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i723-411 www.powercommander.com 2003-2005 Ducati Monster 800S2R - PCIII USB - 1 2003-2005 Ducati M800 S2R Installation Instructions Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com Parts List 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 1 Power Adapter 1 Wire Tap 2 Power Commander Decals 2 Dynojet Decals 2 Velcro ® Strip 1 Alcohol Swab You can also download the Power Commander software and latest maps from our web site at: www.powercommander.com The ignition MUST be turned OFF before installation! PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION Button Adjustment Display Faceplate Buttons Expansion Port USB Port

2003-2005 Ducati M800 S2R - Power · PDF filei723-411 2003-2005 Ducati Monster 800S2R - PCIII USB - 1 2003-2005 Ducati M800 S2R Installation Instructions Dynojet Research 2191

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Page 1: 2003-2005 Ducati M800 S2R - Power  · PDF filei723-411   2003-2005 Ducati Monster 800S2R - PCIII USB - 1 2003-2005 Ducati M800 S2R Installation Instructions Dynojet Research 2191

i723-411 www.powercommander.com 2003-2005 Ducati Monster 800S2R - PCIII USB - 1

2003-2005 Ducati M800 S2RInstallation Instructions

Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

Parts List1 Power Commander1 USB Cable1 CD-ROM1 Installation Guide1 Power Adapter1 Wire Tap2 Power Commander Decals2 Dynojet Decals2 Velcro® Strip1 Alcohol Swab

You can also download the PowerCommander software and latest mapsfrom our web site at:

www.powercommander.com

The ignition MUST be turnedOFF before installation!

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

Button Adjustment Display

Faceplate Buttons

Expansion Port USB Port

Page 2: 2003-2005 Ducati M800 S2R - Power  · PDF filei723-411   2003-2005 Ducati Monster 800S2R - PCIII USB - 1 2003-2005 Ducati M800 S2R Installation Instructions Dynojet Research 2191

1. Remove the seat

2. Lift the front of the fuel tank up.

3. Remove the left hand side cover(Fig. A).

The PCIII will be mounted behindthis cover later on.

5 Remove the lower mounting bolt forthe ignition coil (Fig. C).

The ignition coil is located on the lefthand side of the bike behind the pass-neger footrest bracket.

6 Attach the ground wire from the PCIIIthrough this bolt and retighten bolt.

Fig.

AFi

g. B

Fig.

C

i723-411 www.powercommander.com 2003-2005 Ducati Monster 800S2R - PCIII USB - 2

Remove this cover

Ground wire from PCIII

4 Route the ground wire from the PCIIIbehind the frame rail (Fig. B).

Ground wire from PCIII

Page 3: 2003-2005 Ducati M800 S2R - Power  · PDF filei723-411   2003-2005 Ducati Monster 800S2R - PCIII USB - 1 2003-2005 Ducati M800 S2R Installation Instructions Dynojet Research 2191

8. Locate the Throttle Position Sensor(TPS). This sensor is located on theL.H side of the bike, between theframe and the throttle body.

9. Unplug the harness from the sensorand pull the connector towards theoutside of the frame to access thewires (Fig. E).

10. Locate the ORANGE wire of the TPSconnector (position C).

11. Attach the supplied wire tap to theORANGE wire (Fig. F). Use firmpressure to make sure the wire tap isclosed.

Note: It is recommended to use dielectricgrease on this connection.

Fig.

DFi

g. E

Fig

F

i723-411 www.powercommander.com 2003-2005 Ducati Monster 800S2R - PCIII USB - 3

Wire tap

Stock TPS connector

Stock TPS connector

7 Route the PCIII behind the frame tubeas in Fig. D. and route along the lefthand frame tube going towards the airbox.

PCIII harness

Page 4: 2003-2005 Ducati M800 S2R - Power  · PDF filei723-411   2003-2005 Ducati Monster 800S2R - PCIII USB - 1 2003-2005 Ducati M800 S2R Installation Instructions Dynojet Research 2191

Fig.

G12. Plug the grey wire from the Power

Commander to the supplied wire tap(Fig. G).

Note: It is recommended to use dielectricgrease on this connection.

13. Plug the connector back onto the TPS.

Align the PCIII connector to the stockwiring harness as shown below. Thesquare edges of the PCIII connectoralign with the spring clip side of thestock wiring harness

i723-411 www.powercommander.com 2003-2005 Ducati Monster 800S2R - PCIII USB - 4

Grey wire from PCIII

Stock TPS connector

PCIIIsquare edges

StockSpring clip

Fig.

HFi

g. J

14 Locate the stock connector for therear injector (Fig. H).

15. Unplug the connector from theinjector.

16. Plug the YELLOW colored wires fromthe Power Commander in-line of thestock connector and rear injector(Fig. J).

17. Route the ORANGE colored wires tothe right hand side of the bike. Routewires under air box and between thethrottle bodies.

18. Repeat steps 15 & 16 for the frontinjector.

Stock connector

Stock connector

PCIII connectors

Page 5: 2003-2005 Ducati M800 S2R - Power  · PDF filei723-411   2003-2005 Ducati Monster 800S2R - PCIII USB - 1 2003-2005 Ducati M800 S2R Installation Instructions Dynojet Research 2191

19 Cut the 4 zip ties along the left handframe tube that hold the stock harnessin place. Use the supplied zip ties tosecure the PCIII harness and stockharness to the frame (Fig. K).

Fig.

KFi

g. L

i723-411 www.powercommander.com 2003-2005 Ducati Monster 800S2R - PCIII USB - 5

20. Secure the PCIII to the frame usingthe supplied zip tie as in Fig. L.

21 Make sure the wiring harness of thePower Commander is not in a locationthat will get pinched or melted.

22. Lower the fuel tank back into posi-tion.

23. Reinstall the seat and side cover.

Zip ties