2010 Product Catalog - mflo.commflo.com/catalog/2010-catalog.pdf2010 Product Catalog 1233 Tessier Street, Hawkesbury, ... Master Flo’s robust motor and ... The most user-friendly

2010 Product Catalog

1233 Tessier Street, Hawkesbury, Ontario, Canada K6A 3R1 Tel: 613-636-0539 Fax: 613-636-0762

Web site: www.mflo.com Email: [email protected]

TECHNOLOGY INC.

► The D4H Deserter can separate up to four nested half-fold impressions, running up to 75,000 impressions per hour.

► The D4H delivers up to four separated parallel streams approximately 43 inches apart so stackers can be placed side by side. This configuration reduces the total length of the setup space.

► The maximum production yield is 300,000 IPH.

► The D4H can also run in two-out or three-out mode. Furthermore, the web stream can pass directly through the D4H unaltered, thereby reducing the need to move the unit.

► The integrated conveyor reduces the need for an extra conveyor with separate speed adjustments and reduces the total floor space the unit requires.

► The option of tach press speed following reduces the need for an operator to make manual speed adjustments. The speed automatically adjusts with the press.

► The D3H Deserter can separate up to three nested half-fold impressions, running up to 75,000 impressions per hour.

► The D3H delivers three streams approximately 43 inches apart so stackers can be placed side by side. This configuration reduces the total length of the setup space.

► The maximum production yield is 225,000 IPH.

► The D3H can also be used to separate two products, or simply the web stream can pass directly through the D3H unaltered, thereby reducing the need to move the unit.

► The integrated conveyor reduces the need for an extra conveyor with separate speed adjustments and reduces the total floor space the unit requires.

► The option of tach press speed following reduces the need for an operator to make manual speed adjustments. The speed automatically adjusts with the press.

1233 Tessier Street, Hawkesbury, Ontario, Canada K6A 3R1 Tel: (613) 636-0539 Fax: (613) 636-0762 Page 2

D4H Deserter (Stream Separator)



D2 Deserter (Stream Separator)

Will desert on both coldset and heatset

► Optimize Press Web width by nesting products at the folder.

► Reversible table for right or left deserting.

► Up to 70,000 cph “in”; 140,000 cph “out”.

► Easy to transport and set in place.

► Eliminates half web jobs on full web presses.

► Increased flexibility in configuring press setup.

► Can increase press speed on lighter type products.

► Eliminates the need for an extra folder.

► Can be left on-line while not in use by lifting angled nipping wheels with the push of a button.

► Worm gear adjustment of table to accommodate product size.

► Image shown with a CD2 Conveyor System.

CD2 Conveyor System

► Designed for printers, Master Flo’s robust motor and gear driven conveyors are easy to set up and run with a variable speed adjuster.

► These conveyors are available in various lengths.

► Standard length is 24”.


D2E Deserter (Stream Separator)

► Optimize Press Web width by nesting products at the folder.

► Capable of deserting right or left.

► Up to 70,000 cph “in”; 140,000 cph “out”.

► Easy to transport and set in place.


► Increased flexibility in configuring press setup.

► Can increase press speed on lighter type products.


► Can be left on-line while not in use by lifting angled nipping wheels with the push of a button.

► Worm gear adjustment of table to accommodate product size.

► D2E deserter is the most practical and inexpensive deserter on the market


► The Master Flo D2H Deserter increases the efficiency of your printing system by enabling you to double your regular production by utilizing the full width of your web press.

► The D2H will separate two nested products at speeds in excess of 140,000 copies per hour in two streams.

► This machine allows quick set up, thus reducing make-ready time.

► The D2H can be used on both heat and cold set presses.

► Advancing Transfer Conveyor.

► Optional left or right sided.



Left-sided Deserter


Enlarged View of Weighcounter

PWC Palletizer / Weighcounter

► All drive and lift parts are enclosed - No pinching.

► Adjustable pallet height provides comfortable work level.

