2012 70E New Requirements - 2011 IAEI Western Section Mtg

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    2011 Underwriters Laboratories Inc.

    NFPA 70E Electrical Safety

    in the WorkplaceChanges for 2012

    Dave Dini, P.E.

    Underwriters LaboratoriesChair NFPA 70E Technical Committee on

    Electrical Safety in the Workplace

    [email protected]

    REV: 9/20/2011

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    2011 Underwriters Laboratories Inc.

    IEEE / NFPA

    Arc Flash CollaborativeResearch Project

    IAEI Western Section Meeting

    Louisville, KentuckySeptember 21, 2011

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    Acknowledgements

    3

    Paul Dobrowsky

    Innovative Technology Solutions

    Jeff SargentMichael Fontaine

    Dr. Wei-jen Lee

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    Technical Committee Meetings forthe 2012 Edition of NFPA 70E

    4

    ROP Meeting February 2010, Memphis, TN540 Public Proposals

    8 Committee Proposals

    ROC Meeting October 2010, Savannah, GA433 Public Comments

    11 Committee Comments

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    2012 NFPA 70ETechnical Committee Membership

    5

    25 Principal Members19 Alternate Members

    Over 12 Days of MeetingsOver 4000 Man-Hours of Work!!

    Effective August 31, 2011

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    ARTICLE 90Introduction

    6

    90.1 Purpose. The purpose of this

    Standard is to provide a practical safeworking area for employees relative tothe hazards arising from the use of

    electricity.

    90.1 Practical Safeguarding. The purpose of this

    Codeis the practical safeguarding of persons andproperty from the hazards arising from the use ofelectricity.

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    ARTICLE 90Introduction

    7

    90.2 Scope(A) Covered. This standard addresses electricalsafety related work practices for employeeworkplaces that are necessary for the practicalsafeguarding of employees relative to the hazardsassociated with electrical energy during activitiessuch as the installation, inspection, operation,

    maintenance, and demolition of electric conductors,electric equipment, signaling and communicationsconductors and equipment, and raceways.

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    ARTICLE 90Standard Arrangement

    8

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    ARTICLE 110General Requirements for

    Safety-Related Work Practices

    9

    Relationships with Contractors

    Training Requirements

    Electrical Safety Program

    Use of Equipment

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    110.1 Relationships with Contractors

    10

    New

    (C) Documentation. There shall be adocumented meeting between the hostemployer and the contract employer.

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    110.1 Relationships with Contractors

    11

    Electrically Safe Work Condition

    Electrial conductors and equipment shall beconsidered energized until the source ofenergy is removed.

    Open disconnecting device(s) for each source

    Apply lockout / tagout devices properly

    Test each phase conductor (L-L and L-G) to verifythey are de-energized

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    110.1 Relationships with Contractors

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    Test Before Touch!

    1 Verify operation of the test instrumentbefore testing

    2 Perform test to verify the absence ofvoltage

    3- Verify operation of the test instrumentafter testing

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    110.1 Relationships with Contractors

    13

    Can I Work Energized?

    1 Less than 50 Volts

    2 Demonstrate that de-energizing

    introduces additional hazards or increasedrisks

    3 - Demonstrate that de-energizing isinfeasible due to equipment design oroperational limits

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    110.1 Relationships with Contractors

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    Except for testing, troubleshooting, voltagemeasurement, or visual inspection, an EnergizedElectrical Work Permit is required for energized work.

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    110.1 Relationships with Contractors

    15

    Who approves energized work?

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    110.1 Relationships with Contractors

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    What about the normal operation of

    equipment?

    Normal operation of enclosed equipment,operating at 600 Volts or less, is not likely toexpose an employee to an electrical hazard,provided it has been properly installed andmaintained.

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    110.2 Training Requirements

    17

    (C) including cardiopulmonary resuscitation andAutomatic External Defibrillator (AED) use shall be ...

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    110.2 Training Requirements

    18

    (C) including cardiopulmonary resuscitation andAutomatic External Defibrillator (AED) use shall be ...

    New -(D)(1)(f) The employer shall determine,through regular supervision or through inspectionsconducted on at least an annual basis that eachemployee is complying with the safety-related workpractices required by this standard.

    (E) The documentation shall contain the content ofthe training, each employees name and dates oftraining.

