2003 SNOWMOBILE OWNER'S MANUAL … snowmobile owner's manual supplement owners manual machine model supplement descr no. publ. no. 500 indy s04nb4bs 9918252 ... 600 rmk 144 stock a

2003 SNOWMOBILE OWNER'S MANUAL SUPPLEMENT Owners Manual

MACHINE MODEL Supplement

DESCR NO. PUBL. NO.

500 INDY S04NB4BS 9918252

SUPERSPORT STOCK A S04NP5BSA 9918335

SUPERSPORT STOCK B S04NP5BSB 9918335

SUPERSPORT F/O S04NP5BS 9918335

550 CLASSIC S04ND5BS 9918201

600 SWITCHBACK STOCK A S04NS6ESA 9918505

600 SWITCHBACK F/O S04NS6ES 9918505

600 SWITCHBACK STOCK B S04NS6ESB 9918505

700 SWITCHBACK STOCK A S04NS7CSA 9918285

700 SWITCHBACK F/O S04NS7CS 9918285

700 SWITCHBACK STOCK B S04NS7CSB 9918285

800 SWITCHBACK STOCK A S04NS8CSA 9918288

800 SWITHCBACK F/O S04NS8CS 9918288

800 SWITCHBACK STOCK B S04NS8CSB 9918288

600 RMK 144 STOCK A S04NK6ESA 9918282

600 RMK 144 STOCK B S04NK6ESB 9918282

600 RMK 144 F/O S04NK6ES 9918282

600 RMK 144 STOCK C S04NK6ESC 9918282

700 RMK 144 STOCK A S04NK7CSA 9918284

700 RMK 144 STOCK B S04NK7CSB 9918284

700 RMK 151 STOCK A S04NL7CSA 9918284

700 RMK 151 STOCK B S04NL7CSB 9918284

700 RMK 144 F/O S04NK7CS 9918284

700 RMK 151 F/O S04NL7CS 9918284

700 RMK 144 STOCK C S04NK7CSC 9918284

700 RMK 151 STOCK C S04NL7CSC 9918284

800 RMK 144 STOCK A S04NK8CSA 9918286

800 RMK 144 STOCK B S04NK8CSB 9918286

800 RMK 151 STOCK A S04NL8CSA 9918286

800 RMK 151 STOCK B S04NL8CSB 9918286

800 RMK 144 F/O S04NK8CS 9918286

800 RMK 151 F/O S04NL8CS 9918286

800 RMK 144 STOCK C S04NK8CSC 9918286

800 RMK 151 STOCK C S04NL8CSC 9918286

800 RMK 159 STOCK A S04NM8CSA 9918287

800 RMK 159 STOCK B S04NM8CSB 9918287

800 RMK 159 STOCK C S04NM8CSC 9918287

800 RMK 159 F/O S04NM8CS 9918287

800 XC SP EDGE STOCK B S04NP8CSB 9918274

800 XC SP EDGE STOCK A S04NP8CSA 9918274

800 XC EDGE F/O S04NP8CS 9918274

800 XC SP EDGE STOCK C S04NP8CSC 9918274



700 XC EDGE F/O S04NP7CS 9918275


800 CLASSIC TOURING S04NT8CS 9918378

800 CLASSIC TOURING, INT'L. S04NT8CE 9918378

700 CLASSIC TOURING S04NT7CS 9918283

700 CLASSIC TOURING, INT'L. S04NT7CE 9918283

FRONTIER TOURING S04NT7DSFRONTIER CLASSIC STOCK A S04ND7DSAFRONTIER CLASSIC F/O S04ND7DSTRAIL TOURING S04NT5BS 9918291

TRAIL TOURING, INT'L. S04NT5BE 9918291

SPORT TOURING S04NU5BS 9918980

SPORT TOURING, INT'L. S04NU5BE 9918980

TRAIL RMK 136 STOCK A S04NJ5BSA 9918292

TRAIL RMK 136 F/O S04NJ5BS 9918292

700 PRO X S04NX7CS 9918398

800 PRO X S04NX8CS 9918399

600 CLASSIC TOURING S04NT6ES 9918281

600 CLASSIC TOURING, INT'L. S04NT6EE 9918281

600 PRO X S04NX6ES 9918401

600 PRO X, INT'L. S04NX6EE 9918401

600 XC SP EDGE STOCK B S04NP6ESB 9918263

600 XC SP EDGE STOCK A S04NP6ESA 9918263

600 XC SP EDGE F/O S04NP6ES 9918263

600 XC SP EDGE STOCK C S04NP6ESC 9918263



500 XC SP EDGE F/O S04NP5CS 9918202


SUPERSPORT M-10 F/O S04NE5BS 9918379

700 XC SP EDGE M-10 F/O S04NE7CS 9918319



600 XC SP EDGE M-10 F/O S04NE6ES 9918332

800 CLASSIC STOCK A S04ND8CSA 9918397

800 CLASSIC STOCK B S04ND8CSB 9918397

800 CLASSIC F/O S04ND8CS 9918397

700 CLASSIC STOCK A S04ND7CSA 9918396

700 CLASSIC F/O S04ND7CS 9918396

2003 SNOWMOBILE OWNER'S MANUAL SUPPLEMENT

Not Yet Available

Not Yet Available

Not Yet Available

600 CLASSIC F/O S04ND6ES 9918482

600 CLASSIC STOCK B S04ND6ESB 9918482

600 CLASSIC STOCK A S04ND6ESA 9918482

500 CLASSIC STOCK A S04ND4BSA 9918402

500 CLASSIC F/O S04ND4BS 9918402

WIDETRRAK LX S04SU4BS 9918293

WIDETRRAK LX, INT'L. S04SU4BE 9918293

120 PRO X S04WB1AS120 PRO X, INT'L. S04WB1AE800 PRO-XR S04NZ8CS800 PRO-XR, INT'L. S04NZ8CE800 PRO-XR Stock A S04NZ8CSA340 INDY S04NB3AS 9918137

340 INDY, INT'l. S04NB3AE 9918137

INDY 340 TOURING S04NT3AS 9918290

INDY 340 TOURING, INT'L. S04NT3AE 9918290

340 CLASSIC S04ND3AS 9918428

800 PRO-X 2 S04NY8CS800 PRO-X 2, INT'L. S04NY8CE700 PRO-X 2 S04NY7CS700 PRO-X 2, INT'L. S04NY7CE600 PRO-X 2 S04NY6ES600 PRO-X 2, INT'L. S04NY6EE550 PRO X FAN S04NX5BS550 PRO X FAN, INT'L. S04NX5BE440 PRO X S04NX4CS440 PRO X, INT'L. S04NX4CE

2003 SNOWMOBILE OWNER'S MANUAL SUPPLEMENT

Not Yet Available

Not Yet Available

Not Yet Available

Not Yet Available

9919007

9919007

9919007

9919006

9919006

9919005

9919005

9919004

9919004

9918336

9918336

Owner's Manual Supplement

IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.340 Indy2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) n/aChaincase Oil Capacity (oz.) 9DryWeight (Est.) 447.5Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5

Compressed Width (in.) 48

Body Style EDGERider Capacity 1

Brake Type HydraulicDrive Clutch Center Distance 11.5"

Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse

Capacities and Dimensions

Drive Belt P/N 3211078

Engine Model Number EC34-2PM070Alternator Output (watts) 240 WattBore x Stroke (mm) 62.3x55.6 mmDisplacement (cc) 339 ccCarburetor/Throttle Body 2

Engine and Cooling

Carburetor Model VM30SS

Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 26.5° @ 3000Ignition Type Kokusan ER

Mikuni

Main Jet 170

Pilot Jet 35Jet Needle / Clip Position 5DP13 / 3Needle Jet O-6 (169)Cutaway 2.5 AL

Fuel Screw N/A

Idle RPM +/-200 1600

Oil Injection Polaris Blue

Spark Plug NGK BR8ES

Air Screw 1.5 Turns

Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./ 89 Oct.Oxy.

