Floating, fail-safe, normally open

171G GMA161.1P 0 to 10 Vdc, fail-safe, normally open

171H GQD121.1P 2-position, fail-safe, normally open

171J GQD131.1P Floating, fail-safe, normally open

171K GQD151.1P 2 to 10 Vdc fail-safe, normally open

171L GQD221.1U 120V, 2-position, fail-safe, normally open

171M GMA221.1U 120V, 2-position, fail-safe, normally open

171N GQD126.1P 2-position, fail-safe, normally open, dual auxiliary switches

171P GMA126.1P 2-position, fail-safe, normally open, dual auxiliary switches

172E GMA121.1P 2-position, fail-safe, normally closed

172F GMA131.1P Floating, fail-safe, normally closed

172G GMA161.1P 0 to 10 Vdc, fail-safe, normally closed

172H GQD121.1P 2-position, fail-safe, normally closed

172J GQD131.1P Floating, fail-safe, normally closed

172K GQD151.1P 2 to 10 Vdc fail-safe, normally closed

172L GQD221.1U 120V, 2-position, fail-safe, normally closed

172M GMA221.1U 120V, 2-position, fail-safe, normally closed

172N GQD126.1P 2-position, fail-safe, normally closed, dual auxiliary switches

599 Series 2-Way Ball Valves Technical InstructionsDocument Number 155-703P25

July 7, 2014


Table 3. Fail-Safe Assemblies: Chrome-Plated Ball with Brass Stem (1/2-Inch and 3/4-Inch).

ValveBody

Product Number*

ValveSize

Inches(mm)

Flow RateCv

(Kvs)

Clo

se-

Fail-Safe

2-Position Floating 2 to 10 VdcGQD121.1P GQD131.1P GQD151.1P

N.O. N.C. N.O. N.C. N.O. N.C.

Actuator Prefix Code

171H 172H 171J 172J 171K 172K599-10300

1/2 (15)

0.4 (0.34)

200

(1

379)

171H-10300 172H-10300 171J-10300 172J-10300 171K-10300 172K-10300599-10301 0.63 (0.54) 171H-10301 172H-10301 171J-10301 172J-10301 171K-10301 172K-10301599-10302 1.0 (0.9) 171H-10302 172H-10302 171J-10302 172J-10302 171K-10302 172K-10302599-10303 1.6 (1.4) 171H-10303 172H-10303 171J-10303 172J-10303 171K-10303 172K-10303599-10304 2.5 (2.2) 171H-10304 172H-10304 171J-10304 172J-10304 171K-10304 172K-10304599-10305 4.0 (3.4) 171H-10305 172H-10305 171J-10305 172J-10305 171K-10305 172K-10305599-10306 6.3 (5.4) 171H-10306 172H-10306 171J-10306 172J-10306 171K-10306 172K-10306599-10307* 10 (8.6) 171H-10307* 172H-10307* 171J-10307* 172J-10307* 171K-10307* 172K-10307*599-10308

3/4 (20)

6.3 (5.4) 171H-10308 172H-10308 171J-10308 172J-10308 171K-10308 172K-10308599-10309 10 (8.6) 171H-10309 172H-10309 171J-10309 172J-10309 171K-10309 172K-10309599-10310 16 (14) 171H-10310 172H-10310 171J-10310 172J-10310 171K-10310 172K-10310599-10311* 25 (22) 171H-10311* 172H-10311* 171J-10311* 172J-10311* 171K-10311* 172K-10311*

*Denotes a full-port valve without flow characterizer insert.

Table 4. Fail-Safe Assemblies: Chrome-Plated Ball with Brass Stem (1-Inch to 2-Inch).

Valve Body

Product Number *

ValveSize

Inches(mm)

Flow RateCv

(Kvs)

Clo

se-o

ff

P in

psi

(kP

a)

Fail-Safe

2-Position Floating 0 to 10 Vdc

GMA121.1P GMA131.1P GMA161.1P

N.O. N.C. N.O. N.C. N.O. N.C.

Actuator Prefix Code171E 172E 171F 172F 171G 172G

599-10312

1(25)

10 (9.0)

200

(137

9)

171E-10312 172E-10312 171F-10312 172F-10312 171G-10312 172G-10312599-10313 16 (14) 171E-10313 172E-10313 171F-10313 172F-10313 171G-10313 172G-10313599-10314 25 (22) 171E-10314 172E-10314 171F-10314 172F-10314 171G-10314 172G-10314599-10315 40 (34) 171E-10315 172E-10315 171F-10315 172F-10315 171G-10315 172G-10315599-10316* 63 (54) 171E-10316* 172E-10316* 171F-10316* 172F-10316* 171G-10316* 172G-10316*599-10317

1-1/4(32)

16 (14) 171E-10317 172E-10317 171F-10317 172F-10317 171G-10317 172G-10317599-10318 25 (22) 171E-10318 172E-10318 171F-10318 172F-10318 171G-10318 172G-10318599-10319 40 (34) 171E-10319 172E-10319 171F-10319 172F-10319 171G-10319 172G-10319599-10320 63 (54) 171E-10320 172E-10320 171F-10320 172F-10320 171G-10320 172G-10320599-10321* 100 (90) 171E-10321* 172E-10321* 171F-10321* 172F-10321* 171G-10321* 172G-10321*599-10322

1-1/2(40)

25 (22) 171E-10322 172E-10322 171F-10322 172F-10322 171G-10322 172G-10322599-10323 40 (34) 171E-10323 172E-10323 171F-10323 172F-10323 171G-10323 172G-10323599-10324* 63 (54) 171E-10324* 172E-10324* 171F-10324* 172F-10324* 171G-10324* 172G-10324*599-10325 100 (90) 171E-10325 172E-10325 171F-10325 172F-10325 171G-10325 172G-10325599-10326* 160 (140) 171E-10326* 172E-10326* 171F-10326* 172F-10326* 171G-10326* 172G-10326*599-10327

2(50)

40 (34) 171E-10327 172E-10327 171F-10327 172F-10327 171G-10327 172G-10327599-10328 63 (54) 171E-10328 172E-10328 171F-10328 172F-10328 171G-10328 172G-10328599-10329* 100 (90) 171E-10329* 172E-10329* 171F-10329* 172F-10329* 171G-10329* 172G-10329*599-10330* 160 (140) 171E-10330* 172E-10330* 171F-10330* 172F-10330* 171G-10330* 172G-10330*

* Denotes a full-port valve without flow characterizer insert.


July 7, 2014


NOTE: Use Table 11 to determine the effective Cv when using a full-port ball valve where the ball size and the line sizes differ.

Table 11. Full-Port (No Flow Characterizer) Ball Valve Product Numbers and Flow Coefficients.

Valve Line Size

inInches (mm)

Valve Product Number

Effective (Installed) Cv (Kvs)

Supply Line Size in Inches (mm)

1/2(13)

3/4(20)

1(25)

1-1/4(32)

1-1/2(38)

2(51)

2-1/2(63)

3(76)

4(102)

5(127)

6(152)

1/2 (15)599-10307599-10307S

10.00(8.62)

6.94(5.93)

6.19(5.29) — — — — — — — —

3/4 (20)599-10311599-10311S

—25.00

(21.55)18.66

(15.95)15.35

(13.12) — — — — — — —

1 (25)599-10316599-10316S

— —63.00

(54.31)39.78

(34.00)33.56

(28.69) — — — — — —

1-1/4 (32)599-10321599-10321S

— — —100.00(86.21)

69.19(59.13)

51.45(43.98) — — — — —

1-1/2 (40)

599-10324599-10324S

— — — —63.00

(54.31)55.34

(47.30)51.00

(43.59) — — — —

599-10326599-10326S

— — — —160.00

(137.93)93.80

(80.17)76.34

(65.25) — — — —

2 (50)599-10329599-10329S

— — — — —100.00(86.21)

94.30(80.60)

86.12(73.61) — — —

= Valve may be oversized. = Optimal valve size. = Valve may be undersized.

Operation The parabolic shape of the flow characterizer orifice (Figure 2) provides a slowly opening valve. Equal movements of the valve stem, at any point of the flow range, change the existing flow an equal percentage regardless of the existing flow. The ball valve equal percentage flow characteristic (Figure 3) mirrors the flow characteristic of a coil, resulting in linear heat transfer.

Figure 2. Ball Valve Flow Characterizer.