► No back strain.

► Machine walls prevent slide-off of the product into conveyor and/or working area.

► Decrease worker fatigue by eliminating repetitive bending and back injury.

► Easy operation - manual and automatic control.

► Remove or insert loaded pallet with a pallet jack.

► No need for a fork lift.

► Loaded pallets are uniformly stacked. Inside walls provide excellent guide for precisely positioning materials.

► Compact machine size allows for placement any-where pallets are now stacked.

► Weigh counter attributes.

► Automatically weighs product.

► Features RS232 port allowing connection with a computer to print out weight labels.

VRR Vector Ribbon Re-aligner

► Plug and Play : installs in as little as 4 hours.

► Infinite Speed Control with Web speed following to +/- 0.005 ins.

► Programmable gain and draw control.

► Motorized “Full Page” Compensation.

► Fully-motorized Angle Bar Control.

► Compact remote control system up to 10 feet away.

► Mountable up to 25 feet from folder in any horizontal or vertical orientation.

Safety features and convenience

► The most user-friendly and maintenance-free single piece leveller on the market.

► Designed to compete in value with any single-piece leveller on the market.

► Surpassed only by the M410 and M100.

The versatile one piece leveller

L24 Slimline Ink Leveller


► The model 100 ink leveller monitors the ink level in the ink fountain and maintains a preset level.

► This proven technology has been endorsed by major printing companies worldwide as one of the most dependable and robust.

► The simple design of the M100 allows this leveller to be the most affordable on the market without sacrificing durability.

M100 Ink Leveller

M410 Ink Leveller

► The most reliable leveller on the market.

► All levellers sold since 1985 are still in operation.

► This is the last leveller you will purchase for your press.

► Loaded with unique features such as: - Swing-away bracketing; - Time delay on sensor operation; - Swivel elbow at ink inlet to manifold.

► Custom bracketing to fit any press.

The ultimate in automatic ink level control

The supreme in automatic ink level control

► Provides the capacity to control up to 16 M410 levellers.

► A pressman can turn "on" or "off" any number of levellers from his work station.

► Internationally labeled key pad.

► Status lights for each fountain.

► Console for use with the M410 leveller.


► A precise ink pump monitoring system designed to immediately alert pressmen of any potential ink problems.

► This system will prevent costly press downtime and ink pump failure.

► Each system controls a maximum of four (4) ink pumps.

AS717 Ink Alarm & Pump Shut Off System

R410 Automatic Ink Leveller Remote Control System

Control Box / Indicator Panel at ink pumps

Alarm Panel at console

Dandy FM Water Treatment System

► The Dandy FM Water Treatment Sys-tem is designed to produce high-quality water for medium to large size press-rooms.

► This compact unit is designed with a variety of options priced for maximum flexibility in satisfying your unique needs.

► All Dandy FM systems are character-ized by simple user interface, extremely easy maintenance and overall simplicity of design.

► The capacity of each Dandy FM is very easily expandable to accommodate future increased demand for R.O. water in your pressroom.


FCS200 Recirculator

SWS1000 Spray Bar System

► The FCS 200 is a fully integrated dampening recirculator system that combines accurate additive mixing, filtration, recirculation and refrigeration, all in a very user-friendly con-figuration.

► Only the highest quality components are used in this state of the art design that meets CSA, UL and CE standards.

► This automated system is fully loaded with

► The The model SWS1000 spray bar system is specifically designed for the single width printer.

► The SWS1000 is one of the most economical low flow spray bar dampening systems on the market today.

► Each unit of press is equipped with easy to use touch key pad controls.

► Stainless steel flat spray nozzles allows for an exceptionally adjustable and defined spray pattern of fountain solution.

► The sturdy nozzle construction is also corrosion-resistant and designed to be cleaned.

► The individual control of the valves means that the SWS1000 can be adjusted with ease for various web widths and formats .

► Spray bar manifolds can be quickly detached and replaced with our quick disconnect mounting system.

