201 · Web view13.Anti-spatter compound is used during MIG welding to ___ a. prevent weld spatter damage to painted surfaces b. reduce the build-up of spatter on the welding nozzle

CollisionRepair

2015Florida

Regional Contest

Collision Repair__________________________________________________________________________

Table of Contents

School Facilitator Packet --------------------------------------------------------- 3-5

Site and Materials Requirement

Judge’s Packet --------------------------------------------------------------- 6-27

Scoring Directions and Contest

Including Written Test and Key

Grievance Form -------------------------------------------------------------------- 10

Written Test Answer Key -------------------------------------------------------- 24

Contestant Packet ----------------------------------------------------------------- 28-39

Complete Contest Including Written Test and Answer Sheet

School Instructor Packet --------------------------------------------------------- 40-41

Tools and Equipment Needed by Contestant

Information on Contest

2015 Florida Regional ContestPage 2 of 37


Host SchoolFacilitator

Packet



Materials supplied by host school:

Grinding disc (7” open 24 or 36 grit) Air file paper (40, 80, 180, grit PSA only) Sandpaper sheets (180, 320, 400 PSA 6” only) DA sandpaper (80, 180, 320, 400, 9 x 11 drey lub cut) Waterproof sandpaper (400, 600, 1200, 1500) Body filler Metal Conditioners Cleaning solvents Wiping cloths Air hoses (sell quick couplers) Clip board, estimate sheets, pencils Crash book sheets for car to be estimated Late model car for estimating New fenders or comparable panels for metal work (1 per student)

Contest Set-up:

STATION #1 METAL WORKING

New fender or comparable panel setup on work table with available air hose. Each panel should be damaged in a similar fashion in an accessible area. Contestant numbers should be randomly chosen for each station. All needed supplies should be accessible to each contestant. Damage should also include light welding.

STATION #2 WELDING

Provide Mig Welder’(s), Sheet metal panels (2) per contestant per weld. Contestants will demonstrate the ability to perform the following welds; Spot, Seam, Lap, and Plug.

STATION #3 ESTIMATING

Provide one (1) late model car with Light to Medium damage along with clipboards, estimate sheets, and copies of needed collision manual pages. Calculators and pencils should be supplied.

STATION #4 WRITTEN TEST

Provide classroom (or suitable area) for administering the written test.

Provided by Regional Coordinator:



1. Judges - copy of contest, answer sheet for written test, and scoring sheets.2. Contestants - all contest documents (Written Test and Practical task sheet(s).

Tools, Equipment and Supplies to be provided by Contestant:

One Page (computer generated) Resume.

Body tools – (files, dollies, spreaders, air grinders, sanders, sanding blocks)

Respirator – (charcoal filters or equal)

Air tool fittings – (quick coupler and male/female connectors.)

Safety equipment – (eye protection, gloves, dust respirator, etc.)

Observer Rule:

Observers can view the displays before and after the judging, but will not be present during the actual judging.



Judges Packet



Project Information

Knowledge Performance

The contest includes a written knowledge test given by ASE, which will consist of 50 questions covering three areas of the Collision Repair areas that are identified in the NATEF Collision Repair/Refinishing Program Standards and the ASE Official Study Guide: Collision Repair/Refinish, an estimating test and a structural test. The tests for the high school and college contests will be comprised of diagnosis and repair content from these skill areas: Nonstructural Analysis and Damage Repair, Structural Analysis and Damage Repair, Mechanical and Electrical Components, and Estimating.

Skill Performance

The contest includes a series of workstations, a manually written estimate and an interview process designed to assess skills in the following areas: metalwork, welding, plastic repair, structural analysis and estimating. The overall appearance of the finished product, speed and proper safety practices will be judged.

Contest Guidelines



STATION #2 WELDING








JUDGES GENERAL INSTRUCTIONS - REGIONAL and STATE SkillsUSASkill and Leadership Contests

Thank you for giving your time and talent to evaluate our students. Your evaluation of their performance will assist them in their drive to become successful in their chosen occupation.

l. Please remember that the contestants are students with job entry level skills. Please judge them accordingly.

2. Allow time to orient all contestants prior to the contest. Have students draw for a demonstration time. (Post the times)

3. Make sure that each student has an I.D. badge with their contestant number showing. Don't ask student their names or school they are from. Use the contestant list provided to you, to check off the students present. Do not assign contestant I.D.’s to any student that is not on the list. Immediately contact the Regional Coordinator.

