450 EXC 2012

SPARE PARTS MANUAL: ENGINEART.NO.: 3CM089540LEN

EN

GLI

SH

INDEX 450 EXC 2012

ENGINE CASE

3x

CLUTCH COVER

4x

BALANCER SHAFT

5x

CYLINDER

6x

CRANKSHAFT, PISTON

7x

CLUTCH

8x

TRANSMISSION I - MAIN SHAFT

9x

TRANSMISSION II - COUNTERSHAFT

10x

KICK STARTER

11x

SHIFTING MECHANISM

12x

WATER PUMP

13x

COOLING SYSTEM

14x1

INDEX 450 EXC 2012

VALVE DRIVE

15x

TIMING DRIVE

17x

CYLINDER HEAD

18x

LUBRICATING SYSTEM

19x

IGNITION SYSTEM

21x

ELECTRIC STARTER

22x

THROTTLE BODY

23x

x

x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. © by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-SPORTMOTORCYCLE AG, Mattighofen only.

2

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78130000033 ENGINE CASE CPL. 1 2 57031523145 MAIN JET 145 1 3 60030063070 OIL JET 70 M5 1 5 75030010100 CASE BUSH 2 6 54830027000 DOWEL 21X12 03 1 7 59030023000 DOWEL 6X8X11,5 2 8 51030026100 DOWEL 17 X 13 X 12 1 9 0770035020 O-RING 3,5X2,00 NBR 1

10 81230064000 OIL JET ANGLED 70 1 11 0912040103 AH.SCREW DIN0912-M 4X10 1 12 58038022000 CU-SEAL RING DIN7603-12X18X1,5 1 13 58030021000 OILDRAIN PLUG W.MAG. M 12X1,5 1 15 0018050103 INT. TORX OVAL HEAD M 5X10 8.8 1 16 78033032000 TAB WASHER BEARING MAIN SHAFT 1 17 78033132000 TAB WASHER BEARING COUNT.SHAFT 1 18 0019050106 INT. TORX FLAT HEAD M5X10 10.9 4 50 0025060406 HH COLLAR SCREW M6X40 TX30 5 51 0025060606 HH COLLAR SCREW M6X60 TX30 4 52 0025060756 HH COLLAR SCREW M6X75 TX30 2 53 0025060806 HH COLLAR SCREW M6X80 TX30 1 54 0025060856 HH COLLAR SCREW M6X85 TX30 1 99 78030099000 GASKET SET 450/530 EXC 08 1

127813010 / C127813010

* NEW PART

X AS REQUIRED

3

ENGINE CASE

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78130001044 CLUTCH COVER CPL. 1 2 7813002600015 CLUTCH COVER OUTSIDE 1 3 78130027000 GASKET - CLUTCH OUTER COVER 1 4 78130025000 CLUTCH COVER GASKET 1 5 78030095100 OIL LEVEL GLASS VITON 1 6 61030019050 CIRCLIP OIL LEVEL GLASS 03 1 9 49030090000 DOWEL 9,8 X 7 X 10 2

11 0770191015 O-RING 19,00X3,00 NBR 1 12 58030120000 OIL FILLER CAP M24x3 WITH O-R 1 13 0760193070 SHAFT SEAL RING 19X30X7 B 1 14 0760142460 SHAFT SEAL RING 14X24X6 B 1 15 0760123073 SHAFT SEAL RING 12X30X7 PTFE 1 16 0625062022 BALL BEARING 6202 C0 2 1 50 78030080000 LOCATING SCREW 1 51 0025060256 HH COLLAR SCREW M6X25 TX30 12 52 58030081000 CU-SEAL RING 8 X 14 X 3 1 53 0025060556 HH COLLAR SCREW M6X55 TX30 1 54 0025060606 HH COLLAR SCREW M6X60 TX30 1

127813020 / C127813020

* NEW PART

X AS REQUIRED

4

CLUTCH COVER

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78130056000 BALANCE SHAFT 1 2 78130056032 BALANCE SHAFT GEAR 1 3 78130056001 BALANCE SHAFT 1 4 0888030037 WOODRUFF KEY DIN6888-3X3,7 1 9 0625062022 BALL BEARING 6202 C0 2 1