Figure 3. Ball Valve Equal Percentage Flow Control.



Mounting and Installation

Install the valve so that the flow follows the direction of the arrow cast on the valve body.

For added flexibility, the actuator mounting plate can be installed in any of the four (4) rotation angles relative to the valve body.

For best performance, install the valve assembly with the actuator above the valve body.

The valve and actuator assembly can be installed in a horizontal pipe in any position between vertical and 90°.

The ball valve also can be installed vertically.

CAUTION:

Do not install the valve assembly so that the actuator is below horizontal or upside-down.

See Ball Valve Bracket Kit Installation Instructions 129-496for complete and proper installation and mounting instructions.

Allow sufficient space for servicing the valve and actuator. See Figure 5 and Table 12 for valve body dimensions and service envelope.

Figure 4. Mounting Positions.

Service Replace the valve or actuator if inoperable.


July 7, 2014


Dimensions

Figure 5. Dimensions with Actuator Mounted on Bracket.

NOTES:

All dimensions are in inches (mm) and weights are in pounds (kg). Dimension D, Depth, is 3.7 inches (94.5mm).Dimension E, Handle, is 5.3 inches (135.9 mm).


Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. OpenAir is a trademark of Siemens Schweiz AG. Other product or company names mentioned herein may be the trademarks of their respective owners. © 2014 Siemens Industry, Inc.

Siemens Industry, Inc.Building Technologies Division1000 Deerfield ParkwayBuffalo Grove, IL 60089USA+ 1 847-215-1000

Your feedback is important to us. If you have comments about this document, please send them to [email protected]

Document No. 155-703P25Printed in the USA

Page 12

Dimensions, Continued

Table 12. Dimensions in Inches (Millimeters) and Weights in Pounds (Kg).

Line SizeInch(mm)

Cv Range ALength

C Length *Actuator Codes

171A-D, 173A-D

GDE/GLB

C Length *Actuator Codes

171H,J,K,L,N

GQD

C Length*Actuator Codes

171E,F,G,M,P172E,F,G,M,P

Fail-Safe

GMA

FHeight

Valve and BracketWeight

lbs(kg)

1/2 (15) 0.4 to 10.0 2-7/16 (61)

6-11/16 (170)

6 (153) – 7-5/8 (193) 1.1 (0.50)

3/4 (20) 6.3 to 25 2-3/4 (70) 6 (153) – 8 (203) 1.4 (0.60)

1 (25)

10 3 (77) – 8 (203) 8 (203) 1.6 (0.73)

16, 40, 63 3-1/4 (82)–

8-3/8 (213) 8-5/16 (212)1.8 (0.82)

25 3-7/8 (98) 7 (178) – 8-11/16 (221) 8-13/16 (223)

1-1/4 (32)16 3-3/8(86) 6-11/16 (170) – 8-7/16 (214) 8-3/8 (213) 2.0 (0.91)

25 to 100 3-11/16 (94)

6-15/16 (176)

– 8-11/16 (221) 8-13/16 (223) 2.5 (1.1)

1-1/2 (40)25, 63 3-5/8 (92) – 8-7/16 (214) 8-13/16 (223) 1.8 (0.82)

40, 100, 160 3-15/16 (100)

7-1/16 (180)

–

8-3/4 (223)

9-1/4 (235) 3.3 (1.50)

2 (50)

40, 100 4 (102) – 9-3/8 (238) 3.1 (1.41)

634-5/8 (118) 7-1/2 (190)

–9-1/8 (223) 10-1/16 (255)

5.25 (2.38)

160 – 5.3 (2.40)

* Dimension “C” is maximum length, measured from the actuator, end fitting, or mounting plate, whichever extends the furthest.

599 Series

Technical InstructionsDocument No. 155-201

VF 599-10July 7, 2014

3-Way Ball Valves


Description The 599 Series 3-way Ball Valves are coupled with an OpenAir™ actuator to provide three-way mixing or diverting flow control. The ball valves are 1/4-turn rotary control valves and are available in 1/2-inch to 2-inch line sizes.

FeaturesANSI 250 valve body rating.

200 psi close-off with ANSI Class IV leakage for all line sizes and actuators.

Available with chrome-plated brass ball and brass stem or stainless steel ball and stem.

Can be used as either a mixing or a diverting valve.

Blow-out proof stem withstands high pressure.

Universal mounting plate.

Actuator and plate can be rotated (90-degree increments).

Standoffs provide a thermal barrier between the actuator and the mounting plate.

Operating handle for manual operation.

Warning/CautionNotations

WARNING: Personal injury or loss of life may occur if you do not perform a procedure as specified.

CAUTION: Equipment damage or loss of data may occur if you do not perform a procedure as specified.

Product Numbers See TB 253 599 Series Ball Valve and Actuator Assemblies Selection Technical Bulletin (155-704P25) for selection procedures and ordering numbers.

Individual ball valves can be ordered using the product numbers in Table 2.

Accessories/Kits 599-10078 Ball Valve Bracket Kit(includes bracket, mounting screws, shaft and handle)

599-10080 Ball Valve Weather Shield(provides NEMA 3R protection)

Technical Instructions 599 Series 3-Way Ball ValvesDocument Number 155-201July 7, 2014


Ordering a Valve Plus Actuator Assembly

To order a complete valve plus actuator assembly from the factory, combine an actuator prefix code (Table 1) with the suffix of the valve assembly product number.

Table 1. Actuator Prefix Codes.

Actuator Prefix Code OpenAir Actuator * Control

171A GDE131.1P 3-position, fail-in-place

173A GDE131.1Q*** 3-position, fail-in-place

171B GLB131.1P 3-position, fail-in-place

173B GLB131.1Q*** 3-position, fail-in-place

171C GDE161.1P 0 to 10 Vdc, fail-in-place

173C GDE161.1Q*** 0 to 10 Vdc, fail-in-place

171D GLB161.1P 0 to 10 Vdc, fail-in-place

173D GLB161.1Q*** 0 to 10 Vdc, fail-in-place

171E GMA121.1P** 2-position, fail-safe

171F GMA131.1P** 3-position, fail-safe

171G GMA161.1P** 0 to 10 Vdc, fail-safe

* When ordered as an assembly, the actuator is provided with 3-foot (.9m) wires.

** Fails with A AB open.

***When ordered as an assembly, the actuator is provided with conduit adapter and 6-foot (1.8m) wires.

Specifications

Material

Body Forged Brass ASTM B283

Flow optimizer Glass-filled polymer

Ball Chrome-plated brass or Stainless Steel

Ball seals Reinforced PTFE seals with EPDM O-rings

Female end connections Brass

Stem Brass or Stainless Steel

Stem seals EPDM O-rings

Operating Valve body rating ANSI 250/600 WOG

Static pressure 360 psi (2482 kPa)

Media temperature1/2-inch to 1-1/2 inch 35°F to 250°F (2°C to 121°C)1-1/2 inch and 2-inch 35°F to 230°F (2°C to 110°C)

Controlled media Water, glycol solutions to 50%

Angle of rotation 0 to 90°

Flow coefficients See Table 2 and Table 3.

Close-off ratings See Table 2Close-off ratings per ANSI/FCI 70-2: Class IV for A-AB, Class III for B-AB

Maximum operating differential pressure 60 psi (50 psi for 2" valves)

Flow rates See Table 2.

Miscellaneous Canadian Registration Number OC8213.5ADD4

Mounting location NEMA 1 (interior only)NEMA 3R (with weathershield)

Dimensions, service envelope, weight See Figure 6 and Table 4.

599 Series 3-Way Ball Valves Technical InstructionsDocument Number 155-201

July 7, 2014


Table 2. 3-Way Ball Valve Product Numbers, Close-off Ratings, and Flow Rates.