► The local control panel operates up to two spray bars with its sixteen-channel circuit board.

► This low cost modular system provides you with what you need at an affordable price; and you are


SBR3000 Spray Bar Recirculator

► Designed for Spray Bar applications, the SBR 3000 is a fully integrated high pressure dampening recirculator system that combines accurate additive mixing, filtration, recirculation and refrigeration, all in a very user-friendly configuration.


► This automated system can feed up to 32 double width spray bars, and is fully loaded with exciting features, such as system diagnostics.

DWR200 Double Width Recirculator

► Designed for use on double width web presses, the DWR200 is a fully integrated dampening recirculator system that com-bines accurate additive mixing, filtration, recirculation and refrigeration, all in a very user-friendly configuration.


► This automated system is fully loaded with exciting features, such as system diagnos-tics.

► The SF100 is a fully integrated dampening recirculator system that combines recirculation, filtration, refrigeration and optional additive mixing, all in a very user-friendly configuration.


► This system has many exciting features, such as system diagnostics.

SF100 Recirculator


RC20 Recirculator Chiller

The RC20 is a fully integrated dampening recirculator system that combines recirculation, filtration and refrig-eration, all in a very user-friendly configuration.

ES Series Recirculator

► The ES Series is a dampening recirculator system that combines recirculation, filtration and power re-turn.

► As an option, this economical package can also be equipped with our automatic fountain solution mixing system, as well as a refrigeration package.

► This system can feed up to 10 units of press (model ES4 - up to 20 units of press).

► Only the highest quality components are used that meet CSA, UL and CE standards.


P33 Fountain Solution Mixing System

► The P33 is an accurate fountain solution mixing system for single or multi-press applications.

► It features a positive displacement mixing pump (2nd pump optional), a drum level probe and suction tube assembly.

► It has a mixing capacity of 120 gallons (454 liters) per hour.

► The P33 connects to any recirculator with the addition of a float valve.

► Each P33 comes equipped with polypropylene and stainless steel components to accommodate the use of aggressive fountain solutions that react with industry stan-dard PVC.

P33E Fountain Solution Mixing System

► This unit is an accurate fountain solution mixing system for single or multipress applications.

► It features a positive displacement metering pump, a drum level probe and suction tube assembly.

► It can be connected to any other brand of recirculator with the addition of a float control valve in its reservoir.

► It features polypropylene and stainless steel components to accommodate aggressive fountain solutions.

► In addition, it has a metering pump to handle up to 163GPD of pure dampening solution consumption rates of larger pressrooms.

► This unit operates on pressure and requires a bladder tank.

CDR Central Distribution Reservoir System

► This unit is an accurate fountain solution mixing system for single or multipress applications.

► It features a positive displacement metering pump, a drum level probe and suction tube assembly.

► It can be connected to any other brand of recirculator with the addition of a float control valve in its reservoir.

► It features stainless steel components to accommodate ag-

gressive fountain solutions.

► In addition, it has a metering pump to handle up to 240GPD of pure dampening solution consumption rates of larger pressrooms with VN3 level control, built-in delivery system and conductivity monitor.

Options

Electric return tank system

Air power return system


Press Washup System COMBI 3000 - Press Temperature Control / Fountain Solution Recirculator System

► Master Flo’s Press Temperature Control / Foun-tain Solution Recirculator System is a state of the art system that allows the printer to monitor and maintain constant ink temperatures as well as having a fully integrated dampening system that combines recirculation, filtration, refrigera-tion and additive mixing.

► The result is a high degree of colour consistency and print quality, no matter how long the print run.


Press Washup System System 1500 Central Chiller Units

► The System 1500 Central Chiller is a versatile unit that can be used in many applications, such as a single zone press temperature control, chill stand, UV cooling and multiple dampening recirculator cooling.

► Self-contained or Roof-mounted con-denser.

► Multiple tonnage.