10 0618121912 NEEDLE BUSH NK1212 1

127813030 / C127813030

* NEW PART

X AS REQUIRED

5

BALANCER SHAFT

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78130038000 CYLINDER + PISTON CPL. 1 2 59030023000 DOWEL 6X8X11,5 2 3 78030035000 CYLINDER BASE GASKET 1 4 58530014000 DOWEL 10,2X12,5X10 2001 2

127813040 / C127813040

* NEW PART

X AS REQUIRED

6

CYLINDER

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78130018000 CRANKSHAFT CPL. 1 2 78130015144 CONN. ROD REPAIR KIT 450 2012 1 3 78130007000 I PISTON I D=95MM 1 3 78130007000 II PISTON II D=95MM 1 4 78130030000 COMPRESSION RING 1 5 78130032000 OIL SCRAPER RING 1 6 78130033000 PISTON PIN 1 7 77330074000 CIRCLIP 2 8 0625062071 BALL BEARING 6207 TM-SX07E 39 2

13 78030029200 NUT PRIMARY WHEEL M20X1,5 1 14 78132000032 PRIMARY GEAR 1 15 78036014200 TIMING GEAR 18T. 1 16 0888030037 WOODRUFF KEY DIN6888-3X3,7 2 19 0760354774 SHAFT SEAL RING 35X47X7 VITON 2 20 0888030050 WOODRUFF KEY DIN6888-3X5X13 1

127813060 / C127813060

* NEW PART

X AS REQUIRED

7

CRANKSHAFT, PISTON

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78132001076 CLUTCH CAGE 1 2 0405252910 NEEDLE BEAR K 25X29X10 2 3 78132015100 COLLARSLEEVE 1 4 77232009100 WASHER 21,8 X 37 X 3 1 5 78132002008 INNER CLUTCH HUB 1 6 78132013000 WASHER 112X118X1.5 1 7 78132003000 PRESSURE PLATE 1 8 78132025100 DAMPING RUBBER 6 9 78132004000 SLEEVE 7,5X33.4 6

10 0025050166 HH COLLAR SCREW M5X16 TX30 6 11 59032011100 LINING DISC 2MM 04 8 12 59032010200 INTERMEDIATE DISC 1,4MM 2002 7 13 78132054100 PUSH ROD 1 14 78132018000 TAB WASHER 1 15 0936181505 HEXAGON NUT DIN0936-M18X1,5 R. 1 20 0770300015 O-RING 30,00X1,50 NBR 70 1 21 59032065000 GASKET FOR SLAVE CYLINDER 1 22 54832061044 OUTPUT CYLINDER CPL. 06 1 23 54832066000 PISTON CPL. 1 24 54832067000 O-RING 1 25 54832069000 PRESSURE SPRING 1 26 0603100141 COPPER GASKET DIN7603-10X14X1 2 27 78132063000 CLUTCH PIPE 1 28 62513020000 BLEEDER SCREW CPL. 05 1 29 0025060206 HH COLLAR SCREW M6X20 TX30 2 31 50329050000 VENT INJEKTION HYDR. CLUTCH 1 33 59032010100 INTERMEDIATE DISC 1MM 2002 2 35 78132057044 PRESSURE PIECE CPL. 1 36 78132006100 SPRING RING 1 37 78132005000 BELLEVILLE SPRING 71X115X1,5 I 1 38 78132002111 HUB 1 99 78132010033 CLUTCH DISC PACKAGE 1

127813210 / C127813210

* NEW PART

X AS REQUIRED

8

CLUTCH

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78133001050 MAIN SHAFT 14 T. 1 2 78033005100 IDLER GEAR 5. GEAR 1 3 78033003000 SLIDING GEAR 3/4 G. 08 1 4 78033006100 IDLER GEAR 6. GEAR 1 5 78033002000 SOLID GEAR 2.G. 08 1 6 56033030000 STOP DISC 17,2X30X1 1 7 0405222613 NEEDLE BEAR. K 22X26X13 TN 2 8 78033033000 STOP DISK 23 X 32 X 1,5 1 9 0471250120 CIRCLIP DIN0471-25X1,2 2

10 78033031000 STOP DISK 26 X 32 X 1,5 1 11 78033001110 BUSHING 1 20 0625062054 BALL BEARING 6205 C3 NTN 1 21 78033032000 TAB WASHER BEARING MAIN SHAFT 1 22 0019050103 INT. TORX FLAT HEAD M 5X10 8.8 2 23 0625062036 BALL BEARING 6203 RSH C3 1

