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2011 Underwriters Laboratories Inc.
NFPA 70E Electrical Safety
in the WorkplaceChanges for 2012
Dave Dini, P.E.
Underwriters LaboratoriesChair NFPA 70E Technical Committee on
Electrical Safety in the Workplace
REV: 9/20/2011
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2011 Underwriters Laboratories Inc.
IEEE / NFPA
Arc Flash CollaborativeResearch Project
IAEI Western Section Meeting
Louisville, KentuckySeptember 21, 2011
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Acknowledgements
3
Paul Dobrowsky
Innovative Technology Solutions
Jeff SargentMichael Fontaine
Dr. Wei-jen Lee
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Technical Committee Meetings forthe 2012 Edition of NFPA 70E
4
ROP Meeting February 2010, Memphis, TN540 Public Proposals
8 Committee Proposals
ROC Meeting October 2010, Savannah, GA433 Public Comments
11 Committee Comments
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2012 NFPA 70ETechnical Committee Membership
5
25 Principal Members19 Alternate Members
Over 12 Days of MeetingsOver 4000 Man-Hours of Work!!
Effective August 31, 2011
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ARTICLE 90Introduction
6
90.1 Purpose. The purpose of this
Standard is to provide a practical safeworking area for employees relative tothe hazards arising from the use of
electricity.
90.1 Practical Safeguarding. The purpose of this
Codeis the practical safeguarding of persons andproperty from the hazards arising from the use ofelectricity.
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ARTICLE 90Introduction
7
90.2 Scope(A) Covered. This standard addresses electricalsafety related work practices for employeeworkplaces that are necessary for the practicalsafeguarding of employees relative to the hazardsassociated with electrical energy during activitiessuch as the installation, inspection, operation,
maintenance, and demolition of electric conductors,electric equipment, signaling and communicationsconductors and equipment, and raceways.
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ARTICLE 90Standard Arrangement
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ARTICLE 110General Requirements for
Safety-Related Work Practices
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Relationships with Contractors
Training Requirements
Electrical Safety Program
Use of Equipment
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110.1 Relationships with Contractors
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New
(C) Documentation. There shall be adocumented meeting between the hostemployer and the contract employer.
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110.1 Relationships with Contractors
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Electrically Safe Work Condition
Electrial conductors and equipment shall beconsidered energized until the source ofenergy is removed.
Open disconnecting device(s) for each source
Apply lockout / tagout devices properly
Test each phase conductor (L-L and L-G) to verifythey are de-energized
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110.1 Relationships with Contractors
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Test Before Touch!
1 Verify operation of the test instrumentbefore testing
2 Perform test to verify the absence ofvoltage
3- Verify operation of the test instrumentafter testing
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110.1 Relationships with Contractors
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Can I Work Energized?
1 Less than 50 Volts
2 Demonstrate that de-energizing
introduces additional hazards or increasedrisks
3 - Demonstrate that de-energizing isinfeasible due to equipment design oroperational limits
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110.1 Relationships with Contractors
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Except for testing, troubleshooting, voltagemeasurement, or visual inspection, an EnergizedElectrical Work Permit is required for energized work.
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110.1 Relationships with Contractors
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Who approves energized work?
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110.1 Relationships with Contractors
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What about the normal operation of
equipment?
Normal operation of enclosed equipment,operating at 600 Volts or less, is not likely toexpose an employee to an electrical hazard,provided it has been properly installed andmaintained.
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110.2 Training Requirements
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(C) including cardiopulmonary resuscitation andAutomatic External Defibrillator (AED) use shall be ...
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110.2 Training Requirements
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(C) including cardiopulmonary resuscitation andAutomatic External Defibrillator (AED) use shall be ...
New -(D)(1)(f) The employer shall determine,through regular supervision or through inspectionsconducted on at least an annual basis that eachemployee is complying with the safety-related workpractices required by this standard.
(E) The documentation shall contain the content ofthe training, each employees name and dates oftraining.
