i620-411 www.powercommander.com 06-08 Bombardier 650 Outlander - PCIII USB - 1

2006-2008 Bombardier Outlander 650Installation Instructions

Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

Parts List1 Power Commander1 USB Cable1 CD-ROM1 Installation Guide1 Power Adapter2 Power Commander Decals2 Dynojet Decals2 Velcro® Strip1 Wire tap1 Alcohol Swab

You can also download the PowerCommander software and latest mapsfrom our web site at:

www.powercommander.com

The ignition MUST be turnedOFF before installation!

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

Button Adjustment Display

Faceplate Buttons

USB PortExpansion Port

1 Remove the seat.2 Remove the right hand side covers

(Fig. A).

5 Unplug the stock wiring harness fromthe rear injector (Fig. C).

Fig

. A

Fig

. B

i620-411 www.powercommander.com 06-08 Bombardier 650 Outlander - PCIII USB - 2

Remove these covers

Fig

. C

Unplug stock harness

3 Install the PCIII to the underside ofthe airbox cover using the suppliedvelcro. Make sure to clean bothsurfaces with the alcohol swab beforeattaching the unit (Fig. B).

Note: This picture shows the PCIII in the-general location of the install. Placethe unit above this location.

4 Route the PCIII wiring harness to theright side of the ATV.

Air box cover

7 Unplug the stock wiring harness fromthe front injector (Fig. E).

8 Route the ORANGE colored wiresfrom the PCIII to the left hand side ofthe throttle body and go towards thefront injector.

9 Plug the ORANGE colored wiresfrom the PCIII in-line of the stockwiring harness and front fuel injector(Fig. F).

Fig

. E

Fig

. F

Fig

. D

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6 Plug the YELLOW colored wiresfrom the PCIII in-line of the stockwiring harness and rear fuel injector(Fig. D).

PCIII connectors

Unplug stock harness

Stock connector

PCIII connectors

Stock connector

15 Route the ground wire from the PCIIIto the left hand side of the throttlebody and follow the stock groundwires down to the right hand side ofthe engine (Fig. J)

16 Attach the ground wire from the PCIIIto the common ground lug of theengine (Fig. J).

17 Reinstall covers and seat.

Fig

. H

i620-411 www.powercommander.com 06-08 Bombardier 650 Outlander - PCIII USB - 4

12 Attach the supplied wire tap to theWHITE/BROWN wire of the TPSharness (Fig. H). Make sure the wiretap is completely latched.

13 Plug the GREY wire from the PCIIIto the wire tap (Fig. H).

Note: It is recommended to use dielectricgrease on these connections.

14 Plug the wiring harness back onto theTPS.

Fig

. G

Grey wire from PCIII

Wire tap

10 Locate the Throttle Position Sensor onthe rear of the throttle body (Fig. G).

11 Unplug the stock wiring harness fromthe TPS.

Unplug

Fig

. J

Ground wire

Bolt