127813330 / C127813330

* NEW PART

X AS REQUIRED

9

TRANSMISSION I - MAIN SHAFT

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78033010000 COUNTERSHAFT 08 1 2 78033011100 IDLER GEAR 1. GEAR 1 3 78033015000 SLIDING GEAR 5.G. 08 1 4 78033013000 IDLER GEAR 3.G. 08 1 5 78033014000 IDLER GEAR 4.G. 08 1 6 78033016000 SLIDING GEAR 6.G. 08 1 7 78033012100 IDLER GEAR 2. GEAR 1 8 0405222611 NEEDLE BEAR.K 22X26X10 DIVIDED 3 9 0471250120 CIRCLIP DIN0471-25X1,2 3

10 78033031000 STOP DISK 26 X 32 X 1,5 1 11 78033033000 STOP DISK 23 X 32 X 1,5 2 12 59033080000 SHIM 20X32X1 1 13 0405202612 NEEDLE BEARING K 20X26X12 1 14 56033030000 STOP DISC 17,2X30X1 1 15 0471170015 CIRCLIP DIN 0471-17X1, 5 1 20 0625062035 BALL BEARING 6203 JR2 C3 1 21 78033132000 TAB WASHER BEARING COUNT.SHAFT 1 22 0019050106 INT. TORX FLAT HEAD M5X10 10.9 2 23 49030023000 CYL.ROLL BEARING NJ205 1 24 0760324571 SHAFT SEAL RING 32X45X7 BSLNBR 1 25 0770020220 O-RING 25,12X1,78 NBR70 1 26 78133014000 SPACER SLEEVE COUNTER 1 27 50033029013 FRONT SPROCKET 13-T x 27 50033029014 FRONT SPROCKET 14-T x 27 50033029015 FRONT SPROCKET 15-T x 28 59033034044 SCREW 10.9+SPRING WASHER 1 99 00050000941 COUNTER SHAFT REP.KIT 4 STROKE x

127813360 / C127813360

* NEW PART

X AS REQUIRED

10

TRANSMISSION II - COUNTERSHAFT

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 77133070144 KICKSTARTER CPL. 1 2 0019080206S FLAT HEAD SCREW M. ISA45 M8X20 1 3 54633037000 WASHER 8MM GALVANIZED 1 4 0760193070 SHAFT SEAL RING 19X30X7 B 1 5 59033055000 DRIVING HUB 1 6 59033051039 KICKSTARTER GEAR 39-T 1 7 0471190120 CIRCLIP DIN0471-19X1,2 1 9 0988172405 SHIM WASHER DIN0988-17X24X0,5 2

10 78033053200 IDLER GEAR CPL. 1 11 59033018000 BUSHING PIN 2000 1 12 59033054000 KICKSTARTER SPRING 1 13 78033074000 SPRINGHOLDER 08 1 14 0912060123 AH SCREW DIN0912-M 6X12 1 15 59033080000 SHIM 20X32X1 1 17 0405222610 % NEEDLE BEARING K 22X26X10 A 1 18 59033069000 BUMP PART 1 19 58033031000 STOP DISK 22,2 X 30 X 1,5 1 20 58033028000 RATCHET GEAR SPRING 1,2 MM 1 21 78033052000 RATCHET GEAR KICK STARTER 1 23 0025060206 HH COLLAR SCREW M6X20 TX30 2 24 0471170010 CIRCLIP DIN0471-17X1 1 50 59033050100 KICKSTARTER SHAFT 1

127813390 / C127813390

* NEW PART

X AS REQUIRED

11

KICK STARTER

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 59034031000 SHIFT LEVER CPL.RACING 2000 1 2 59009062016 SPECIAL SCREW M6X16 WS=8 10.9 1 3 50232050001 STEEL WASHER 6,4X17X3 1 4 0760142460 SHAFT SEAL RING 14X24X6 B 1 5 54632095000 NEEDLE BEAR.HK 1412 14X20X12 2 6 54634050000 STOP DISK 14X30X1 1 7 54634014100 RETURN SPRING 2,2MM '95 1 8 54634020000 SPRING GUIDE 1 9 56534013100 TENSIONING SPRING 0,8MM 1