4. If a student arrives late, IF POSSIBLE, allow them to start the contest. They will not be allowed extra time unless the Regional Coordinator gives the OK.

5. There are to be no Cell phones in the contest area.

6. If contestants need assistance in bringing equipment into room, 1 person can help them but in no case can any other person assist them in setting up.

7. Select or appoint a head judge who will oversee the contest and be responsible for tallying and certifying the contest rules.

8. Select a judge to keep time and notify the contestant of the time remaining.

9. You are to judge every contestant.

10. Familiarize yourself with the score sheet. The point ranges shown are possible points andyou should give the number of points you feel are deserved. Remember to judge on the basisof entry level skills.

11. Do NOT discuss your scoring with anyone. This includes other judges, contestants, or advisors. Results should be kept confidential. Do not discuss who #l, 2, 3 should be - use the tallies from the score sheets as given. Only the head judge deducts timing, clothing, and Resume penalties.

12. DO NOT allow contestants to talk to ANYONE except other judges. Contestants should not leave the contest or holding area for any reason. No advisors or teachers will be allowed to speak with contestants or to be in the contest or holding area EVER. If there is a problem with advisors, contact the regional coordinator or state director at once.

13. Be consistent in your judging

14. THERE ARE NO TIES when awarding 1st, 2nd, and 3rd place. Remember if contestants have an equal score, the judges must refer to the score obtained on the SkillsUSA knowledge



test to break the tie. It is not necessary to select a medal winner if no contestant scores 70% or higher of the possible points for the contest.

15. Judges are not to alter or change the contests or score sheets. All written materials; score sheets, judge’s sheets, written tests, etc., should be placed in a large manila envelope and turned in to the contest coordinator at the conclusion of the contest.

16. There are no uniform or clothing requirements for the regional contests. However, safety items including safety glasses, hard hats, work shoes, etc., will be mandatory as required. Cosmetology contestants must wear the proper clinical shoes - no high heels allowed.

17. If any problems arise, notify the regional coordinator or the state director.

18. If one contestant discovers an error in the contest or any other problem that needs a judges’ help, it should be shared with all contestants.

19. No judge or facilitator may disqualify ANY contestant without the expressed permission of the regional coordinator or state director.

20. Resumes shall be collected at orientation, a fifty point deduction of the total contestant score shall be made if the contestant fails to provide a one page resume.

NOTE:

If a contestant feels that a rule violation occurred during the contest, the contestant may file a grievance. The grievance form may be obtained from the head contest judge and must be returned to same. The head judge must accept the grievance and must make a ruling on the grievance.

If the head judge cannot rectify the grievance to the satisfaction of the contestant, then and only then may the contestant ask that the grievance be presented to the official grievance committee for consideration.

All grievances must start with the head judge of each contest while the contest is in progress. Time missed while making a grievance report to the judge will be given to the contestant to complete his/her contest without penalty.No grievances will be filed after the contests are concluded.

Final interpretations of all contest rules will be made by the Florida State Director or the Regional Coordinator at the regional contests.



FLORIDA SkillsUSAGRIEVANCE FORM

Grievances:

A Grievances will be accepted for a Rule Violation only Procedure for filing a Grievance:

1. Only contestants may file grievances. No Advisors or Spectators . 2. Grievances must be filed DURING the Contest with the LEAD (Head) Judge prior to the

ending of the Contest. The Contestant ONLY must file grievances!! The Contestant may only file a Grievance based on a rule infraction, which impacts ONLY the Contestant.

Final interpretations of all contest rules will be made by the Florida State Director or the Regional Coordinator at the regional contests.

Contestant Number: _____ Contest being grieved: __________________

Describe the Rule Violation: _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Contestant Signature: ______________________________

Advisor Signature: ________________________________

Lead Judge Signature: _____________________________

Resolution by Grievance Committee: _________________

Committee Chair Signature: ________________________Date: _________





Contest Set-up:



STATION #2 WELDING
















Observer Rule:




AT THE START OF THE CONTEST:

Check off students present by verifying their contestant number against your sheet. Have students draw for a work area. Collect Resume’s from students. Give students time to move their equipment in and set-up. Allow time for students to familiarize their selves with the area and equipment.

Refer to page 7 and 14 for conducting the contest.