Pilot Air Jet 2.5

Throttle Gap Under CA (mm) 6.1mm / .240"

Front Type Edge

IFS Shock Type Nitrex

Rear Type Edge

Front Track Shock Nit Cell

Rear Track Shock Sel

Suspension

Tachometer Accessory

Features

Electric Fuel Gauge Accessory

Speedometer Std 5 Inch Wht/Blk

Electric Start AccessoryLow Oil Light StandardParking Brake Standard

Wear Strips .75 acc

185#4

180#3

170#3

165#3

160#3

150#3

175#3

170#3

160#3

155#3

150#3

140#2

165#3

160#3

150#3

145#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)

Below -30°FBelow -34°C

-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

140#2

130#2

155#3

150#3

140#3

135#2

130#2

120#1

2400-3000(8000-10000)

145#3

140#3

130#2

125#2

120#1

110#1

3000-3700(10000-12000)

135#3

130#2

120#2

115#1

110#1

100#1

+30° to +50°F-1 to +10°C

Above +50°FAbove +10°C

10 Bushed

2287 110/290 Red/Black 36° TeamRev Roller

10MB 2287 110/290 Red/Black 36° TeamRev Roller

10MW 2287 110/290 Red/Black 36° TeamRev Roller

10MR 2287 110/290 Red/Black 36° TeamRev Roller

Altitude

Meters(Feet)

Shift Weight

Clutch Spring

Clutch Spring Driven Helix

Drive Clutch Driven Clutch

16-41 HYVO72P

16-41 HYVO72P

16-41 HYVO72P

16-41 HYVO72P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)

9918137 Rev 01 6/03/03PN Printed in the U.S.A.


IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.

2004 550 Classic Edge

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) N/A

Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 495Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5Compressed Width (in.) 48






Engine Model Number EC55PM061Alternator Output (watts) 240 WattBore x Stroke (mm) 73.0x65.0Displacement (cc) 544ccCarburetor/Throttle Body 2

Engine and Cooling

Carburetor Model VM34

Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan 16bit ER

Mikuni

Main Jet 280 Pto / 270 MagPilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0

Fuel Screw N/A

Idle RPM +/-200 1600

Oil Injection Polaris BlueSpark Plug NGK BR9ES

Air Screw 1.25 Turns

Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./89 Oct.Oxy.

Pilot Air Jet 2.5

Throttle Gap Under CA (mm) 6.35mm/.250"

Front Type Edge


Rear Type Edge


Rear Track Shock Position Sen

Suspension


Features



Electric Start StandardLow Oil Light StandardParking Brake Standard

Wear Strips .75 acc

300/290#4

290/280#3

280/270#3

270/260#3

260/250#3

250/240#2

290/280#3

270/260#3

260/250#3

250/240#3

240/230#2

230/220#2

270/260#3

260/250#3

250/240#3

240/230#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

230/220#2

220/210#2

250/240#3

240/230#3

230/220#2

220/210#2

210/200#1

200/190#1

2400-3000(8000-10000)

240/230#3

230/220#2

220/210#2

200/190#2

190/180#1

180/170#1

3000-3700(10000-12000)

220/210#2

210/200#2

200/190#2

190/180#1

180/170#1

170/160#1

+30° to +50°F-1 to +10°C


10-62Bushed

Dark Blue /White

Red / Blue 40° TeamRev Roller

10-60Bushed

Dark Blue /White


10-58Bushed

Dark Blue /White


10-56Bushed

Dark Blue /White


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



19-39 BW72P

19-39 BW72P

19-39 BW72P

19-39 BW72P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)

9918201 Rev 02 1/03 Printed in USAPN

jdjohns


IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.500 XC SP EDGE F/O2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 481.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5

42.5







Engine Model Number S2650-5044-PR5CAlternator Output (watts) 280 wBore x Stroke (mm) 70.5 x 64Displacement (cc) 500Carburetor/Throttle Body 1 rack

Engine and Cooling

Carburetor Model TM38

Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 25° @ 2500Ignition Type digital

Mikuni

Main Jet 410

Pilot Jet 45Jet Needle / Clip Position 9DFH6-57 / 2Needle Jet P-8Cutaway 1.5

Fuel Screw 3.0

Idle RPM +/-200 1500

Oil Injection ves

Spark Plug Champion RN57YCC

Air Screw 1.25

Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated

Pilot Air Jet N/A

Throttle Gap Under CA (mm) 2.0

Front Type Edge

IFS Shock Type Alum IFPAlum IFP CA

Rear Type Edge

Front Track Shock Arvin IFP

Rear Track Shock Position SenFox PSCA

Suspension

Tachometer Std 5 Inch Wht/Blk

Features



Electric Start OptionalLow Oil Light StandardParking Brake Standard

Wear Strips Coolers

440#3

430#3

410#2

390#2

380#2

360#2

420#3

400#2

390#2

370#2

350#2

340#1

390#2

380#2

360#2

340#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

330#1

310#1

370#2

350#2

340#2

320#1

300#1

290#1

2400-3000(8000-10000)

340#2

330#2

310#1

300#1

280#1

260#1

3000-3700(10000-12000)

320#2

300#1

290#1

270#1

250#1

240#1

+30° to +50°F-1 to +10°C


10-56 Black / Green Red / Black 56-42-36


10 Black / Green Red / Black 56-40-36

10MB Black / Green Red / Black 56-40-36

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



22:40 74PHYVO

22:40 74PHYVO

21:40 74PHYVO

21:40 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)

9918202 Rev 01 4/03PN Printed in the U.S.A.


IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.

2004 500 Edge

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 5Chaincase Oil Capacity (oz.) 12DryWeight (Est.) 469Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5Compressed Width (in.) 48



Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Accessory



Engine Model Number EC50PL214Alternator Output (watts) 200 WattBore x Stroke (mm) 72 X 60Displacement (cc) 488 CCCarburetor/Throttle Body 2

Engine and Cooling


Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 26° @ 3000Ignition Type Analog

Mikuni

Main Jet 360Pilot Jet 40Jet Needle / Clip Position 9DFY1-54 / 2Needle Jet P-2 (825)Cutaway 2.0

Fuel Screw 1.5 Turns

Idle RPM +/-200 1600

Oil Injection Polaris BlueSpark Plug Champion RN3C

Air Screw N/A

Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy.or 89 Oct.Oxy.

Pilot Air Jet 0.9

Throttle Gap Under CA (mm) 2.0 mm / .078"

Front Type Edge


Rear Type Edge


Rear Track Shock Position Sen

Suspension


Features




Wear Strips Coolers

390#4

370#3

360#3

360#2

340#2

320#2

370#3

350#3

340#2

320#2

310#2

300#2

350#3

330#3

320#2

300#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

290#2

270#1

320#3

310#3

300#2

280#2

270#1

250#1

2400-3000(8000-10000)

300#3

290#2

270#2

260#1

240#1

230#1

3000-3700(10000-12000)

280#2

270#2

250#1

240#1

220#1

210#1

+30° to +50°F-1 to +10°C


10M5 Gold Black 36°#2

10M BlueBushed

Gold Black 36°#2

10M White

Bushed

Dark Blue/White

Black 36°#2

10M RedBushed

Dark Blue/White

Black 36°#2

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



21-40 HYVO74P

21-40 HYVO74P

21-40 HYVO74P

21-40 HYVO74P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)

9918252 Rev 01 12/02 Printed in USAPN

jdjohns



Carburetor Jetting

Clutching Chart


42.5







Engine Model Number S2652-6044-PR6EAlternator Output (watts) 280 wBore x Stroke (mm) 77.25 x 64Displacement (cc) 599Carburetor/Throttle Body 1 rack

Engine and Cooling


Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3500 +/- 500Ignition Type digital

