2001-1/2 ’ 2002 FedEx Express - Utilimaster

2001-1/2 � 2002FedEx Express

BodyParts

Manual

Revision B


BodyParts

Manual

Revision B


BodyParts

Manual

2 2001-1/2 � 2002 FedEx Express Body Parts Manual

Read First: Top Tips on Using This Online Manual

Browse pages with Bookmarks (hyperlinks) or ThumbnailsBookmarks, at the left of the screen, are hyperlinks to document pages. From any pagein this document, you can use bookmarks to jump to any section heading.

To jump to a topic by using its bookmark, point to the bookmark name, and when thearrow becomes a pointing hand, click on the name. If a triangle (or + sign) appears tothe left of the bookmark, click the triangle (or + sign) to show or hide subordinatebookmarks.

Thumbnails are visual icons of the actual pages. After selecting the thumbnail view button(Acrobat Reader ver. 3.0) or tab (ver. 4.0), you can quickly browse for parts sections just by the�look� of the page. Click on the appropriate thumbnail to view that page.

Use the Zoom and Fit tools for magnification of page sectionsSelect the Zoom tool. (In ver. 4.0, when the Hand tool is selected, you can temporarilychange to the Zoom tool by holding down the Ctrl key and the space bar at the sametime.) Click and drag to draw a rectangle around the area you want to magnify.

To return to an overview, you can click on one of the following buttons:

� The Fit Page button scales the entire page to display within the main window.� The Fit Width button scales the page width to display within the main window.

Use the Text tool for copying selected text into other applicationsYou can select text in a PDF document, copy it to the Clipboard, and paste it into another applica-tion. By pasting parts descriptions and numbers into your email, you can order parts muchfaster than through phoning or faxing. To select text and copy it to the Clipboard:

1. Click the Text Selection tool.2. Click and drag over the text you want to select. When you release the mouse button, the

selected text stays highlighted.3. Hold down the Ctrl key and press C on the keyboard to copy the selected text to the Clip-

board.

Find parts or procedures with the Find toolUse the Find tool to search for a fragment of a word, a complete word, or multiple words in theactive document. To find a word (e.g., a part name):

1. Click the Find tool.2. In the Find What text box, enter the text to be found and click Find. When the program

finds the text, the Find dialog box closes and the page containing the text is displayed withthe text highlighted.

3. To find the next occurrence of the word, press F3, press Ctrl + G, or reopen the Find dialogbox and click Find Again.

32001-1/2 � 2002 FedEx Express Body Parts Manual

Important Notices©2002, Utilimaster.®

Printed in U.S.A.

Title: 2001-1/2 � 2002 FedEx Express Body Parts Manual

Utilimaster Corporation attempts to provide information that is accurate, complete, and useful. Allinformation contained in this manual is based on the latest product information available at the time ofpublication. However, because of the Utilimaster policy of continual product improvement, Utilimasterreserves the right to amend the information in this document at any time without prior notice. Shouldyou find inadequacies in the text, please send your comments to the following address:

Utilimaster CorporationAttn: Designer of Technical Publications65906 State Road 19, P.O. Box 585Wakarusa, Indiana, 46573�0585 U.S.A.

This material is confidential and the property of Utilimaster. It is shared with your company for the solepurpose of helping you with the operation of the described equipment.

Utilimaster makes no warranty of any kind with regard to this material, including, but not limited to, theimplied warranties of merchantability and fitness for a particular purpose. Utilimaster shall not be liablefor errors contained herein or for incidental or consequential damages in connection with the furnishing,performance, or use of this material.

Utilimaster expressly disclaims all responsibility and liability for the installation, use, performance,maintenance, and support of third-party products. Customers are advised to make their independentevaluation of such products.

No part of this document may be photocopied, reproduced, or translated to another language without theprior written consent of Utilimaster.

Utilimaster® is a registered trademark of Utilimaster Corporation.

Browse the web site www.utilimaster.com for more information about Utilimaster and its products.

Revision Control

Revision Print Date

Release B June 2002Release A April 2002

Part Number: 03102440-PY02EN

The latest updates and other information about parts and service will be available for viewing anddownloading at www.utilimaster.com/fedexupd. Check that page for the latest information.

NOTE: When phoning Utilimaster, be aware thatour 219 telephone area code changed to 574 inJanuary 2002. The 800 numbers were unaffected.

http://www.utilimaster.com/

http://www.utilimaster.com/fedexupd


Contents

Revision Control .........................................................................................................................3

Important Notices .......................................................................................................................3

Introduction ................................................................................................................................ 6

VIN, Body Serial Number, and Asset Number ............................................................................6

Finding Part Numbers ................................................................................................................7

Ordering Parts ............................................................................................................................8

Filing Warranty Claims .............................................................................................................10

Reporting Safety Defects (U.S. Only) ....................................................................................... 11

Diagrams and Parts Lists .........................................................................................................12

1�Chassis .........................................................................................................................12

2�Front Cab Floor .............................................................................................................14

3�Cargo Floor ...................................................................................................................18

4�Cowling and Engine Cover ............................................................................................22

5�Front Structure .............................................................................................................. 28

6�Hood .............................................................................................................................. 36

7�Wiper System ................................................................................................................42

8�Dash .............................................................................................................................. 44

9�Heat Only System .........................................................................................................48

9�Heat and Air Conditioning System.................................................................................52


10�Cab Matting .................................................................................................................56

11�Seating ........................................................................................................................58

12�Side Sliding Door.........................................................................................................60

13�Cab Decals and Options .............................................................................................66

14�Bulkhead .....................................................................................................................70

15�Sidewalls .....................................................................................................................76

16�Rear Structure .............................................................................................................82

17�Rear Roll-up Door ....................................................................................................... 88

18�Shelving Options .........................................................................................................94

19�Roof ...........................................................................................................................100

20�Positive Pressure System .........................................................................................104

21�Electrical Harnesses..................................................................................................108

21�Electrical Harnesses Options .................................................................................... 112

More Information .................................................................................................................... 114

Service Information ........................................................................................................... 114

Digital Parts and Service Manuals .................................................................................... 114

Index ...................................................................................................................................... 115


IntroductionThis manual lists parts for Model Year 2001-1/2 � 2002 FedEx Express vanbodies in the United States and Canada manufactured between February 2001and May 2002. It contains exploded-view drawings and parts lists to aid inordering replacement parts. This manual covers only those assemblies manufac-tured by or installed by Utilimaster® Corporation. Items such as chassis anddrive train components or certain interior furnishings are covered by separatemanufacturer-supplied information.

All information, specifications, and illustrations contained in this manual are based on the latest productinformation available at the time of publication. However, because of the Utilimaster policy of con-tinual product improvement, Utilimaster reserves the right to amend the information in this document atany time without prior notice.

VIN, Body Serial Number, and Asset NumberYou will need the FedEx Asset Number to order parts and make warranty claims.

The FedEx Asset Number is on a decal on a front fender panel. This number isdifferent from the VIN or Utilimaster Unit Serial Number.

The chassis Vehicle Identification Number (VIN) is the legal identifier for thisvehicle and is the number recorded in the license plate registration. The VINappears on a small metal plate beside the dash on the driver�s side. You can read the VIN if you lookthrough the windshield or quarter-panel window. The number is also recorded on the Federal Certifica-tion Label.

The Utilimaster Body (or Unit) Serial Number is recorded on the Federal Certification Label. Thislabel is a plastic decal (about 11 inches long and 2 inches high) that contains a variety of manufacturinginformation (including the VIN). This label is near the top of the door frame between the driver�s slidingwindow and the quarter-panel window.


Finding Part NumbersThis manual contains exploded-view drawings and parts lists for all standard factory parts. The draw-ings illustrate the various parts and their locations. The parts list accompanying a drawing describeseach part and gives the corresponding Utilimaster part number.

Assemblies are broken down into replaceable parts. If no breakdown is indicated, then individual partsfrom that assembly are not available.

Drawings have item numbers identifying each part in the drawing. The item numbers are listed numeri-cally in the parts lists along with part descriptions, the corresponding model, the corresponding side ofthe vehicle (if applicable), and the Utilimaster part number. Some parts may appear on multiple draw-ings and lists.

To find a particular part number:1. Use the Contents or Index pages to find the appropriate section of the manual.2. Look at the diagram to find the drawing of the part required and note its item number.3. Look at the parts list and cross-reference the item number to its corresponding description. If the

description resembles the required part, note the corresponding Utilimaster part number. If thedescription does not seem correct, double-check the diagram.

Some parts may Not be Shown (NS) or may be dependent on which side they arelocated (RH�Right Hand; LH�Left Hand) based upon the position of the driverwhile facing forward. REF numbers are for Utilimaster Customer Service REFerenceonly. See the directional icon here and on all parts list pages.

NOTE: Right Hand is also sometimes called Curb Side, and Left Hand issometimes called Road Side.


Ordering PartsTo order parts for this vehicle, the following information is required:· Person�s name and employee number.· Telephone number.· Account number· Station alpha designation (name and address).· Location number.· Project number.· Nonrevenue account number (shipping information).· Billing address.· Ship to address.· Preferred shipping method (Priority-1, 2-Day, or Express Saver)· Specify if it is an accident or maintenance order.· Year and model of vehicle (200_ Wxx00 FedEx Express).· Vehicle�s FedEx Asset Number (see page 6).· Part numbers and quantity.· Complete description of all the parts necessary (see parts lists).

Then contact Utilimaster Customer Service by using one of the following methods:· Call 800�237�7806 (or 574�862�3219) and ask for a FedEx Parts Department representative.· Fax your order with the above information to 574�862�7637.· Email your order with the above information to [email protected].· You may also send the order via mail or an express service to the following address:

UtilimasterAttn: Parts Department65528 State Road 19P.O. Box 585Wakarusa, IN 46573�0585U.S.A.

To return parts for credit, call the Customer Service Department for prior authorization. All returns mustbe shipped prepaid freight. A restocking fee will be charged to all returns. Special-order parts are notreturnable.

NOTE: When phoning Utilimaster, be aware that our219 telephone area code changed to 574 in January2002. The 800 numbers were unaffected.

mailto: [email protected]


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mailto:[email protected]


Filing Warranty ClaimsIf a problem on the Utilimaster body is caused by a defect in materialsor workmanship, it will be covered by our Limited Warranty Policy.(Chassis, engine, tires, and battery failures are covered by the indi-vidual manufacturers.)

Claims must be filed via your normal process through Memphis. Donot file claims directly with Utilimaster.

Claims must meet the requirements listed below. Failure to meet these requirements may result in adenied or delayed claim.· Any repairs over $500.00 or for structural warranty require prior authorization from Utilimas-

ter, and that number must appear on the repair order.· Any claim that is not complete will be returned for completion.· Paint claims require pictures, estimates, and prior authorization.· Shipping damage claims should be filed with your unit dispatcher (e.g., ARI) and not Utilimaster.· Sublet work must have the repair order attached to the repair facility�s repair order that is being

submitted.· Claims must be submitted within 30 days after the repair is completed.

Claims are paid semimonthly.


Reporting Safety Defects (U.S. Only)

If you believe that your vehicle has a defect that could cause a crash, orcould cause injury or death, you should immediately inform the Na-tional Highway Traffic Safety Administration (NHTSA) in addition tonotifying Utilimaster.

If NHTSA receives similar complaints, it may open an investigation, and if itfinds that a safety defect exists in a group of vehicles, it may order a recall andremedy campaign. However, NHTSA cannot become involved in individualproblems between you and Utilimaster.

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393(202-366-0123 in the Washington, D.C., area) or write to:

NHTSAU.S. Department of Transportation400 Seventh StreetWashington, DC 20590

You can also obtain other information about motor vehicle safety from the Hotline.


Diagrams and Parts Lists1�Chassis

1.13

1.6

1.9

1.8

(Front)

1.6

1.7

1.12

1.5

1.11

1.3

1.3

1.2

1.14

1.4

1.1

1.10


Item Part Number Description VMRS Code

1.0.1 W08010-B30X CHASSIS SUP FRT BUMPER FEDEX Referenc Only

1.0.2 W08002-1431X CHAS ASY FRTL #35 14’/158.5WB FDX Referenc Only

1.1 11600267 FASTENER BLIND .50 BOM 053-007-014

1.2 22816375 ANGLE SUPPORT FRMD #35 002-040-009

1.3 LH 22816353 MOUNT SEAT LOWER LH #31,35 002-027-073

1.3 RH 22816354 MOUNT SEAT LOWER RH #31,35 002-027-073

1.4 LH 22816351 ANGLE CROSSMEMBER SUPPORT LH #35 002-040-009

1.4 RH 22816352 ANGLE CROSSMEMBER SUPPORT RH #35 002-040-009

1.5.1 11600252 NUT 1/2-13 FLANGE HD LOCK ZINC G8 002-040-009

1.5.2 11600251 BOLT 1/2-13 x 1-1/2 FLANGE HD Z G8 002-040-009

1.6.0 22816329 SUPPORT REAR STRUCTURE 014-002-020

1.6.1 11600112 FASTENER BLIND (.375) BOM 053-007-014

1.7 20510672 BUMPER RUBBER DOCK 2" x 30" (45 MITERED) 072-001-004

1.8 01903014 BUMPER 10" GRIPSTRUT SHOCK MOUNT 86.5W 014-002-007

1.9 12303705 TAPE VINYL 3" WHITE 053-999-067

1.10 22817254 SPACER REAR BUMPER .25 x 4 x 10.5 045-002-056

1.11 01903015 BRKT BUMPER MNT W/SHOCK ABSORBER 014-002-007

1.12 06922257 ALUM .063 x .88 x 29.00 014-002-008

1.13.0 22101957 ANGLE RR STR SUPPORT 48" (60" Rear Door) 014-001020

1.13.1 11600112 FASTENER BLIND (.375) BOM 055-007-014

1.14 22814684 SPACER, SUPPORT (SAGINAW GEARS) 002-040-009

1.NS 22816377 SPACER BATTERY BOX 045-002-056

1.NS 11000084 WASHER (SPACER) .531 ID x 1.31 OD 045-002-056

1.NS 08610833 SLEEVE 1/4" COMP OIL PRESS (Ref 51231455) 003-001-002

1.NS 12605910 ANTIFREEZE PURPLE 50/50 Referenc Only

1.Ref 51231525 CHASSIS PREP 1-PC XMBR #35 Referenc Only

1.Ref 51231489 INSTALL SHOCK ABSORB BUMPER Referenc Only

1.Ref 51231455 ROUTING OIL PRESSURE LINE Referenc Only

Utilimaster, 65906 State Road 19, P.O. Box 585, Wakarusa, IN 46573�0585, U.S.A.Email [email protected] or Browse the web site www.utilimaster.com.Call 800�237�7806 (or 574�862�3219) or Fax to 574�862�7637.