Valve Line Size

Inches (mm)

Close-Off P in psi (kPa)

Cv(Kvs)

Flow Rate, gpm @ Differential Pressure P, psi(Flow Rate, m3/hr @ Differential Pressure P, kPa)

1(7)

2(14)

3(21)

4(28)

5(34)

10(69)

15(103)

20(138)

25(172)

30(207)

599-10350(S)

1/2(15)

200(1379)

0.40(0.34)

0.57(0.13)

0.69(0.16)

0.80(0.18)

0.89(0.20)

1.3(0.29)

1.6(0.35)

1.8(0.41)

2.0(0.45)

2.2(0.50)

599-10351(S)0.63

(0.54)0.89

(0.20)1.1

(0.25)1.3

(0.29)1.4

(0.32)2.0

(0.45)2.4

(0.55)2.8

(0.64)3.2

(0.72)3.5

(0.78)

599-10352(S)1.0

(0.86)1.4

(0.32)1.7

(0.39)2.0

(0.45)2.2

(0.51)3.2

(0.72)3.9

(0.88)4.5

(1.0)5.0

(1.1)5.5

(1.2)

599-10353(S)1.6

(1.4)2.3

(0.51)2.8

(0.63)3.2

(0.73)3.6

(0.81)5.1

(1.2)6.2

(1.4)7.2

(1.6)8.0

(1.8)8.8

(2.0)

599-10354(S)2.5

(2.2)3.5

(0.80)4.3

(1.0)5.0

(1.1)5.6

(1.3)7.9

(1.8)9.7

(2.2)11.2(2.5)

12.5(2.8)

13.7(3.1)

599-10355(S)4

(3.5)5.7

(1.3)6.9

(1.6)8.0

(1.8)8.9

(2.0)13

(2.9)16

(3.5)18

(4.1)20

(4.5)22

(5.0)

599-10356(S)6.3

(5.5)8.9

(2.0)11

(2.5)13

(2.9)14

(3.2)20

(4.5)24

(5.5)28

(6.4)32

(7.2)35

(7.8)

599-10357(S) *10

(8.6)14

(3.2)17

(3.9)20

(4.5)22

(5.1)32

(7.2)39

(8.8)45

(10)50

(11)55

(12)

599-10358(S)

3/4(20)

200(1379)

6.3(5.5)

8.9(2.0)

11(2.5)

13(2.9)

14(3.2)

20(4.5)

24(5.5)

28(6.4)

32(7.2)

35(7.8)

599-10359(S)10

(8.6)14

(3.2)17

(3.9)20

(4.5)22

(5.1)32

(7.2)39

(8.8)45

(10)50

(11)55

(12)

599-10360(S) *16

(14)23

(5.1)28

(6.3)32

(7.3)36

(8.1)51

(11)62

(14)72

(16)80

(18)88

(20)

599-10361(S)

1(25)

200(1379)

10(8.6)

14(3.2)

17(3.9)

20(4.5)

22(5.1)

32(7.2)

39(8.8)

45(10)

50(11)

55(12)

599-10362(S)16

(14)23

(5.1)28

(6.3)32

(7.3)36

(8.1)51

(11)62

(14)72

(16)80

(18)88

(20)

599-10363(S)*25

(22)35

(8.0)43

(9.8)50

(11)56

(13)79

(18)97

(22)112(25)

125(28)

137(31)

599-10364(S)

1-1/4(32)

200(1379)

16(14)

23(5.1)

28(6.3)

32(7.3)

36(8.1)

51(11)

62(14)

72(16)

80(18)

88(20)

599-10365(S) 25(22)

35(8.0)

43(9.8)

50(11)

56(13)

79(18)

97(22)

112(25)

125(28)

137(31)

599-10366(S)* 40(35)

57(13)

69(16)

80(18)

89(20)

126(29)

155(35)

179(41)

200(45)

219(50)

599-10367(S)

1-1/2(40)

200(1379)

25(22)

35(8.0)

43(9.8)

50(11)

56(13)

79(18)

97(22)

112(25)

125(28)

137(31)

599-10368(S) 40(35)

57(13)

69(16)

80(18)

89(20)

126(29)

155(35)

179(41)

200(45)

219(50)

599-10369(S)* 63(54)

89(20)

109(25)

126(29)

141(32)

199(45)

244(55)

282(64)

315(72)

345(78)

599-10370(S)

2(50)

200(1379)

40(35)

57(13)

69(16)

80(18)

89(20)

126(29)

155(35)

179(41)

200(45)

219(50)

599-10371(S) 63(54)

89(20)

109(25)

126(29)

141(32)

199(45)

244(55)

282(64)

315(72)

345(78)

599-10372(S) 100(86)

141(32)

173(39)

200(45)

224(51)

316(72)

387(88)

447(102)

500(114)

548(124)

* Denotes a full-port valve without flow optimizer insert.

NOTE: Maximum operating differential pressure = 60 psi for 1/2" to 1-1/2"; 50 psi for 2" valves.



Use Table 3 to determine the effective Cv when using a full-port ball valve where the ball size and the lines size differ.

Table 3. Full-Port (No Flow Optimizer) 3-Way Ball Valve Product Numbers and Flow Coefficients.

Valve Line

Size inInches (mm)


Effective (Installed) Cv (Kvs)

Supply Line Size in Inches (mm)

1/2(13)

3/4(20)

1(25)

1-1/4(32)

1-1/2(38)

2(51)

2-1/2(63)

3(76)

4(102)

5(127)

6(152)

1/2(15)

599-10357(S)10.00(8.62)

6.94(5.93)

6.19(5.29)

-- -- -- -- -- -- -- --

3/4(20)

599-10360(S)-- 16.00

(13.79)13.9

(11.98)12.4

(10.69)-- -- -- -- -- -- --

1(25)

599-10363(S)-- -- 25.00

(21.55)22.5

(19.40)21.2

(18.27)-- -- -- -- -- --

1-1/4(32)

599-10366(S)-- -- -- 40.00

(34.48)36.9

(31.81)33.3

(28.70)-- -- -- -- --

1-1/2(40)

599-10369(S)-- -- -- -- 63.00

(54.31)55.3

(47.67)51.00

(43.96)-- -- -- --

2(50)

599-10372(S)-- -- -- -- -- 100

(86.21)94.3

(81.29)86.1

(74.23)-- -- --

= Valve may be oversized. = Optimal valve size. = Valve may be undersized.

Application Ball valves can control hot or chilled water and up to 50% glycol solution in mixing applications for air handlers, convectors, fan coil units, unit conditioners, radiation, and reheat coils. Three-way ball valves can be piped for either mixing or diverting applications. See Figure 1 and Figure 2 for piping configurations for mixing and diverting applications, respectively.

Figure 1. Mixing Application. Figure 2. Three-way Diverting Application.


July 7, 2014


Operation The parabolic shape of the control port (A – AB) flow optimizer orifice (Figure 1)provides a slowly opening valve. Equal movements of the valve stem, at any point of the flow range, change the existing flow an equal percentage regardless of the existing flow. The ball valve equal percentage flow characteristic (Figure 2) mirrors the flow characteristic of a coil, resulting in linear heat transfer.

Figure 3. Ball Valve Flow Optimizer. Figure 4. Ball Valve Equal Percentage Flow Control.

Mounting and Installation

Install the valve so that the flow follows the direction of the arrow cast on the valve body.

NOTE: Note: Valves with body part numbers -103xx may be installed as diverting valves.

For added flexibility, the actuator mounting plate can be installed in any of the four (4) rotation angles relative to the valve body. See Figure 3.

For best performance, install the valve assembly with the actuator above the valve body.

The valve and actuator assembly can be installed in a horizontal pipe in anyposition between vertical and 90°. Do not install the valve assembly so that the actuator is below horizontal or upside-down.

The ball valve also can be installed vertically.

Allow sufficient space for servicing the valve and actuator. See Figure 4 for valve body dimensions and service envelope.

Figure 5. Mounting Positions.

Service Replace the valve or actuator if inoperable.



Dimensions

NOTES:1. All dimensions are in inches (mm) and weights are in pounds (kg). 2. Dimension D, Depth, is 3 inches (76 mm). 3. Dimension E, Handle, is 4 inches (102 mm).

Figure 6. Dimensions and Service Envelope.


July 7, 2014

Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. OpenAir is a trademark of Siemens Schweiz AG. Other product or company names mentioned herein may be the trademarks of their respective owners. © 2014 Siemens Industry, Inc.

Siemens Industry, Inc.Building Technologies Division1000 Deerfield ParkwayBuffalo Grove, IL 60089USA+ 1 847-215-1000

Your feedback is important to us. If you have comments about this document, please send

them to [email protected]

Document No. 155-201Printed in the USA

Page 7

Table 4. Dimensions and Service Envelope.