Mikuni

Main Jet 440


Fuel Screw 2.5

Idle RPM +/-200 1200

Oil Injection ves


Air Screw 1.0


Pilot Air Jet N/A


Front Type Edge


Rear Type Edge



Suspension


Features




Wear Strips Coolers

480#4

460#4

440#3

420#3

400#3

390#2

450#4

430#4

410#4

400#3

380#2

360#2

420#4

400#4

390#3

370#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#2

330#2

400#4

380#3

360#2

340#2

330#2

310#2

2400-3000(8000-10000)

370#3

350#2

330#2

320#2

300#2

280#2

3000-3700(10000-12000)

340#2

330#2

310#2

290#2

270#1

260#1

+30° to +50°F-1 to +10°C


10-58 Dark Blue /White

Red /Dark Blue

58-42-36


Red /Dark Blue

58-42-36


Red /Dark Blue

58-40-36

10 Dark Blue /White

Red /Dark Blue

58-40-36

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



23:39 74PHYVO

23:39 74PHYVO

22:39 74PHYVO

22:39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart


42.5







Engine Model Number S2470-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack

Engine and Cooling


Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 28° @ 2000 w/tps disconnecteIgnition Type digital

Mikuni

Main Jet 460

Pilot Jet 40Jet Needle / Clip Position J8-9DGN5-57 / 3Needle Jet P-8Cutaway 1.5

Fuel Screw 2.5

Idle RPM +/-200 1500

Oil Injection ves


Air Screw 1.5


Pilot Air Jet N/A


Front Type Edge


Rear Type Edge



Suspension


Features




Wear Strips Coolers

5004

480#3

460#3

440#3

420#3

400#2

470#3

450#3

430#3

410#3

400#2

380#2

440#3

420#3

400#3

390#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

370#2

350#2

410#3

400#3

380#2

360#2

340#2

320#2

2400-3000(8000-10000)

390#3

370#2

350#2

330#2

310#2

290#2

3000-3700(10000-12000)

360#2

340#2

320#2

300#2

290#2

270#2

+30° to +50°F-1 to +10°C


10-64 Dark Blue / White

Black / Red 62-46-46







Altitude

Meters(Feet)

Shift Weight

Clutch Spring



25-40 76PHYVO

25-41 76PHYVO

23-39 74PHYVO

23-39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart


42.5








Engine and Cooling



Mikuni

Main Jet 440


Fuel Screw 2.5

Idle RPM +/-200 1400

Oil Injection ves


Air Screw 1.25

Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min non-oxygenated

Pilot Air Jet N/A


Front Type Edge


Rear Type Edge



Suspension


Features




Wear Strips Coolers

480#4

460#3

440#3

420#3

400#3

390#2

450#3

430#3

410#3

400#3

380#2

360#2

420#3

400#3

390#3

370#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#2

330#2

400#3

380#3

360#2

340#2

330#2

310#2

2400-3000(8000-10000)

370#3

350#2

330#2

320#2

300#2

280#2

3000-3700(10000-12000)

340#2

330#2

310#2

290#2

270#2

260#2

+30° to +50°F-1 to +10°C


10-62 Black / Green Black / Red 62-42-46




Altitude

Meters(Feet)

Shift Weight

Clutch Spring



25-41 76PHYVO

25-41 76PHYVO

23-39 74PHYVO

23-39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 Classic Touring2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 5.6Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 578Fuel Tank capacity (Gallons) 12.25Gearcase Oil Capacity (oz.) N/AHeight (in.) 49.5Length (in.) 125Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5








Engine and Cooling


Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3000 w/tps disconnectedIgnition Type digital

Mikuni

Main Jet 420

Pilot Jet 50Jet Needle / Clip Position 9DGI01-60 / 4Needle Jet P-6Cutaway 1.5

Fuel Screw 1.5

Idle RPM +/-200 1500

Oil Injection ves


Air Screw 0.5

Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygengated

Pilot Air Jet N/A


Front Type Edge

IFS Shock Type Sel

Rear Type Edge Touring

Front Track Shock Ryde AFX

Rear Track Shock High Pressure Gas

Suspension

Tachometer Standard 5 Inch

Features

Electric Fuel Gauge Standard

Speedometer Standard 5 Inch


Wear Strips .75 acc

450#5

430#5

420#4

400#4

380#4

370#4

410#5

390#4

380#4

360#4

340#4

330#3

380#4

360#4

350#4

330#4

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

320#3

300#3

360#4

340#4

320#4

310#3

290#3

280#3

2400-3000(8000-10000)

340#4

320#4

300#3

290#3

270#3

260#3

3000-3700(10000-12000)

330#4

310#3

290#3

280#3

260#3

240#3

+30° to +50°F-1 to +10°C


10-62Bushed

Black/Green

Red/Green 64/42-65 Rev

10-60Bushed

Black/Green


10-58bushed

Black/Green


10-56Bushed

Black/Green


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



21:4174 Pitch

21:4174 Pitch

21:4174 Pitch

21:4174 Pitch

ChaincaseGearing/

Pitch

10-54Bushed

Black/Green


21:4174 Pitch

10ALBushed

Black/Green


21:4174 Pitch

0-900(0-3000)

900-1500(3000-5000)

1500-2100(5000-7000)

2100-2700(7000-9000)

2700-3350(9000-11000)

3350-4000(11000-13000)



IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 RMK 144 F/O2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 4.3Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 493Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 48Length (in.) 121.5Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 39.5/41.0

41.0

Compressed Width (in.) 45.5







Engine and Cooling



Mikuni

Main Jet 310Pilot Jet 45Jet Needle / Clip Position 9DGI01-60 / 2Needle Jet P-8Cutaway 1.5 (N)

Fuel Screw 1.0

Idle RPM +/-200 1500

Oil Injection vesSpark Plug Champion RN57YCC

Air Screw .75


Pilot Air Jet N/A


Front Type Edge RMKEdge RMK V/ESC

IFS Shock Type NitrexLT/CA

Rear Type Edge RMKEdge RMK V/ESC

Front Track Shock NitrexArvin IFP

Rear Track Shock SelArvin IFP C/A R/A

Suspension


Features




Wear Strips N/A

450#4

430#4

420#3

400#3

380#3

370#3

410#4

390#3

380#3

360#3

340#3

330#2

380#3

360#3

350#3

330#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

320#2

300#2

360#3

340#3

320#3

310#2

290#2

280#2

2400-3000(8000-10000)

340#3

320#3

300#2

290#2

270#2

260#2

3000-3700(10000-12000)

330#3

310#2

290#2

280#2

260#2

240#2

+30° to +50°F-1 to +10°C


10-60Bushed

Black/Green

Black/Red 56/42-.36 Rev

10-58Bushed

Black/Green


10-56bushed

Black/Green


10-54Bushed

Black/Green


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



19:3972 Pitch

19:3972 Pitch

19:3972 Pitch

19:3972 Pitch

ChaincaseGearing/

Pitch

10ALBushed

Black/Green


19:3972 Pitch

10Bushed

Black/Green


19:3972 Pitch

0-900(0-3000)

900-1500(3000-5000)

1500-2100(5000-7000)

2100-2700(7000-9000)

2700-3350(9000-11000)

3350-4000(11000-13000)



IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 Classic Touring2004

Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 470

Pilot Jet 45Jet Needle / Clip Position 9DGN5-57 / 3Needle Jet P-8Cutaway 2.0

Fuel Screw 1.25

Idle RPM +/-200 1500

Oil Injection ves


Air Screw .75


Pilot Air Jet N/A


Front Type Edge

IFS Shock Type Sel




Suspension


Features




Wear Strips .75 acc

500#4

490#4

470#3

450#3

430#3

410#3

470#4

450#3

430#3

410#3

390#3

380#2

440#3

420#3

400#3

380#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

370#2

350#2

400#3

380#3

360#3

340#2

330#2

310#2

2400-3000(8000-10000)

360#3

340#3

320#2

300#2

290#2

270#2

3000-3700(10000-12000)

320#3

300#2

290#2

270#2

250#2

230#2

+30° to +50°F-1 to +10°C


10-64Bushed

Black/Green


10-62Bushed

Black/Green


10-60Bushed

Black/Green


10-58Bushed

Black/Green


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



22:4074 Pitch

22:4074 Pitch

22:4074 Pitch

22:4074 Pitch

ChaincaseGearing/

Pitch

10-56Bushed

Black/Green


22:4074 Pitch

10-54Bushed

Black/Green


22:4074 Pitch

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)

2400-3000(8000-10000)

3000-3600(10000-12000)


Owner’s Manual Supplement2004 700 RMK 144 and 151 F/OIMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all times.