Chassis




2�Front Cab Floor

2.2

2.3

2.9

2.16

2.15

2.21

2.6

2.23

2.11

2.14

2.27

2.22

2.20

2.8

2.4

2.13

2.18

2.13

2.1

2.4

2.26

2.5

2.28

2.7

2.25

2.17

2.10

2.10

2.19

2.28

2.12

2.24



2.0 FRONT FLOOR ASSY Reference Only

2.1 06923536 FLOOR CAB LH .100 SMOOTH 002-012-002

2.2 22816355 MOUNT SEAT UPPER LH 002-012-039

2.3 06923158 ASSY COVER TRANS SMOOTH 1-PIECE XMEM 002-012-041

2.4 LH 01902731-08650 SWELL FRT LH 1PC XMBR 86.5W 002-040-009

2.4 RH 01902472-08650 SWELL FRT RH 1PC XMBR 86.5W 002-040-009

2.5 06922043 LID BAT ACC RH SM DEEP STEP 014-005-006

2.6 01902601-08650 STEPWELL END RH DP STEP 002-040-007

2.7 06916252-08650 STEPWELL BACK & END LH 4" LWR 002-040-007

2.8 01902107-08650 STEPWELL BOTTOM WLDMT 4" LWR SMOOTH LH 002-040-009

2.9 06003895-04675 IA7921 FRT FLR SUPPORT 46.75 06003895 002-012-052

2.10 11600108-0308H RIVET BR HD 3/16 x 1/2 053-007-014

2.11 22816356 MOUNT SEAT UPPER RH 002-012-044

2.12 06916161 ANGLE STEPWELL 4" LWR LH 002-040-009

2.13 LH 06922945 CAP LH STEPWELL 1/PC XMBR 002-040-009

2.13 RH 06922946 CAP RH STEPWELL 1/PC XMBR 002-040-009

2.14 01902602 ANGLE REAR STEPWELL RH 002-040-009

2.15 06918327 CVR WLDMT CROSSMEMBER 002-012-070

2.16 12300537 TAPE BLACK 1/16 x 1" x 54’ 053-999-067

2.17 05402183 SEAL "D" .375 x .625 071-005-007

2.18 06919339 CHANNEL TOE KICK 1PC/XMBR 002-012-052

2.19.1 22814258-00001 STRAP BOSTRAM STEEL 4" LWR 002-012-037

2.19.2 22817028 MOUNTING STRAP SEAT 002-012-037

2.20.0 06918136 STEP INTIMIDATE LH SMOOTH 002-040-002

2.20.1 11400024 MAGNA-LOCK 1/4" STEEL LONG 053-007-014

2.20.2 11400023 MAGNA-LOCK 1/4" STEEL SHORT 053-007-014

2.21 01902605 ANGLE FRT STEPWELL RH 002-040-009

2.22 11400600 RIVET AVEX 3/16 x 3/8 053-007-014

2.23 06003903-00200 IA5028 ANGLE 2.00 06003903 002-012-015

2.24.0 08611002 STUD 1/4 TURN SELF EJECT AJ580SSSE 002-040-009

2.24.1 08611118 RETAINER 1/4 TURN STUD GP5B 053-007-014

2.24.2 08611003 SPRING 1/4 TURN RECEPT S5A-225SS 059-002-003

2.25 08705163-02475 HINGE .093 x 3" x 24.75" SS PIN 002-040-009

Continued


Front Cab Floor




2�Front Cab Floor (Continued)

2.2

2.3

2.9

2.16

2.15

2.21

2.6

2.23

2.11

2.14

2.27

2.22

2.20

2.8

2.4

2.13

2.18

2.13

2.1

2.4

2.26

2.5

2.28

2.7

2.25

2.17

2.10

2.10

2.19

2.28

2.12

2.24



Front Cab Floor


2.26 06922042-08650 S/W BTM RH SMOOTH 4" LWR 86.5 002-040-002

2.27 01903086 SWELL BCK RH FRTL MDL 1PC XMBR 002-040-002

2.28 22816375 ANGLE SUPPORT FRMD 002-040-009

2.NS 12400712 SEALANT ALUM 11 FL OZ 221 053-999-076

2.Ref 52233183-18SS1 S/WELL ASSY RH 1PC 86.5 SM SLD Reference Only

2.Ref 23002129 KIT STEP GUARD RH STEPWELL Reference Only

2.Ref 52233182-00002 ASSY BAT ACS LID 4" LWR RH SM Reference Only

2.Ref 52232840 INSTALL STEPWELL BACKER ANGLE Reference Only

2.Ref 06918159 STEPWELL, LH ASSY 4" LWR SMOOTH Reference Only

Also see Sections 4, 5, and 15.




3.1

3.2

3.3

3.4

3.6

3.8

3.9

3.10

3.11

3.13

3.14

3.16

3.19

3.26

3.24

3.7

3.23

3.15

3.17

3.20

3.18

3.29

3.28

3.27

3.30

3.21

3.25

3.53.12

3.22

3�Cargo Floor



3.0 W08020-14B63X FLR 14’ SL/SL 158WB FA/45 RIB 071-001-000

3.1 06000738-08056 AE 6" FLOOR RIBBED 06000738 071-001-000

3.2.1 06000738-08631 IA8941 6"FLOOR 86.41 06000738 (W700) 071-001-000

3.2.2 06000738-09331 IA8941 6"FLOOR 93.31 06000738 (W900) 071-001-000

3.3 06000740-08056 AE 8" FLOOR RIBBED 06000740 071-001-000

3.4 06000742-04250 IA8945 DM FLOOR RIBBED 42.50 06000742 071-001-000

3.5 06000740-04250 AE 8" FLOOR RIBBED 42.50 06000740 071-001-000

3.6 06000741-08631 IA8944 WW FLOOR RIBBED 86.31 06000741 071-001-000

3.7 06000740-08631 AE 8" FLOOR RIBBED 06000740 071-001-000

3.8 06000740-06556 AE 8" FLOOR RIBBED 06000740 071-001-000

3.9 06000740-00856 AE 8" FLOOR RIBBED 06000740 071-001-000

3.10.1 06000739-08631 IA8942 7" FLOOR 86.31 06000739 (W700) 071-001-000

3.10.2 06000739-09331 IA8942 7" FLOOR 93.31 06000739 (W900) 071-001-000

3.11 06000743-08631 IA8946 START/FINISH FLOOR RIB 06000743 071-001-000

3.12 06002048-04000 IA3299 ANGLE 40.00 06002048 071-001-022

3.13 06000185-03950 AE DP/FLOOR 39.50 06000185 071-001-000

3.14 06002049-09481 IA2072 ANGLE 06002049 071-001-022

3.15 11400024 MAGNA-LOCK 1/4" STEEL 071-001-003

3.16 06002049-05300 IA2072 ANGLE 06002049 071-001-022

3.17.0 06916677 BRKT FUEL SENDING UNIT 044-001-016

3.17.1 11000150 INSERT THREAD 1/4-20 078-009-011

3.17.2 11400027 MAGNA-LOC 1/4"ALUM 071-001-003

3.18 52232787 COVER WLDMT ACCESS 044-001-016

3.19 01902609-08650 WLDMT WHEELWELL 1-PC .080 WIDE AISLE 078-002000

3.20.0 22814663 BRACE FUEL FILL ACCESS 044-001-005

3.20.1 11400023 MAGNA-LOCK 1/4" STEEL 071-001-003

3.21 22812242 STOP HAND CART 071-001-020

3.22 03101943 DECAL ORANGE 4 x 51" WHEEL WELL 053-005-001

3.23 06000743-08056 IA8946 START/FINISH RIB 06000743 071-001-019

3.24 01505069-00002 MUDFLAP 18 PLAIN 078-009-001

3.25 11300177 SCREW 1/4-20 x 3/4 TX PAN 071-001-019

3.26 06922080-08650 FLR FILLER RIB 4.5" 86.5W 06000843 071-001-018

Continued


Cargo Floor




3�Cargo Floor (Continued)

3.1

3.2

3.3

3.4

3.6

3.8

3.9

3.10

3.11

3.13

3.14

3.16

3.19

3.26

3.24

3.7

3.23

3.15

3.17

3.20

3.18

3.29

3.28

3.27

3.30

3.21

3.25

3.53.12

3.22



Cargo Floor


3.27.1 11000040 NUT LOCK WXD 5/16-18 2-WAY GR5 ZINC 078-009-011

3.27.2 11008417 WASHER 5/16 FLAT 078-009-011

3.27.3 11004446 BOLT H 5/16-18 x 1-1/4 078-009-011

3.28 22100829 BRKT MUD FLAP 12GA x 17" HOLES 078-009-003

3.29 22000724 PLATE 12GA x 1.5 x 17 HOLES 078-009-010

3.30 01520043-00001 ANTI SAIL BRKT 078-009-002

3.NS 12300537 TAPE BLACK 1/16 x 1" x 54’ 053-999-067

3.NS 12303707 TAPE VINYL 1" WHITE 053-999-067

3.Ref 52232857 HAND CART STOP INSTALL Reference Only

3.Ref 52232713 COVER ASSY FUEL SENDING UNIT Reference Only

3.Ref 52233007 MUD FLAP INSTALL Reference Only

3.Ref 64236526 MUD FLAP ASSY CHART Reference Only




4�Cowling and Engine Cover

4.5

4.3

4.19

4.18

4.9

4.24

4.22

4.25

4.23

4.4

4.8

4.10

4.12

4.13

4.14

4.17

4.16

4.21

4.27 4.204.11

4.74.2

4.1

4.29

4.31

4.284.30

4.6

4.15

4.32

4.26

DADS

RADIOSPECTRA



4.0.1 W08021-B204 COWL ASY WO/AC 86.5W A-1000 FEDEX Reference Only

4.0.2 W08021-B201X COWL ASY W/AC 86.5W FEDEX Reference Only

4.0.3 W08021-B200X COWL ASY WO/AC 86.5W FEDEX Reference Only

4.1.0 20510333 HOLDER FORMS 002-048-067

4.1.1 11600505 FASTENER PUSH’N GRIP BLACK 002-050-474

4.2 20510721 DEADNER FIXED ENG COV LH LWR #31,35 002-012-029

4.3.1 22817381 BRACKET PARKING BRAKE 013-003-030

4.3.2 11008110 WASHER 3/8 FLAT 022-004-104

4.3.3 11000904 NUT CTR LCK ZN WXD 3/8-16 GR5 045-002-064

4.3.4 11004505 BOLT HX 3/8-16 x 1 045-002-057

4.4 06924137 FILLER ENGINE COVER 002-012-003

4.5.0 20510706 ENGINE COVR ASSY F/G DSL 002-012-003

4.5.1 08611107 KNOB ENGINE COVER #35,31 002-050-429

4.5.2 20510720 SOUND DEADNER ENG COVER FGLS #31,35 002-012-029

4.6.1 03101824 RADIO DECAL 3/4" x 3-1/8" 053-005-001

4.6.2 03101828 HOLES FOR SPECTRA 3/4" x 3-1/8" 053-005-001

4.6.3 03101825 DADS DECAL 3/4" x 3-1/8" 053-005-001

4.7 20510722 DEADNER FIXED ENG CVR LH UPR #31,35 002-012-029

4.8 06923459-08650 METAL COWL LH LOWER 86.5W 002-005-001

4.9 06922630-08650 RISER FLR LH 86.5W 1PC XM 002-012-042

4.10.1 06922528-00001 COWL MTL TOP M2000 W/PB 86.5W #31,35 002-005-001

4.10.2 06922528-00003 COWL MTL TOP M2000 WO/PB 86.5W 31,35 002-005-001

4.11 20510725 DEADNER FIXED END CVR RH LWR #31,35 002-012-029

4.12.0 06923418 COVER ENGINE FIXED CENTER 002-012-003

4.12.1 20510723 DEADNER FIXED ENG COVER TOP #31,35 002-012-029

4.13 20510724 DEADNER FIXED ENG CVR RH UPR #31,35 002-012-029

4.14.1 06922774-08650 RISER FLOOR/COWL RH 86.5W #35 002-005-001

4.14.2 06922773-08650 RISER FLOOR/COWL RH W/AC 86.5W #35 002-005-001

4.15 16512776 MODULE ACCESS CNTRL KYLS 599072AB1 002-018-005

4.16 06923419 COVER ENGINE FIXED LH 002-012-003

4.17 05402168 SEAL 002-012-028

4.18.0 06921600 BRAKE HAND SUPT BRKT 013-003-030

4.18.1 11300177 SCREW 1/4-20 x 3/4 TX PN 045-002-057

Continued


Cowling and Engine Cover




4�Cowling and Engine Cover (Continued)

4.5

4.3

4.19

4.18

4.9

4.24

4.22

4.25

4.23

4.4

4.8

4.10

4.12

4.13

4.14

4.17

4.16

4.21

4.27 4.204.11

4.74.2

4.1

4.29

4.31

4.284.30

4.6

4.15

4.32

4.26

DADS

RADIOSPECTRA



4.19.0 Chassis Component HANDLE, PARK BRAKE 013-003-031

4.19.1 11008417 WASHER 5/16 FLAT 022-004-104

4.19.2 11000040 NUT LCK WXD 5/16-18 2WAY GR5 ZN 045-002-064

4.19.3 11004492 BOLT HEX CAP 5/16-18 x 3 GR5 ZN 045-002-057

4.19.4 Chassis Component SPACER, 1.25 X .50 OD X .370 ID 016-002-052

4.19.5 16512850CS SWITCH PK BRK LIGHT (Chassis Component) 034-004-018

4.20 06922635 COVER ENGINE RH FIXED1PC XM 002-012-003

4.21 06922631 FILLER LOWER ENGINE COVER 002-012-046

4.22 20510716 DEADNER LOWER COWL LH #31,35 002-014-001

4.23 20510719 DEADNER LOWER COWL RH #31,35 002-014-001

4.24 20510718 DEADNER UPPER COWL RH #31,35 002-014-001

4.25 20510717 DEADNER UPPER COWL LH #31,35 002-014-001

4.26 20510808 COVER, KEYLESS MODULE 044-003-197

4.27 06922643 ANGLE FIX ENGINE COVER SEALING 071-023-001

4.28 06921517 SUPPT FUSE BCK COV W/PARK BRAKE #35 034-004-057

4.29.1 16512555 HORN 125 DECIBELS #730-1055 054-001-001

4.29.2 16512766CS HORN LOW NOTE 06-27050-000 (CS) 054-001-001

4.30.1 06921516 COVER FUSE BLOCK W/PARK BRAKE #31,35 034-004-057

4.30.2 06921028 COVER FUSE BLOCK FRTLNER #31-35 034-004-057

4.30.3 05302302 TRIM LOCK BLK 1/8"W/ALUM INST 100B-8 002-048-021

4.30.4 17900474 PLENUM SPACER 1" 01-05168 071-019-022

4.31 06919224 MOUNT HORN 054-001-003

4.32 LH 06922129 BRACKET MOUNT LH DR ACCESS MOD 002-018-005

4.32 RH 06922142 BRACKET MOUNT RH DR ACCESS MOD 002-018-005

4.NS 08707404 CLAMP VINYL-COATED 2" G32 014-008-001

4.NS 11008175 WASHER NEOBOND GALV 1/4 x 5/8 OD 053-007-008

4.NS 11002677 ROD 1/4-20 x 1-3/4" FULL THRD (GROUND STUD) 014-005-016

4.NS 12400713 SIKAFLEX BLACK 11FLOZ 053-999-076

4.NS 12400712 SIKAFLEX ALUM 11FLOZ 053-999-076

Continued






4�Cowling and Engine Cover (Continued)