LineSize

Inches(mm)

Product Number ALength

C Length *for Actuator

Codes 171A-DCodes 173A-D

C Length *for Actuator

Codes 171E-G

BHeight

GHeight

FHeight

Weightlbs(kg)

1/2 (15)

599-10350(S)through

599-10357(S)

2-9/16(65)

6-11/16(170)

7-3/4(197)

3-1/4 (83)

1-3/8(35)

8-5/8(219)

1.50 (0.68)

3/4(20)

599-10358(S)599-10359(S)

2-3/4(70) 6-11/16

(170)8

(203)3-1/4 (83)

1-3/8(35) 8-5/8

(219)

1.60 (0.73)

599-10360(S)3-1/8(79)

1-11/16(43)

2.20(1.00)

1(25)

599-10361(S)3-1/8(79)

6-11/16(170)

8(203)

3-3/4 (95)

1-11/16(43)

9-1/8(232)

2.37 (1.08)

599-10362(S)599-10363(S)

3-13/16(97)

6-15/16(176)

8-1/2(216)

4(102)

2(51)

9-5/8(244)

2.74(1.24)

1-1/4(32)

599-10364(S)599-10365(S)

3-5/8(92)

6-7/8(174)

8-1/2(216) 4

(102)

2-1/8(54)

9-3/4(248)

3.50(1.59)

599-10366(S)3-15/16(100)

7(178)

8-1/2(216)

2-5/16(59)

10-1/4(260)

4.30(1.95)

1-1/2(40)

599-10367(S)599-10368(S)

3-15/16(100)

7(178)

8-1/2(216)

4(102)

2-5/16(59)

10-1/4(260)

3.90(1.76)

599-10369(S)4-5/8(117)

7-1/4 (184)

8-3/4 (222)

4-1/2(114)

2-13/16(71)

11(279)

7.83(3.55)

2(50)

599-10370(S)4-5/8(117)

7-1/4(184)

8-3/4 (222)

4-1/2(114) 2-7/8

(73)

10-3/8(264) 6.70

(3.04)599-10371(S)599-10372(S)

5-3/4(146)

11-3/16(284)

* Dimension C is maximum length, measured from the actuator, end fitting, or mounting plate, whichever extends the furthest.

Power Plant Isolation ProjectPower Plant Valve List

Service Type Location Make Model Size Type Connection RatingDistribution DW1P1 Discharge Adams 0815-MAK-B6-CSSS-FLG 8" Triple Offset Butterfly Valve Flanged 150#Distribution DW1P1 Discharge Check Rite V0815SMZ 8" Swing Check Valve Wafer 150#Distribution DW1P1 Suction Adams 0815-WAK-A9-CSSS-LUG 8" Triple Offset Butterfly Valve Lugged 150#

Distribution DW1P2 Discharge Adams 0815-MAK-B6-CSSS-FLG 8" Triple Offset Butterfly Valve Flanged 150#Distribution DW1P2 Discharge Check Rite V0815SMZ 8" Swing Check Valve Wafer 150#Distribution DW1P2 Suction Adams 0815-WAK-A9-CSSS-LUG 8" Triple Offset Butterfly Valve Lugged 150#

Distribution DW1P3 Discharge Adams 0815-MAK-B6-CSSS-FLG 8" Triple Offset Butterfly Valve Flanged 150#Distribution DW1P3 Discharge Check Rite V0815SMZ 8" Swing Check Valve Wafer 150#Distribution DW1P3 Suction Adams 0815-WAK-A9-CSSS-LUG 8" Triple Offset Butterfly Valve Lugged 150#

Boiler 1 DB1CP4 Discharge Adams 0415-WAK-A9-CSSS-LUG 4" Triple Offset Butterfly Valve Lugged 150#Boiler 1 DB1CP4 Discharge Check Rite V0415SMZ 4" Swing Check Valve Wafer 150#Boiler 1 DB1CP4 Suction Adams 0415-WAK-A9-CSSS-LUG 4" Triple Offset Butterfly Valve Lugged 150#

Boiler 2 DB2CP5 Discharge Adams 0815-MAK-B6-CSSS-FLG 8" Triple Offset Butterfly Valve Flanged 150#Boiler 2 DB2CP5 Discharge Check Rite V0815SMZ 8" Swing Check Valve Wafer 150#Boiler 2 DB2CP5 Suction Adams 0815-MAK-B6-CSSS-FLG 8" Triple Offset Butterfly Valve Flanged 150#

Boiler 3 DB3CP6 Discharge Adams 0815-MAK-B6-CSSS-FLG 8" Triple Offset Butterfly Valve Flanged 150#Boiler 3 DB3CP6 Discharge Check Rite V0815SMZ 8" Swing Check Valve Wafer 150#Boiler 3 DB3CP6 Suction Adams 0815-MAK-B6-CSSS-FLG 8" Triple Offset Butterfly Valve Flanged 150#

Boiler 4 DB4CP7 Discharge Adams 0615-WAK-A9-CSSS-LUG 6" Triple Offset Butterfly Valve Lugged 150#Boiler 4 DB4CP7 Discharge Check Rite V0615SMZ 6" Swing Check Valve Wafer 150#Boiler 4 DB4CP7 Suction Adams 0615-WAK-A9-CSSS-LUG 6" Triple Offset Butterfly Valve Lugged 150#

June 22, 2016

DN Q A B M MM M1 E R F FF d J G H L S D K g b f n l X Y nX W

80/ 3 0 260 122 115 50 51 96 124 193 60 200 82 110 146 114 32 190,5 152,4 127,0 23,9 1,6 4 19,1 - - - 40

100/ 4 0 261 128 115 50 51 96 124 193 60 200 82 110 146 127 32 228,6 190,5 157,2 23,9 1,6 8 19,1 5/8-11 30 4 46

150/ 6 0 292 154 115 50 51 96 124 193 60 200 82 110 146 140 46 279,4 241,3 215,9 25,4 1,6 8 22,4 3/4-10 30 4 56

200/ 8 1 330 187 115 55 51 89 124 194 60 250 82 110 146 152 45 342,9 298,5 269,7 28,4 1,6 8 22,4 3/4-10 30 4 75

250/10 1 361 227 115 55 51 89 124 194 60 250 82 110 146 165 57 406,4 362,0 323,9 30,2 1,6 12 25,4 7/8- 9 30 4 98

300/12 2 403 258 168 85 77 153 191 264 60 250 145 175 210 178 57 482,6 431,8 381,0 31,8 1,6 12 25,4 7/8- 9 30 4 168

350/14 4 442 294 163 105 89 173 182 252 60 315 115 165 178 190 64 533,4 476,3 412,8 35,1 1,6 12 28,5 1 - 8 30 4 225

400/16 4 468 320 163 105 89 173 182 252 60 315 115 165 178 216 70 596,9 539,8 469,9 36,6 1,6 16 28,5 1 - 8 30 4 261

450/18 5 498 356 190 135 102 235 328 403 60 315 145 198 215 222 81 635,0 577,9 533,4 39,6 1,6 16 31,8 1 1/8- 8 46 8 359

500/20 5 518 376 190 135 102 235 328 403 60 315 145 198 215 229 88 698,5 635,0 584,2 42,9 1,6 20 31,8 1 1/8- 8 40 8 408

600/24 6 598 444 236 155 133 296 389 464 60 400 191 230 281 267 89 812,8 749,3 692,2 47,8 1,6 20 35,1 1 1/4- 8 42 4 629

DN Q A B M MM M1 E R F FF d J G H L S D K g b f n l X Y nX W

80/ 3 0 260 127 115 50 51 96 124 193 45 200 82 110 146 114 32 209,6 168,1 127,0 28,4 1,6 8 22,4 3/4-10 32 8 44

100/ 4 1 276 134 115 55 51 89 124 198 45 250 82 110 146 127 40 254,0 200,2 157,2 31,8 1,6 8 22,4 3/4-10 36 8 58

150/ 6 1 330 184 115 55 51 89 124 198 45 250 82 110 146 140 53 317,5 269,7 215,9 36,6 1,6 12 22,4 3/4-10 30 8 82

200/ 8 2 363 207 168 85 77 153 191 264 45 250 145 175 210 152 60 381,0 330,2 269,7 41,1 1,6 12 25,4 7/8- 9 30 8 142

250/10 4 416 244 163 105 89 173 182 252 60 315 115 165 178 165 75 444,5 387,4 323,9 47,8 1,6 16 28,5 1 - 8 30 8 205