PN 9918284 Rev 01 2/03 Printed in U.S.A

EV Spring ChartAltitude EV Spring

0-1200(0-4000)1200-3600

(4000-12000)

Feet(Meters)

Green/Yellow

Orange


IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 Switchback F/O2004

Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 470Pilot Jet 45Jet Needle / Clip Position 9DGN5-57 / 3Needle Jet P-8Cutaway 2.0

Fuel Screw 1.25

Idle RPM +/-200 1500


Air Screw .75


Pilot Air Jet N/A


Front Type Edge RMK

IFS Shock Type Alum IFP

Rear Type Edge RMK


Rear Track Shock Arvin IFP C/A

Suspension


Features




Wear Strips N/A

500#4

490#4

470#3

450#3

430#3

410#3

470#4

450#3

430#3

410#3

390#3

380#2

440#3

420#3

400#3

380#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

370#2

350#2

400#3

380#3

360#3

340#2

330#2

310#2

2400-3000(8000-10000)

360#3

340#3

320#2

300#2

290#2

270#2

3000-3700(10000-12000)

320#3

300#2

290#2

270#2

250#2

230#2

+30° to +50°F-1 to +10°C


10-64Bushed

Black/Green


10-62Bushed

Black/Green


10-60Bushed

Black/Green


10-58Bushed

Black/Green


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



23-39 74 Pitch

23-39 74 Pitch

23-39 74 Pitch

19-3972 Pitch

ChaincaseGearing/

Pitch

10-56Bushed

Black/Green


19-3972 Pitch

10-54Bushed

Black/Green


19-3972 Pitch

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)

2400-3000(8000-10000)

3000-3600(10000-12000)


jdjohns

jdjohns

jdjohns

jdjohns

EV Spring ChartAltitude EV Spring

0-1200(0-4000)1200-3600

(4000-12000)

Feet(Meters)

Pink/Yellow

Pink


IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 RMK 159 F/O2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 4.3Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 518Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 48Length (in.) 128Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 39.5/41.0

41.0








Engine and Cooling



Mikuni

Main Jet 350


Fuel Screw 1.5

Idle RPM +/-200 1500

Oil Injection ves


Air Screw .75


Pilot Air Jet N/A




Rear Type Edge RMKEdge RMK V/ESC

Front Track Shock Arvin IFPNitrex

Rear Track Shock Arvin IFP C/A R/ASel

Suspension


Features




Wear Strips N/A

510N#5

490#4

470#4

450#4

430#3

410#3

480#4

470#4

450#4

430#3

410#3

390#2

450#4

430#4

410#3

390#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

370#2

350#2

410#4

390#3

370#3

350#2

330#2

310#2

2400-3000(8000-10000)

370#3

350#3

330#2

310#2

290#2

270#2

3000-3700(10000-12000)

340#3

320#2

300#2

280#2

260#2

240#1

+30° to +50°F-1 to +10°C


10-66bushed

Black/Green Black/Red 58/42-.36 Rev

10-64bushed


10-62bushed


10-60bushed


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



19/3972 P

19/3972 P

19/3972 P

19/3972 P

ChaincaseGearing/

Pitch

10-58bushed


19/3972 P

10-56bushed


19/3972 P

0-900(0-3000)

900-1500(3000-5000)

1500-2100(5000-7000)

2100-2700(7000-9000)

2700-3350(9000-11000)

3350-4000(11000-13000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 470Pilot Jet 45Jet Needle / Clip Position 9DGN6-57 / 4Needle Jet P-8Cutaway 2.0

Fuel Screw 1.0

Idle RPM +/-200 1500


Air Screw 1.0


Pilot Air Jet N/A


Front Type Edge RMK


Rear Type Edge RMK



Suspension


Features




Wear Strips N/A

510N#5

490#4

470#4

450#4

430#3

410#3

480#4

470#4

450#4

430#3

410#3

390#2

450#4

430#4

410#3

390#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

370#2

350#2

410#4

390#3

370#3

350#2

330#2

310#2

2400-3000(8000-10000)

370#3

350#3

330#2

310#2

290#2

270#2

3000-3700(10000-12000)

340#3

320#2

300#2

280#2

260#2

240#1

+30° to +50°F-1 to +10°C


10-66bushed


10-64bushed


10-62bushed


10-60bushed


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



23:3974 Pitch

23:3974 Pitch

23:3974 Pitch

21:4174 Pitch

ChaincaseGearing/

Pitch

10-58bushed


21:4174 Pitch

10-56bushed


21:4174 Pitch

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)

2400-3000(8000-10000)

3000-3600(10000-12000)


jdjohns

jdjohns

jdjohns

jdjohns


IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Indy 340 Touring2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) N/AChaincase Oil Capacity (oz.) 11DryWeight (Est.) 496Fuel Tank capacity (Gallons) 12.25Gearcase Oil Capacity (oz.) N/AHeight (in.) 49.5Length (in.) 125Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5








Engine and Cooling



Mikuni

Main Jet 170


Fuel Screw N/A

Idle RPM +/-200 1600



Air Screw 1.5 Turns


Pilot Air Jet 2.5


Front Type Edge

IFS Shock Type Sel

Rear Type Edge 136



Suspension


Features




Wear Strips .75 acc

185#4

180#3

170#3

165#3

160#3

150#3

175#3

170#3

160#3

155#3

150#3

140#2

165#3

160#3

150#3

145#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

140#2

130#2

155#3

150#3

140#3

135#2

130#2

120#1

2400-3000(8000-10000)

145#3

140#3

130#2

125#2

120#1

110#1

3000-3700(10000-12000)

135#3

130#2

120#2

115#1

110#1

100#1

+30° to +50°F-1 to +10°C


10 110/290 Blue/Black 54/38-25

10MB 110/290 Blue/Black 54/38-25

10MW 110/290 Blue/Black 54/38-25

10MR 110/290 Blue/Black 54/38-25

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



17-4172P

17-4172P

17-4172P

17-4172P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Trail Touring2004

Carburetor Jetting

Clutching Chart








Engine Model Number EC55PM090Alternator Output (watts) 240 WattBore x Stroke (mm) 73.0 x 65.0Displacement (cc) 544 ccCarburetor/Throttle Body 2

Engine and Cooling

Carburetor Model VM 34

Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan 16 Bit ER

Mikuni

Main Jet 280 PTO/270 MAG

Pilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0

Fuel Screw N/A

Idle RPM +/-200 1600




Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87 Non-Oxy

Pilot Air Jet 2.5

Throttle Gap Under CA (mm) 6.35mm/.250

Front Type Edge

IFS Shock Type Sel




Suspension


Features




Wear Strips .75 acc

300/290#4

290/280#3

280/270#3

270/260#3

260/250#3

250/240#2

290/280#3

270/260#3

260/250#3

250/240#3

240/230#2

230/220#2

270/260#3

260/250#3

250/240#3

240/230#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

230/220#2

220/210#2

250/240#3

240/230#3

230/220#2

220/210#2

210/200#1

200/190#1

2400-3000(8000-10000)

240/230#3

230/220#2

220/210#2

200/190#2

190/180#1

180/170#1

3000-3700(10000-12000)