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ARTICLE 120Establishing an Electrically Safe
Work Condition
19
Process of Achieving Safe Work Conditions
Lockout / Tagout
Temporary Protective Grounding
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120.2 Lockout/Tagout Devices
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(C)(2) Form of Control. Three Two forms ofhazardous electrical energy control shall be
permitted: individual employee control, simplelockout/tagout, and complex lockout/tagout. Forthe individual employee control and the simplelockout/tagout, the qualified person shall be incharge. For the complex lockout/tagout, the personin charge shall have overall responsibility.Informational Note: For an example of a
lockout/tagout procedure, see Annex G.
(D)(1) Deletes Individual Qualified EmployeeControl Procedure
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ARTICLE 130Work Involving Electrical Hazards
21
Electrically Safe Work Conditions
Approach Boundaries
Arc Flash Hazard Analysis
Other Precautions / PPE
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DC Shock Boundaries andDC Hazard/Risk Categories
22
Existing Table 130.2(C) becomes Table
130.4(C)(a), for AC systems. New Table130.4(C)(b) for the approach boundariesassociated with DC system voltages.
Existing Table 130.7(C)(9) becomes Table130.7(C)(15)(a), for AC systems. New Table130.7(C)(15)(b) for DC Hazard/Risk categories.
Adds a new Annex D.10: DC Incident EnergyCalculations.
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DC Shock Boundaries and
DC Hazard/Risk Categories
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130.3 (2009) Exception 1
Arc Flash Hazard Analysis
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Deletes the exception
An arc flash hazard analysis shall not be required where all of the followingconditions exist:
(1) The circuit is rated 240 volts or less.(2) The circuit is supplied by one transformer.(3) The transformer supplying the circuit is rated less than 125 kVA.
and adds an Informational Note:
Informational Note: An arc flash hazard analysis may
not be necessary for some three-phase systems ratedless than 240 volts. See IEEE 1584 for moreinformation. (Sec. 130.5 for 2012)
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130.5(B) Protective Clothing
and Other PPE
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(1) Incident Energy Analysis
130.5(B)(1) FPN: For information on estimating theincident energy, see Annex D. For information onselection of arc-rated clothing and other personal
protective equipment (PPE), see Table H.3(b) inAnnex H.
(2) Hazard / Risk Categories
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130.5(B) Protective Clothing
and Other PPE
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(1) Incident Energy Analysis
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(2) Hazard / Risk Categories
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130.5(C) Equipment Labeling
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(C) Equipment Labeling. Electrical equipment such asswitchboards, panelboards, industrial control panels, meter
socket enclosures and motor control centers that are likely torequire examination, adjustment, servicing or maintenance whileenergized shall be field marked with a label containing all thefollowing information:
(1) At least one of the following:a. Available incident energy and the correspondingworking distanceb. Minimum arc rating of clothingc. Required level of PPEd. Highest Hazard/Risk Category (HRC) for theequipment
(2) Nominal system voltage(3) Arc Flash Boundary
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130.5(C) Equipment Labeling
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(1) At least one of the following:a. Available incident energy and the corresponding working distanceb. Minimum arc rating of clothingc. Required level of PPE
d. Highest Hazard/Risk Category (HRC) for the equipment(2) Nominal system voltage(3) Arc Flash Boundary
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130.7(C)(5) Hearing Protection
30
(new) Employees shall wear hearing protectionwhenever working within the arc flash boundary.
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130.7(C)(10) Arc Flash
Protective Equipment
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(b) Head Protection:
(1) An arc-rated balaclava shall be used with anarc-rated faceshield when the back of the headis within the arc flash boundary. An arc-ratedhood shall be permitted to be used instead of
an arc-rated face shield and balaclava.(2) An arc-rated hood shall be used when
the anticipated incident energyexposure exceeds 12 cal/cm2.
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130.7(C)(10) Arc Flash
Protective Equipment
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(c) Face Protection:
Face shields with a wrap-around guarding toprotect the face, chin, forehead, ears, and neckarea shall be used.
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Table 130.7(C)(15) Hazard/Risk
Category Classifications
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Moves the maximum short circuit current, faultclearing time from the Specific Notes 1 to 4 into theappropriate section(s) of Table 130.7(C)(15)(a).
Adds the Arc Flash Protection Boundaries to Table130.7(C)(15)(a) and (b).
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Table 130.7(C)(15) Hazard/Risk
Category Classifications
34
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Table 130.7(C)(16)
Protective Clothing and PPE
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Includes the requirement for a balaclava in
hazard/risk category 2.