Contest Requirements



STATION #2 WELDING

Mig Welder’, Sheet metal panels (2) per contestant per weld. Contestants will demonstrate the ability to perform the following welds; Spot, Seam, Lap, and Plug.







Written TestDO NOT write in this test. Mark your answers on the sheet provided

True/FalseIndicate whether the statement is true or false.

1. Flat rate amounts tell a technician how much time to take when replacing a part.

2. A good closed section corrosion protection system would include cleaning with wax and grease remover, epoxy or self etch primer and anti-corrosion compound.

Multiple ChoiceIdentify the choice that best completes the statement or answers the question.

3. Technician A says that composite body panels are corrosion resistant. Technician B says that composite body panels are dent resistant. Which technician is correct?a. Technician A c. Technician Bb. Both technicians d. Neither technician

4. The supplier labela. Must be attached to any hazardous

material that comes into the shopc. Needs only to contain the product name,

statement that a MSDS is available and risk phrases

b. Needs to have black text over a white background

d. All of the above.

5. Which line should be hot when air conditioning system is operating correctly?a. line before orifice or expansion valve c. line before accumulatorb. line after accumulator d. line after orifice or expansion valve

6. The section of the MSDS that explains what conditions, such as heat or shock, make the hazardous material unstable isa. physical data c. hazardous ingredientsb. fire and explosion data d. reactivity data

7. Technician A says that wire color codes help the technician trace the circuit. Technician B says that wire color codes can be transferred from the diagram to the vehicle. Which technician is correct?a. Both technicians c. Technician Bb. Neither technician d. Technician A

8. Which of the following is true?a. All of the aboveb. Most of the stress relieving will be "cold work".c. Cracked paint and undercoating is a sign of stress.d. The best way to monitor heat applications is with a heat crayon.



9. Technician A says that an air conditioning station must be capable of all functions to be certified. Technician B says that technicians must be certified to work with air conditioning refrigerants. Which technician is correct?a. Neither Technician c. Both Techniciansb. Technician A d. Technician B

10. When raising a vehicle with a floor jack to inspect collision damage, Technician A says safety stands are not needed as no repairs are being made. Technician B says caution should be used around any fluid leaks as the fluid may be battery acid or other hazardous material. Which technician is correct?a. Technician B c. Technician Ab. Both technicians d. Neither technician

11. Technician A says that holes for mounting trim should be drilled as one of the final steps in the collision repair process. Technician B says that drilling the holes before refinishing can avoid problems with corrosive hot spots forming at the location of the holes. Which technician is correct?a. Technician A c. Neither technicianb. Both technicians d. Technician B

12. Tempered glass consists of a ____a. double pane with one pane heavier than the other.b. single pane that has been treated by heating and coolingc. single paned. double pane with plastic inner layer

13. Anti-spatter compound is used during MIG welding to ___a. prevent weld spatter damage to painted surfacesb. reduce the build-up of spatter on the welding nozzlec. cool the spatter to prevent burning skin and clothing.d. minimize spatter caused by zinc coating on galvanized steel

14. Technician A says that plastics can be correctly identified by color. Technician B says that plastics cannot be identified by color. Which technician is correct?a. Neither Technician c. Technician Bb. Technician A d. Both Technicians

15. When restoring corrosion protection to an enclosed interior surface. Technician A applies the weld-through primer over existing paint. Technician B applies the weld-through primer over galvanized surfaces. Which technician is correct?a. Technician B c. Neither Technicianb. Technician A d. Both Technicians

16. What type of glass fits the contours of a vehicle very closely?a. Modular c. Laminatedb. Channel d. Tempered

17. Technician A says that padded dashes can be repaired using airless welding. Technician B says they can be repaired using adhesives.Which technician is correct?a. Technician B c. Both Techniciansb. Technician A d. Neither technician



18. Examples of "other means of identification" labels includea. signs or placards above or off to the side of the materialb. special color coded areac. all of the above.d. marks or symbols

19. Technician A says that manufacturers and suppliers are responsible for supplying training to those who work with hazardous materials. Technician B says the employer needs to supply training for each hazardous material used in the workplace. Which technician is correct?a. Technician A c. Both techniciansb. Technician B d. Neither technician

20. The "70" in A WS-E70S-6 wire means the wire ___a. has a tensile strength of 70,000 psib. will produce a nugget 70% as strong as the base metal.c. has tensile strength of7,000 psid. will last 70 years under standard conditions

21. Technician A does not allow the rubber caps on adjustable stops to come into contact with the panel. Technician B uses adjustable stops to control the height or position of the panel. Which technician is correct?a. Technician B c. Technician Ab. Both technicians d. Neither technician

22. The “70” in A WS-E70S-6 wire means the wirea. has a tensile strength of 70,000 psib. has a tensile strength of 7,000 psic. will last 70 years under standard conditionsd. will produce a nugget 70% as strong as the base metal.