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    ARTICLE 120Establishing an Electrically Safe

    Work Condition

    19

    Process of Achieving Safe Work Conditions

    Lockout / Tagout

    Temporary Protective Grounding

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    120.2 Lockout/Tagout Devices

    20

    (C)(2) Form of Control. Three Two forms ofhazardous electrical energy control shall be

    permitted: individual employee control, simplelockout/tagout, and complex lockout/tagout. Forthe individual employee control and the simplelockout/tagout, the qualified person shall be incharge. For the complex lockout/tagout, the personin charge shall have overall responsibility.Informational Note: For an example of a

    lockout/tagout procedure, see Annex G.

    (D)(1) Deletes Individual Qualified EmployeeControl Procedure

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    ARTICLE 130Work Involving Electrical Hazards

    21

    Electrically Safe Work Conditions

    Approach Boundaries

    Arc Flash Hazard Analysis

    Other Precautions / PPE

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    DC Shock Boundaries andDC Hazard/Risk Categories

    22

    Existing Table 130.2(C) becomes Table

    130.4(C)(a), for AC systems. New Table130.4(C)(b) for the approach boundariesassociated with DC system voltages.

    Existing Table 130.7(C)(9) becomes Table130.7(C)(15)(a), for AC systems. New Table130.7(C)(15)(b) for DC Hazard/Risk categories.

    Adds a new Annex D.10: DC Incident EnergyCalculations.

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    DC Shock Boundaries and

    DC Hazard/Risk Categories

    23

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    130.3 (2009) Exception 1

    Arc Flash Hazard Analysis

    24

    Deletes the exception

    An arc flash hazard analysis shall not be required where all of the followingconditions exist:

    (1) The circuit is rated 240 volts or less.(2) The circuit is supplied by one transformer.(3) The transformer supplying the circuit is rated less than 125 kVA.

    and adds an Informational Note:

    Informational Note: An arc flash hazard analysis may

    not be necessary for some three-phase systems ratedless than 240 volts. See IEEE 1584 for moreinformation. (Sec. 130.5 for 2012)

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    130.5(B) Protective Clothing

    and Other PPE

    25

    (1) Incident Energy Analysis

    130.5(B)(1) FPN: For information on estimating theincident energy, see Annex D. For information onselection of arc-rated clothing and other personal

    protective equipment (PPE), see Table H.3(b) inAnnex H.

    (2) Hazard / Risk Categories

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    130.5(B) Protective Clothing

    and Other PPE

    26

    (1) Incident Energy Analysis

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    27

    (2) Hazard / Risk Categories

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    130.5(C) Equipment Labeling

    28

    (C) Equipment Labeling. Electrical equipment such asswitchboards, panelboards, industrial control panels, meter

    socket enclosures and motor control centers that are likely torequire examination, adjustment, servicing or maintenance whileenergized shall be field marked with a label containing all thefollowing information:

    (1) At least one of the following:a. Available incident energy and the correspondingworking distanceb. Minimum arc rating of clothingc. Required level of PPEd. Highest Hazard/Risk Category (HRC) for theequipment

    (2) Nominal system voltage(3) Arc Flash Boundary

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    130.5(C) Equipment Labeling

    29

    (1) At least one of the following:a. Available incident energy and the corresponding working distanceb. Minimum arc rating of clothingc. Required level of PPE

    d. Highest Hazard/Risk Category (HRC) for the equipment(2) Nominal system voltage(3) Arc Flash Boundary

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    130.7(C)(5) Hearing Protection

    30

    (new) Employees shall wear hearing protectionwhenever working within the arc flash boundary.

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    130.7(C)(10) Arc Flash

    Protective Equipment

    31

    (b) Head Protection:

    (1) An arc-rated balaclava shall be used with anarc-rated faceshield when the back of the headis within the arc flash boundary. An arc-ratedhood shall be permitted to be used instead of

    an arc-rated face shield and balaclava.(2) An arc-rated hood shall be used when

    the anticipated incident energyexposure exceeds 12 cal/cm2.

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    130.7(C)(10) Arc Flash

    Protective Equipment

    32

    (c) Face Protection:

    Face shields with a wrap-around guarding toprotect the face, chin, forehead, ears, and neckarea shall be used.

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    Table 130.7(C)(15) Hazard/Risk

    Category Classifications

    33

    Moves the maximum short circuit current, faultclearing time from the Specific Notes 1 to 4 into theappropriate section(s) of Table 130.7(C)(15)(a).

    Adds the Arc Flash Protection Boundaries to Table130.7(C)(15)(a) and (b).

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    Table 130.7(C)(15) Hazard/Risk

    Category Classifications

    34

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    Table 130.7(C)(16)

    Protective Clothing and PPE

    35

    Includes the requirement for a balaclava in

    hazard/risk category 2.