220/210#2

210/200#2

200/190#2

190/180#1

180/170#1

170/160#1

+30° to +50°F-1 to +10°C


10-62Bushed

Dark Blue / White


10-62Bushed

Dark Blue / White


10-60Bushed

Dark Blue / White


10-58Bushed

Dark Blue / White


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



19-4174 P

19-4174 P

19-4174 P

19-4174 P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Trail RMK 136 F/02004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) N/AChaincase Oil Capacity (oz.) 11DryWeight (Est.) 475Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 48Length (in.) 121.5Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 39.5/41.0

41.0







Engine Model Number EC55PM070Alternator Output (watts) 240 Watts @ 4000Bore x Stroke (mm) 73.0x65.0Displacement (cc) 544ccCarburetor/Throttle Body 2

Engine and Cooling

Carburetor Model VM34SS w/ ACCS


Mikuni

Main Jet 260 PTO / 250 MAG

Pilot Jet 35Jet Needle / Clip Position 6DEH11-3 / 3Needle Jet Q-0 (480)Cutaway 3.0

Fuel Screw N/A

Idle RPM +/-200 1600



Air Screw 1.0 Turns


Pilot Air Jet N/A




Rear Type Edge RMK

Front Track Shock NitrexArvin IFP

Rear Track Shock SelArvin IFP C/A R/A

Suspension


Features




Wear Strips N/A

290/280#3

280/270#3

270/260#3

260/250#3

250/240#3

240/230#3

290/280#3

280/270#3

270/260#3

260/250#3

250/240#3

240/230#3

290/280#3

280/270#3

270/260#3

260/250#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

250/240#3

240/230#3

290/280#3

280/270#3

270/260#3

260/250#3

250/240#3

240/230#3

2400-3000(8000-10000)

290/280#3

280/270#3

270/260#3

260/250#3

250/240#3

240/230#3

3000-3700(10000-12000)

290/280#3

280/270#3

270/260#3

260/250#3

250/240#3

240/230#3

+30° to +50°F-1 to +10°C


10-64Bushed

Dark Blue/White

Red/Blue

40°Team

Reverse

10-62Bushed

Dark Blue/White

Red/Blue

40°Team

Reverse

10-60Bushed

Dark Blue/White

Red/Blue

40°Team

Reverse

10-58Bushed

Dark Blue/White

Red/Blue

40°Team

Reverse

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



17:3972 Pitch

17:3972 Pitch

17:3972 Pitch

17:3972 Pitch

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Widetrak LX2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 3Chaincase Oil Capacity (oz.) N/ADryWeight (Est.) 643Fuel Tank capacity (Gallons) 11Gearcase Oil Capacity (oz.) 20Height (in.) 51Length (in.) 128Oil Capacity (Quarts) 2Ski Center Distance (in.) 38.0


Body Style Gen 2Rider Capacity 2

Brake Type MechanicalDrive Clutch Center Distance 12"

Clutch Type P-85Track Length (inches) 156Track Width (inches) 20Reverse Transmission Standard



Engine Model Number EC50PL234Alternator Output (watts) 200 WattBore x Stroke (mm) 72 X 60Displacement (cc) 488 CC, 2 CylCarburetor/Throttle Body 2

Engine and Cooling



Mikuni

Main Jet 195

Pilot Jet 35Jet Needle / Clip Position 6EJ26 / 2Needle Jet P-6 (166)Cutaway 3.0

Fuel Screw N/A

Idle RPM +/-200 1600


Spark Plug Champion RN3C

Air Screw 0.5


Pilot Air Jet N/A


Front Type 38 Inch

IFS Shock Type Nit Cell

Rear Type Slide Rail Coupled


Rear Track Shock Nit Cell

Suspension


Features

Electric Fuel Gauge N/A



Wear Strips N/A

210#2

200#2

190#2

185#2

175#2

170#2

195#2

185#2

180#2

170#2

165#2

155#2

185#2

175#2

170#2

160#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

155#1

145#1

170#2

165#2

155#2

150#1

140#1

135#1

2400-3000(8000-10000)

160#2

155#2

145#1

140#1

130#1

120#1

3000-3700(10000-12000)

150#2

140#1

135#1

125#1

120#1

110#1

+30° to +50°F-1 to +10°C


10Bushed

Brown Silver 36°#2

10Bushed

Red/White Silver 36°#2

10M BBushed


10M WBushed


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



19-4166 P Borg

War

19-4166 P Borg

War

19-4166 P Borg

War

19-4166 P Borg

War

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.500 XC SP EDGE M-10 F/O2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 473Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5







Engine Model Number S2650-5044-PR5CAlternator Output (watts) 280 wBore x Stroke (mm) 70.5 x 64Displacement (cc) 500Carburetor/Throttle Body 1 rack

Engine and Cooling



Mikuni

Main Jet 410


Fuel Screw 3.0

Idle RPM +/-200 1500

Oil Injection ves


Air Screw 1.25


Pilot Air Jet N/A


Front Type Edge


Rear Type M-10M-10 Ace, Elec

Front Track Shock Fox IFP

Rear Track Shock Fox IFP w/Res

Suspension


Features




Wear Strips Coolers

440#3

430#3

410#2

390#2

380#2

360#2

420#3

400#2

390#2

370#2

350#2

340#1

390#2

380#2

360#2

340#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

330#1

310#1

370#2

350#2

340#2

320#1

300#1

290#1

2400-3000(8000-10000)

340#2

330#2

310#1

300#1

280#1

260#1

3000-3700(10000-12000)

320#2

300#1

290#1

270#1

250#1

240#1

+30° to +50°F-1 to +10°C




10 Black / Green Red / Black 56-40-36

10MB Black / Green Red / Black 56-40-36

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



22:40 74PHYVO

22:40 74PHYVO

21:40 74PHYVO

21:40 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 440


Fuel Screw 2.5

Idle RPM +/-200 1400

Oil Injection ves


Air Screw 1.25


Pilot Air Jet N/A


Front Type Edge





Suspension


Features




Wear Strips Coolers

480#4

460#3

440#3

420#3

400#3

390#2

450#3

430#3

410#3

400#3

380#2

360#2

420#3

400#3

390#3

370#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#2

330#2

400#3

380#3

360#2

340#2

330#2

310#2

2400-3000(8000-10000)

370#3

350#2

330#2

320#2

300#2

280#2

3000-3700(10000-12000)

340#2

330#2

310#2

290#2

270#2

260#2

+30° to +50°F-1 to +10°C






Altitude

Meters(Feet)

Shift Weight

Clutch Spring



25-41 76PHYVO

25-41 76PHYVO

23-39 74PHYVO

23-39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 460


Fuel Screw 2.5

Idle RPM +/-200 1500

Oil Injection ves


Air Screw 1.5


Pilot Air Jet N/A


Front Type Edge





Suspension


Features




Wear Strips Coolers

500#4

480#4

460#3

440#3

420#2

400#2

470#4

450#3

430#3

410#2

400#2

380#2

440#3

420#3

400#2

390#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

370#2

350#2

410#3

400#2

380#2

360#2

340#2

320#2

2400-3000(8000-10000)

390#2

370#2

350#2

330#2

310#2

290#2

3000-3700(10000-12000)

360#2

340#2

320#2

300#2

290#2

270#2

+30° to +50°F-1 to +10°C










Altitude

Meters(Feet)

Shift Weight

Clutch Spring



25-40 76PHYVO

25-41 76PHYVO

23-39 74PHYVO

23-39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 440


Fuel Screw 2.5

Idle RPM +/-200 1200

Oil Injection ves


Air Screw 1.0


Pilot Air Jet N/A


Front Type Edge





Suspension


Features




Wear Strips Coolers

480#4

460#4

440#3

420#3

400#3

390#2

450#4

430#4

410#4

400#3

380#2

360#2

420#4

400#4

390#3

370#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#2

330#2

400#4

380#3

360#2

340#2

330#2

310#2

2400-3000(8000-10000)