23. The most commonly recommended method of welding high-strength steel is ____a. stick arc welding with A WS-E70S-6 rodb. MIG welding with A WS-E70S-6 wirec. pressure spot weldingd. resistance spot welding.

24. Technician A says that MIG welds should not be made on HSLA steel. Technician B says that the recommended hole size for structural MIG plug welds is 5/16" or larger. Which technician is correct?a. Both technicians c. Technician Ab. Technician B d. Neither technician

25. Technician A says that the MSDS provides information on hazardous material handling, storage, and use. Technician B says that the MSDS can be used in place of a label. Which technician is correct?a. Both technicians c. Technician Ab. Technician B d. Neither technician

26. Technician A says that to read datum, all gauges must be set to the datum specifications. Technician B says that all heights can be raised or lowered equally. Which technician is correct?a. Both technicians c. Neither technicianb. Technician B d. Technician A



27. The recommended 75/25 gas flow rate on the regulator should be set ‘betweena. 05-10 CFH c. 10-15 CFHb. 30-45 CFH d. 15-30 CFH

28. Technician A say holes for moldings and accessories should be drilled in replacement parts prior to priming operations. Technician B says dissimilar metals should be separated using some type of isolator material to prevent corrosion. Which technician is correct?a. Neither technicians c. Both techniciansb. Technician B d. Technician A

29. Technician A counts the number of slashes on a bolt head or nut to determine its SAE grading. Technician B looks for a number on a bolt head or nut to determine its metric grading. Which technician is correct?a. Technician B c. Neither technicianb. Both technicians d. Technician A

30. Technician A says there is a gasket that must be placed between the door shell and the lock cylinder. Technician B says door lock cylinders are never removed when removing an exterior door handle. Which technician is correct?a. Technician A c. Technician Bb. Neither technician d. Both technicians

31. Technician A replaces all existing bumper parts with new parts regardless of damage. Technician B follows manufacturer's recommended torque during bumper installation. Which technician is correct?a. Technician B c. Both techniciansb. Technician A d. Neither technician

32. The device used to maintain computer memories is the ___a. Scan Tool c. DVOMb. Memory saver d. Test Light

33. Technician A says that upper body measurements are given in some dimension manuals. Technician B says that they can be taken from an undamaged vehicle if no dimensions are available. Which technician is correct?a. Both technicians c. Technician Ab. Technician B d. Neither technician

34. The most commonly recommended method of welding high-strength steel isa. MIG welding with a WS-E70S-6 wireb. resistance spot weldingc. stick arc welding with a WS-E70S-6 rodd. pressure spot welding

35. The recommended 75/25 gas flow rate on the regulator should be set 'between ____a. 30-45 CFH c. 15-30 CFHb. 10-15 CFH d. 05-10 CFH

36. Larger diameter conductors havea. Less resistance to current flow c. No resistance to current flowb. All of the above d. More resistance to current flow



37. Technician A says a supplied air respirator should always be worn whenever painting for proper protection against isocyanates. Technician B says any respirator will provide adequate protection against welding fumes as long as it is approved by both NIOSH and MSHA and properly maintained. Which technician is correct?a. Both technicians c. Neither technicianb. Technician B d. Technician A

38. When evaluating collision damage, Technician A says caution should be used when opening the radiator cap to check fluid level. Technician 8 says caution should be used around electric fans. Which technician is correct?a. Technician A c. Technician Bb. Both technicians d. Neither technician

39. Technician A sometimes uses a screwdriver as a chisel. Technician B sometimes uses a screwdriver as a PI)' bar. Which technician is correct?a. Neither technician c. Both techniciansb. Technician A d. Technician B

40. Technician A says that some power trunk lock solenoids are part of the latch assembly. Technician B says that some vehicles use both a release solenoid and pull 'down actuator. Which technician is correct?a. Both Technicians c. Technician Bb. Neither technician d. Technician A