High Capacity Unit

Low Capacity Unit

► The System 1500 Central Chiller is a versa-tile unit that can be used in many applica-tions, such as a single zone press tempera-ture control, chill stand, UV cooling and multi-ple dampening recirculator cooling.

► Multiple tonnage.

► System diagnostics.


PHE Stand Alone Plate Heat Exchanger

► Adjustable mechanical temperature

valve.

► Stainless steel thermometer.

► Easy set-up for any pressroom with

chilled water capability.

Available in

• 1 ton • 2 ton • 3 ton • 4 ton • 5 ton

► Regulates water temperature of the press.

► For web plants with plant chill water. ► The Accutemp is designed to circulate water through a

process and to precisely, automatically and reliably main-tain this water temperature at the selected set point tem-perature, ± 1°F from set point.

► The operating range of the Accutemp is from supply (make-up) water temperature to 250°F (121°C) maxi-mum.

► The unit is well suited for use with a city water supply, water from chillers or water from cooling towers or wells.

CH100 Econo Series Chiller

► The ES Chiller is an excellent add-on chiller for an ES Recirculator or any other brand of recirculator requir-ing refrigeration.

► The ES Chiller is a stand alone unit with a stainless steel plate heat exchanger for better efficiency.

Available in

• 1 ton • 2 ton • 3 ton • 5 ton

ACCUTEMP Temperature Controller

► More and more printers are experiencing the benefits of the Press Temperature Control process.

► One of a printer’s biggest problems is ink temperature variation, which can cause inconsistent color and print quality throughout the print run, be it 500 or a million copies.

► Master Flo’s Press Temperature Control System uses state of the art technology which removes this variable and allows the printer to monitor and maintain constant ink temperatures.

► The result is a high degree of color consistency and print quality, no matter how long the print run.

► Comes in Single, Omni and Multi-Zone.


Models 2500 Press Temperature Control System

Self-Contained Unit Roof-Mounted Unit

Standard for Single-Zone, Omni-Zone and Multi-Zone System Enlarged View of Face Plate

Optional for Omni-Zone Only Enlarged View of Controller

Optional for Multi-Zone Only Enlarged View of Colored Touch Screen Pad


Model 2000 Press Temperature Control

► Press temperature control is a must on modern lithographic presses.

► This unit was developed to remove excess heat and provide ink train temperature stability.

Optional for Multi-Zone Only Enlarged View of Face Plate

Optional for Omni-Zone Only Enlarged View of Controller

Multi-Zone 500 System

► The Press Temperature Control System Model 500, was designed for printers that have an existing Single Zone Press cool-ing system, and now would like to up-grade to the ultimate in Press Tempera-ture Control.

► The Model 500 comes equipped with a color touch screen monitor that allows the user to set the desired pre set tempera-ture on each printing unit.

► Each printing unit is equipped with a non contact infrared temperature sensor that monitors the roller temperature.

► The system will accurately maintain each unit’s preset temperature, by controlling the amount of chill water supplied to the rollers as needed.


IF4 - Inline Filtration System

PF4 Pre-Filtration System

► The PF-4 utilizes quad bag filter technology combined with ink absorbent pads to filter any return line prior to the recirculator.

► An economical upgrade without replacing the existing recirculator.

► It will improve the existing recirculator’s performance dramatically, resulting in sharper print and clearer circulation.

► It will also prolong the life of your fountain solution, resulting in decreased waste and reduction in overall fountain solution consumption.

► Master Flo Technology's Inline Filtration System treats used foun-tain solution inline and reduces the need to replace fountain solu-tion.

► It decreases press downtime and keeps the fountain solution clean and fresh on a constant basis.

► It measures conductivity inline to ensure the highest consistency of fountain solution back to your press.

► The Inline Filtration System actively cleans the fountain solution inline.

► The fountain solution is more uniform and the blankets stay cleaner.

► Master Flo Technology’s Inline Filtration System treats used fountain solution inline and reduces the need to re-place fountain solution.