Deletes hazard/risk category 2* and note 10.
Revises all tasks currently listed as hazard/riskcategory 2* in Table 130.7(C)10 to hazard/riskcategory 2.
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Table 130.7(C)(16)
Protective Clothing and PPE
36
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Electrical Safety Statistics
37
According to the Department of Labors
Bureau of Labor StatisticsAbout 8,000 electrical contact injuries arereferred to emergency rooms each year in U.S.
Over 2,000 workers are sent to burn centerseach year with electrical-related burn injuries.
Electrical workplace injuries cause about onefatality every day.
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Arc Flash Research
38
Arc flash accidents cause
Injuries
Fatalities
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NFPA 70E
39
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IEEE 1584
40
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Table 130.7(C)(16)
Protective Clothing and PPE
41
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Table 130.7(C)(16)
Protective Clothing and PPE
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Table 130.7(C)(16)
Protective Clothing and PPE
43
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Project Sponsors
44
Project Organizational Structure
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Project Organizational Structure
45
Steering Committee
Mr. Ben Johnson, Co-ChairMr. Jim Beyreis, Co-Chair
Ms. Sue Vogel, IEEEMr. Mark Earley, NFPA
Research Manager
Dr. Tammy Gammon, P.E.
Project Manager
Dr. Wei-jen Lee, P.E.
Technical Advisory Committee (TAC)
- Project Manager- Research Manager- Platinum Members Representatives- Invited Experts
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HRC #1 PPE - Arc-Rated Long
Sleeve Shirt and Pants - 4 cal/cm2
46
/
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ASTM 1959/F
47
T bl 130 7(C)(16)
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Table 130.7(C)(16)
Protective Clothing and PPE
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T bl 130 7(C)(16)
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Table 130.7(C)(16)
Protective Clothing and PPE
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C l i t R h
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Calorimeter Research
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To verify existing or generate new test
protocols used to measure the thermaleffects of an arc fault event. Thesemay include calorimeter comparisons,
the alternate placement ofcalorimeters, radiometer research, lowfault currents, and plasma cloud
issues.
C l i t R h
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Calorimeter Research
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Calorimetry The science of measuring theheat of chemical reactions or physical
changes.
Multiplying the temperaturechange by the mass andspecific heat capacities of thesubstances gives a value for
the energy given off orabsorbed during the reaction.
Calorimeter Research
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Calorimeter Research
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trigger wire
Calorimeter Research
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Calorimeter Research
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Table 130 7(C)(16)
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Table 130.7(C)(16)
Protective Clothing and PPE
54
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Calorimeter Research
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Calorimeter Research
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trigger wire
Non-Thermal Effects
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Non-Thermal Effects
57
trigger wire
Another goal of this work is to define othermechanisms of energy transfer from thearc to the surrounding area and theirrelationship to potential injury. These may
include measurements of blast andpressure, shrapnel, sound, and toxic by-products.
Another goal of this work is to define other
mechanisms of energy transfer from the arcto the surrounding area and their relationshipto potential injury. These may include
measurements of blast and pressure,shrapnel, sound, and toxic by-products.
Blast Pressure
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Blast Pressure
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Sound Pressure
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Sound Pressure
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Phase II (2011 2012)
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Phase II (2011 2012)
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Voltage Ibf (kA) Gap Width (in)
480V 10, 40, 65, 100, 150 0.5, 1.25, 2.5
600V 5, 20, 40, 65, 100, 150 0.5, 1.5, 2.5, 42.4kV 5, 20, 40, 65 0.5, 4, 6, 8, 12
4.16kV 5, 20, 40, 65 0.5, 4, 6, 8, 12
13.8kV 5, 20, 40, 65 0.5, 4, 8, 12, 24
Perform Light Intensity and Spectrum Measurements
Shrapnel Damage
Toxicity
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65
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Electrical Safety Statistics
66
According to the Department of LaborsBureau of Labor Statistics
About 8,000 electrical contact injuries arereferred to emergency rooms each year in U.S.
Over 2,000 workers are sent to burn centerseach year with electrical-related burn injuries.
Electrical workplace injuries cause about onefatality every day.
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2011 Underwriters Laboratories Inc.
WORK SAFE!
THANK YOU