18
© 2008 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station Nick Rapolti Engineering Analyst SimuTech Group - Toronto Shaun Beatty, P.Eng. Senior Structural Engineer KGS Acres Ryan Penner, P.Eng. Project Engineer Manitoba Hydro

2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

Embed Size (px)

Citation preview

Page 1: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary

2008 International

ANSYS Conference

AUTODYN Simulation of Blasting at

Pointe du Bois Generating Station

Nick Rapolti

Engineering Analyst

SimuTech Group - Toronto

Shaun Beatty, P.Eng.

Senior Structural Engineer

KGS Acres

Ryan Penner, P.Eng.

Project Engineer

Manitoba Hydro

Page 2: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 2 ANSYS, Inc. Proprietary

Introduction

• The 97-year old Pointe du

Bois Generating Station is

located in Manitoba,

Canada

• The station is nearing end-

of-life and scheduled to be

replaced.

• Re-development options

include a new powerhouse

and spillway next to the

existing East Gravity Dam

Page 3: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 3 ANSYS, Inc. Proprietary

Background

• Re-development currently in the pre-design

phase.

• Construction would involve blasting of the bedrock

foundation near the existing East Gravity Dam.

Potential new

development

layoutExisting

powerhouse

East Gravity

Dam

Page 4: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 4 ANSYS, Inc. Proprietary

Objectives

• A test blast program in March 2008 in the

proposed construction area monitored the effects

on the bedrock and existing structures

• The finite element model of the East Gravity Wall

is calibrated from the results of test blasts

conducted on site

• Computer simulations will be employed to better

understand the potential effects of future

construction blasting for bedrock demolition

Page 5: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 5 ANSYS, Inc. Proprietary

Model Description

• Dam modeled from

construction drawings

• Ground surface

modeled from

bathymetry and survey

data

• Meshed using

GAMBIT

Page 6: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 6 ANSYS, Inc. Proprietary

ANSYS Structural Characterization

• Modal Analyses and Transient Analyses with

forced vibration of base (using ANSYS WB)

• 3D Model shows locations of highest velocity,

helps define locations of sensors in testing

• 2D sensitivity studies of:

– Mesh size

– Concrete properties

– Extent of water modeled

11th Mode (19.3 Hz)

Page 7: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 7 ANSYS, Inc. Proprietary

ANSYS Structural Characterization

• Sensitivity studies identified:

– Critical parameters affecting

structural response

– Effect of water behind dam

and amount of water needed

Page 8: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 8 ANSYS, Inc. Proprietary

AUTODYN Model

• The main challenge in these simulations is the

range of scales (Ø0.04m explosive, 400m dam)

• Remap process used to start with local fine

model, move to large coarse model

• Initial 2D axisymmetric model is 2x3.5m made

up of rock directly around explosive

• 3D models made large enough

to minimize effect of reflections

off boundaries

Page 9: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 9 ANSYS, Inc. Proprietary

AUTODYN Remap Process

• Small 2D axisymmetric model initiates blast

• Blast effects remapped onto larger 2D models

• Largest 2D model after remap is 36x36m

• Results remapped as initial state of 3D simulation

Page 10: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 10 ANSYS, Inc. Proprietary

Method of Correlation

• Model adjusted to match

results of test blast

program:

– Peak velocity predicted

by regression line

– Amplification between

base and top of dam

Page 11: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 11 ANSYS, Inc. Proprietary

Calibrated Simulation Results

• Preliminary simulation results correlate well with

regression line developed in testing

Page 12: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 12 ANSYS, Inc. Proprietary

Blast Propagation in Bedrock

• Pressure waves and velocity vectors vs time

Page 13: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 13 ANSYS, Inc. Proprietary

Motion of Structure

• Velocity vectors

over time

Page 14: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 14 ANSYS, Inc. Proprietary

Additional Correlations

• Time-History comparison at 85m from blast

• Testing

• Simulation

Page 15: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 15 ANSYS, Inc. Proprietary

Additional Correlations

• Frequency content comparison at 85m from blast

• Testing

• Simulation

Page 16: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 16 ANSYS, Inc. Proprietary

Additional Correlations

• Time-History comparison at top of dam

• Testing

• Simulation

Page 17: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 17 ANSYS, Inc. Proprietary

Additional Correlations

• Frequency content comparison at top of dam

• Testing

• Simulation

Page 18: 2008 International ANSYS Conference · 2008 International ANSYS Conference AUTODYN Simulation of Blasting at Pointe du Bois Generating Station ... •A test blast program in March

© 2008 ANSYS, Inc. All rights reserved. 18 ANSYS, Inc. Proprietary

Conclusions

• Highest velocity on dam occurs near blast

location although other regions displayed higher

structural amplification of vibrations

• Simulation correlates well with many aspects of

test results.

• The final model is ready for use in simulating new

blasting configurations to validate plans for

construction.