4.5

4.3

4.19

4.18

4.9

4.24

4.22

4.25

4.23

4.4

4.8

4.10

4.12

4.13

4.14

4.17

4.16

4.21

4.27 4.204.11

4.74.2

4.1

4.29

4.31

4.284.30

4.6

4.15

4.32

4.26

DADS

RADIOSPECTRA





4.Ref 54232910 INSTALL RELAY KEYLESS ENTRY Reference Only

4.Ref 64236866 INSTALL FUSE BLOCK & COVER W/PARK BRAKE Reference Only

4.Ref 64236822 INSTALL FUSE BLOCK & COVER #31,35 Reference Only

4.Ref 54232723 INSTALL COWL MTD ACCESS MODULE FEDX Reference Only

4.Ref 54232773-00009 BRAKE PARKING INSTL Reference Only

4.Ref 54232816 COVER ASSY ENGINE FGLS Reference Only

4.Ref 54232532 ASY INSTL LH FLR RSR/COWL Reference Only

4.Ref 54232794 ASSY FRONT FLOOR Reference Only

4.Ref 54232677 INSTL HORN SECURITY Reference Only

4.Ref 54232675 INSTL HORN Reference Only

See also Sections 2 and 5.




5�Front Structure

5.25

5.47

5.14

5.16

5.17

5.40

5.15

5.285.10

5.5

5.20

5.39

5.26

5.17

5.34

5.32

5.18

5.6

5.11

5.19

5.30

5.24

5.45.35

5.21

5.2

5.275.31

5.44

5.455.13

5.42

5.9

5.46

5.1

5.41

5.48

5.43

5.22

5.12

5.8

5.33

5.3

5.23

5.7

5.36

5.38

5.29

5.37

Cold Tire

Inflation Pressure85 PSI



5.0 FRONT STRUCTURE ASSY

5.1.0 06916592-08650 FENDER UPR INNER LH 002-002-004

5.1.1 05302302 TRIM LOCK BLACK 1/8" W/ALUM INST 002-031-017

5.2.1 LH 06923919 QUARTER PANEL LH 1-PC XMBR 002-015-007

5.2.1 RH 06923920 QUARTER PANEL RH 1-PC XMBR 002-015-007

5.2.2 LH 06923197 QUARTER PANEL LH KYLS 1PC XMBR #35 002-015-007

5.2.2 RH 06923196 QUARTER PANEL RH KYLS 1PC XMBR #35 002-015-007

5.3.1 06924222-08650 COVER O/H STORAGE 86.5W X 81H .040 002-048-001

5.3.2 06924220-08650 COVER O/H STORAGE 86.5W X 81H 002-048-001

5.4 LH 06800121 CASTING COWL LH W/LOGO 002-005-010

5.4 RH 06800122 CASTING COWL RH W/LOGO 002-005-010

5.5 LH 06800092 CASTING FRT ROOF LH DUTY 002-006-032

5.5 RH 06800093 CASTING FRT ROOF RH DUTY 002-006-032

5.6.1 LH 06921078-00925 STIFFENER ASSY QTR PANEL LH 9-1/4 002-015-043

5.6.1 RH 06921134-00925 STIFFENER ASSY QTR PANEL RH 9-1/4 002-015-043

5.6.2 LH 06921210 STIFFENER ASSY QTR PANEL KEYLESS ENT LH 002-015-043

5.6.2 RH 06921209 STIFFENER ASSY QTR PANEL KEYLESS ENT RH 002-015-043

5.7 16512491 ANTENNA FLEXIBLE 16" 052-003-005

5.8 09300504 MOLDING-T WINDSHIELD 1.5" 002-031-005

5.9 06601730 BRKT HD GAS CYL MNT 002-004-078

5.10.1 LH 06601604 HEADER METAL LH 81H 002-006-009

5.10.1 RH 06601605 HEADER METAL RH 81H 002-006-009

5.10.2 LH 06923439 HEADER MTL LH 81H W/VNT #30-36 002-006-009

5.11 LH 06921113-05425 IAH1965 POST LH WS 54.25 06000748 002-006-020

5.11 RH 06921114-05425 IAH1965 POST RH WS 54.25 06000748 002-006-020

5.12.0 54232704-08650 COWLING SUBASSY 002-005-001

5.12.1 06003864-08462 IA7446 CAP 84.62 06003864 002-005-001

5.12.2 06921137-08650 COWLING CHANNEL 86.5W 002-005-001

5.13 11008141 WASHER 1/4 FLAT ZINC SAE 053-007-008

5.14 06000774-08050 IA9177 ROOF CAP 87.50 06000774 002-006-023

5.15.1 06502662 HEADER WINDSHIELD 86.5 x 81 002-006-009

5.15.2 06920084 HEADER POSITIVE PRESSURE 86.5W x 81H 002-006-009

5.16 09801350-08650 GLASS WINDSHIELD W/TINT 2PC 002-024-001

5.17 05705483 MOLDING WIDE BONDED GLASS 1" L 002-025012

Continued


Front Structure




5�Front Structure (Continued)

5.25

5.47

5.14

5.16

5.17

5.40

5.15

5.285.10

5.5

5.20

5.39

5.26

5.17

5.34

5.32

5.18

5.6

5.11

5.19

5.30

5.24

5.45.35

5.21

5.2

5.275.31

5.44

5.455.13

5.42

5.9

5.46

5.1

5.41

5.48

5.43

5.22

5.12

5.8

5.33

5.3

5.23

5.7

5.36

5.38

5.29

5.37

Cold Tire




5.18 LH 09801354 GLASS LH QTR WINDOW BONDED 002-024-005

5.18 RH 09801360 GLASS RH QTR WINDOW BONDED 002-024-005

5.19 06923694-08650 STIFFENER WINDSHIELD HEADER 86.5 002-006-020

5.20 06601844 BRKT SHELF TO HEADER 002-006-019

5.21 LH 08611126-00005 MIRROR KIT LH SS 714965 002-010-058

5.21 RH 08611126-00006 MIRROR KIT RH SS 714966 002-010-058

5.21.1 11006945 NUT KEP 1/4-20 ZINC 002-010-031

5.21.2 11600503 SCREW 1/4-20x1 SS PHIL W/PATCH 002-010-030

5.21.3 08700092 MIRROR TWIST CLAMP KIT (08610206) 002-010-058

5.21.4 08610428-00001 MIRROR LOOP ASSY ONLY STEEL (Sold in pairs) 002-010-013

5.22 06916855 BRKT BOTTLE OVER FLOW 042-002-058

5.23 13672475 SUNVISOR 8 x 28 x 9" ARM BLK VNL HANS 002-048-016

5.24 05705475 SEAL QUARTER POST 002-026-009

5.25 06921077 MOUNT UPPER QTR WINDOW 002-026-017

5.26 06601704 FILLER UPR DR SEAL 002-026-026

5.27 LH 06916474 LEG QTR METAL LH 4" LWR 002-015-032

5.27 RH 06916475 LEG QTR METAL RH 4" LWR 002-015-032

5.28 06012473 AE TRACK 76.50 06000645 002-018-010

5.29.1 08611021 MIRROR 9" CROSS WALK 002-010-006

5.29.2 08611022 ARM FRONT BENT EXTENSION 002-010-013

5.30 08704342 HANDLE GRAB OFFSET 002-040-003

5.31 06800090 CASTING DOOR/STEPWELL 18 002-015-029

5.32 06002025-02950 GUARD WIRE A-PILLAR 002-015-032

5.33 05402172 SEAL DOOR 39" 05402151 002-026-025

5.34 22816539 GUSSET QTR POST TO WINDSHIELD 002-015-019

5.35.1 LH 06921290 POST QTR LH SLDR 4" LWR 002-015-012

5.35.1 RH 06915770 POST QTR RH 4" LWR 06000260 002-015-012

5.35.2 LH 06921022 POST QTR LH SL DR KYLS ENTRY 002-015-012

5.35.2 RH 06921023 POST QTR RH SL DR KYLS ENTRY 002-015-012

5.35.3 LH 06915771 QR PST LH 4"LWR 32-35 06000260 002-015-012

5.36 06921962 POST ASSY WINDSHIELD CENTER 002-025-028

5.37.1 03102163 DECAL TIRE PRESSURE (85PSI) 053-005-001

5.37.2 03102163 DECAL TIRE PRESSURE (95 PSI) 053-005-001

Continued


Front Structure





5.25

5.47

5.14

5.16

5.17

5.40

5.15

5.285.10

5.5

5.20

5.39

5.26

5.17

5.34

5.32

5.18

5.6

5.11

5.19

5.30

5.24

5.45.35

5.21

5.2

5.275.31

5.44

5.455.13

5.42

5.9

5.46

5.1

5.41

5.48

5.43

5.22

5.12

5.8

5.33

5.3

5.23

5.7

5.36

5.38

5.29

5.37

Cold Tire




Front Structure


5.38 16512777 READER ACCESS KYLS ENTRY 002-008-051

5.39 06001990-03900 IA6000 DOOR SEAL 39.00 06001990 002-026-006

5.40.0 16512990 LIGHT LED LO-PRO AMBER 034-004-024

5.40.1 11300206 SCREW 8 x 1" 053-007-006

5.40.2 11600002 SCREW CAP BLACK .137 x 3/4 053-007-006

5.40.3 16512992 GASKET LED CLEAR LIGHT 034-004-124

5.41 06916593-08650 FENDER INNER UPPER RH 002-002-004

5.42 08610525 GASKET MIRROR BRACKET 002-010-046

5.43.0 06920706 BRACKET INNER FENDER 002-002-025

5.43.1 11404004 HUCK FASTENER 053-007-016

5.43.2 11404005 MAGNA-GRIP COLLARS STEEL 053-007-014

5.44.0 06000747-00200 IA9000 HOOD GUIDE 2.00 06000747 002-004-028

5.44.1 11400025 MAGNA-LOCK 1/4"ALUM 053-007-006

5.45 11000039 NUT LOCK WXD1/4-20 2-WAY GR5 ZINC 053-007-004

5.46 11305092 SCREW 1/4-20 x 3/4 TR PH 18-8 SS 053-007-006

5.47 22813195 GUSSET QTR POST TO TRACK 002-015-019

5.48 06916679 BRACE UPR INNER FENDER RH 002-002-019

5.NS 12605827 SIKA-PRIMER 250ML 6/CS 210T 053-998-002

5.NS 12605959 SIKA ACTIVATOR (REPLACES SIKA 205) 053-998-004

5.NS 12605971 SIKA-CLEANER 226 250ML CN 053-999-046

5.NS 12605952 SIKAFLEX 227 GRAY ALUM 227-522 053-999-076

5.NS 12605925 CLEANER HENKEL P3 HILITE 2493 053-999-046

Continued





5.25

5.47

5.14

5.16

5.17

5.40

5.15

5.285.10

5.5

5.20

5.39

5.26

5.17

5.34

5.32

5.18

5.6

5.11

5.19

5.30

5.24

5.45.35

5.21

5.2

5.275.31

5.44

5.455.13

5.42

5.9

5.46

5.1

5.41

5.48

5.43

5.22

5.12

5.8

5.33

5.3

5.23

5.7

5.36

5.38

5.29

5.37

Cold Tire




Front Structure


5.Ref 54232777-00001 HDR ASY W/S 86Wx81H POS PRESS 35,36 Reference Only

5.Ref 54232777-00003 HDR ASY W/S 86W x 81H FEDEX 31,35,36 Reference Only

5.Ref 53234666 INSTL VENT TRIM RING Reference Only

5.Ref 54232768 STRUCTURE ASSY FRT Reference Only

5.Ref 53234736 INST MIRROR FRONT CROSSWALK 9" FEDEX Reference Only

5.Ref 58230448 INSTALL FLEXIBLE RADIO ANTENNA Reference Only

5.Ref 54232124 INSTALL QTR GLASS TRIM Reference Only

5.Ref 54232127 INSTALL WINDSHIELD TRIM MOLD Reference Only

5.Ref 54232141 INSTALL FENDER UPPER INNER Reference Only

5.Ref 54232830 FRONT RF CAP LIGHT 16512990 INSTL Reference Only

5.Ref 54232832-8135D Q/PNL S/ASY 81H SLDR LH KYLS #35 Reference Only

5.Ref 54232832-8135DV Q/PNL S/ASY 81H SLDR LH W/VT KYLS #35 Reference Only

5.Ref 54232833-8135A Q/PNL S/A 81H SLDR RH WO/VT KYLS #35 Reference Only

5.Ref 54232876-8135A Q/PNL S/A 81H SLDR RH WO/VT #35 Reference Only

5.Ref 54232875-8135DV Q/PNL S/A 81H SLDR W/PVT LH W/VT #35 Reference Only

5.Ref 54232875-8135D Q/PNL S/A 81H SLD WO/PVT LH W/VT #35 Reference Only

See also Sections 2, 4, and 2000 and Later FedEx Express Body Service Manual.