300/12 5 447 281 190 135 102 235 328 403 60 315 145 198 215 178 85 520,7 450,9 381,0 50,8 1,6 16 31,8 1 1/8- 8 35 8 318

350/14 5 471 317 190 135 102 235 328 403 60 315 145 198 215 190 95 584,2 514,4 412,8 53,8 1,6 20 31,8 1 1/8- 8 35 8 379

400/16 6 496 342 236 155 133 296 389 464 60 400 191 230 281 216 105 647,7 571,5 469,9 57,2 1,6 20 35,1 1 1/4- 8 40 8 537

450/18 6 540 376 236 175 133 296 389 464 60 400 191 230 281 222 115 711,2 628,7 533,4 60,5 1,6 24 35,1 1 1/4- 8 38 16 628

500/20 7 566 421 269 195 138 396 484 559 60 400 270 260 380 229 125 774,7 685,8 584,2 63,5 1,6 24 35,1 1 1/4- 8 31 8 869

600/24 7 626 478 269 210 138 396 484 559 60 400 270 260 380 267 145 914,4 812,8 692,2 69,9 1,6 24 41,1 1 1/2- 8 44 8 1133

Flanges ASME B16.5 - Class 300

Flanges ASME B 16.5 - Class 150

Flange-Facing acc. to ASME B16.5, Form RF

X = Thread Size of Flange Hole

X _ 1" UNC 2B; X > 1" UN 2B

Y = Depth of Threaded Flange Holes

nX = Total Number of Threaded Flange Holes

n = Number of Flange Holes

l = Diameter of Flange Holes

L = Face to Face (BL)

Q = Gear Size (No.)

Larger sizes and special design on request

MAK - B6ASME - Flanges

Material

Valve Body - GP240GH+N

A216 WCB

Disc (16) - GP240GH+N ENP

A 216 WCB ENP

(B6) - X5CrNiMo17-12-2+AT

A 182 F 316

Drive Shaft - X17CrNi16-2+QT800

A 276 TP 431

Sealing - X6CrNiMoTi17-12-2+AT/Graphite

A 240 TP 316 Ti/Graphite

Bearing - GGG-NiCr20 2

A 431 TP D2 (Ni-Resist)

DN in mm/inch, X in inch, all other dimensions in mm, weight (W) in kg

Subject to Modification

Models 210 (ANSI), 205 (API 594), Class 125/150 Nominal A A B C D Weight Weight

Pipe Size 210 205 210/205 210 SS 205 SS Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm lbs kg lbs kg 1 25 2 50.8 2 5/8 66.7 3.4 86.3 1.9 0.85 1 1/2 40 2 1/2 63.5 3 3/8 85.7 4 1/8 104.7 3.8 1.8

2 50 1 3/4 2 1/8* 44.5 2 3/8 60.3 4 1/8 104.8 4 1/4 107.9 1 3/16 30.1 4.2 1.9 6.0 2.7 2 1/2 65 1 7/8 2 3/8* 47.6 2 5/8 66.7 4 7/8 123.8 4 1/2 114.3 1 3/8 34.9 6.1 2.8 9.0 4.1

3 80 2 2 5/8* 50.8 2 7/8 73.0 5 3/8 136.5 5 127.0 1 5/8 41.2 8.4 3.8 13.0 5.9 4 100 2 1/4 57.2 2 7/8 73.0 6 7/8 174.6 5 3/4 146.0 2 3/4 69.8 13.5 6.2 19.3 8.75 5 125 2 1/2 63.5 3 1/4 82.5 7 3/4 196.9 6 1/2 165.1 3 5/8 92.0 18.1 8.2 23.0 10.4 6 150 2 3/4 69.9 3 7/8 98.4 8 3/4 222.3 7 1/4 184.5 4 1/2 114.3 22.5 10.2 34.0 15.4 8 200 2 7/8 73.0 5 127.0 11 279.4 8 1/4 209.5 5 3/4 146.0 34.5 15.7 65.0 29.5 10 250 3 1/8 79.4 5 3/4 146.0 13 3/8 339.7 9 5/8 244.4 7 1/2 190.5 50.9 23.1 88.1 40 12 300 3 3/8 85.7 7 1/8 181.0 16 1/8 409.6 10 3/4 273.0 8 3/4 222.2 83.7 38.0 154.2 70 14 350 4 1/4 108.0 7 1/4 184.0 17 5/8 447.7 13 330.2 7 1/4 184.1 115.0 53.0 200 90.8 16 400 4 1/4 108.0 7 1/2 191.0 20 1/8 511.2 14 1/2 368.3 8 1/4 209.5 130.0 59.0 230 104.4 18 450 4 1/4 108.0 8 203.0 21 1/2 546.1 15 1/4 387.3 10 1/2 266.7 170.0 77.2 320 145.3 20 500 5 1/2 139.7 8 5/8 219.0 23 3/4 603.3 18 3/4 476.2 11 279.4 230.0 104.4 360 163.4 24 600 6 152.4 8 3/4 222.0 28 3/16 716.0 20 1/2 520.7 15 381.0 385.0 175.0 560 254.2

26 650 12.5 318 29.25 749.3 20.88 530.4 17 432.0 965 438.1 28 700 6 1/2 165.1 32 5/8 828.7 26 660.4 17 3/4 450.8 580.0 263.3 30 750 9 228.6 12 305.0 34 5/8 879.5 27 1/2 698.5 16 1/4 412.7 965.0 438.1 1300 590.2

32 800 9 228.6 36 13/16 936.8 29 736.6 16 3/4 425.4 1235.0 560.7 36 900 11 1/2 292.1 14 1/2 368.0 41 1/8 1044.6 30 762.0 18 1/4 463.5 1525.0 692.4 2000 908.0 40 1000 11 1/2 292.1 45 5/8 1158.9 35 1/4 895.3 21 1/2 546.1 2200.0 998.8 42 1050 12 304.8 17 432.0 48 1219.2 33 1/4 844.5 28 711.2 2235.0 1014.7 3200 1452.8 48 1200 14 355.6 20 5/8 523.9 54 1/2 1384.3 38 1/4 971.5 24 1/2 622.3 3250.0 1475.5 3910 1775 54 1350 23 584.2 61 1549.4 43 1092.2 19 3/8 492.1 5500.0 2497.0 60 1500 23 584.2 67 3/8 1711.3 38 1/4 971.5 33 838.2 7000.0 3178.0

Model 201 (API 594), Class 600 Nominal A B B C D Weight Pipe Size 400lbs 600lbs Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm lbs kg 2 50 2 3/8 60.3 4 3/8 111.1 4 3/8 111.1 4 5/8 117 1/2 13 7 3 2 1/2 65 2 5/8 66.7 5 1/8 130.2 5 1/8 130.2 5 1/8 130 5/8 16 10 4.5 3 80 2 7/8 73 5 7/8 149.2 5 7/8 149.2 6 152 3/4 19 14.5 6.6 4 100 3 1/8 79.4 7 177.8 7 5/8 193.7 6 3/4 171 1 1/2 38 24 11 6 150 5 3/8 136.5 9 3/4 247.6 10 1/2 266.7 9 1/2 241 2 1/8 54 54 25 8 200 6 1/2 165.1 12 304.8 12 5/8 320.7 10 3/4 273 2 3/4 70 96 44 10 250 8 3/8 212.7 14 1/8 358.8 15 3/4 400 12 305 3 76 171 78 12 300 9 228.6 16 1/2 419.1 18 457.2 14 3/4 375 4 1/8 105 250 114

Dim

en

sio

ns

DA

C

6"-150 ASTMA216-WCB

B

Models 210 (ANSI), 205 (API 594), Class 300 Nominal A A B C D Weight Weight

Pipe Size 210 205 210/205 210 205 Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm lbs kg lbs kg 1 25 2 50.8 2 7/8 73.0 3 2/5 86.4 1.9 0.85 1 1/2 40 2 1/2 63.5 3 3/4 95.2 4 1/8 104.8 4.4 2.0 2 50 1 3/4 44.5 2 3/8 60.3 4 3/8 111.1 4 1/4 108.0 1 3/16 30.0 4.0 1.8 8.4 3.8 2 1/2 65 1 7/8 47.6 2 5/8 66.7 5 1/8 130.2 4 1/2 114.0 1 1/2 38.0 5.9 2.7 13.2 6.0