10 78034005044 SHIFT SHAFT CPL. 1 11 54634008044 SLIDING PLATE CPL. 1 13 78034020000 SHIFT RAIL 11,8X101,5 1 14 58038023200 PRESSURE SPRING 0,9MM 4 15 50334018100 SHIFTING ROLLER 6X8X5,2 3 16 78134015044 SHIFT DRUM LOCATING ALU CPL. 1 17 78034012000 SHIFT ROLLER 1 18 0012060303 AH SCREW DIN6912 M6X30 8.8 1 20 78134024044 LOCKING LEVER CPL. 1 21 0025050206 HH COLLAR SCREW M5X20 TX30 1 22 54634052300 SLEEVE FOR LOCKING LEVER 1 23 60034023000 ARRESTING LEVER SPRING 03 1 24 78034019000 SHIFT RAIL 11,8X85 1 25 59034001000 SHIFT FORK 5./6.GEAR 2000 1 26 0349000050 WASHER DIN7349-5X15X2 1 27 59034002000 SHIFT FORK 2./4.GEAR 2000 1 28 0625618050 BALL BEARING 61805 C3 2 29 50233041000 PAIR OF WASHERS M 6 NORDLOCK 1 30 78034003000 SHIFTING FORK 1ST/3RD GEAR 1

127813410 / C127813410

* NEW PART

X AS REQUIRED

12

SHIFTING MECHANISM

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 5 61230045000 CAP NUT M6 STAINLESS STEEL 1 6 81235055020 WATER PUMP ROTOR 1 7 81235055110 DISC WATER PUMP 1 8 0760123073 SHAFT SEAL RING 12X30X7 PTFE 1

11 78135053000 WATER-PUMP GASKET 1 12 78135052000 WATER PUMP COVER CPL. 1 13 0025060256 HH COLLAR SCREW M6X25 TX30 2 14 0025060656 HH COLLAR SCREW M6X65 TX30 1 15 0603061001 CU-SEAL RING DIN7603-6X10X1 1

127813510 / C127813510

* NEW PART

X AS REQUIRED

13

WATER PUMP

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 7 77035007300 RADIATOR L/S "55623U" 12 1 8 78035008200 RADIATOR R/S "65061U" 12 1 9 77335016000 RADIATOR CAP SMALL 1,8 BAR 1

19 77235071044 Y-CONNECOTOR CPL. 1 20 10001020000 HOSE CLAMP GEMI 16-27 5 21 42013037400 HOSE CLAMP NORMA 12/24 2 22 58335099000 HOSE CLAMP GEMI 10-16 1 23 50303089000 ANGLE PIECE '97 1 24 50335030001 PVC-HOSE 6X9 x 25 78135025000 RADIATOR HOSE L/S 2012 1 26 78135027000 RADIATOR HOSE R/S 2012 1 30 78135026033 RADIATORHOSE CPL. THERM.70°C 1 31 0770320020 O-RING 32,00X2,00 1 32 59435017000 THERMOSTAT 70 DEGREE 04 1 33 0016040183 SCREW FOR PLASTIC D=4X18 3 34 7733503400004 RADIATOR PROTECTION L/S+R/S SX x 34 7733503400030 RADIATOR PROTECTION BLACK 07 2 35 77235073000 HOSE CONNECTOR L=172,5 1 40 41001052000 RUBBER SLEEVE D=12MM 4 41 77335001000 WASHER FOR RADIATOR 08 4 42 0023060123 COLLAR SCREW M6X12 TX 4 60 59011079100 FAN WIRING HARNESS 1 61 58011109105 FUSE 5 A 2003 1 63 0603142015 ALU SEALRING DIN7603-14X20X1,5 1 64 78035045000 THERMOSWITCH 95-100 DG 1 65 58435041000 FAN CPL. 12V LC4 2000 1 66 0081050181 SCREW FOR PLASTIC K50X18 T20 3 67 81235943000 FAN SUPPORT 1 68 0011400800 RIVET 4,0X 8 ALU 3