6�Hood

6.19

6.5

6.226.23

6.15

6.216.20

6.7

6.26

6.27

6.28

6.12

6.37

6.14

6.2

6.19

6.5

6.8

6.10

6.46.8

6.3

6.25

6.33 6.16

6.2

6.24

6.13

6.32

6.116.34

6.38

6.6

6.416.406.36

6.39

6.9

6.16.42

6.18

6.17

6.31

6.30

6.35

Ref 16.296.29

6.29



6.0 54232279-08650 RIM HD INC LED W/PRP Reference Only

6.1 11002810 WASHER 5/16 LOCK ZINC 053-007-007

6.2 LH 20201089 FENDER RIM LH 002-002-001

6.2 RH 20201090 FENDER RIM RH 002-002-001

6.3 08610334 SPRING GAS 135# W/O LOCK 002-004-035

6.4.0 06601747-08650 HOOD RIM CENTER 002-004-001

6.4.1 11404001 HUCK MAGNA-GRIP COLLAR 002-004-002

6.4.2 11404001 HUCK MAGNA-GRIP COLLAR 002-004-002

6.4.3 11305092 BOLT (IN PLACE OF 6.4.2) 002-004-002

6.4.4 11000039 NUT (IN PLACE OF 6.4.1) 002-004-002

6.4.5 11008141 WASHER (IN PLACE OF 6.4.1 AND 6.4.2) 002-004-002

6.5 LH 06601815 SUPPORT CENTER RIM HOOD LH 002-004-097

6.5 RH 06601816 SUPPORT CENTER RIM HOOD RH 002-004-097

6.5.1 11400023 MAGNA-LOCK 1/4" STEEL 002-004-002

6.6 16200033 REFLECTOR AMBER TAPE ROUND 034-004-025

6.7 06916417-08650 IA8427 HOOD SUPPORT 06000722 034-004-097

6.8 LH 08610395-08650 HINGE RIM HOOD LH 002-004-011

6.8 RH 08708530-08650 HINGE RIM HOOD RH 002-004-011

6.9.1 03102470 PLACARD HAZ-MAT SOLID CAN 20-3FXW 053-005-002

6.9.2 03102463 PLACARD HAZ-MAT SOLID DOM 20-10FXW 053-005-002

6.10 06000303-08250 IAH451 TUBE 89.50 06000303 002-004-036

6.11 06919033 MOUNTING ANGLE RIM HOOD 002-004-034

6.12 16512585 LIGHT OVAL TURN 034-003-010

6.13 LH 22102017 SUPPORT UPPER GAS SUPPORT LH RIM HOOD 002-004-078

6.13 RH 22102018 SUPPORT UPPER GAS SUPPORT RH RIM HOOD 002-004-078

6.14 03101830 DECAL, PROP ROD (W700) 053-005-001

6.15.0 22813774 BRKT HOOD RIM INCANDESCENT HEADLAMP 034-001-002

6.15.1 11305103 SCREW 1/4-20 x 1 PHIL TR MS SS 053-007-006

6.15.2 11008141 WASHER 1/4 FLAT ZINC SAE 053-007-008


6.16 LH 06919034 SUPPORT STRUT RIM HOOD LH 002-004-095

6.16 RH 06919035 SUPPORT STRUT RIM HOOD RH 002-004-095

6.17 06000722-04300 IA8427 HOOD SUPPORT 06000722 002-004-097

6.18 06000723-04300 IA8428 HOOD SUPPORT 06000723 002-004-097

6.19 06916925 SHIM RIM HOOD HINGE 002-004-119

Continued


Hood




6�Hood (Continued)

6.19

6.5

6.226.23

6.15

6.216.20

6.7

6.26

6.27

6.28

6.12

6.37

6.14

6.2

6.19

6.5

6.8

6.10

6.46.8

6.3

6.25

6.33 6.16

6.2

6.24

6.13

6.32

6.116.34

6.38

6.6

6.416.406.36

6.39

6.9

6.16.42

6.18

6.17

6.31

6.30

6.35

Ref 16.296.29

6.29



6.20.0 15206129 HEADLIGHT INCANDESCENT 034-001004

6.20.1 15206029 BEZEL, HEAD LIGHT 034-001-002

6.21 15200407 GROMMET OVAL 034-003-006

6.22 16512988 LIGHT LED 2.5" SIDEMARKER 034-003-007

6.23 16513033 GROMMET 2.5" CLOSED BACK 10717 034-004124

6.24.1 11004506 BOLT HEX TP 1/4-20 x 3/4 GR5 002-004-003



6.25 12300812 TAPE FOAM 3/16 x 1" x 50’ 053-999-069

6.26 08610450-04300 MESH .032 BLACK 3 x 3 18" x 43" 002-001-006

6.27 06002023-04150 TRIM, IA727 ANGLE 41.50 06002023 002-031-002

6.28 06002023-01800 TRIM, IA727 ANGLE 18.00 06002023 002-031-002

6.29 23002147SK KIT RIM BUMPER STOPS 2.5 OD (05705702 Bumper Only) 002-004-015

6.30-31 LH 22816592 MOUNT HOOD BUMPER LATCH LH 31 (W900) 002-004-041

6.30-31 RH 22816593 MOUNT HOOD BUMPER LATCH RH 31 (W900) 002-004-041

6.30-35 LH 22816443 MOUNT HOOD BUMPER LATCH LH 35 (W700) 002-004-041

6.30-35 RH 22816444 MOUNT HOOD BUMPER LATCH RH 35 (W700) 002-004-041

6.31 03000828 DECAL WHEN HOOD IS OPEN USE 053-005-001

6.32 LH 06919383-02800 IA637 HOOD RIM BRKT LH 28.00 06002050 002-004-063

6.32 RH 06919384-02800 IA637 HOOD RIM BRKT RH 28.00 06002050 002-004-063

6.32.1 11305092 SCREW 1/4-20 x 3/4 TR PH 18-8 SS WASHER 002-004-003

6.32.2 11000033 BOLT 1/4-20 x 1-1/4 HEX HD CAP G5-Z 002-004-003


6.33.0 08610361 STUD BALL 10MM x 5/16-18 x .75 053-007-015

6.33.1 11008417 WASHER 5/16 FLAT 002-004-003


6.34.0 01100442 BUMPER-LIFT UP NOSE 1-3/4" 002-004-015

6.34.1 11000033 BOLT 1/4-20 x 1-1/4 HEX HD CAP G5-Z 002-004-003



6.35 08700570 LATCH ENG COVER 002-004-019

6.36.0 22813777 BRKT HOOD PROP ROD 002-004-156

6.36.1 22814032 SPACER TUBE HOOD PROP .5" 002-004-098

Continued


Hood




6�Hood (Continued)

6.19

6.5

6.226.23

6.15

6.216.20

6.7

6.26

6.27

6.28

6.12

6.37

6.14

6.2

6.19

6.5

6.8

6.10

6.46.8

6.3

6.25

6.33 6.16

6.2

6.24

6.13

6.32

6.116.34

6.38

6.6

6.416.406.36

6.39

6.9

6.16.42

6.18

6.17

6.31

6.30

6.35

Ref 16.296.29

6.29



Hood


6.37 22813919 HOOD PROP RIM HOOD 002-004-157

6.38 06921490 ALUM .125 x .88 x 1.5 002-004-003

6.39.0 22813778 CATCH HOOD PROP 002-004-005


6.39.2 11000039 NUT LOCK WXD 1/4-20 2-WAY GR5 002-004-003

6.40 22814609 BRACKET PROP ROD CATCH 002-004-156

6.41 08610687 CLIP HOOD ROD 5.5MM 002-004-158

6.42 11307024 BOLT 5/16-18 x 1-1/4 HEX HD CP SS 002-004-003

6.NS 23002060-08650S HOOD, SHELL ONLY 002-004-001

6.Ref 54232547 RIM HOOD ASSY W/2PC WINDSHIELD Reference Only

6.Ref 54232158-08650 MESH, RIM HOOD Reference Only

6.Ref 54232545 INSTALL FENDER BRACE CHART RIM HOOD Reference Only

6.Ref 51231487 INSTALL FRONT BUMPER FREIGHTLINER #35 Reference Only

6.Ref 64236281-00002 HOOD PROP INSTALL RIM Reference Only

6.Ref 20510272 FENDER RIM LH RECT INCANDESCENT HDLP Reference Only

6.Ref 20510272 FENDER RIM RH RECT INCANDESCENT HDLP Reference Only




7�Wiper System

7.1

7.2

7.3

7.4

7.6

7.5

7.7

7.8



Wiper System


7.0 W08543-BX SINGLE WIPER MOTOR 86.5/93.5W FEDX Reference Only

7.1 09801632 MOTOR BRKT ASSY WIPER 002-035-095

7.2 09801631 LINKAGE 86.5/93.5W 002-035-013

7.3 LH 09801539 WIPER ARM LH SYSTEM 002-035-016

7.3 RH 09801534 WIPER ARM RH SYSTEM 002-035-016

7.4 09801532 WIPER BLADE 24" 002-035-015

7.5 08713382 BOTTLE WASHER ASSY 4QT 002-035-022

7.6 06601770 BRACKET WASHER BOTTLE 4 QT 002-035-019

7.7 09801600 WASHER TEE 1/8 X 1/8 X 3/16 002-035-092

7.8 01400711 HOSE 5/32" WINDSHIELD WASHER 002-035-021

7.NS 09801535 WIPER PARTS PACK 002-035-000

7.NS 09801542 WIPER MANUAL MAINTENANCE 053-100-001

7.Ref 64236779 WIPER ASY SINGLE 86.5W/93.5W Reference Only




8�Dash

STOP

8.1

8.28.5

8.3

8.9

8.10

8.11

8.12

8.14

8.16

8.18

8.18

8.20

8.22

8.22

8.26

8.21

8.6

8.198.138.15

8.4

8.17

8.7

8.8

8.23

8.24

8.25

8.26

8.27

8.28

WASHER

WIPER



8.0.1 54232834 INSTRUMENT PANEL ASSY W/AC FEDEX Reference Only

8.0.2 54232835 INSTRUMENT PANEL ASSY W/O AC FEDEX Reference Only

8.1 20510685 COVER INSTRUMENT PANEL ABS 002-008-028

8.2.1 22817129 PANEL INSTR CLUSTER W/O AIR KYLS #35 002-008-001

8.2.2 22817106 PANEL INSTR CLUSTER W/AC KYLS #35 002-008-001

8.2.3 22817516 PANEL INSTR CLUSTR W/AC KEY HOLE #35 002-008-001

8.2.4 22817493 PANEL INSTR CLUSTR WO/AC KEY HOLE #35 002-008-001

8.3 16513070CS SWITCH-LIGHTS, MASTER RCKR (Chassis Supplied) 001-001-118

8.4.0 22817013 TOGGLE PANEL ISB ENGINE W/ABS 002-008-014

8.4.1 16512758CS SWITCH IDLE-INC (CS) A22-41425-013 034-004-109

8.4.2 16512757CS SWITCH ENG CK (CS) A22-41425-008 034-004-109

8.5 16513071CS SWITCH-DIMMER, PANEL LAMP (Chassis Supplied) 034-001-008

8.6.0 07206230 LOUVER DASH 001-002-031

8.6.1 17900949 CAP PLUG FEDEX AC BLACK VC2375-16 002-050-171

8.7 LH 03102449 DECAL KEYLESS LH DOOR .5 x 1.5 053-005-001

8.7 RH 03102450 DECAL KEYLESS RH DOOR .5 x 1.5 053-005-001

8.8 16511924 PLATE MTG WIPER SWTCH 30,32,35 002-008-017

8.9 22817036 BRKT INSTL CLUSTER MNTG 002-008-048

8.10 See Heater Section HEATER CONTROLS Reference Only

8.11 11600688 U-NUT #10-24 015-002-022

8.12 22817039 SUPPORT DASH Z 002-008-029

8.13.1 11600629 WASHER NEOBOND 1/4 x 7/8 OD 002-008-033

8.13.2 11008175 WASHER NEOBOND GALV 1/4 x 5/8 OD 002-008-033

8.14.1 16513212CS PANEL INSTRUMENT A22-54465-000 002-008-002



8.15 11600667 NUT WELL 1/4-20 014-001-018

8.16 16015628 SWITCH WIPER 75228-07 002-035-082

8.17 06923037 BRACKET FOOT DUMP 002-008-029

8.18 22817035 BRKT SHIFTER/ INSTRUMENT PANEL 026-011-009

8.19 11305083 SCREW 1/4-20 x 1-1/2 071-015-000

8.20 22817038 SUPPORT SHIFTER 026-011-009

8.21 05302302 TRIM LOCK BLK 1/8"W/ALUM INST 100B-8 002-048-021

Continued


Dash




8�Dash (Continued)

STOP

8.1

8.28.5

8.3

8.9

8.10

8.11

8.12

8.14

8.16

8.18

8.18

8.20

8.22

8.22

8.26

8.21

8.6

8.198.138.15

8.4

8.17

8.7

8.8

8.23

8.24

8.25

8.26

8.27

8.28

WASHER

WIPER



Dash


8.22.1 16511993 SWTCH BODY ON/OFF 034-004-109

8.22.2 16512004 ACTR LIGHTS/RED LENS RKR-0702 034-004-109

8.22.3 16512034 ACTR PWR VENT RD LENS RKR-0714 034-004-109

8.22.4 16512005 ACTUATOR FAN/RED LENS RKR-0703 034-004-109

8.22.5 16511995 SWITCH BODY ON/OFF/ON SRCNT-0218A 034-004-109

8.22.6 16100095 ACTUATOR NO LIGHT RKR-0300 034-004-109

8.22.7 16512068 BODY OFF/MOM-ON SW SRCNT-0206A 034-004-109

8.23 06922129 BRACKET MOUNT LH DR ACCESS MOD 002-011-048

8.24 16512776 MODULE ACCESS CNTRL KYLS 599072AB1 002-018-005

8.25 16512779 READER IGN KYLS ENTRY 598824AA1 033-001-001

8.26.1 06923648 BACKER DASH - LOWER #31,32,35 002-008-029

8.26.2 06923647 BACKER DASH - UPPER #31,32,35 002-008-029

8.27 06923374 SUPPORT STRATTEC MODULE 002-011-048

8.28 16512778 MODULE IGN CONTROL KYLS 598832AB1 002-048-031

8.NS 16512759CS SWITCH ABS-CHK (CS) ETN8981K533 044-011-041

8.NS 08700186 PLUG CHASSIS 1/2" (ISB) DP500 002-050-171

8.Ref 54232905 ASSY INSTR PNL W/AC W/KEY HOLE #35 Reference Only

8.Ref 54232886 ASSY INSTR PNL WO/AC W/KEY HOLE #35 Reference Only

8.Ref 54232885-00001 INSTALL DASH FEDEX W/AC W/IGN CUTOUT Reference Only

8.Ref 54232885-00002 INSTALL DASH FEDX WO/AC W/IGN CUTOUT Reference Only

8.Ref 54232723 INSTALL COWL MTD ACCESS MODULE FEDX Reference Only

8.Ref 54232836-00001 INSTALL DASH FEDEX W/AC KYLS Reference Only

8.Ref 54232836-00002 INSTALL DASH FEDEX WO/AC KYLS Reference Only

See also Section 9.