370#3

350#2

330#2

320#2

300#2

280#2

3000-3700(10000-12000)

340#2

330#2

310#2

290#2

270#1

260#1

+30° to +50°F-1 to +10°C



Red /Dark Blue

58-42-36


Red /Dark Blue

58-42-36


Red /Dark Blue

58-40-36

10 Dark Blue /White

Red /Dark Blue

58-40-36

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



23:39 74PHYVO

23:39 74PHYVO

22:39 74PHYVO

22:39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Supersport Edge F/O2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) n/aChaincase Oil Capacity (oz.) 9DryWeight (Est.) 477Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5

42.5








Engine and Cooling



Mikuni

Main Jet 280 Pto/270 MagPilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0

Fuel Screw N/A

Idle RPM +/-200 1600




Pilot Air Jet 2.5


Front Type Edge

IFS Shock Type NitrexAlum IFP CA

Rear Type Edge



Suspension


Features




Wear Strips .75 acc

300/290#4

290/280#3

280/270#3

270/260#3

260/250#3

250/240#2

290/280#3

270/260#3

260/250#3

250/240#3

240/230#2

230/220#2

270/260#3

260/250#3

250/240#3

240/230#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

230/220#2

220/210#2

250/240#3

240/230#3

230/220#2

220/210#2

210/200#1

200/190#1

2400-3000(8000-10000)

240/230#3

230/220#2

220/210#2

200/190#2

190/180#1

180/170#1

3000-3700(10000-12000)

220/210#2

210/200#2

200/190#2

190/180#1

180/170#1

170/160#1

+30° to +50°F-1 to +10°C


10-62Bushed

Dark Blue /White


10-60Bushed

Dark Blue /White


10-58Bushed

Dark Blue /White


10-56Bushed

Dark Blue /White


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



19-39 BW72P

19-39 BW72P

19-39 BW72P

19-39 BW72P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 Classic Touring2004

Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 470


Fuel Screw 1.0

Idle RPM +/-200 1500

Oil Injection ves


Air Screw 1.0


Pilot Air Jet N/A


Front Type Edge

IFS Shock Type Sel

Rear Type Edge Touring Ace



Suspension


Features




Wear Strips .75 acc

510N#5

490#4

470#4

450#4

430#3

410#3

480#4

470#4

450#4

430#3

410#3

390#2

450#4

430#4

410#3

390#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

370#2

350#2

410#4

390#3

370#3

350#2

330#2

310#2

2400-3000(8000-10000)

370#3

350#3

330#2

310#2

290#2

270#2

3000-3700(10000-12000)

340#3

320#2

300#2

280#2

260#2

240#1

+30° to +50°F-1 to +10°C


10-64bushed

Black/Green Red/Silver 64/44-.65 Team Rev

10-64bushed


10-62bushed


10-60bushed


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



22:4074 Pitch

22:4074 Pitch

22:4074 Pitch

22:4074 Pitch

ChaincaseGearing/

Pitch

10-58bushed


22:4074 Pitch

10-56bushed


22:4074 Pitch

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)

2400-3000(8000-10000)

3000-3600(10000-12000)



IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Supersport M-10 F/O2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) n/aChaincase Oil Capacity (oz.) 9DryWeight (Est.) 470

Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5








Engine and Cooling



Mikuni

Main Jet 280 Pto/270 MagPilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0

Fuel Screw N/A

Idle RPM +/-200 1600




Pilot Air Jet 2.5


Front Type Edge


Rear Type M-10



Suspension


Features




Wear Strips .75 acc

300/290#4

290/280#3

280/270#3

270/260#3

260/250#3

250/240#2

290/280#3

270/260#3

260/250#3

250/240#3

240/230#2

230/220#2

270/260#3

260/250#3

250/240#3

240/230#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

230/220#2

220/210#2

250/240#3

240/230#3

230/220#2

220/210#2

210/200#1

200/190#1

2400-3000(8000-10000)

240/230#3

230/220#2

220/210#2

200/190#2

190/180#1

180/170#1

3000-3700(10000-12000)

220/210#2

210/200#2

200/190#2

190/180#1

180/170#1

170/160#1

+30° to +50°F-1 to +10°C


10-62Bushed

Dark Blue /White


10-60Bushed

Dark Blue /White


10-58Bushed

Dark Blue /White


10-56Bushed

Dark Blue /White


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



19-39 BW72P

19-39 BW72P

19-39 BW72P

19-39 BW72P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 Classic F/O2004

Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 440


Fuel Screw 2.5

Idle RPM +/-200 1400

Oil Injection ves


Air Screw 1.25


Pilot Air Jet N/A


Front Type Edge

IFS Shock Type Sel




Suspension


Features




Wear Strips Coolers

480#4

460#3

440#3

420#3

400#3

390#2

450#3

430#3

410#3

400#3

380#2

360#2

420#3

400#3

390#3

370#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#2

330#2

400#3

380#3

360#2

340#2

330#2

310#2

2400-3000(8000-10000)

370#3

350#2

330#2

320#2

300#2

280#2

3000-3700(10000-12000)

340#2

330#2

310#2

290#2

270#2

260#2

+30° to +50°F-1 to +10°C






Altitude

Meters(Feet)

Shift Weight

Clutch Spring



25-41 76PHYVO

25-41 76PHYVO

23-39 74PHYVO

23-39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 460


Fuel Screw 2.5

Idle RPM +/-200 1500

Oil Injection ves


Air Screw 1.5


Pilot Air Jet N/A


Front Type Edge

IFS Shock Type Sel

Rear Type M-10 Ace, Elec



Suspension


Features




Wear Strips Coolers

500#4

480#4

460#3

440#3

420#2

400#2

470#4

450#3

430#3

410#2

400#2

380#2

440#3

420#3

400#2

390#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

370#2

350#2

410#3

400#2

380#2

360#2

340#2

320#2

2400-3000(8000-10000)

390#2

370#2

350#2

330#2

310#2

290#2

3000-3700(10000-12000)

360#2

340#2

320#2

300#2

290#2

270#2

+30° to +50°F-1 to +10°C










Altitude

Meters(Feet)

Shift Weight

Clutch Spring



25-40 76PHYVO

25-41 76PHYVO

23-39 74PHYVO

23-39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 PRO X2004

Carburetor Jetting

Clutching Chart









Engine and Cooling


Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 18° @ 2750 w tps disconnectedIgnition Type digital

Mikuni

Main Jet 440


Fuel Screw 2.25

Idle RPM +/-200 1400

Oil Injection ves


Air Screw 1.25


Pilot Air Jet N/A


Front Type Pro-X

IFS Shock Type Alum IFP CA

Rear Type Pro-X

Front Track Shock Arvin IFP/Res CA

Rear Track Shock Arvin IFP/Res CA

Suspension


Features



Electric Start N/ALow Oil Light StandardParking Brake Standard

Wear Strips Coolers

480#4

460#3

440#3

420#3

400#2

390#2

450#3

430#3

410#3

400#2

380#2

360#2

420#3

400#3

390#2

370#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#2

330#2

400#3

380#2

360#2

340#2

330#2

310#2

2400-3000(8000-10000)

370#2

350#2

330#2

320#2

300#2

280#1

3000-3700(10000-12000)

340#2

330#2

310#2

290#2

270#1

270#1

+30° to +50°F-1 to +10°C






Altitude

Meters(Feet)

Shift Weight

Clutch Spring



25-41 76PHYVO

25-41 76PHYVO

23-39 74PHYVO

23-39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 450


Fuel Screw 2.0

Idle RPM +/-200 1500

Oil Injection ves


Air Screw 1.0


Pilot Air Jet N/A


Front Type Pro-X


Rear Type Pro-X



Suspension


Features




Wear Strips Coolers

490#4

470#4

450#3

430#3

410#3

400#2

460#4

440#3

420#3

410#3

390#2

370#2

430#3

410#3

400#3

380#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

360#2

340#2

410#3

390#3

370#2

350#2

330#2

320#2

2400-3000(8000-10000)