3 80 2 50.8 2 7/8 73.0 5 7/8 149.2 5 127.0 1 11/16 43.0 7.9 3.6 15.4 7.0 4 100 2 1/4 57.2 2 7/8 73.0 7 1/8 181.0 5 3/4 146.0 2 7/16 62.0 11.9 5.4 22.5 10.2 5 125 2 1/2 63.5 3 1/4 82.5 8 1/2 215.9 6 1/2 165.0 3 3/8 86.0 18.9 8.6 27.5 12.5 6 150 2 3/4 69.9 3 7/8 98.4 9 7/8 250.8 7 1/4 184.0 4 1/4 108.0 26.9 12.2 43.0 19.5 8 200 2 7/8 73.0 5 127.0 12 1/8 308.0 8 1/4 210.0 5 3/8 136.0 41.9 19.0 76.0 34.5 10 250 3 1/8 79.4 5 3/4 146.0 14 1/4 362.0 9 5/8 244.0 7 178.0 61.7 28.0 109.0 49.5 12 300 3 3/8 85.7 7 1/8 181.0 16 5/8 422.3 10 3/4 273.0 8 1/8 206.0 94.7 43.0 198.2 90.0 14 350 8 3/4 222.3 8 3/4 222.0 19 1/8 486.0 13 330.0 7 1/4 184.0 286.3 130.0 286.3 130.0 16 400 9 1/8 231.8 9 1/8 232.0 21 1/4 540.0 14 1/2 368.0 8 1/4 210.0 352.4 160.0 352.4 160.0 18 450 10 3/8 263.5 10 3/8 264.0 23 1/2 597.0 15 1/4 387.0 10 1/2 267.0 440.5 200.0 440.5 200.0 20 500 11 1/2 292.1 11 1/2 292.0 25 3/4 654.0 18 3/4 476.0 11 280.0 572.7 260.0 572.7 260.0 24 600 12 1/2 317.5 12 1/2 318.0 30 1/2 774.0 20 1/2 520.0 15 381.0 925.1 420.0 925.1 420.0

12200 Albert Hudon, Montréal, Québec, Canada H1G 3K7Tél 514.324.8900 Fax 514.324.9525 ritepro.com

© 2008 Ritepro Corporation. All rights reserved. R-3001_EN_V31_2010-09

* For Cast Iron

http://ritepro.com

martensd

Highlight

martensd

Highlight

martensd

Highlight

STANDARD SPECIFICATION SHEET Check Rite Wafer Type Swing Check Valve

ANSI Series 150/300 Model SMZ Date: 27-APR-2006

Ritepro CorporationA Subsidiary of Bray International, Inc

Note : Optional deposite stellite #6 on disc seat contact faces.

Item Description Standard Material Item Description Standard Material

1 Body ASTM A216-WCB 9 Lock Nut Steel Zinc Plated

2 Hinge ASTM A351-CF8M 10 Eye Bolt Steel Zinc Plated

3 Seat ASTM A240-304 11 Name Plate Aluminium

5 Spring ASTM A313-316 12 Disc ASTM A351-CF8M

6 Spacer ASTM A479-316 13 Rivet Steel Cad. Plated

7 Pin ASTM A479-316 15 Disc Nut Stainless Steel

8 Plug Steel

Nominal Pipe Size

A B

Class 150

B

Class 300

C D Weight

Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm lbs kg

2 50 1.75 44.5 4.13 104.8 4.38 111.1 4.25 108 1.19 30 3.5 1.6

2 1/2 65 1.88 47.6 4.88 123.8 5.13 130.2 4.50 114 1.50 38 5.0 2.3

3 80 2.00 50.8 5.38 136.5 5.88 149.2 5.00 127 1.69 43 6.5 2.9

4 100 2.25 57.2 6.88 174.6 7.13 181.0 5.75 146 2.44 62 11.6 5.3

5 125 2.50 63.5 7.75 196.9 8.50 215.9 6.50 165 3.38 86 15.5 7.0

6 150 2.75 69.9 8.75 222.3 9.88 250.8 7.25 184 4.25 108 20.6 9.4

8 200 2.88 73.0 11.00 279.4 12.13 308.0 8.25 210 5.38 136 33.0 15.0

10 250 3.13 79.4 13.38 339.7 14.25 362.0 9.63 244 7.00 178 48.5 22.0

12 300 3.38 85.7 16.13 409.6 16.63 422.3 10.75 273 8.13 206 72.8 33

Designed to meet ANSI 16.34. Class 150 rated at 285 psi at 100° F. Class 300 rated at 740 psi at 100° F.

Sustainable Communities Demonstration Project

Bio-Energy Plant Control Valve List

June 23, 2016

Unit Tag Valve size Cv dP (psi) dP (kPa)

Valve model

number

Actuator

Model number Part Number

Bio V‐1 2" 40 10.0 69.3 599‐03152 SKD 274‐03152

Bio V‐2 2" 40 10.0 69.3 599‐03152 SKD 274‐03152

Bio V‐3 1‐1/2" 63 4.1 28.0 599‐10324S GMA121.1P 171E‐10324S

Bio V‐4 1‐1/2" 63 4.1 28.0 599‐10324S GMA121.1P 171E‐10324S

Bio V‐5 1‐1/2" 100 6.4 44.4 599‐10325S GMA121.1P 171E‐10325S

Bio V‐6 2" 63 16.2 111.8 599‐10371S GMA161.1P 171G‐10371S

10

Selection Tables – Conventional Design

General Notes:

1. Available with optional elastomer or Teflon seat design as illustrated. Change the fourth digit of the type number from “A” to “C” for soft seat, “A” to “T” for Teflon.

Examples: 27DC23-M20 for soft seat, 27DT23-M20 for Teflon. For O-ring pressure and temperature limits, see selection table on page 4.

2. Above type numbers indicate the standard materials of construction. To select corrosive or low temperature materials, add type number suffix as indicated on pages 1 and 7.

3. Available in materials suitable for sour gas (H2S) service to NACE Standards MR0103 and MR0175 / ISO 15156. Add “N1” (standard materials) or “N4” (all stainless construction)

to the type number. Example 27DA23-M20/N1 & 27DA23-M20/N4.

4. For open or packed levers, change the second digit of the type number suffix. Examples: 27FA45-M70 for open lever, 27GA46-M40 for packed lever.

5. For socket weld or welding nipple connections, change the first digit of the type number suffix to “S” for socket weld or “W” for welding nipple inlet and outlet.

Examples: 27DA33-S20 for socket weld, 27DA33-W20 for welding nipple.

6. Female threaded inlet available. Change first digit of the type number suffix to “F”. Example: 27EA34-F20. Maximum set pressure for female inlet is identical to male inlet except

for 1/2 x 1" C orifice which may be set to 172 barg max set pressure.

7. For set pressures below 1 barg (15 psig), consult the Farris Factory.

Threaded Connections – MNPT x FNPT, Metric Units

Orifice Area mm2

Valve Size Inlet x Outlet

Type NumberMaximum Set Pressure, barg Max. Back Pressure

barg at 37.8°C

Materials

-45.6°C to 399°C Body / Bonnet Spring

43.87

1/2 x 1 3/4 x 1 3/4 x 1 1 x 1 1 x 1

27CA13-M20 27CA23-M20

27CA23H-M20 27CA33-M20

27CA33H-M20

110 172 345 172 448

28 316 St. St./ Carb. St.

Stainless Steel

80.65

1/2 x 1 3/4 x 1 3/4 x 1 1 x 1 1 x 1

27DA13-M20 27DA23-M20

27DA23H-M20 27DA33-M20

27DA33H-M20

110 110 345 110 345

28 316 St. St./ Carb. St.

Stainless Steel

143.87 1 x 1-1/2 27EA34-M20 172 28 316 St. St./ Carb. St.

Stainless Steel

225.81 1-1/2 x 2 27FA45-M20 110 28 316 St. St./ Carb. St.

Stainless Steel

369.68 1-1/2 x 2-1/2 27GA46-M20 69 28 316 St. St./ Carb. St.