41. Technician A says that a point-to-point measurement is a straight line distance between two points. Technician B says for point-topoint measurements, the pointer heights of a tram bar should be set equal. Which technician is correct?a. Technician B c. Neither technicianb. Both technicians d. Technician A

42. Technician A says that masking tape can be used to align body side moldings. Technician B says that the wheel must always be removed to remove and install wheel opening moldings. Which technician is correct?a. Technician B c. Both techniciansb. Neither technician d. Technician A

43. Technician A says that when the air conditioner is not blowing cold air to first evacuate and' recharge the refrigerant. Technician B says that asking the owner about details of the problem usually helps in diagnosis. Which technician is correct?a. Both technicians c. Neither technicianb. Technician B d. Technician A

44. Technician A says trouble codes will tell which part is bad in the circuit. Technician B says trouble codes will direct the technician to the right circuit in the computer system. Which technician is correct?a. Neither technician c. Both technicianb. Technician B d. Technician A

45. Technician A says many distorted plastic parts can be reshaped by applying heat. Technician B says this works only with thermo set plastic parts. Which technician is correct?a. Technician A c. Both techniciansb. Neither technician d. Technician B



46. The DVOM readout for resistance is ina. Both a & c c. OHMSb. Volts d. Amperage

47. When installing a set of centering gauges, Technician A says to attach the gauges only to the damaged areas of the vehicle. Technician B says to start in the center section of the vehicle and work outwards. Which technician is correct?a. Both technicians c. Neither technicianb. Technician A d. Technician B

48. When trying to locate the cause of wind noise or a water leak near a door, Technician A checks the condition of the weather stripping. Technician B checks the alignment of the door against the weather stripping. Which technician is correct?a. Neither technician c. Both techniciansb. Technician A d. Technician B

49. Anti-splatter compound is used during MIG welding toa. reduce the build-up of splatter on the welding nozzleb. cool the splatter to prevent burning the skin and clothingc. prevent weld splatter damage to paint surfacesd. minimize splatter caused by zinc coating on galvanized steel

50. To protect auto body steel from corrosion, Technician A seals off oxygen and moisture from the surface. Technician B protects the steel weld areas with zinc weld through primers. Which technician is correct?a. Technician A c. Technician Bb. Both Technicians d. Neither Technician

End of Written Test. Turn in this test and your answer sheet to the judge.



Answer Sheet

1. _____

2. _____

3. _____

4. _____

5. _____

6. _____

7. _____

8. _____

9. _____

10._____

11._____

12._____

13._____

14._____

15._____

16._____

17._____

18._____

19._____

20._____

21._____

22._____

23._____

24._____

25._____

26._____

27._____

28._____

29._____

30._____

31._____

32._____

33._____

34._____

35._____

36._____

37._____

38._____

39._____

40._____

41._____

42._____

43._____

44._____

45._____

46._____

47._____

48._____

49._____

50._____

Contestant # _________



Written Test - Answer Key1. F

2. T

3. B

4. A

5. A

6. D

7. A

8. A

9. D

10.A

11.D

12.B

13.B

14.C

15.C

16.A

17.C

18.C

19.B

20.A

21.A

22.A

23.B

24.B

25.C

26.A

27.D

28.C

29.B

30.A

31.A

32.B

33.A

34.A

35.C

36.A

37.D

38.B

39.A

40.A

41.B

42.D

43.B

44.B

45.C

46.C

47.D

48.C

49.A

50.B



ITEMS EVALUATED Possible Points

CONTESTANT NUMBER

Metal Repair 175

Welding 175

Structural Analysis 175

Plastic Repair 175

Estimating 100

Interview 100

Written Test (ASE)(or Test included)

100

Sub Total (1000)

Resume Penalty (0 to -50)Clothing Penalty (up to -50)Safety Penalty (up to -50)Time Penalty `

Total (1000 possible)



TALLY SHEET

Please place all judges’ total scores on this sheet. Add the judge’s scores to determine the placement of each student.

Remember you might have secondary (high school) and Post-Secondary (those that have graduated from high school) in the contest. The way to determine is look at their I.D. badge.