9�Heat Only System

9.12

9.14

9.17

9.49.7

9.9

9.1

9.22

9.11

9.6

9.13

9.23

9.24

9.27

9.20

9.16

9.15

9.18

9.19

9.9

9.3

9.5

9.25

9.21

9.26

9.2

9.5

9.3

9.10

9.8

Heat Only



Heat Only System


9.0 H PLENUM HEATER ELECT 2" Reference Only

9.1 08707558 CLAMP, HOSE 4.5" 001-002-050

9.2 17900938 HEATER COIL (HEAT ONLY) 70-06922 001-002-019

9.3 08707557 CLAMP, HOSE 010-002-050

9.4 17990626 RESISTOR 11-00545 010-002-024

9.5 18504604 HOSE SILICONE 5/8" I.D. HEATER 010-002-026

9.6 17990737 HARNESS, HEATER (HEAT ONLY) 12-01708 034-004-002

9.7 07200065 DUCT RH FLOOR DUMP 001-002-044

9.8 06924053 SHIM .100 x 1.0 x 36" ALUM 053-007-030

9.9 LH 17900902 DUCT DEFROST LH 32.5 001-002-027

9.9 RH 17900901 DUCT DEFROST RH 30.5 001-002-027

9.10 06923037 BRACKET FOOT DUMP #31,32,35 001-002-016

9.11 17900544 TRANSITION DUCT ASSY 001-002-044

9.12 17900853 PLENUM HEATER ELECT 001-002-003

9.13 17900925 FRESH AIR INTAKE 70-06837 001-002-003

9.14 17900730 SPACER PLENUM 5/8"LG 001-002-016

9.15 17900620 BLOWER MOTOR ONLY 001-002-017

9.16.0 17900854 BLOWER MOTOR ASSY W/LONG LIFE MOTOR 001-002-017

9.16.1 17990649 BLOWER HOUSING 001-002-052

9.16.2 17900438 CLIP BLOWER HOUSING 001-002-016

9.17 17900733 CLIP RETAINER PLENUM SPACER 001-002-016

9.18 17990588 BLOWER WHEEL 001-002-018

9.19 17900439 VENT TUBE 001-002-016

9.20 17990659 INLET DUCT 001-002-003

Continued




9�Heat Only System (Continued)

9.12

9.14

9.17

9.49.7

9.9

9.1

9.22

9.11

9.6

9.13

9.23

9.24

9.27

9.20

9.16

9.15

9.18

9.19

9.9

9.3

9.5

9.25

9.21

9.26

9.2

9.5

9.3

9.10

9.8

Heat Only



9.21.0 17900758 CONTROL HEAD (HEAT ONLY) 001-002-047

9.21.1 17990869 BLOWER SWITCH 001-002-021

9.21.2 17990722 SWITCH CTRL HD POTENT 11-00601 001-002-033

9.21.3 17990723 SWITCH HEAT MODE W/HARNESS 001-002-033

9.21.4 17990724 SWITCH AC MODE W/HARNESS 001-001-118

9.21.5 17990717 BLOWER SWITCH KNOB 001-001-043

9.21.6 17990725 CONTROL MODULE HEAT 001-002-063

9.21.7 07206223 CONTROL PLATE DECAL (HEAT ONLY) 053-005-001

9.21.8 17990718 CONTROL KNOB POTENT 001-001-043

9.21.9 17990719 CONTROL KNOB MODE 001-001-043

9.21.10 17900860 POTENT SWITCH REPAIR HEAT ONLY 70-06707 001-002-033

9.22 17900493 HOSE 2.5" FLEX HEAT DUCT 001-001-171

9.23.0 17900920 LOUVER ASSEMBLY ABS 001-002-003

9.23.1 17900923 SCREEN LOUVER AIR INLET 001-002-013

9.23.2 17900953 GASKET LOUVER AIR INLET 071-005-005

9.24 01401392 HOSE 4" ID x 6’ AIR DUCT BLACK 001-001-171

9.25.1 23002134 VALVE COOLANT (ONLY) PLSTIC RETROFIT 70-6904 001-002-029

9.25.2 17900974 VALVE COOLANT W\SERVO WATER RESIS 70-06948 001-002-029

9.25.3 23002127 VALVE AND SEVO SK W\ADAPTORS 70-06888 001-002-029

9.26 07206127 DUCT, LH FLOOR DUCT 001-002-044

9.27 17900814 TUBE BULKHEAD FITTING 001-002-022

9.NS 08610786-00008 CLAMP HOSE CONSTANT TORQ 001-002-050

9.NS 16512931 CONTROL PANEL LIGHT 034-004-019

9.NS 17990638 HEATER RELAY 001-002-005

9.NS 08707479 CLAMP VINYL-COATED 1-1/2" 001-002-050

9.NS 08707481 CLAMP VINYL COATED 7/8" 001-002-050

9.NS 12300540 SEALANT BLACK 053-999-083

9.NS 19901136 PIPE COVER 1.12ID x .38 THICK x 6’ 001-002-016

9.Ref 64236585-00002 INSTL PLNM SPCR HEAT FD/FRTLNR Reference Only

See also Section 8.


Heat Only System




9�Heat and Air Conditioning System

9.0

9.1

9.6

9.26

9.9

9.11

9.10

9.13

9.14

9.15

9.16

9.17

9.21

9.23

9.24

9.27

9.28

9.2

9.18

9.7

9.22

9.3

9.5

9.25

9.4

9.19

9.8

Heat and A/C

9.29 TO CONDENSERTO DRYER

9.20

TO EVAPORATORTO DRYER

TO EVAPORATORTO COMPRESSOR

9.12TO CONDENSOR

M10 THD PRESSURE PORTTO COMPRESSOR



9.0 17900743 PLENUM AC ELECT ALL 001-002-003

9.1 08707558 CLAMP HOSE 4.5" 001-002-050

9.2.0 17900855 EVAP ASSY ELECT 001-001-052

9.2.1 17990636 COIL (HEAT) 001-002-019

9.2.2 17990637 COIL (AC) 001-002-019

9.2.3 17990588 BLOWER WHEEL 001-002-018

9.3 08707557 CLAMP HOSE 001-002-050

9.4 17990626 RESISTOR 001-002-024

9.5 18504604 HOSE SILICONE 5/8" I.D. HEATER 010-002-026

9.6 17990734 HARNESS, (HEAT & AC) 034-004-002

9.7 22813702 BRKT AC MULTI PURPOSE 001-001-225

9.8 06924053 SHIM .100 x 1.0 x 36" ALUM 053-007-030

9.9 LH 17900902 DUCT DEFROST LH 32.5 LG 001-002-027

9.9 RH 17900901 DUCT DEFROST RH 30.5 LG 001-002-027

9.10 06923037 BRACKET FOOT DUMP #31,32,35 001-002-016

9.11 17900544 TRANSITION DUCT ASSY 001-002-044

9.12 17900946 HOSE ASSY A/C COND YORK 20-02696 001-001-157

9.13 17900925 FRESH AIR INTAKE 70-06837 001-002-003

9.14 17900730 SPACER PLENUM 5/8"LG 001-002-007

9.15 17900620 BLOWER MOTOR 001-002-017

9.16.0 17900744 BLOWER ASSY AC ELECT W/HOUSING 001-001-082

9.16.1 17900701 BLOWER MOTOR HOUSING W\MOTOR 001-002-041

9.17 17900733 CLIP RETAINER PLENUM SPACER 001-002-016

9.18 17900911 AC HOSE ASSY COMP YORK 001-001-257

9.19 17900439 VENT TUBE 001-001-171

9.20 17900947 HOSE ASSY FRTLNER EVAP YORK 20-02698 001-001-147

9.21.0 17900746 CONTROL HOUSING 001-001-016

9.21.1 17990869 BLOWER SWITCH 001-001-106

9.21.2 17900859 SWITCH CONTROL HD POTENT HEAT/AC 001-001-116

9.21.3 17990723 SWITCH HEAT MODE W/HARNESS 001-002-100

9.21.4 17990724 SWITCH AC MODE W/HARNESS 001-001-100

9.21.5 17990717 BLOWER SWITCH KNOB 001-001-103

9.21.6 17990645 A/C CONTROL PLATE 01-04941 001-002-016

Continued


Heat and Air Conditioning System




9�Heat and Air Conditioning System (Continued)

9.0

9.1

9.6

9.26

9.9

9.11

9.10

9.13

9.14

9.15

9.16

9.17

9.21

9.23

9.24

9.27

9.28

9.2

9.18

9.7

9.22

9.3

9.5

9.25

9.4

9.19

9.8

Heat and A/C

9.29 TO CONDENSERTO DRYER

9.20

TO EVAPORATORTO DRYER

TO EVAPORATORTO COMPRESSOR

9.12TO CONDENSOR

M10 THD PRESSURE PORTTO COMPRESSOR



9.21.7 07206224 CONTROL PLATE DECAL (AC) 053-005-001

9.21.8 17990718 CONTROL KNOB POTENT 001-001-043

9.21.9 17990719 CONTROL KNOB MODE 001-001-043

9.22 17900493 HOSE 2.5" FLEX HEAT DUCT 001-001-171

9.23.0 17900920 LOUVER ASSEMBLY ABS 001-002-003

9.23.1 17900923 SCREEN ONLY LOUVER AIR INLET 001-002-013

9.23.2 17900953 GASKET LOUVER AIR INLET 071-005-005

9.24 01401392 HOSE 4" ID x 6’ AIR DUCT BLACK 001-001-171

9.25.1 23002134 VALVE COOLANT (ONLY) PLSTIC RETROFIT 70-6904 001-002-029

9.25.2 17900974 VALVE COOLANT W\SERVO WATER RESIS 70-06948 001-002-029

9.25.3 23002127 VALVE AND SEVO SK W\ADAPTORS 70-06888 001-002-029

9.26 07206127 DUCT LH FLOOR DUMP 001-002-044

9.27.0 17900747 REC/DRY LIT ELCT FEDX 70-05994 003-001-048

9.27.1 17990961 HIGH PRESSURE SWITCH 001-001-242

9.28 17990639 EXPANSION VALVE 001-001-049

9.29 17900948 A/C HOSE ASSY DRYER YORK 20-02697 001-001-136

9.NS 17990614 GASKET/O-RING 053-999-059

9.NS 12300540 SEALANT BLACK 053-999-083

9.NS 17990638 HEATER RELAY 001-002-005

9.NS 16605698 STRAP WIRE TIE BLACK 8.5" 034-004-029

9.NS 16605701 STRAP WIRE TIE BLACK 15.5" 034-004-029

9.NS 08610786-00008 CLAMP HOSE CONSTANT TORQ 001-002-050

9.NS 08707479 CLAMP VINYL COATED 1-1/2" 001-002-050


9.NS 17900808 SWITCH FAN CLUTCH W/AC 001-001-109

9.NS 16512783 HARNESS FAN CLUTCH SWITCH 034-004-002

9.NS 17900945 SACK KIT ELECT A/C FEDEX 70-06889 059-037-002

9.NS 16513183 HARNESS AC PRES SWITCH 12-01989 001-001242

9.Ref 64236585-00005 INSTL PLNM SPCR A/C FD/FRTLNR Reference Only

9.Ref CSO-W09095-01 A/C HOSES SANDEN COMPRESSOR Reference Only

Also see Sections 8 and 13.