127813530 / C127813530

* NEW PART

X AS REQUIRED

14

COOLING SYSTEM

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78036030000 INTAKE VALVE 2 2 78036031000 EXHAUST VALVE 2 4 78036136000 VALVE SPRING HOLDER EXHAUST 4 5 59036027000 VALVE-STEM SEALING RACING 2 6 77036027000 VALVE-STEM SEALING 05 2 7 78036028000 VALVE SPRING INTAKE 2 8 78036029000 VALVE SPRING EXHAUST 2 9 78036132200 VALVE SPRING RETAINER INTAKE 2

10 78036032200 VALVE SPRING RETAINER EXHAUST 2 11 78036033000 VALVE COLLET LK 6H 4 12 77036033000 VALVE COLLET 05 4 15 78036061044 ROCKER ARM EXHAUST CPL. 1 19 78036056200 ROCKER ARM SHAFT 2 20 78036060044 ROCKER ARM INTAKE CPL. 1 21 0770110015 O-RING 1,5x11 SILICON 2 22 78036081000 HOLDING BOLT M14X1,5 2 23 77036080000 SPECIAL SCREW M7X40 WS10 2 24 78036080000 FIT BOLT M7X1X55 2 25 60036035200 SHIM D=10/2,00 03 x 25 60036035205 SHIM D=10/2,05 03 x 25 60036035210 SHIM D=10/2,10 03 x 25 60036035215 SHIM D=10/2,15 03 x 25 60036035220 SHIM D=10/2,20 03 x 25 60036035225 SHIM D=10/2,25 03 x 25 60036035230 SHIM D=10/2,30 03 x 25 60036035235 SHIM D=10/2,35 03 x 25 60036035240 SHIM D=10/2,40 03 x 25 60036035245 SHIM D=10/2,45 03 x 25 60036035250 SHIM D=10/2,50 03 x 25 60036035295 SHIM D=10/2,95 03 x 25 60036035300 SHIM D=10/3,00 03 x 25 60036035305 SHIM D=10/3,05 03 x 25 60036035310 SHIM D=10/3,10 03 x 25 60036035315 SHIM D=10/3,15 03 x 25 60036035320 SHIM D=10/3,20 03 x

127813610 / C127813610

* NEW PART

X AS REQUIRED

15

VALVE DRIVE

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 25 60036035255 SHIM D=10/2,55 03 x 25 60036035260 SHIM D=10/2,60 03 x 25 60036035265 SHIM D=10/2,65 03 x 25 60036035270 SHIM D=10/2,70 03 x 25 60036035275 SHIM D=10/2,75 03 x 25 60036035280 SHIM D=10/2,80 03 x 25 60036035285 SHIM D=10/2,85 03 x 25 60036035290 SHIM D=10/2,90 03 x 30 78036029144 VALVE SPR.-KIT EX. 450-503 09 2 31 78036028144 VALVE SPR.-KIT INT. 450-530 09 2 99 78036030010 VALVE KIT x

127813610 / C127813610

* NEW PART

X AS REQUIRED

16

VALVE DRIVE

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78036010333 CAMSHAFT W. AUTODECO 1 2 0025060206 HH COLLAR SCREW M6X20 TX30 1 3 78036012033 RETAINING PLATE CAMSHAFT CPL. 1

10 59036003050 GASKET TIMING CHAIN TENSIONER 1 11 59036003000 TIMINGCHAIN TENSIONER CPL.RAC. 1 12 0603061001 CU-SEAL RING DIN7603-6X10X1 2 13 0025060166 HH COLLAR SCREW M6X16 TX30 2 17 0618182414 NEEDLE SLEEVE HK1814RS18/24/14 1 18 0618404712 NEEDLE SLEEVE HK4012B40X47X12 1 20 78036013000 TIMING CHAIN 110T 08 1 21 78136002000 TIMING CHAIN TENSIONER 1 22 78136001000 TIMING CHAIN GUIDE 1 23 77236001060 BUSHING SCREW M6 4 25 78136018000 FAILURE PROTECTION 1

127813620 / C127813620

* NEW PART

X AS REQUIRED

17

TIMING DRIVE

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78136020044 CYLINDER HEAD CPL. 1 2 78030036000 CYLINDER HEAD GASKET 08 1 3 7803605200033 VALVE COVER BLACK MATT 1 4 78036053000 VALVE COVER GASKET 1 5 78036054100 VALVE COVER SCREW 4 6 75036052010 DECOUPLING ELEMENT 07 4 7 77236044000 CONNECTION RUBBER EFI 1 8 0025060166 HH COLLAR SCREW M6X16 TX30 2 9 78136139000 EXHAUST FLANGE 1