If you have both groups you will have winners in each group

Judge Contestant number

#1#2#3#4#5

Total

Place

Judge Contestant number

#1#2#3#4#5

Total

Place



Secondary

3rd Place __________________________________

2nd Place _________________________________

1st Place __________________________________

Post Secondary

3rd Place __________________________________

2nd Place _________________________________

1st Place __________________________________



ContestantPacket



NOTE:Did you bring the following equipment?

Tools, Equipment and Supplies to be provided by each Contestant:

Body tools – (files, dollies, spreaders, air grinders, sanders, sanding blocks) Respirator – (charcoal filters or equal) Air tool fittings – (quick coupler and male/female connectors.) Safety equipment – (eye protection, gloves, etc.)

You will be scored on the following Criteria. Metal Repair 175 Welding 175Structural Analysis 175 Plastic Repair 175 Estimating 100 Interview 100 Written Test (ASE) 100

If you are missing an item listed above, let the head judge know during the beginning (or before the start) of the contest.

--------Think Safety--------

1. At the assigned time you will be escorted to your work area.2. Upon completion of judging the head judge will give you the OK to leave the contest

area.

*****Remember Safety is always a priority*****



TASKS:STATION #1 METAL WORKING

Contestant will repair damage to fender (or panel). (Welding may be required.)

STATION #2 WELDING

Contestant will demonstrate the ability to perform the following welds; Spot, Seam, Lap, and Plug.


Contestant will create an estimate on repairing damage to automobile.


Written ASE test will be given to cover areas not tested in shop.



Written TestDO NOT write in this test. Mark your answers on the sheet provided

True/FalseIndicate whether the statement is true or false.

1. Flat rate amounts tell a technician how much time to take when replacing a part.

2. A good closed section corrosion protection system would include cleaning with wax and grease remover, epoxy or self etch primer and anti-corrosion compound.

Multiple ChoiceIdentify the choice that best completes the statement or answers the question.

3. Technician A says that composite body panels are corrosion resistant. Technician B says that composite body panels are dent resistant. Which technician is correct?a. Technician A c. Technician Bb. Both technicians d. Neither technician

4. The supplier labela. Must be attached to any hazardous

material that comes into the shopc. Needs only to contain the product name,

statement that a MSDS is available and risk phrases

b. Needs to have black text over a white background

d. All of the above.

5. Which line should be hot when air conditioning system is operating correctly?a. line before orifice or expansion valve c. line before accumulatorb. line after accumulator d. line after orifice or expansion valve

6. The section of the MSDS that explains what conditions, such as heat or shock, make the hazardous material unstable isa. physical data c. hazardous ingredientsb. fire and explosion data d. reactivity data

7. Technician A says that wire color codes help the technician trace the circuit. Technician B says that wire color codes can be transferred from the diagram to the vehicle. Which technician is correct?a. Both technicians c. Technician Bb. Neither technician d. Technician A

8. Which of the following is true?a. All of the aboveb. Most of the stress relieving will be "cold work".c. Cracked paint and undercoating is a sign of stress.d. The best way to monitor heat applications is with a heat crayon.



9. Technician A says that an air conditioning station must be capable of all functions to be certified. Technician B says that technicians must be certified to work with air conditioning refrigerants. Which technician is correct?a. Neither Technician c. Both Techniciansb. Technician A d. Technician B

10. When raising a vehicle with a floor jack to inspect collision damage, Technician A says safety stands are not needed as no repairs are being made. Technician B says caution should be used around any fluid leaks as the fluid may be battery acid or other hazardous material. Which technician is correct?a. Technician B c. Technician Ab. Both technicians d. Neither technician

11. Technician A says that holes for mounting trim should be drilled as one of the final steps in the collision repair process. Technician B says that drilling the holes before refinishing can avoid problems with corrosive hot spots forming at the location of the holes. Which technician is correct?a. Technician A c. Neither technicianb. Both technicians d. Technician B

12. Tempered glass consists of a ____a. double pane with one pane heavier than the other.b. single pane that has been treated by heating and coolingc. single paned. double pane with plastic inner layer

13. Anti-spatter compound is used during MIG welding to ___a. prevent weld spatter damage to painted surfacesb. reduce the build-up of spatter on the welding nozzlec. cool the spatter to prevent burning skin and clothing.d. minimize spatter caused by zinc coating on galvanized steel

14. Technician A says that plastics can be correctly identified by color. Technician B says that plastics cannot be identified by color. Which technician is correct?a. Neither Technician c. Technician Bb. Technician A d. Both Technicians