Stainless Steel

PRV 1

PRV 2aand 2b

UNBC Sustainable Communities ProjectBio-Energy Plant PipingPressure Relief Valve SpecificationsJune 23, 2016

Sustainable Communities Demonstration ProjectBio‐Energy Pump List

June 22, 2016

Designation Speed Make Model Flow Head Control Voltage

USGPM ft

P‐1 Constant Top S 3x70 127 52 Constant Speed 230/3

P‐2 Constant Top S 3x70 127 52 Constant Speed 230/3

P‐5 Variable ‐ delta P Stratos 1.25x3‐30 32 23 BACNet 230/1

P‐6 Variable ‐ delta P Stratos 1.25x3‐30 32 23 BACNet 230/1

P‐7 Variable ‐ delta P Stratos GIGA 1.5/3‐145 51 100 BACNet 3/460

P‐8 Variable ‐ delta P Stratos GIGA 2/3‐160 101 100 BACNet 3/460

P‐9 Variable ‐ delta P Stratos GIGA 2/3‐160 101 100 BACNet 3/460

70-13-001-0212

Project:

Engineer:

Contractor:

Submitted By: Date:

Approved By: Date:

Tag # Model # Speed Flow Head HP Phase Voltage

Top S 3 x 70 3

Top S - Three Phase

Wilo Top S - Commercial Wet Rotor CirculatorsSubmittal Data Sheet

Approval Stamp

Applications

�� Heating Systems �� Cold water and air-conditioning systems

�� Geothermal Systems �� Water/Glycol up to 50%

�� Solar Systems �� Industrial Circulation Systems

Technical Data

Max. Temp. Range 14°F 248°F (- 10°C to 120°C)

Ambient Temp. Range 32°F - 104°F (0°C - 40 °C)

Electrical Connections 3~208-230v, 460v, 575v

Max. Working Pressure 145 PSI (10 Bar)

Min. Inlet Pressure 140 °F (60 °C) 6.3 PSI (0.4 Bar)

Min. Inlet Pressure 194 °F (90 °C) 15.4 PSI (1 Bar)

Min. Inlet Pressure 248 °F (120 °C) 38.9 PSI (2.7 Bar)

0

4

8

12

16

20

24

28

32

36

40

44

48

52

56

60

64

68

72

0

2

4

6

8

10

12

14

16

18

20

0 10 20 30 40 50

0 10 20 30 40 50

60

60

0 25 50 75 100 125 150 175 200 225

0 25 50 75 100 125 150 175 200 225

250

2502.2

2.6

3.0

3.4

3.8

4.2

1800200022002400260028003000

H [f

t]

H [m

]

Wilo-TOP-S 3x703 ~ / 60 Hz

P 1 [h

p]

min.

max.

min.m

ax.

[US gpm]

[m³/h]

Q

[US gpm]

[m³/h]

P 1 [W

]

Materials of Construction

Volute Cast Iron (Closed Systems)Cataphoresis Coated

Impeller Engineered composite (PP - 50% GF)

Shaft Stainless Steel (X40 Cr13) / AISI 420SS

Bearing Metal Impregnated Carbon

Degree of Protection Enclosure

Protection Class H

UNBC Sustainable Communities Demonstration Project

David Claus

P1,P2 127 USGPM 52 ft 1.68 208

WILO USA LLC

Tel: (888) 945-6872Fax: (888) 945-6873

Web: www.wilo-usa.comEmail: [email protected]

WILO Canada Inc.

Tel: (866) 945-6236Fax: (403) 277-9456

Web: www.wilo-canada.comEmail: [email protected]

WILO Mexico

Tel: +52 55 5586 3209Fax: +52 1 55 5413 4165

Web: www.wilo-mexico.com.mxEmail: [email protected]

Dimensions & Weights

Wilo Top S - Commercial Wet Rotor CirculatorsSubmittal Data Sheet

Dimensions and Weights

Dimensions - Inches (mm) Weight - lbs (kg)

Model l0 l1 l2 a1 a2 b1 b2 b4 b5

Top S 3 x 7014 7 61/16 131/16 6¼ 411/16 4¼ 2¾ 2¾ 97.4

(356) (178) (154) (332) (159) (119) (108) (70) (70) (44.2)

a2b1 b2

l2

a1

l 0l 1

b 4b 5

1/4”

1/4”

n x d L

Ø

Ø

Ø

D

d

DN

k

Flange Dimensions

Dimensions - Inches (mm)

Dia. (DN) ØD Ød1 Ød2 Øk n x dL

3”79/16 3¼ 51/16 6 4 x Ø ¾

(192) (82) (128) (152) (4 x Ø 19)

Motor Data

Speed Watts FLA FLA FLA

Model hp RPM W 3~208-230V 3~460V 3~575V

Top S 3 x 70 21/8 3210-3470 2450-3080 7.7-10.3 3.9-5.1 3.1-4.1

WILO Stratos SubmittalStratos 1.25 x 3-30

Tag # Model # Flow Head Volt/Phase Control IF Module Comments

Stratos 1.25 x 3-30 230/1/60

PProject:

Engineer:

Contractor:Submitted By: Date:

Approved By: Date:

Literature Number StratosSD1.25x3-30 ver 07.05

Control Modesp-v Pressure Differential Variable - factory default setting (set pressure is half at zero flow)p-c Pressure Differential Constant (set pressure constant)p-t Temperature Influenced Differential Pressure Control (IR Device Required to Activate)

Automatic Night Set Back Activated - factory default settingManual Speed Control (RPM x 100)

IF Interface Modules (optional)External Min/0 to 10 Volt DC (0 - 10 Vdc input remotely controls head set point or pump speed)/DP (Dual Pump)

External Min (control override) remote, volt free n/c contactExternal Off/OC (Operation Contact)/DP (Dual Pump)

External Off (control override) remote, volt free n/c contact,Operation Contact, volt free n/o contact

LON/DP (LonWorks BMS communication and Dual Pump)

P5,P6 32 GPM 23 ft dP-v BACNet


David Claus

Rated Power(P2) Hp max

SpeedRange

Consumed Power(P1) watts min/max

Amps 230/1(and 230/3) Motor Protection

0.268 1600 - 4800 16 - 310 0.16 - 1.37 Integrated

Rated Power(P2) Watts max

200

Details Max Hp Pipe Size l0 l1 l2 a2 Weight

Imperial 1/4 Hp 1 1/4” 8 1/2 4 1/4 2 3/16 1 7/8 19.8 lbs

b1

2 1/2

b2

2 3/16

b4

4 3/16

b5

4 3/4

a1

8

Metric 200 Watt 32 mm 216 108 55 204 48 63 55 106 120 9.0 kg

WILO Stratos SubmittalStratos 1.25 x 3-30

122 deg F (50 C) 203 deg F (95 C)

4.4 PSI 14.5 PSI

230 deg F (110 C)

23.2 PSI

Details Flange D d1 (dia) d2

Imperial 1 1/4 4 3/4 1 3/8 2 7/8

Metric 32 mm 121 35 73

k (dia)

3 1/2

89

n x dL

2 x 1/2

2 x 14

Pump Dimensions

Flange Dimensions

Electrical Information

Minimum Inlet Pressure

Approval Stamp Here

Wilo USA LLC1290 North 25th AvenueMelrose Park, Illinois 60160Phone: 866 945 6872 Fax: 708 338 9455

Wilo Canada IncBay 7 - 2915 - 10th Ave N. E.

Calgary, Alberta, T2A 5L4Phone: 866 945 6236 Fax: 403 277 9456www.wilo-na.com

Operating LimitsTemp Min/Max 14 to 230 Deg F (- 10 to +110 Deg C)Max Ambient Temp 104 Deg F (40 Deg C)Max Working Press 145 PSI (10 Bar)

Materials of ConstructionImpeller Fibreglass Reinforced PPSShaft Stainless Steel (X46 Cr13)Bearing Metal Impregnated CarbonVolute Cast Iron, Cataphoresis Coated

Motor/ElectronicsPower Electronics Frequency Converter - ECM TypeDegree of Protection Enclosure 2Insulation Class H

70-36-001-0213

Project:

Engineer:

Contractor:

Submitted By: Date:

Approved By: Date:

Tag # Model # Flow Head Control Mode Cycle Phase Voltage

Stratos GIGA 1.5/3-145 3

Stratos GIGA 1.5/3-145

Submittal Data Sheet

0 40 80 120

0 10 20 30

0 2 4 6 8 10

0

40

80

120

160

0

10

20

30

40

50

0 40 80 120

0 10 20 30

0

2

4

0

1

2

3

4

160

160

40

40

P1/kWP1/hp

Q/l/s

Q/US gpm

Q/US gpm

H/ft H/mWilo-Stratos GIGA1.5/3-14560 Hz - North America

Q/m³/h

Q/m³/h

100%Qmin

80%

30%10%

70%

40%

60%

90%

50%

60%

80%

50%

10%

90%

100%

40%30%

70%

0 40 80 120

0 10 20 30

0 2 4 6 8 10

0

40

80

120

160

0

10

20

30

40

50

0 40 80 120

0 10 20 30

0

2

4

0123

0 40 80 120

0 10 20 30

0

20

40

0

5

10

15

160

160

160

40

40

40NPSH/mNPSH/ft

Δp-cP1/hp

Δp-cP1/kW

Q/l/s

Q/US gpm

Q/US gpm

Q/US gpm

H/ft H/mWilo-Stratos GIGA1.5/3-14560 Hz - North America

Q/m³/h

Q/m³/h

Q/m³/h

111 '9/ 16

75 '7/ 16

13 '/4

39 '3/ 8

5/ 8147 '

Qmin

max.