380#3

360#2

340#2

320#2

310#2

290#2

3000-3700(10000-12000)

350#2

330#2

320#2

300#2

280#2

260#1

+30° to +50°F-1 to +10°C






Altitude

Meters(Feet)

Shift Weight

Clutch Spring



25:40 76PHYVO

25:41 76PHYVO

23:39 74PHYVO

23:39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 440

Pilot Jet 40Jet Needle / Clip Position 9EFH1-60 / 2Needle Jet P-8Cutaway 2.0

Fuel Screw 1.5

Idle RPM +/-200 1200

Oil Injection ves


Air Screw N/A


Pilot Air Jet .8


Front Type Pro-X


Rear Type Pro-X



Suspension


Features




Wear Strips Coolers

480#3

460#3

440#2

420#2

400#1

390#1

450#3

430#2

410#2

400#1

380#1

360#1

420#2

400#2

390#1

370#1

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#1

330#1

400#2

380#1

360#1

340#1

330#1

310#1

2400-3000(8000-10000)

370#1

350#1

330#1

320#1

300#1

280#1

3000-3700(10000-12000)

340#1

330#1

310#1

290#1

270#1

260#1

+30° to +50°F-1 to +10°C



Red / Blue 58-42-36


Red / Blue 58-42-36


Red / Blue 58-40-36

10 Dark Blue / White

Red / Blue 58-40-36

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



23:39 74PHYVO

23:39 74PHYVO

22:39 74PHYVO

22:39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 5Chaincase Oil Capacity (oz.) 12DryWeight (Est.) 471.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5




Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Standard



Engine Model Number EC50PL214Alternator Output (watts) 200 WattBore x Stroke (mm) 72 X 60Displacement (cc) 488 CCCarburetor/Throttle Body 2

Engine and Cooling



Mikuni

Main Jet 360

Pilot Jet 40Jet Needle / Clip Position 9DFY1-54 / 2Needle Jet P-2 (825)Cutaway 2.0

Fuel Screw 1.5 Turns

Idle RPM +/-200 1600


Spark Plug Champion RN3C

Air Screw N/A


Pilot Air Jet 0.9


Front Type Edge

IFS Shock Type Sel




Suspension


Features




Wear Strips Coolers

390#4

370#3

360#3

360#2

340#2

320#2

370#3

350#3

340#2

320#2

310#2

300#2

350#3

330#3

320#2

300#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

290#2

270#1

320#3

310#3

300#2

280#2

270#1

250#1

2400-3000(8000-10000)

300#3

290#2

270#2

260#1

240#1

230#1

3000-3700(10000-12000)

280#2

270#2

250#1

240#1

220#1

210#1

+30° to +50°F-1 to +10°C


10M5 Gold Black 36°#2

10M BlueBushed

Gold Black 36°#2

10M White

Bushed

Dark Blue/White

Black 36°#2

10M RedBushed

Dark Blue/White

Black 36°#2

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



21-40 HYVO74P

21-40 HYVO74P

21-40 HYVO74P

21-40 HYVO74P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.340 Classic2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) n/aChaincase Oil Capacity (oz.) 9DryWeight (Est.) 457.5Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5








Engine and Cooling



Mikuni

Main Jet 170


Fuel Screw N/A

Idle RPM +/-200 1600



Air Screw 1.5 Turns


Pilot Air Jet 2.5


Front Type Edge


Rear Type Edge



Suspension


Features




Wear Strips .75 acc

185#4

180#3

170#3

165#3

160#3

150#3

175#3

170#3

160#3

155#3

150#3

140#2

165#3

160#3

150#3

145#3

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

140#2

130#2

155#3

150#3

140#3

135#2

130#2

120#1

2400-3000(8000-10000)

145#3

140#3

130#2

125#2

120#1

110#1

3000-3700(10000-12000)

135#3

130#2

120#2

115#1

110#1

100#1

+30° to +50°F-1 to +10°C


10 Bushed

2287 110/290 Red/Black 36° TeamRev Roller

10MB 2287 110/290 Red/Black 36° TeamRev Roller

10MW 2287 110/290 Red/Black 36° TeamRev Roller

10MR 2287 110/290 Red/Black 36° TeamRev Roller

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



16-41 HYVO72P

16-41 HYVO72P

16-41 HYVO72P

16-41 HYVO72P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 440


Fuel Screw 2.5

Idle RPM +/-200 1200

Oil Injection ves


Air Screw 1.0


Pilot Air Jet N/A


Front Type Edge

IFS Shock Type Sel




Suspension


Features




Wear Strips Coolers

480#4

460#4

440#3

420#3

400#3

390#2

450#4

430#4

410#4

400#3

380#2

360#2

420#4

400#4

390#3

370#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#2

330#2

400#4

380#3

360#2

340#2

330#2

310#2

2400-3000(8000-10000)

370#3

350#2

330#2

320#2

300#2

280#2

3000-3700(10000-12000)

340#2

330#2

310#2

290#2

270#1

260#1

+30° to +50°F-1 to +10°C



Red /Dark Blue

58-42-36


Red /Dark Blue

58-42-36


Red /Dark Blue

58-40-36

10 Dark Blue /White

Red /Dark Blue

58-40-36

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



23:39 74PHYVO

23:39 74PHYVO

22:39 74PHYVO

22:39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 420Pilot Jet 50Jet Needle / Clip Position 9DGI01-60 / 4Needle Jet P-6Cutaway 1.5

Fuel Screw 1.5

Idle RPM +/-200 1500


Air Screw 0.5


Pilot Air Jet N/A


Front Type Edge RMK


Rear Type Edge RMK



Suspension


Features




Wear Strips N/A

450#5

430#5

420#4

400#4

380#4

370#4

410#5

390#4

380#4

360#4

340#4

330#3

380#4

360#4

350#4

330#4

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

320#3

300#3

360#4

340#4

320#4

310#3

290#3

280#3

2400-3000(8000-10000)

340#4

320#4

300#3

290#3

270#3

260#3

3000-3700(10000-12000)

330#4

310#3

290#3

280#3

260#3

240#3

+30° to +50°F-1 to +10°C


10-60Bushed

Black/Green


10-58Bushed

Black/Green


10-56bushed

Black/Green


10-54Bushed

Black/Green


Altitude

Meters(Feet)

Shift Weight

Clutch Spring



22:4074 Pitch

22:4074 Pitch

22:4074 Pitch

19:3972 Pitch

ChaincaseGearing/

Pitch

10ALBushed

Black/Green


19:3972 Pitch

10Bushed

Black/Green


19:3972 Pitch

0-900(0-3000)

900-1500(3000-5000)

1500-2100(5000-7000)

2100-2700(7000-9000)

2700-3350(9000-11000)

3350-4000(11000-13000)


jdjohns

jdjohns

jdjohns

jdjohns


IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Sport Touring2004

Carburetor Jetting

Clutching Chart








Engine Model Number EC55PM090Alternator Output (watts) 240 WattBore x Stroke (mm) 73.0 x 65.0Displacement (cc) 544 ccCarburetor/Throttle Body 2

Engine and Cooling

Carburetor Model VM 34


Mikuni

Main Jet 280 PTO/270 MAG


Fuel Screw N/A

Idle RPM +/-200 1600




Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87 Non-Oxy

Pilot Air Jet 2.5

Throttle Gap Under CA (mm) 6.35mm/.250

Front Type Edge

IFS Shock Type Sel

Rear Type Edge 136



Suspension


Features




Wear Strips .75 acc

300/290#4

290/280#3

280/270#3

270/260#3

260/250#3

250/240#2

290/280#3

270/260#3

260/250#3

250/240#3

240/230#2

230/220#2

270/260#3

260/250#3

250/240#3

240/230#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

230/220#2

220/210#2

250/240#3

240/230#3

230/220#2

220/210#2

210/200#1

200/190#1

2400-3000(8000-10000)