15. When restoring corrosion protection to an enclosed interior surface. Technician A applies the weld-through primer over existing paint. Technician B applies the weld-through primer over galvanized surfaces. Which technician is correct?a. Technician B c. Neither Technicianb. Technician A d. Both Techncians

16. What type of glass fits the contours of a vehicle very closely?a. Modular c. Laminatedb. Channel d. Tempered

17. Technician A says that padded dashes can be repaired using airless welding. Technician B says they can be repaired using adhesives.Which technician is correct?a. Technician B c. Both Techniciansb. Technician A d. Neither technician



18. Examples of "other means of identification" labels includea. signs or placards above or off to the side of the materialb. special color coded areac. all of the above.d. marks or symbols

19. Technician A says that manufacturers and suppliers are responsible for supplying training to those who work with hazardous materials. Technician B says the employer needs to supply training for each hazardous material used in the workplace. Which technician is correct?a. Technician A c. Both techniciansb. Technician B d. Neither technician

20. The "70" in A WS-E70S-6 wire means the wire ___a. has a tensile strength of 70,000 psib. will produce a nugget 70% as strong as the base metal.c. has tensile strength of7,000 psid. will last 70 years under standard conditions

21. Technician A does not allow the rubber caps on adjustable stops to come into contact with the panel. Technician B uses adjustable stops to control the height or position of the panel. Which technician is correct?a. Technician B c. Technician Ab. Both technicians d. Neither technician

22. The “70” in A WS-E70S-6 wire means the wirea. has a tensile strength of 70,000 psib. has a tensile strength of 7,000 psic. will last 70 years under standard conditionsd. will produce a nugget 70% as strong as the base metal.

23. The most commonly recommended method of welding high-strength steel is ____a. stick arc welding with A WS-E70S-6 rodb. MIG welding with A WS-E70S-6 wirec. pressure spot weldingd. resistance spot welding.

24. Technician A says that MIG welds should not be made on HSLA steel. Technician B says that the recommended hole size for structural MIG plug welds is 5/16" or larger. Which technician is correct?a. Both technicians c. Technician Ab. Technician B d. Neither technician

25. Technician A says that the MSDS provides information on hazardous material handling, storage, and use. Technician B says that the MSDS can be used in place of a label. Which technician is correct?a. Both technicians c. Technician Ab. Technician B d. Neither technician

26. Technician A says that to read datum, all gauges must be set to the datum specifications. Technician B says that all heights can be raised or lowered equally. Which technician is correct?a. Both technicians c. Neither technicianb. Technician B d. Technician A



27. The recommended 75/25 gas flow rate on the regulator should be set ‘betweena. 05-10 CFH c. 10-15 CFHb. 30-45 CFH d. 15-30 CFH

28. Technician A say holes for moldings and accessories should be drilled in replacement parts prior to priming operations. Technician B says dissimilar metals should be separated using some type of isolator material to prevent corrosion. Which technician is correct?a. Neither technicians c. Both techniciansb. Technician B d. Technician A

29. Technician A counts the number of slashes on a bolt head or nut to determine its SAE grading. Technician B looks for a number on a bolt head or nut to determine its metric grading. Which technician is correct?a. Technician B c. Neither technicianb. Both technicians d. Technician A

30. Technician A says there is a gasket that must be placed between the door shell and the lock cylinder. Technician B says door lock cylinders are never removed when removing an exterior door handle. Which technician is correct?a. Technician A c. Technician Bb. Neither technician d. Both technicians

31. Technician A replaces all existing bumper parts with new parts regardless of damage. Technician B follows manufacturer's recommended torque during bumper installation. Which technician is correct?a. Technician B c. Both techniciansb. Technician A d. Neither technician

32. The device used to maintain computer memories is the ___a. Scan Tool c. DVOMb. Memory saver d. Test Ligth

33. Technician A says that upper body measurements are given in some dimension manuals. Technician B says that they can be taken from an undamaged vehicle if no dimensions are available. Which technician is correct?a. Both technicians c. Technician Ab. Technician B d. Neither technician

34. The most commonly recommended method of welding high-strength steel isa. MIG welding with a WS-E70S-6 wireb. resistance spot weldingc. stick arc welding with a WS-E70S-6 rodd. pressure spot welding