Δp-v

Δp-c

Max Speed NPSH

Approval Stamp

Applications

• Hot Water Heating Systems

• Closed Cooling Circuits

• Industrial Circulation Systems

• Air-conditioning Systems

• Solar • Geothermal

Module 1 Module 2 Module

BACnet / Dual Pump

LONworks / Dual Pump

MODBus

None

Pump Volute Cast Iron Cataphoresis Coated (ASTM A48 / EN-GJL-250)

Impeller Composite (PPS-GF40)Integral Stainless Inlet

Shaft Stainless Steel (AISI 420 / 1.4122)

Mechanical seal SiC/EPDM

Technical Data

Liquid Temp Range -4°F to 284°F (-20°C to +140°C)

Fluid Capatability Water 50/50 Water-Glycol Mixtures

Max Operating Pressure 189 PSI, 284°F (140°C)232 PSI, 248°F (120°C)

Mains Voltage 380-480V±10% 50/60Hz

Protection Class IP 55, Class F Insulation

Ambient Temp Range 32°F to 104°F (0°C to 40°C)

Max Relative Humidity 32°F to 86°F (0°C to 30°C): 90%87°F to 104°F (31°C to 40°C): 60%

Sound Level < 74 dBA


David Claus

P7 51 USGPM 100 ft p-v 60Hz 460

WILO USA LLC

Tel: (888) 945-6872Fax: (888) 945-6873


WILO Canada Inc.

Tel: (866) 945-6236Fax: (403) 277-9456


WILO Mexico

Tel: +52 55 5586 3209Fax: +52 1 55 5413 4165




3xØox p

L0M

XA L1

ØG

B4

B3

FE

2''

2''

Ø¾

''

C

ECM Motor Data (Single Motor Operation)

P2 Rated P1 Speed FLA

Model hp kW RPM 3~460V

Stratos GIGA 1.5/3-145 5.0 4.2 500-4850 5.5A

H

B1B2

nxdL

ØDØkØd

DN

M12 x 1.5NPT ¾”NPT ½”2 x NPT ¼”

Flange Dimensions - 125#ANSI


Dia. ØD Ød Øk n x ØdL

1.5”61/8 39/16 37/8 4 x 5/8

(155) (90) (99) (4 x 16)


Dimensions - Inches (mm) Weightlbs (kg)

Model l0 A B1 B2 B3 B4 C E F ØG H L1 M O P X

Stratos GIGA 1.5/3-145

11½ 33/8 3½ 3½ 51/16 9¾ 35/8 47/8 15/8 65/8 107/8 18¼ 5½ ½ ¾ 87/8 89

(292) (86) (89) (89) (129) (248) (92) (124) (41) (168) (277) (463) (140) (13) (19) (225) (41)

L1 L2 L3 PE PESBM SSM

AUX L H In2 In1 GNDGND

(1) (2) (3)

+24VMP

DDG

Ext. off

OFF ONO S

70-36-001-0213

Project:

Engineer:

Contractor:

Submitted By: Date:

Approved By: Date:

Tag # Model # Flow Head Control Mode Cycle Phase Voltage

Stratos GIGA 2/3-160 3

Stratos GIGA 2/3-160


0 40 80 120 160

0 10 20 30 40

0 2 4 6 8 1 2

0

40

80

120

160

200

0

10

20

30

40

50

60

0 40 80 120 160

200

200

0 10 20 30 40

0

2

4

6

0

2

4

0 1

P1/kWP1/hp

Wilo-Stratos GIGA2/3-16060 Hz - North America

Q/l/s

Q/US gpm

Q/US gpm

H/ft H/mQ/m³/h

Q/m³/h

100%Qmin

80%

30%10%

70%

40%

60%

90%

50%

60%

80%

50%10%

90%

100%

40%30%

70%

0 40 80 120 160

0 10 20 30 40

0 2 4 6 8 10 12

0

40

80

120

160

0

10

20

30

40

50

0 40 80 120 160

0 10 20 30 40

0

2

4

0

2

4

0 40 80 120 160

200

200

200

0 10 20 3 0

010203040

0

4

812

0 4NPSH/mNPSH/ft

Δp-cP1/hp

Δp-cP1/kW

Wilo-Stratos GIGA2/3-16060 Hz - North America

Q/l/s

Q/US gpm

Q/US gpm

Q/US gpm

H/ft H/mQ/m³/h

Q/m³/h

Q/m³/h

Qmin

max.

Δp-v

Δp-c

124 '11/16

164 '1/16

85 '5/ 16

/1 '5 8

45 '15/ 16

Max Speed NPSH

Approval Stamp

Applications

• Hot Water Heating Systems

• Closed Cooling Circuits

• Industrial Circulation Systems

• Air-conditioning Systems

• Solar • Geothermal

Module 1 Module 2 Module

BACnet / Dual Pump

LONworks / Dual Pump

MODBus

None

Pump Volute Cast Iron Cataphoresis Coated (ASTM A48 / EN-GJL-250)

Impeller Composite (PPS-GF40)Integral Stainless Inlet

Shaft Stainless Steel (AISI 420 / 1.4122)

Mechanical seal SiC/EPDM

Technical Data

Liquid Temp Range -4°F to 284°F (-20°C to +140°C)

Fluid Capatability Water 50/50 Water-Glycol Mixtures

Max Operating Pressure 189 PSI, 284°F (140°C)232 PSI, 248°F (120°C)

Mains Voltage 380-480V±10% 50/60Hz

Protection Class IP 55, Class F Insulation

Ambient Temp Range 32°F to 104°F (0°C to 40°C)

Max Relative Humidity 32°F to 86°F (0°C to 30°C): 90%87°F to 104°F (31°C to 40°C): 60%

Sound Level < 74 dBA


David Claus

P8,P9 101 USGPM 100 ft p-v 60Hz 460

WILO USA LLC

Tel: (888) 945-6872Fax: (888) 945-6873


WILO Canada Inc.

Tel: (866) 945-6236Fax: (403) 277-9456


WILO Mexico

Tel: +52 55 5586 3209Fax: +52 1 55 5413 4165




3xØox p

L0M

XA L1

ØG

B4

B3

FE

2''

2''

Ø¾

''

C

ECM Motor Data (Single Motor Operation)

P2 Rated P1 Speed FLA

Model hp kW RPM 3~460V

Stratos GIGA 2/3-160 5.8 4.9 500-5110 6.3A

H

B1B2

nxdL

ØDØkØd

DN

M12 x 1.5NPT ¾”NPT ½”2 x NPT ¼”

Flange Dimensions - 125#ANSI


Dia. ØD Ød Øk n x ØdL

2”6½ 43/16 4¾ 4 x ¾

(165) (106) (121) (4 x 19)


Dimensions - Inches (mm) Weightlbs (kg)

Model l0 A B1 B2 B3 B4 C E F ØG H L1 M O P X

Stratos GIGA 2/3-160

12 3½ 3½ 3½ 51/16 9¾ 35/8 47/8 15/8 65/8 107/8 1715/16 5½ ½ ¾ 87/8 90

(305) (89) (89) (89) (129) (248) (92) (123) (42) (168) (277) (454) (140) (13) (19) (225) (41)

L1 L2 L3 PE PESBM SSM

AUX L H In2 In1 GNDGND

(1) (2) (3)

+24VMP

DDG

Ext. off

OFF ONO S

Documents

2012-C-008 Bio-energy Piping Installation