10 78036041000 EXHAUST FLANGE GASKET 1 11 58030010200 SCREW IN NOZZLE M20X1,5 1 12 58038022000 CU-SEAL RING DIN7603-12X18X1,5 1 13 78036024000 PLUG SCREW SAS M12X1,5 1 14 60030063070 OIL JET 70 M5 1 15 77136026001 VALVE GUIDE OUTLET 2 16 78136025001 VALVE GUIDE INTAKE 2 17 78030044000 CYL. HEAD SCREW M10X1,25 L=125 4 18 77336089010 WASHER 19X10,5X2,5 4 19 0025060706 HH COLLAR SCREW M6X70 TX30 1 20 59030296000 SCREW PLUG 3 22 0025060086 HH COLLAR SCREW M6X8 TX30 1 23 0603061001 CU-SEAL RING DIN7603-6X10X1 1 24 61036047000 HOSE CLAMP GEMI 63MM 05 1 25 77236048000 HOSE CLAMP GEMI 58MM 1 26 0770100020 O-RING 10,00X2,00 SILCONE 1 27 60011252000 TEMPERAT.-SENSOR WATER LC8 02 1 28 58431082100 YDNAC-CLAMP 10173 (16MM) '98 1 29 78130087000 ENGINE BREATHER TUBE 1

127813630 / C127813630

* NEW PART

X AS REQUIRED

18

CYLINDER HEAD

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 3 78038001017 OIL PUMP GEAR 17 T 1 4 0458030080 CYLIND.SCREW M3X8 ISO 14580 SS 4 5 75030003050 STOP SHEET MEMBRANE 07 1 7 75030003051 MEMBRANE 07 1 8 81205027003 MEMBRAN CRANKCASE 1 9 81205027004 TAB WASHER MEMBRAN CSC 1

10 78138102000 OIL PUMP SHAFT SP-DP 1 11 0402041580 NEEDLE ROLLER NRB 4X15,8 G2 2 12 61238111000 ROTOR-SET CPL. 22MM 1 13 0770440020 O-RING 44,00X2,00 VITON 1 14 78038004000 OIL PUMP COVER SUCTION PUMP 1 16 0025060166 HH COLLAR SCREW M6X16 TX30 2 17 58038022000 CU-SEAL RING DIN7603-12X18X1,5 1 18 58030021000 OILDRAIN PLUG W.MAG. M 12X1,5 1 20 0799060000 TAB WASHER DIN6799-RS 6,0 1 21 58038007755 STOP DISK 8,1 X 15 X 0,5 1 22 78138001029 IDLER GEAR 1 29Z 1 24 78138003000 OIL PUMP COVER 1 25 59038011012 OILPUMP ROTOR 12MM G-95R/003 1 26 0770012021 O-RING 12X2 VITON GREEN 1 27 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 1 28 0402251180 NEEDLE ROLLER DIN5402 2,5X11,8 1 29 0770020170 O-RING 17,17X1,78 GLO 1 30 78138015001 OIL SCREEN CPL. 1 31 59038017000 PLUG M20X1,5 WS=13 1 32 0770170200 O-RING 17,00X2,00 1 33 07701250151 O-RING 12,5X1,5 VITON V75 2 34 59038016100 OIL SCREEN 1 36 77038005044 OIL FILTER WITH GASKET 06 1 37 07700390261 O-RING 39,34X2,62 1 38 75038041200 OILFILTER CAP 1 39 0770125015 O-RING 12,5X1,5 NBR 1 40 0025050166 HH COLLAR SCREW M5X16 TX30 5 41 0401090003 BALL DIN5401-9 1 42 58038023300 PRESSURE SPRING L=25MM D=1MM 1

127813810 / C127813810

* NEW PART

X AS REQUIRED

19

LUBRICATING SYSTEM

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 43 58038022000 CU-SEAL RING DIN7603-12X18X1,5 1 44 0908120153 PLUG DIN0908-M12X1,5 1 45 78040028000 BUSHING PIN 1 46 0988172405 SHIM WASHER DIN0988-17X24X0,5 1 47 0471170010 CIRCLIP DIN0471-17X1 1 48 0912060208 AH SCREW DIN0912-M 6X20 SS 1