35. The recommended 75/25 gas flow rate on the regulator should be set 'between ____a. 30-45 CFH c. 15-30 CFHb. 10-15 CFH d. 05-10 CFH

36. Larger diameter conductors havea. Less resistance to current flow c. No resistance to current flowb. All of the above d. More resistance to current flow



37. Technician A says a supplied air respirator should always be worn whenever painting for proper protection against isocyanates. Technician B says any respirator will provide adequate protection against welding fumes as long as it is approved by both NIOSH and MSHA and properly maintained. Which technician is correct?a. Both technicians c. Neither technicianb. Technician B d. Technician A

38. When evaluating collision damage, Technician A says caution should be used when opening the radiator cap to check fluid level. Technician 8 says caution should be used around electric fans. Which technician is correct?a. Technician A c. Technician Bb. Both technicians d. Neither technician

39. Technician A sometimes uses a screwdriver as a chisel. Technician B sometimes uses a screwdriver as a PI)' bar. Which technician is correct?a. Neither technician c. Both techniciansb. Technician A d. Technician B

40. Technician A says that some power trunk lock solenoids are part of the latch assembly. Technician B says that some vehicles use both a release solenoid and pull 'down actuator. Which technician is correct?a. Both Technicians c. Technician Bb. Neither technician d. Technician A

41. Technician A says that a point-to-point measurement is a straight line distance between two points. Technician B says for point-topoint measurements, the pointer heights of a tram bar should be set equal. Which technician is correct?a. Technician B c. Neither technicianb. Both technicians d. Technician A

42. Technician A says that masking tape can be used to align body side moldings. Technician B says that the wheel must always be removed to remove and install wheel opening moldings. Which technician is correct?a. Technician B c. Both techniciansb. Neither technician d. Technician A

43. Technician A says that when the air conditioner is not blowing cold air to first evacuate and' recharge the refrigerant. Technician B says that asking the owner about details of the problem usually helps in diagnosis. Which technician is correct?a. Both technicians c. Neither technicianb. Technician B d. Technician A

44. Technician A says trouble codes will tell which part is bad in the circuit. Technician B says trouble codes will direct the technician to the right circuit in the computer system. Which technician is correct?a. Neither technician c. Both technicianb. Technician B d. Technician A

45. Technician A says many distorted plastic parts can be reshaped by applying heat. Technician B says this works only with thermo set plastic parts. Which technician is correct?a. Technician A c. Both techniciansb. Neither technician d. Technician B



46. The DVOM readout for resistance is ina. Both a & c c. OHMSb. Volts d. Amperage

47. When installing a set of centering gauges, Technician A says to attach the gauges only to the damaged areas of the vehicle. Technician B says to start in the center section of the vehicle and work outwards. Which technician is correct?a. Both technicians c. Neither technicianb. Technician A d. Technician B

48. When trying to locate the cause of wind noise or a water leak near a door, Technician A checks the condition of the weather stripping. Technician B checks the alignment of the door against the weather stripping. Which technician is correct?a. Neither technician c. Both techniciansb. Technician A d. Technician B

49. Anti-splatter compound is used during MIG welding toa. reduce the build-up of splatter on the welding nozzleb. cool the splatter to prevent burning the skin and clothingc. prevent weld splatter damage to paint surfacesd. minimize splatter caused by zinc coating on galvanized steel

50. To protect auto body steel from corrosion, Technician A seals off oxygen and moisture from the surface. Technician B protects the steel weld areas with zinc weld through primers. Which technician is correct?a. Technician A c. Technician Bb. Both Technicians d. Neither Technician

End of Written Test. Turn in this test and your answer sheet to the judge.



Answer Sheet

1. _____

2. _____

3. _____

4. _____

5. _____

6. _____

7. _____

8. _____

9. _____

10._____

11._____

12._____

13._____

14._____

15._____

16._____

17._____

18._____

19._____

20._____

21._____

22._____

23._____

24._____

25._____

26._____

27._____

28._____

29._____

30._____

31._____

32._____

33._____

34._____

35._____

36._____

37._____

38._____

39._____

40._____

41._____

42._____

43._____

44._____

45._____

46._____

47._____

48._____

49._____

50._____



Instructors

Packet













Observer Rule:



Documents

201 · Web view13.Anti-spatter compound is used during MIG welding to ___ a. prevent weld spatter damage to painted surfaces b. reduce the build-up of spatter on the welding nozzle