► It decreases press downtime and keeps the fountain so-lution clean and fresh on a constant basis. It measures conductivity inline to ensure the highest consistency of fountain solution back to your press.

► The Inline Filtration System actively cleans the fountain solution inline. The fountain solution is more uniform and the blankets stay cleaner.

IF2 - Inline Filtration System

► Master Flo filter bags have proven to be the most efficient and in-expensive means of maintaining clean fountain solution.

► Apart from helping the environment by reducing the amount of fountain solution waste, clean fountain solution contributes to bet-ter quality printing.

► Commercial and newspaper web printers have benefited for many years from using Master Flo filter bags.

► The filter bags are made from polypropylene felt material.

► The surface fibres are bonded, eliminating any loose fibres.

Solvent Floaters

Features and Benefits:

• Absorbs up to 20 times its weight

• Will not disintegrate even when saturated

• Prolongs the life of the fountain solution

• Reduces clean up maintenance

• Can be used in most recirculators

• Easy to handle and discard

• Excellent value

► Even the most effective filter systems do very little to remove sol-

vents and the oil residue from inks.

► The good news is that Master Flo’s solvent floaters easily soak up these contaminants.

► Since inks and solvents are the main pollutants, solvent floaters are an excellent choice.


RECIRCULATOR SUPPLIES

Filter Bags

Features and Benefits:

• Easily replaceable

• Very efficient

• Inexpensive

• Extends the life of fountain solution

• Easily disposable

Available in

• 150 micron - PF/B0003 • 50 micron - PF/B0000 • 25 micron - PF/B0008 • 10 micron - PF/B0009 • 1 micron - PF/B0010

Sold in packages of 100

50 micron recommended

Available in

• 8.5"x 8.5" PFLT0004 Sold in packages of 100

• 17"x 8.5" PFLT0005 Sold in packages of 50

Mini Flo Filter Cartridges

► Mid Flo's dual layer design provides a graded density filter media.

► The primary media layer entraps larger particles; while the second, more retentive layer, selectively traps smaller particles.

► This unique design provides longer active filter life, as well as cleaner fountain solu-tion.

► Simply, the Mid Flo provide cleaner solution and a longer lasting life for fountain solu-tion.

► Master Flo filters can also be used in most filter recirculators with little modification, often providing a more advanced extra layer of filtration to your fountain solution sys-tem.

PF/C0009

► Max Flo's dual layer design provides a graded density filter media.

► The primary media layer entraps larger particles; while the second, more retentive layer, selectively traps smaller particles.

► This unique design provides longer active filter life, as well as cleaner fountain solu-tion.

► Simply, the Max Flo provide cleaner solution and a longer lasting life for fountain solu-tion.

► Master Flo filters can also be used in most filter recirculators with little modification, often providing a more advanced extra layer of filtration to your fountain solution sys-tem.


RECIRCULATOR SUPPLIES

PF/C0008

► The Mini Flo Filter Cartridge is designed to replace the filtration system for most fountain re-circulating systems for sheetfed presses.

► In some cases, the Mini Flo can work in conjunction with your current filtration system and pro-vide an extra layer of filtration.

► These filter cartridges remove all contaminants above 10 microns and extend the life of the fountain solution.

► The Mini Flo will remove impurities that cause scumming, tinting, hickeys and premature plate wear and roller glaze.

► The Mini Flo is designed to operate in conjunction with recirculators that are equipped with power return pumps, but can also run on most venturi return systems (a manual suction return valve). Great for small recirculators like Royse, some Baldwin, some Technotrans and Master Flo Technology’s models SF25, SF50 and SF100 and in most sheetfed applications.

Mid Flo Filter Cartridges

Max Flo Filter Cartridges

PF/C0012

PF/C0009

Documents

2010 Product Catalog - mflo.commflo.com/catalog/2010-catalog.pdf2010 Product Catalog 1233 Tessier Street, Hawkesbury, ... Master Flo’s robust motor and ... The most user-friendly