Heat and Air Conditioning System




10�Cab Matting

10.15

10.11

10.1110.10

10.1

10.8

10.7

10.6

10.5 10.4

10.3

10.2

10.2

10.1

10.16

10.17

10.14

10.9

10.18

10.19

10.20

10.12

10.13



10.0.1 W08179-B30X CAB MAT INSUL SLD/SLD W/O SEAT HEAT Reference Only

10.0.2 W08179-B300X CAB MAT INSUL SLD/SLD W/O SEAT A/C Reference Only

10.0.3 W001408-BE30 CAB INSULATION PKG SLD/SLD Reference Only

10.1 LH 06922562 TRIM MAT STEPWELL VERTICAL LH #35 002-013-006

10.1 RH 06922561 TRIM MAT STEPWELL VERTICAL RH #35 002-013-006

10.2.1 06921317-01350 TRIM STEPWELL FRONT LH 002-013-006

10.2.2 06921317-00650 TRIM STEPWELL FRONT RH 002-013-006

10.3 14200900 MAT CAB RISER RH 86.5 #35 002-013-001

10.4 06916189-02775 TRIM MAT RISER RH 27.75 002-013-006

10.5 06916629-04812 TRIM MAT CARGO FLR 48.12 002-013-006

10.6 14200868 MAT CAB FLR CTR 002-013-001

10.7 14200871 MAT STEPWELL LWR SIDE LH 002-013-003

10.8 06921318 TRIM MAT STEPWELL SIDE LH 002-013-006

10.9 20510534 NON-SKID TOP RH STEP 002-013-003

10.10 14200901 MAT CAB RISER LH 86.5W #35 002-013-001

10.11 LH 06921160 TRIM MAT RISER FRT LH 002-013-006

10.11 RH 06921161 TRIM MAT RISER FRT RH 002-013-006

10.12 06922522 TRIM FLOOR ACCELERATOR PAD #35 002-013-006

10.13 06922521 TRIM MAT A/C CUTOUT 002-013-006

10.14.0 20510362 NON-SKID BTM RH STEP 002-013-003

10.14.1 11401222 RIVET POP BLACK 053-004--014

10.15 06922520 TRIM MAT ENGINE COVER 002-013-000

10.16.0 20510363 NON-SKID STEP LH 002-013-003

10.16.1 11401222 RIVET POP BLACK 053-007-014

10.17 20510364 NON-SKID BTM LH STEP 002-013-003

10.18 LH 14200907 INSULATION QUARTER PANEL LH 002-050-396

10.18 RH 14200906 INSULATION QUARTER PANEL RH 002-050-396

10.19 14200895 INSULATION CAB OVER SHELF 86.5 002-050-384

10.20 LH 14200925 INSULATION CAB OVER DOOR LH 002-050-397

10.20 RH 14200894 INSULATION CAB OVER DOOR RH 002-050-397

10.NS 14200607 MAT FRT FLR 56 x 83 (BULK) 002-013-001

10.NS 12400713 SEALANT BLACK 11 FL OZ 053-999-083

10.Ref 52233196-CHART LAYOUT MAT FRONT FLOOR HEAT ONLY 86.5 Reference Only

10.Ref 52233271-CHART LAYOUT MAT FRONT FLOOR HEAT ONLY 93.5 Reference Only

10.Ref 51231406 INSTALL NON-SKID KIT RH DP STEP Reference Only

10.Ref 51231312 INSTALL NON-SKID KIT LH Reference Only

Cab Matting


11�Seating

11.2

11.1

11.3

11.8

11.9

11.10

11.3

11.12

11.11

11.1

11.10

11.4

11.5

11.6

11.711.4



Seating


11.0 SEATS Reference Only

11.1.1 13672468 SEAT HIGH BACK BLACK #37692-067 002-037-001

11.1.2 13672471 SEAT MECH SUS BLK W/ARMS 176238-FA31 002-027002

11.2 11600221 WASHER FLAT 1/4" HARDENED 053-007-008

11.3.1 21310959 SEATBELT 5 POS ORANGE 140" 002-011-004

11.3.2 21310802 SEATBELT ADJ D-RING ORANGE 127 (W900) 002-011-004

11.4 21101287 SEATBELT 3PT 145" ORANGE 002-011-004

11.5.0 22810292 MOUNT SEATBELT 3PT 002-011-035

11.5.1 11005930 BOLT HEX 1/2-13 x 1-1/2 053-007-005

11.5.2 11008160 WASHER 1/2 FLAT 053-007-008

11.5.3 11000043 NUT LOCK WXD 1/2-13 2WAY GR5 ZINC 053-007-004

11.6.0 13672466 JUMPSEAT ASSY 16" MINI BLK 21933-067 002-037-002

11.6.1 11005840 BOLT HEX 3/8-16 x 1.25 053-007-005

11.6.2 11008110 WASHER 3/8 FLAT 053-007-008

11.6.3 11000904 NUT CTR LOCK ZINC WXD 3/8-16 GR5 053-007-004

11.7.0 13672467 J/SEAT BACK PAD BLK CONT #36296-067 002-029-016


11.8.1 22814305 MOUNT 3-POINT SEATBELT 002-011-035

11.8.2 11404004 HUCK PIN 053-007-014


11.9 05302302 TRIM LOCK BLACK 1/8" W/ALUM 002-048-021

11.10.1 13105617 PEDESTAL STATIONARY (STD) 002-027-050

11.10.2 13672304 PEDESTAL HEIGHT ADJ SEAT (WC700) 002-027-050

11.11.1 11005930 BOLT HEX 1/2-13 x 1-1/2 053-007-005


11.11.3 11000084 WASHER (SPACER) .531 ID x 1.31 OD 022-004-104

11.12 08610021 BELT ADJ TETHER 36" 002-011-004

11.Ref 64237053 INSTALL SEAT PEDESTAL Reference Only

11.Ref 64236330 INSTL SEAT INC MECH SEAT Reference Only

11.Ref 51231423 INSTALL SEAT TO PEDESTAL (TORQUE VALUE) Reference Only

See also Section 14 for bulkhead related components.



Mark Stucky

Mark Stucky

[New P/N: 21311182]


12�Side Sliding Door

12.10

12.12

12.24

12.19

12.4 12.2

12.1

12.5 12.6

12.14

12.16

12.17

12.13

12.11 12.15

12.9

12.7

12.8

12.25

12.22

12.2712.30

12.2912.28

12.23

12.3

12.21

12.20

12.18

12.26





12.0.1 LH 57231854 DOOR ASSY LH SLD WINDOW 002-024-024

12.0.1 RH 57231855 DOOR ASSY RH SLD WINDOW 002-024-024

12.0.2 LH 57233238 DOOR ASSY LH SLD WDO KYLS 1/PC FEDEX 002-024-024

12.0.2 RH 57233237 DOOR ASSY RH SLD WDO KYLS 1/PC FEDEX 002-024-024

12.1.0 LH 09801507 WINDOW SLDR LATCH LH 002-024-022

12.1.0 RH 09801508 WINDOW SLDR LATCH RH 002-024-022

12.1.1 12605908 TAPE, FOAM GASKA 1/8 X 3/4 053-999-067

12.1.2 11600217 MAGNA-LOK 3/16" ALUM LONG (REPLACEMENT) 053-007-014

12.2.1 LH 06916478 METAL EXT SLDR LH W/ABLOY LOCK 002-017-002

12.2.1 RH 06916476 METAL EXT SLDR RH W/ABLOY LOCK 002-017-002

12.2.2 LH 06923189 METAL EXT SLDR LH KYLS 002-017-002

12.2.2 RH 06923190 METAL EXT SLDR RH KYLS 002-017-002

12.3.1 LH 06915534 METAL INT SLDR ST/SL WINDOW LH 002-017-003

12.3.1 RH 06502666 METAL INT SLDR ST/SL WINDOW RH 002-017-003

12.3.2 LH 06923191 MTL INT SLDR DR SL/STAT WDO KASON LH 002-017-003

12.3.2 RH 06923192 MTL INT SL DR SL/STAT KASON RH 002-017-003

12.4 08220195 ROLLER UPR ASSY 39.69 002-018-010

12.5 05402170-07850 SEAL SLIDING DR REAR 78.50 002-026-004

12.6 06013008-07850 IA4161 ANGLE 78.50 06013008 002-026-017

12.7 08704403 LATCH KASON INT 3/8" SHAFT 002-018-025

12.8 LH 22815232 CHANNEL LATCH MTG LH SLDR DOOR 002-018-105

12.8 RH 22815231 CHANNEL LATCH MTG RH SLDR DOOR 002-018-105

12.9 LH 08401226 BRKT STOP SLDR ZINC KASON LH 002-018-061

12.9 RH 08401225 BRKT STOP SLDR ZINC KASON RH 002-018-061

12.10.0 08401252 CATCH SLDR REAR KASON 002-018-000

12.10.1 11004221 BOLT CARRIAGE 1/4-20 x 3/4 053-007-005

12.10.2 11600221 WASHER FLAT 1/4" HARDENED 053-007-008

12.10.3 11000039 NUT LOCK WAXED 1/4-20 2-WAY GR5 ZINC 053-007-004

12.11 08401266 CATCH SLDR FRT KASON 002-050-405

12.12 LH 22813406 MNT CATCH SLDR RECESSED LH 002-018-019

12.12 RH 08401250 CATCH SLDR RECESS RH KASON 002-018-019

12.13 08210016 STOP RUBBER FOR SLIDING DOORS 002-018-112

The door frame is built in a fixture. If more than one extrusion is being replaced, it is

recommended that you order a complete frame assembly.

Continued


Side Sliding Doors


12�Side Sliding Door (Continued)

12.10

12.12

12.24

12.19

12.4 12.2

12.1

12.5 12.6

12.14

12.16

12.17

12.13

12.11 12.15

12.9

12.7

12.8

12.25

12.22

12.2712.30

12.2912.28

12.23

12.3

12.21

12.20

12.18

12.26





Side Sliding Doors


12.14 LH 06917286 IA8054 LWR GUIDE LH 4" LWR 06003904 002-018-010

12.14 RH 06917287 IA8054 LWR GUIDE RH 4" LWR 06003904 002-018-010

12.15 01700696 SHIM DOOR .25 x 5.50 x 2.5 002-018-038

12.16 LH 57231567 FRAME DR ASSY LH SLDR 002-017-001

12.16 RH 57231568 FRAME DR ASSY RH SLDR 002-017-001

12.17 08610414 HANDLE CHROME NON-LOCKING PADDLE 002-023-002

12.18 08610402 PLATE ASY NUT KASON FRT CATCH 002-050-424

12.19.0 08220192 TRACK UP SLDR 72" 1" BOLTS 053-007-005

12.19.1 11000903 NUT NYLOCK 1/4-20 GR5 053-007-004


12.20 08610404 LOCK ADPT KT ABLOY KASN 4050-3 002-018-097

12.21 08610399 LOCK CYL W/KEY ABLOY SQCT 5476 002-018-002

12.22 08610831 PLATE ASSY NUT STRIKER SPACER INNER 002-018-019

12.23 16512776 MODULE ACCESS CONTROL KYLS 082-019-001

12.24 LH 06917292 EXTENSION SLDR LWR LH 06003905 002-018-010

12.24 RH 06917293 EXTENSION SLDR LWR RH 06003905 002-018-010

12.25.1 11000033 BOLT 1/4-20 x 1-1/4 HEX HD CAP G5 045-002-057


12.25.3 11008115 WASHER 1/4 LOCK 045-002-065

12.26.1 20510808 COVER, KEYLESS MODULE 044-003-197

12.26.2 13202616 VELCRO 1" PILE DS-161 014-001-018

12.26.3 13202615 VELCRO 1" HOOK DS-160 014-001-018

12.27 06919199 PLATE DOOR STRIKER BASE 002-018-019

12.28 16512556 REED SWITCH & MAGNET 004-015-004

12.29 06921297 ANGLE MTG MAGNETIC KYLS ENTRY 043-005-034

12.30 LH 08610834 LATCH DR LH KYLS ENTRY 002-020-021

12.30 RH 08610835 LATCH DR RH KYLS ENTRY 002-020-021

12.NS 22001734 SHIM ALIGNMENT 1/8 071-006-028

12.NS 12301160 TAPE GASKA GRAY PVC.06 x .75 (150’RL) 053-999-067

The door frame is built in a fixture. If more than one extrusion is being replaced, it is

recommended that you order a complete frame assembly.

Continued


12�Side Sliding Door (Continued)

12.10

12.12

12.24

12.19

12.4 12.2

12.1

12.5 12.6

12.14

12.16

12.17

12.13

12.11 12.15

12.9

12.7

12.8

12.25

12.22

12.2712.30

12.2912.28

12.23

12.3

12.21

12.20

12.18

12.26





Side Sliding Doors


12.Ref 64237167 VELCRO INSTALLATION VACS MODULES Reference Only

12.Ref 57231752 CATCH INSTAL FRT KASON Reference Only

12.Ref 57231998 DR HARDWARE INSTALL KASON/ABLOY Reference Only

12.Ref 64236922 CATCH ASSY SLIDER LH Reference Only

12.Ref 64236923 CATCH ASSY SLIDER RH Reference Only

12.Ref 57233186 DOOR ASSY RH SLDR WINDOW LWR/LEXAN KYLS Reference Only

12.Ref 54232736 INSTALL DR LATCH RH KYLS ENTRY Reference Only

12.Ref 54232737 INSTALL DR LATCH LH KYLS ENTRY Reference Only

12.Ref 57233034 KASON LATCH & CATCH ALIGNMENT Reference Only


13�Cab Decals and Options

SEEKAMS

-

+

DSPL

BTM

ATTSENS

1

2

3

4

5

6

13.313.4

13.613.5

13.7

POWER

CAMERA

CONTRAST

BRIGHT

VOLUME

MIN MAX

CA1CA2

CA

S/BY

AV

ON

DAYNIG

13.8

13.9

13.10

13.1113.12

13.1

13.12

13.2

13.18

13.21

13.31

13.13

13.14

FedEx 0423 (Rev 06/00).

For more info refer to the

VEHICLE POLICY & PROCEDURES manual

.

,OF 26 000 POUNDS AND GREATER (except for any

GVW of 10 000 pounds and greater


Vermont :

THAT HAS A GROSS VEHICLE WEIGHT (GVW)

vehicle driven in or into the state of Vermont that has a

*

must be completed for any diesel fuel

*

A VTR

vehicle driven in or into the state of New York that has a

VTR

AYork:

New*


ACCURATE MILEAGE (DISTANCE) RECORDS.

diesel fuel vehicles driven in or into states of New York

REPORT (VTR) FOR ANY DIESEL FUEL VEHICLE

THE DRIVER TO COMPLETE A VEHICLE TRIP

STATE LAW AND FEDEX POLICY REQUIRE

FedExand/or Vermont ) FOR THE PURPOSE OF REPORTING

13.28

13.29

13.30

13.15

13.27

FLUID

USE STARTING

DO NOT

13.17

13.16

SP

EA

KE

R

13.22

13.25

13.24 13.23

13.26

REIGHTLINER

F

ORPO

RATION

HASSIS

USTOMC

C

C

SEPARATOR AFTER EACH FILLUP

DRAIN WATER FROM FUEL/WATER

DIESEL FUEL ONLYSEE OWNER'S MANUAL

BE SURE PARKING BRAKE IS ON

BEFORE LEAVING TRUCK UNATTENDED

FOLLOW PARKING INSTRUCTIONS

IMPORTANT

UP HILL

DOWN HILL

CURB

CURB

When Parking UP HILL Turn

Wheels Away From Curb.

Turn Wheels Into Curb

When Parking DOWN HILL

APPLY ALL THE WAY

PARKING BRAKE IS ON

UNATTENDED BE SURE

BEFORE LEAVING TRUCK

IMPORTANT

FREIGHTLINER CUSTOM CHASSIS CORPORATION

P/N 24-01009-000

EQUIPMENT.

PRESSURES LISTED IN kPa(psi)

NOTE: ALL WEIGHTS LISTED IN kG(lb)(COLD)

RIMS

TIRES

TIRES

RIMS(COLD)

(COLD)

RIMS

TIRES

VEHICLE TYPE:

PRESSURE=

WITH

REAR=

PRESSURE=

WITH

FIRST INTMD=

PRESSURE=

WITH

FRONT=

GVWR/PNBE:

GVWR/PNBV:

GAFFNEY, SOUTH CAROLINA 29341

INCOMPLETE VEHICLE MANUFACTURED BY:

DATE OF INC VEH MFR:

ORPORATION

CHASSIS

C

CUSTOMFREIGHTLINER

R

VIN:

MFG. BY:

MODEL:

IDENTIFICATION DATA

CHASSIS

7) WHEN STARTING A COLD ENGINE, BRING ENGINE UP TO SPEED SLOWLY.

6) DO NOT IDLE ENGINE FOR MORE THAN 10 MINUTES OR DAMAGE MAY OCCUR.

RESULT. IF ENGINE FAILS TO START, WAIT 2 MINUTES BEFORE REENGAGING ENGINE.

5) DO NOT CRANK STARTER CONTINUOUSLY FOR MORE THAN 30 SECONDS AT A TIME OR DAMAGE MAY

IF NOT SHUT OFF ENGINE TO PREVENT DAMAGE.