    Deletes hazard/risk category 2* and note 10.

    Revises all tasks currently listed as hazard/riskcategory 2* in Table 130.7(C)10 to hazard/riskcategory 2.

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    Table 130.7(C)(16)

    Protective Clothing and PPE

    36

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    Electrical Safety Statistics

    37

    According to the Department of Labors

    Bureau of Labor StatisticsAbout 8,000 electrical contact injuries arereferred to emergency rooms each year in U.S.

    Over 2,000 workers are sent to burn centerseach year with electrical-related burn injuries.

    Electrical workplace injuries cause about onefatality every day.

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    Arc Flash Research

    38

    Arc flash accidents cause

    Injuries

    Fatalities

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    NFPA 70E

    39

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    IEEE 1584

    40

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    Table 130.7(C)(16)

    Protective Clothing and PPE

    41

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    Table 130.7(C)(16)

    Protective Clothing and PPE

    42

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    Table 130.7(C)(16)

    Protective Clothing and PPE

    43

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    Project Sponsors

    44

    Project Organizational Structure

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    Project Organizational Structure

    45

    Steering Committee

    Mr. Ben Johnson, Co-ChairMr. Jim Beyreis, Co-Chair

    Ms. Sue Vogel, IEEEMr. Mark Earley, NFPA

    Research Manager

    Dr. Tammy Gammon, P.E.

    Project Manager

    Dr. Wei-jen Lee, P.E.

    Technical Advisory Committee (TAC)

    - Project Manager- Research Manager- Platinum Members Representatives- Invited Experts

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    HRC #1 PPE - Arc-Rated Long

    Sleeve Shirt and Pants - 4 cal/cm2

    46

    /

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    ASTM 1959/F

    47

    T bl 130 7(C)(16)

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    Table 130.7(C)(16)

    Protective Clothing and PPE

    48

    T bl 130 7(C)(16)

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    Table 130.7(C)(16)

    Protective Clothing and PPE

    49

    C l i t R h

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    Calorimeter Research

    50

    To verify existing or generate new test

    protocols used to measure the thermaleffects of an arc fault event. Thesemay include calorimeter comparisons,

    the alternate placement ofcalorimeters, radiometer research, lowfault currents, and plasma cloud

    issues.

    C l i t R h

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    Calorimeter Research

    51

    Calorimetry The science of measuring theheat of chemical reactions or physical

    changes.

    Multiplying the temperaturechange by the mass andspecific heat capacities of thesubstances gives a value for

    the energy given off orabsorbed during the reaction.

    Calorimeter Research

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    Calorimeter Research

    52

    trigger wire

    Calorimeter Research

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    Calorimeter Research

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    Table 130 7(C)(16)

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    Table 130.7(C)(16)

    Protective Clothing and PPE

    54

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    55

    Calorimeter Research

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    Calorimeter Research

    56

    trigger wire

    Non-Thermal Effects

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    Non-Thermal Effects

    57

    trigger wire

    Another goal of this work is to define othermechanisms of energy transfer from thearc to the surrounding area and theirrelationship to potential injury. These may

    include measurements of blast andpressure, shrapnel, sound, and toxic by-products.

    Another goal of this work is to define other

    mechanisms of energy transfer from the arcto the surrounding area and their relationshipto potential injury. These may include

    measurements of blast and pressure,shrapnel, sound, and toxic by-products.

    Blast Pressure

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    Blast Pressure

    58

    Sound Pressure

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    Sound Pressure

    59

    Phase II (2011 2012)

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    Phase II (2011 2012)

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    Voltage Ibf (kA) Gap Width (in)

    480V 10, 40, 65, 100, 150 0.5, 1.25, 2.5

    600V 5, 20, 40, 65, 100, 150 0.5, 1.5, 2.5, 42.4kV 5, 20, 40, 65 0.5, 4, 6, 8, 12

    4.16kV 5, 20, 40, 65 0.5, 4, 6, 8, 12

    13.8kV 5, 20, 40, 65 0.5, 4, 8, 12, 24

    Perform Light Intensity and Spectrum Measurements

    Shrapnel Damage

    Toxicity

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    Electrical Safety Statistics

    66

    According to the Department of LaborsBureau of Labor Statistics

    About 8,000 electrical contact injuries arereferred to emergency rooms each year in U.S.

    Over 2,000 workers are sent to burn centerseach year with electrical-related burn injuries.

    Electrical workplace injuries cause about onefatality every day.

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    2011 Underwriters Laboratories Inc.

    WORK SAFE!

    THANK YOU