127813810 / C127813810

* NEW PART

X AS REQUIRED

20

LUBRICATING SYSTEM

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 7813000210015 IGNITION COVER 1 4 78130040000 GASKET - IGNITION COVER 1 5 59039034000 PULSER COIL KOKUSAN 4K3-A/B 1 9 78039090000 SPARK PLUG CONNECT. AP-TRS1908 1

10 75039093000 SPARK PLUG M12X1,25 LKAR8AI-9 1 11 0025050166 HH COLLAR SCREW M5X16 TX30 2 12 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 2 13 0019040106S FLAT HEAD SCREW ISA25 M4X10 1 14 81230002010 RETAINING PLATE 1 16 58439006000 IGNITIONCOIL IG3826 KOKUSAN'96 1 20 78039205000 ROTOR EXC 08 1 21 83039004000 STATOR 1 22 0137120000 SPRING WASHER DIN0137-B12 1 23 49030021000 COLLAR NUT M12X1 R/S 1 25 0888030050 WOODRUFF KEY DIN6888-3X5X13 1 35 0025050306 HH COLLAR SCREW M5X30 TX30 3 36 0025060166 HH COLLAR SCREW M6X16 TX30 3 50 0025060256 HH COLLAR SCREW M6X25 TX30 8

127813910 / C127813910

* NEW PART

X AS REQUIRED

21

IGNITION SYSTEM

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 78140001000 E-STARTER CPL. 0,5KW 1 2 0025060256 HH COLLAR SCREW M6X25 TX30 2 3 0770300030 O-RING 30X3 VITON 1 4 0912060404 AH SCREW DIN0912-M 6X40 A2 1 5 78040016004 STOP DISC 6X23X2 1 6 78040029000 BEARING BOLT 1 8 0912060208 AH SCREW DIN0912-M 6X20 SS 1

14 0988172405 SHIM WASHER DIN0988-17X24X0,5 2 15 78040016100 TORQUE LIMITER CPL. 1 16 0471170010 CIRCLIP DIN0471-17X1 1 19 78040022000 IDLER GEAR 30-T CPL. 1 20 78040028000 BUSHING PIN 1 21 78040020133 FREEWHEEL GEAR CPL. 1 23 75040026000 FREE WHEEL 1

127814010 / C127814010

* NEW PART

X AS REQUIRED

22

ELECTRIC STARTER

450 EXC 2012

FIG PART NUMBER DESCRIPTION QTY 1 77241001000 THROTTLE BODY 1 2 81241085044 MAP SENSOR CPL. 09 1 3 81241013044 FUEL RAIL CPL. 09 1 4 75041023144 INJECTOR KIT CPL. 1 5 81241077044 TPS KPL. 09 1 6 81241056044 THROTTLE COVER CPL. 09 1 7 81241060000 STARTER VALVE COMP. 1

11 81241056020 SPECIAL SCREW AH 2 12 61041077010 O-RING THROTTLE POS. SENSOR 1 13 81241077030 SPECIAL SCREW 1 14 75041085010 O-RING 1 15 81241085020 PLATE 09 1 16 81241085030 SPECIAL SCREW 1 17 75041023020 O-RING 1 18 75041023010 SEAL RING 1 19 75041013010 SCREW SHOULDER 3 20 81241031100 TIMING CHARGER EFI 1 21 77241031050 RUBBER BRACKET ECU 1 22 61041080000 AMBIENT-AIR TEMPERATURE SENSOR 1 23 0025050166 HH COLLAR SCREW M5X16 TX30 2 24 61041088000 ROLLOVER SENSOR 05 1 25 0025060206 HH COLLAR SCREW M6X20 TX30 2 26 78141013044 FUELFILTER KIT 1

127724110 / C127814110

* NEW PART

X AS REQUIRED

23

THROTTLE BODY

NOTICE 450 EXC 2012

KTM-Sportmotorcycle AG

A-5230 Mattighofen

www.ktm.at

Art.N

r.: 3CM

089540LEN

6/2011

*3CM089540LEN* 3CM089540LEN

KTM Group Partner