4) CONFIRM ENGINE HAS SUFFICIENT OIL PRESSURE WITHIN 15 SECONDS OF STARTING

3) TURN IGNITION SWITCH TO "START" AND CRANK ENGINE.

2) TURN IGNITION SWITCH TO "ON" AND WAIT FOR "WAIT TO START" LAMP TO GO OUT.

1) PUT TRANSMISSION IN NEUTRAL OR "PB" POSITION.

DIESEL ENGINE STARTING INSTRUCTIONS.

USE OF STARTING FLUIDS MAY CAUSE EXPLOSION AND/OR DAMAGE TO ENGINE OR PERSON

ENGINE EQUIPPED WITH AIR INTAKE HEATER.

DO NOT USE STARTING FLUIDS.

WARNING

OCCUPANTS OF THIS VEHICLE ARE

EXPECTED TO USE SEAT BELTS

13.19

13.20





13.0 CAB OPTIONS

13.1 07206234 VENT POWER SCS 70-06871 002-047-001

13.2 01800113 HOLDER CUP (MARINE STYLE) 002-048150

13.3 LH 06601691 MOUNT RADIO LH SIDE 052-003-006

13.3 RH 06601692 MOUNT RADIO RH SIDE 052-003-006

13.4 06919789 MOUNT RADIO 052-003-006

13.5 16513300 STEREO AM/FM/CASS SONY XR-CA300 052-003-001

13.6 17407102 SPEAKER 4" SQ. AUDIOVEX 052-003-003

13.7 17400002 COVER SPEAKER 4" SQ. FLAT 002-048-042

13.8 22817337 COVER HEATER MOTOR 001-002-016

13.9 17900815 FAN CHROME 3-WIRE 2-SPEED 001-005-001

13.10 21310135 COMPUTER BASKET 002-048-082

13.11 22813966 COVER AC MOTOR PRINT BASKET MNT 001-001266

13.12.0 22815691 BRKT TRIANGLE KIT 053-004-005

13.12.1 15201720 REFLECTOR KIT TRIANGLE 053-004-005

13.13 07100165 VENTILATOR 2-WAY ALUM 4 x 10 002-047-001

13.14.1 07100184 VENT TRIM RING 2.5" 2756-010 002-048-068

13.14.2 07206225 VENT TRIM RING .69" 002-048-068

13.15 03102026CS LABEL CHASSIS ID (See 64236874) 053-005-003

13.16 03101816 DECAL FASTEN SEAT BELT 1 x 21 053-005-001

13.17.1 03101945 DECAL INTERNAL PANEL (W700) 053-005-001

13.17.2 03102161 DECAL INTERNAL PANEL (W900N) 053-005-001

13.17.3 03102155 DECAL INTERNAL PANEL (W700) FRENCH 053-005-001

13.17.4 03102260 DECAL INTERNAL PANEL (W650 M) 053-005-001

13.17.5 03102284 DECAL INTERNAL PANEL (W650 K) 053-005-001

13.18 22817433 BRACKET RADIO MOUNTING 052-003-017

13.19 22817154 SUPPORT CUPHOLDER 002-048-150

13.20.0 20510670 CUP HOLDER FOLD DOWN 002-048-150

13.20.1 11301533 SCREW 8 x 3/4 #6 053-007-006

13.21 22817203 PLATE RADIO MOUNT FASTENING 077-001-002

13.22 03101826 DECAL, SPEAKER (03101821) 053-005-001

13.23 03102295 DECAL DRIVER ALERT 053-005-001

13.24 03101462 DECAL PARTS & WARRANTY 2.31 x 4.00 053-005-001

13.25 03101842 FEDERAL CERTIFICATION DECAL 053-005-001

13.26 03102231 DECAL DO NOT USE START FLUID 053-005-001

Continued


Cab Decals and Options


13�Cab Decals and Options (Continued)

SEEKAMS

-

+

DSPL

BTM

ATTSENS

1

2

3

4

5

6

13.313.4

13.613.5

13.7

POWER

CAMERA

CONTRAST

BRIGHT

VOLUME

MIN MAX

CA1CA2

CA

S/BY

AV

ON

DAYNIG

13.8

13.9

13.10

13.1113.12

13.1

13.12

13.2

13.18

13.21

13.31

13.13

13.14

FedEx 0423 (Rev 06/00).

For more info refer to the

VEHICLE POLICY & PROCEDURES manual

.

,OF 26 000 POUNDS AND GREATER (except for any



Vermont :

THAT HAS A GROSS VEHICLE WEIGHT (GVW)

vehicle driven in or into the state of Vermont that has a

*


*

A VTR

vehicle driven in or into the state of New York that has a

VTR

AYork:

New*


ACCURATE MILEAGE (DISTANCE) RECORDS.

diesel fuel vehicles driven in or into states of New York

REPORT (VTR) FOR ANY DIESEL FUEL VEHICLE

THE DRIVER TO COMPLETE A VEHICLE TRIP

STATE LAW AND FEDEX POLICY REQUIRE

FedExand/or Vermont ) FOR THE PURPOSE OF REPORTING

13.28

13.29

13.30

13.15

13.27

FLUID

USE STARTING

DO NOT

13.17

13.16

SP

EA

KE

R

13.22

13.25

13.24 13.23

13.26

REIGHTLINER

F

ORPO

RATION

HASSIS

USTOMC

C

C

SEPARATOR AFTER EACH FILLUP

DRAIN WATER FROM FUEL/WATER

DIESEL FUEL ONLYSEE OWNER'S MANUAL

BE SURE PARKING BRAKE IS ON

BEFORE LEAVING TRUCK UNATTENDED

FOLLOW PARKING INSTRUCTIONS

IMPORTANT

UP HILL

DOWN HILL

CURB

CURB

When Parking UP HILL Turn

Wheels Away From Curb.

Turn Wheels Into Curb

When Parking DOWN HILL

APPLY ALL THE WAY

PARKING BRAKE IS ON

UNATTENDED BE SURE

BEFORE LEAVING TRUCK

IMPORTANT

FREIGHTLINER CUSTOM CHASSIS CORPORATION

P/N 24-01009-000

EQUIPMENT.

PRESSURES LISTED IN kPa(psi)

NOTE: ALL WEIGHTS LISTED IN kG(lb)(COLD)

RIMS

TIRES

TIRES

RIMS(COLD)

(COLD)

RIMS

TIRES

VEHICLE TYPE:

PRESSURE=

WITH

REAR=

PRESSURE=

WITH

FIRST INTMD=

PRESSURE=

WITH

FRONT=

GVWR/PNBE:

GVWR/PNBV:

GAFFNEY, SOUTH CAROLINA 29341

INCOMPLETE VEHICLE MANUFACTURED BY:

DATE OF INC VEH MFR:

ORPORATION

CHASSIS

C

CUSTOMFREIGHTLINER

R

VIN:

MFG. BY:

MODEL:

IDENTIFICATION DATA

CHASSIS

7) WHEN STARTING A COLD ENGINE, BRING ENGINE UP TO SPEED SLOWLY.

6) DO NOT IDLE ENGINE FOR MORE THAN 10 MINUTES OR DAMAGE MAY OCCUR.

RESULT. IF ENGINE FAILS TO START, WAIT 2 MINUTES BEFORE REENGAGING ENGINE.

5) DO NOT CRANK STARTER CONTINUOUSLY FOR MORE THAN 30 SECONDS AT A TIME OR DAMAGE MAY

IF NOT SHUT OFF ENGINE TO PREVENT DAMAGE.

4) CONFIRM ENGINE HAS SUFFICIENT OIL PRESSURE WITHIN 15 SECONDS OF STARTING

3) TURN IGNITION SWITCH TO "START" AND CRANK ENGINE.

2) TURN IGNITION SWITCH TO "ON" AND WAIT FOR "WAIT TO START" LAMP TO GO OUT.

1) PUT TRANSMISSION IN NEUTRAL OR "PB" POSITION.

DIESEL ENGINE STARTING INSTRUCTIONS.

USE OF STARTING FLUIDS MAY CAUSE EXPLOSION AND/OR DAMAGE TO ENGINE OR PERSON

ENGINE EQUIPPED WITH AIR INTAKE HEATER.

DO NOT USE STARTING FLUIDS.

WARNING

OCCUPANTS OF THIS VEHICLE ARE

EXPECTED TO USE SEAT BELTS

13.19

13.20





Cab Decals and Options


13.27 03102128CS LABEL DIESEL START (See 64236874) 053-005-001

13.28 03102027CS LABEL DIESEL ONLY (See 64236874) 053-005-001

13.29 03102030CS DECAL PARK BRAKE (See 64236874) 053-005-001

13.30 03102028CS DECAL PARK BRAKE APP (See 64236874) 053-005-001

13.31.0 16513128 MONITOR BACK-UP SYSTEM 003-006-000

13.31.1 16513135 CABLE 29’ BACK-UP MONITOR SYSTEM 063-003-001

13.31.2 16513129 Deleted, Use 13.31.1

13.31.3 16513130 BRACKET MONITOR MOUNTING 052-003-017

13.31.4 23002139SK KIT REAR VISION CAMERA 14’ FEDEX (UPFIT) 003-006-000

13.31.5 23002138SK KIT REAR VISION CAMERA 19’ FEDEX (UPFIT) 003-006-000

13.31.6 16513245 ADAPTER CORD CAMERA # AC-110R51 002-051-005

13.31.7 16513246 ADAPTER CORD CAMERA (YELLOW) # AC-272 002-051-005

13.31.8 16513247 ADAPTER CORD MONITOR # AC-511 002-051-005

13.31.9 16500096 GROMMET RBR 1.31ID x 2OD 2802 034-004-097

13.NS 03102029CS LAMINATE CHASSIS ID (See 64236874) 053-005-001

13.NS 03102037 LABEL SYNTOR POWER CABLE 053-005-001

13.NS 03101821 DECAL MISC DADS/RADIO 3 x 6.25 0031 053-005-001

13.NS 03101827 DECAL, CONTROL HEAD (See 03101821) 053-005-001

13.NS 03101823 DECAL, MIC (See 03101821) 053-005-001

13.Ref 58231139 BACK UP CAMERA SYSTEM INSTL FEDEX Reference Only

13.Ref 21310383 BASKET COMPUTER WO/AC INST #35 Reference Only

13.Ref 64237077 ASSY RADIO MOUNT Reference Only

13.Ref 54232868 INSTL RADIO AND AUXILIARY MOUNT Reference Only

13.Ref 64236777 FIRE EXT LOC 2.6 AEROMASTER 30-36 Reference Only

13.Ref 64236105-00007 HTR MTR COV WO/GBOX INST 1PC FEDEX Reference Only

13.Ref 53235012 INSTL POWER VENT SCS #31,35 Reference Only

13.Ref 65231126 DECAL LAYOUT FEDEX (W700 DOMESTIC) Reference Only

13.Ref 65231125 DECAL LAYOUT FEDEX (W700 CANADIAN) Reference Only

13.Ref 64236874 INSTL CHASSIS SUPPLIED DECALS (ISB) Reference Only

13.Ref 53233424 INSTALL CAB SIDE VENT Reference Only

13.Ref 54232778 INSTALL CUP HOLDER KEYLESS Reference Only

13.Ref 21310382 BASKET COMPUTER W/AC INSTALL Reference Only

13.Ref 58231111 INSTALLATION DEFROST FAN Reference Only

See also Sections 8, 18, and More Information.


14�Bulkhead

14.7

14.8

14.24

14.9

14.25

14.22

14.5

14.23

14.4

14.18

14.19

14.17

14.10

14.11

14.15

14.15

14.26

14.13

14.27

14.28

14.30

14.3114.32

14.33

14.34

14.34

14.37

14.38

14.14

14.39

14.35

14.1

14.1

14.21

14.29 14.12

14.3

14.2

14.41

14.36

14.6

14.42

14.40

14.20

14.4314.44

14.45

14.46

14.16

ONE FOOTBEHIND

KNEESBENT

BACKSTRAIGHT

ONE FOOTALONG SIDE

PALMGRIPDO NOT OVERLOAD

6,000 LBS.MAXIMUM PAYLOAD of

This Vehicle Has a





14.0.1 W001316-BE30 ALUM BHD W/KYLS FDX W700 & W900 Reference Only

14.0.2 W001316-BE31 ALUM BHD W/KYLS FDX W700 & W900 POS Reference Only

14.0.3 W001316-BE32 ALUM BHD W/KYLS FDX WC700 Reference Only

14.1.0 LH 06916564-08100 BLKHD LH SL/SL R38 81 STD 002-015-009

14.1.0 RH 06915719-08100 BLKHD W/JUMPSEAT RH SL/SL ENF 22W x 81H STD 002-015-009

14.1.1 LH 06921332-08100 BLKHD AL SLDR 32.25" x 81H KYLS ENT 002-015-009

14.1.1 RH 06921197-08100 PANEL BLKHD RH W/JUMPSEAT KYLS ENTRY 81H 002-015-009

14.1.2 RH 06923530 PANEL BHD RH KYLS ENT POS PRES W/FAN 002-015-009

14.2 06013146-07825 W11123 STOP 78.25 06013146 002-025011

14.3 03101818 DECAL DON’T DROP DON’T THROW 7" 053-005-001

14.4 05400214-07825 SEAL BULKHEAD RUBBER 1" x 78.25 002-0260-06

14.5 08220043 TRACK BLKHD DR 16GA x 60" 002-018-010

14.6.1 06002055-01900 IA1215 HAT 19.00 06002055 002-015-086

14.6.2 06002055-00875 IA1215 HAT 8.75 06002055 (POS PRES) 002-015-086

14.7.0 06535341 BRACKET RADIO DISPATCH .100 x 10 x 17 052-003-017

14.7.1 03101829 DECAL, SYNTOR (See 03101821) 053-005-001

14.8.0 15202126 LIGHT KD 12V CARGO 034-004-063

14.8.1 11400207 RIVET, PLAIN POP 053-007-014

14.9.0 08610491 ROLLER ASSY BLKHD DR 002-018-010

14.9.1 11600108-0308H RIVET BR HD 3/16 x 1/2 053-007-014

14.10 06500964 ALUM .125 x 1.5 x 20 002-017-017

14.11.0 08610356 STOP ASSY BLKHD DR RECEPT 002-018-112

14.11.1 08611172 DOOR HOLDER HARD W/MALE PLUG 002-018-112

14.11.2 06921403 ANGLE DOOR STOP STATIONARY 002-018-112

14.12 03101936 DECAL PAYLOAD FEDEX 053-005-001

14.13.0 08610354 STOP ASSY BLKHD DR PLUNGER 002-015-056

14.13.1 08611172 DOOR HOLDER HARD W/MALE PLUG 002-017-020

14.13.2 06921402 ANGLE DOOR STOP 002-018-112

14.14.1 06918167-08100 PANEL BLKHD DR ENF II 77.50 002-017-002

14.14.2 06921164-08100 DOOR AL BLKHD KEYLESS ENT 81H 002-017-001

14.15 11600108-0310H RIVET BR HD3/16 x 5/8 053-007-014

14.16 05705661-08650 SEAL BULKHEAD W/ADHESIVE 80.00 002-026-006

14.17 06013189-02444 IA5635 LWR BLKHD 06013189 002-015-053

14.18 06002055-07050 IA1215 HAT 70.50 06002055 002-015-086

Continued


Bulkhead


14�Bulkhead (Continued)