240/230#3

230/220#2

220/210#2

200/190#2

190/180#1

180/170#1

3000-3700(10000-12000)

220/210#2

210/200#2

200/190#2

190/180#1

180/170#1

170/160#1

+30° to +50°F-1 to +10°C


10-62Bushed

Dark Blue/White

Red/Blue 40° TeamRoller

Reverse

10-62Bushed

Dark Blue/White


Reverse

10-60Bushed

Dark Blue/White


Reverse

10-58Bushed

Dark Blue/White


Reverse

Altitude

Meters(Feet)

Shift Weight

Clutch Spring



21:4174P

21:4174P

21:4174P

21:4174P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 PRO-XR2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 4.5Chaincase Oil Capacity (oz.) 9 ozDry Weight (Est.)Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5



Brake TypeDrive Clutch Center Distance 11.5"

Clutch Type P-85Track Length (inches) TBDTrack Width (inches) TBDReverse Transmission Electronic Reverse




Engine and Cooling



Mikuni

Main Jet 450


Fuel Screw 2.0

Idle RPM +/-200 1500

Oil Injection ves


Air Screw 1.0


Pilot Air Jet N/A


Front Type Pro-X

IFS Shock Type Alum IFP CAw/Res

Rear Type Pro-X

Front Track Shock Walker/EvansAlum IFP w/Res CA

Rear Track Shock Walker/EvansAlum IFP w/Res CA

Suspension


Features




Wear Strips TBD

490#4

470#4

450#3

430#3

410#3

400#2

460#4

440#3

420#3

410#3

390#2

370#2

430#3

410#3

400#3

380#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

360#2

340#2

410#3

390#3

370#2

350#2

330#2

320#2

2400-3000(8000-10000)

380#3

360#2

340#2

320#2

310#2

290#2

3000-3700(10000-12000)

350#2

330#2

320#2

300#2

280#2

260#1

+30° to +50°F-1 to +10°C






Altitude

Meters(Feet)

Shift Weight

Clutch Spring Clutch Spring Driven Helix


25:40 76PHYVO

25:41 76PHYVO

23:39 74PHYVO

23:39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)

9919007PN Printed in the U.S.A.


IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 PRO-X22004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) 4.5Chaincase Oil Capacity (oz.) 9Dry Weight (Est.) 479.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5








Engine and Cooling



Mikuni

Main Jet 440

Pilot Jet 40Jet Needle / Clip Position 9EFH1-60 / 2Needle Jet P-8Cutaway 2.0

Fuel Screw 1.5

Idle RPM +/-200 1200

Oil Injection ves


Air Screw N/A


Pilot Air Jet .8


Front Type Pro-X


Rear Type Pro-X



Suspension


Features




Wear Strips Coolers

480#3

460#3

440#2

420#2

400#1

390#1

450#3

430#2

410#2

400#1

380#1

360#1

420#2

400#2

390#1

370#1

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#1

330#1

400#2

380#1

360#1

340#1

330#1

310#1

2400-3000(8000-10000)

370#1

350#1

330#1

320#1

300#1

280#1

3000-3700(10000-12000)

340#1

330#1

310#1

290#1

270#1

260#1

+30° to +50°F-1 to +10°C



Red / Blue 58-42-36


Red / Blue 58-42-36


Red / Blue 58-40-36

10 Dark Blue / White

Red / Blue 58-40-36

Altitude

Meters(Feet)

Shift Weight



23:39 74PHYVO

23:39 74PHYVO

22:39 74PHYVO

22:39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling


Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 18° @ 2750 w tps disconnectedIgnition Type digital

Mikuni

Main Jet 440


Fuel Screw 2.25

Idle RPM +/-200 1400

Oil Injection ves


Air Screw 1.25


Pilot Air Jet N/A


Front Type Pro-X


Rear Type Pro-X



Suspension


Features




Wear Strips Coolers

480#4

460#3

440#3

420#3

400#2

390#2

450#3

430#3

410#3

400#2

380#2

360#2

420#3

400#3

390#2

370#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

350#2

330#2

400#3

380#2

360#2

340#2

330#2

310#2

2400-3000(8000-10000)

370#2

350#2

330#2

320#2

300#2

280#1

3000-3700(10000-12000)

340#2

330#2

310#2

290#2

270#1

270#1

+30° to +50°F-1 to +10°C






Altitude

Meters(Feet)

Shift Weight



25-41 76PHYVO

25-41 76PHYVO

23-39 74PHYVO

23-39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)




Carburetor Jetting

Clutching Chart









Engine and Cooling



Mikuni

Main Jet 450


Fuel Screw 2.0

Idle RPM +/-200 1500

Oil Injection ves


Air Screw 1.0


Pilot Air Jet N/A


Front Type Pro-X


Rear Type Pro-X



Suspension


Features




Wear Strips Coolers

490#4

470#4

450#3

430#3

410#3

400#2

460#4

440#3

420#3

410#3

390#2

370#2

430#3

410#3

400#3

380#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

360#2

340#2

410#3

390#3

370#2

350#2

330#2

320#2

2400-3000(8000-10000)

380#3

360#2

340#2

320#2

310#2

290#2

3000-3700(10000-12000)

350#2

330#2

320#2

300#2

280#2

260#1

+30° to +50°F-1 to +10°C






Altitude

Meters(Feet)

Shift Weight



25:40 76PHYVO

25:41 76PHYVO

23:39 74PHYVO

23:39 74PHYVO

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)



IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.550 ProX Fan2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts) N/AChaincase Oil Capacity (oz.) 9 ozDry Weight (Est.) 478Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5








Engine and Cooling


Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan

Mikuni

Main Jet 280 Pto/270 Mag


Fuel Screw N/A

Idle RPM +/-200 1600





Pilot Air Jet 2.5


Front Type Pro-X


Rear Type Pro-X

Front Track Shock Ryde FX

Rear Track Shock Arvin IFP/Res

Suspension


Features

Electric Fuel Gauge N/A



Wear Strips Wear strips

300/290#4

290/280#3

280/270#3

270/260#3

260/250#3

250/240#2

290/280#3

270/260#3

260/250#3

250/240#3

240/230#2

230/220#2

270/260#3

260/250#3

250/240#3

240/230#2

Altitude

Meters(Feet)

AmbientTemperature

0-600(0-2000)

600-1200(2000-4000)

1200-1800(4000-6000)

1800-2400(6000-8000)


-30° to -10°F-34° to -23°C

-10° to +10°F-23° to -12°C

+10° to +30°F-12° to -1°C

230/220#2

220/210#2

250/240#3

240/230#3

230/220#2

220/210#2

210/200#1

200/190#1

2400-3000(8000-10000)

240/230#3

230/220#2

220/210#2

200/190#2

190/180#1

180/170#1

3000-3700(10000-12000)

220/210#2

210/200#2

200/190#2

190/180#1

180/170#1

170/160#1

+30° to +50°F-1 to +10°C


10-62Bushed

Dark Blue /White


10-60Bushed

Dark Blue /White


10-58Bushed

Dark Blue /White


10-56Bushed

Dark Blue /White


Altitude

Meters(Feet)

Shift Weight



21-41 BW74P

21-41 BW74P

21-41 BW74P

19-39 BW72P

ChaincaseGearing/

Pitch

0-900(0-3000)

900-1800(3000-6000)

1800-2700(6000-9000)

2700-3700(9000-12000)


Documents

2003 SNOWMOBILE OWNER'S MANUAL … snowmobile owner's manual supplement owners manual machine model supplement descr no. publ. no. 500 indy s04nb4bs 9918252 ... 600 rmk 144 stock a