14.7

14.8

14.24

14.9

14.25

14.22

14.5

14.23

14.4

14.18

14.19

14.17

14.10

14.11

14.15

14.15

14.26

14.13

14.27

14.28

14.30

14.3114.32

14.33

14.34

14.34

14.37

14.38

14.14

14.39

14.35

14.1

14.1

14.21

14.29 14.12

14.3

14.2

14.41

14.36

14.6

14.42

14.4014.20

14.4314.44

14.45

14.46

14.16

ONE FOOTBEHIND

KNEESBENT

BACKSTRAIGHT

ONE FOOTALONG SIDE



This Vehicle Has a





14.19 08222000 GUIDE BLKHD DR UHMW ’H’ NTC 002-017-019

14.20 06921217 BRACKET MODULE MOUNT BLKHD KYLS ENTRY 002-050-116

14.21 20510538 COVER SIDE DR LATCH BLKHD POS PRES 002-018-063

14.22 08610352 LOCK BLKHD (ENFORCER) ABLOY 002-018-001

14.23 08704347 HANDLE ALUM GRAB 002-040-003

14.24.1 11300178 SCREW 1/4-20 x 3/4 FILL PHIL 053-007-006


14.24.3 11000039 NUT LOCK WAXED 1/4-20 2-WAY GR5 ZINC 053-007-004

14.25.0 06000727-08025 IA8597 BLKHD BRKT 06000727 002-015-039

14.25.1 11600108-0310H RIVET BR HD 3/16 x 5/8 053-007-014

14.26 06013189-02444 IA5635 LWR BLKHD 24.44 06013189 002-015-053

14.27 06002048-07050 IA3299 ANGLE 70.50 06002048 002-015-012

14.28 06013008-07750 IA4161 ANGLE 77.50 06013008 002-015-012

14.29 03101822 DECAL BLKHD LOCK 2 x 4 (W300) 053-005-001

14.30 06918099 REINFORCEMENT JUMPSEAT BLKHD MNT 002-015-076

14.31 06002055-02150 IA1215 HAT 21.50 06002055 002-015104

14.32 11305082 SCREW 1/4-20 x 1 TORX F PAN HD ZINC 053-007-006

14.33.0 06014417 ANGLE W/HOLES BLKHD 12.00 06002037 002-015-084

14.33.1 11404004 HUCK PIN 053-007-014


14.34 LH 22814651-08100 FILLER BLKHD SIDE SLIDE RH 81H 002-015-076

14.34 RH 22814650-08100 FILLER BLKHD SIDE SLIDE RH 81H 002-015-076

14.35 06919180 BRACKET BLKHD DOOR LATCH (KYLS) 002-015-092

14.36 �� LATCH DR LH KYLS ENTRY 002-018-024

14.37.0 16512777 READER ACCESS KYLS ENTRY 002-018-005

14.37.1 11600724 SCREW 10-24 x 1/2 SLT 053-007-006

14.37.2 11008411 WASHER FLAT #10 SAE 053-007-008

14.37.3 16500073 BUSHING SNAP 7/8" SB875-11 053-007-000

14.38.0 13672408 POUCH VIR 002-048-082

14.38.1 11401222 RIVET POP BLACK 053-007-014

Continued


Bulkhead


14�Bulkhead (Continued)

14.7

14.8

14.24

14.9

14.25

14.22

14.5

14.23

14.4

14.18

14.19

14.17

14.10

14.11

14.15

14.15

14.26

14.13

14.27

14.28

14.30

14.3114.32

14.33

14.34

14.34

14.37

14.38

14.14

14.39

14.35

14.1

14.1

14.21

14.29 14.12

14.3

14.2

14.41

14.36

14.6

14.42

14.4014.20

14.4314.44

14.45

14.46

14.16

ONE FOOTBEHIND

KNEESBENT

BACKSTRAIGHT

ONE FOOTALONG SIDE



This Vehicle Has a





14.39.0 01800010 POUCH OBM DOCUMENT HOLDER 002-048-082

14.39.1 11400600 RIVET 3/16 x 3/16-7/16 071-016-006

14.40 �� MODULE ACCESS CONTROL KYLS 002-018-005

14.41 �� BUTTON HORN 054-001-015

14.42 �� COVER BULKHEAD KEYLESS ENTRY 002-018-063

14.43 �� REED SWITCH & MAGNET 004-015-004

14.44 �� PLATE MOUNT MAGNETIC KYLS ENTRY 043-005-034

14.45 08610414 HANDLE CHRM NONLK 002-018-025

14.46.1 20510808 COVER, KEYLESS MODULE 044-003-197

14.46.2 13202616 VELCRO 1" PILE DS-161 014-001-018

14.46.3 13202615 VELCRO 1" HOOK DS-160 014-001-018

14.NS 16512774 HARNESS KEYLESS ENTRY DR SWITCH (Ref 14.41) 002-011-047

14.NS 14000625 CARPET, 1 SQ YARD 002-048-010

14.NS 05302302 TRIM LOCK BLK 1/8" W/ALUM INST 100B-8 002-048-021

14.NS 20510808 COVER, KEYLESS MODULE 044-003-197

14.Ref 54231887 DETAIL, R-38 HARDWARE Reference Only

14.Ref 54231996 INSTALL CARGO LIGHT PACKAGE Reference Only

14.Ref 54232235-00003 DETAIL, BLKHD TRACK ALUM Reference Only

14.Ref 54232241-00005 ALUM BHD II W/JS SL/SL 86.5 X 81 Reference Only

14.Ref 54232242 DETAIL, JUMPSEAT D-RING INSTALL Reference Only

14.Ref 54232251-00005 SEAL BLKHD II KIT 81 SL/SL Reference Only

14.Ref 54232710-CHART BLKHD ASSY AL JUMPSEAT KYLS ENT Reference Only

14.Ref 54232738 INSTALL LOCK BHD KEYLESS ENTRY Reference Only

14.Ref 54232780 INSTALL BULKHEAD KYLS WIRE COVER Reference Only

14.Ref 54232787 INSTL BULKHEAD READER WIRE COVER Reference Only

14.Ref 54232793 INSTALL BLKHD READER WIRE COVER POS PRES Reference Only

14.Ref 57231989-00005 DOOR ASSY ALUM BLKHD II 81H Reference Only

14.Ref 57232005 INSTALL VIR POUCH Reference Only

14.Ref 57233094-00002 DOOR ASSY BLKHD KEYLESS Reference Only

14.Ref 64237003 DOCUMENT POUCH INSTALL FEDEX Reference Only




Bulkhead


15�Sidewalls

(Front)

(Viewed from outside)

15.11

15.14

15.12

15.13

15.28

15.31

15.35

15.915.8

15.5

15.20

15.21

15.2615.27

15.16

15.25

15.24 5.18

15.17

15.10

15.4

15.3

15.23

15.29

15.3

15.15

15.6

15.2

15.3

15.3115.33

15.28

15.34

15.19

15.36

15.7

15.1

15.37

15.22

15.32

15.3

15.30





15.0 LH 53234495 SIDEWALL ASSY LH SPLIT SHELF 14’ Reference Only

15.0 RH 53234412 SIDEWALL ASSY RH SPLIT SHELF 14’ Reference Only

15.1 - 13 06504129 METAL, LOWER SIDEWALL 13’ 34 x 157 002-015-007



15.2 - 14 06919464 ALUM .100 x 57 x 169 002-015-007

15.3 06909455 CASTING, RUBRAIL END W/RADIUS 002-015-031

15.4 - 13 06000142-15268 RUBRAIL, IA6964 RAIL 06000142 002-015-043

15.4 - 14 06000142-16468 IA6964 RAIL 164.68 06000142 002-015-043

15.4 - 19 06000142-22469 IA6964 RAIL 224.69 06000142 002-015-043

15.5 06850357 FILLER RADIUS RUBRAIL 002-015-031

15.6.0 16512991 LIGHT LED CLEARANCE RED 034-004-024

15.6.1 11300206 SCREW 8 x 1" 053-007-006

15.6.2 11600002 SCREW CAP BLACK .137 x 3/4 053-007-006

15.7 06922510 ALUM .100 x 3.81 x 85.25 002-015-076

15.8 06001991-09762 IA6001 ANGLE 97.62 06001991 002-015-012

15.9 06000847-09762 IA9342 CAP 97.62 06000847 002-015-059

15.10 05705497 SEAL SIDE DOOR "FLOCKED" 002-015-025

15.11 06601763 DR POCKET LWR 4" LWR 002-015-049

15.12 06003908-06825 IA8055 DOORWAY 68.25 06003908 002-018-123

15.13.0 06000789-06000 IA9219 LWR GUIDE HLDR 60.00 06000789 002-017-123

15.13.1 11600108-0310H RIVET BR HD 3/16 x 5/8 053-007-014

15.14 08610737-06000 GUIDE SLIDING DOOR LOWER 60" 002-018-010

15.15 06013065-07450 IA4860 STUD 74.50 06013065 002-015-012

15.16.0 06000768-01200 IA9140 GUS REAR STUD HD 12.00 06000768 002-015-059

15.16.1 11400023 MAGNA-LOCK 1/4" STEEL 053-007-014

15.16.2 11600108-0310H RIVET BR HD 3/16 x 5/8 053-007-014

15.17 06013065-06600 IA4860 STUD 66.00 06013065 002-015-012

15.18 06000645-09269 DR POCKET CHNL IA7918 TRACK 06000645 002-015-049

15.19 06002055-06650 IA1215 HAT 66.50 06002055 002-015-043

Continued


Sidewalls


15�Sidewalls (Continued)

(Front)


15.11

15.14

15.12

15.13

15.28

15.31

15.35

15.915.8

15.5

15.20

15.21

15.2615.27

15.16

15.25

15.24 5.18

15.17

15.10

15.4

15.3

15.23

15.29

15.3

15.15

15.6

15.2

15.3

15.3115.33

15.28

15.34

15.19

15.36

15.7

15.1

15.37

15.22

15.32

15.3

15.30





15.20.1 LH 06923682 DOOR POCKET SLDR LH SPLIT SHELF 002-017-000

15.20.1 RH 06923683 DOOR POCKET SLDR RH SPLIT SHELF 002-017-000

15.20.2 LH 06601774 DOOR POCKET UPR LH STAT (W/O Shelving) 002-017-000

15.20.2 RH 06601773 DOOR POCKET UPR RH STAT/SL.125 002-017-000

15.20.3 LH 06922078 DOOR POCKET SLDR LH SPLIT SHELF 002-017-000

15.20.3 RH 06922079 DOOR POCKET SLDR RH SPLIT SHELF 002-017-000

15.21 06601720 FILLER DP STUD UPPER 002-015-012

15.22 16200034 REFLECTOR RED TAPE ROUND 053-004-005

15.23 - 13 06000142-02000 IA6964 RAIL 20.00 06000142 002-015-043

15.23 - 14 06000142-03200 IA6964 RAIL 32.00 06000142 002-015-043

15.23 - 19 06000142-04550 IA6964 RAIL 45.50 06000142 002-015-043

15.24.1 03101942 DECAL DIESEL ONLY 4 x 4 ORANGE 053-005-001

15.24.2 03101941 DECAL DIESEL ONLY GRAY 053-005-001

15.25 06601834 DOOR FUEL FILL 002-015-006

15.26 08705184 HINGE .063 AL 1 x 1 x 6-1/4 002-015-005

15.27 08610524 CLOSER DOOR FUEL 002-015-096

15.28 11400023 MAGNA-LOCK 1/4" STEEL 053-007-014

15.29 - 13 06000142-08125 IA6964 RAIL 81.25 06000142 002-015-086

15.29 - 14 06000142-08125 IA6964 RAIL 81.25 06000142 002-015-086

15.29 - 19 06000142-12775 IA6964 RAIL 127.75 06000142 002-015-086

15.30.1 06013065-00650 BACKER, IA4860 STUD 6.50 06013065 002-015-086

15.30.2 06013065-04250 BACKER, IA4860 STUD 42.50 06013065 002-015-086

15.30.3 06013065-01050 BACKER, IA4860 STUD 10.50 06013065 002-015-086

15.30.4 06013065-00500 BACKER, IA4860 STUD 5.00 06013065 002-015-086

15.30.5 06013065-03050 BACKER, IA4860 STUD 30.50 06013065 002-015-086

15.31 11600108-0308H RIVET BR HD 3/16 x 1/2 053-007-014



15.33.0 06919710 STOP GAS FILL DOOR 002-015-096

15.33.1 12300537 TAPE BLACK 1/16 x 1" x 54’ 053-999-067

15.34 11600108-0309H RIVET BR HD 3/16 x 9/16 053-007-014

15.35 06002050-01400 IA637 ANGLE 14.00 06002050 002-015-049

Continued


Sidewalls


15�Sidewalls (Continued)

(Front)


15.11

15.14

15.12

15.13

15.28

15.31

15.35

15.915.8

15.5

15.20

15.21

15.2615.27

15.16

15.25

15.24 5.18

15.17

15.10

15.4

15.3

15.23

15.29

15.3

15.15

15.6

15.2

15.3

15.3115.33

15.28

15.34

15.19

15.36

15.7

15.1

15.37

15.22

15.32

15.3

15.30





Sidewalls


15.36.1 03102470 PLACARD HAZMAT SOLID CAN 20-3FXW 053-005-005

15.36.2 03102463 PLACARD HAZ-MAT SOLID DOM 20-10FXW 053-005-005

15.36.3 11401221 RIVET POP FW 053-007-014

15.37.0 07100165 VENTILATOR 2-WAY ALUM 002-047-001

15.37.1 11600108-0308S RIVET BR HD 3/16 x 1/2 053-007-014

15.Ref 57233022 INSTALL DOOR POCKET Reference Only

15.Ref 57231720 DOOR ASSY GAS FILL Reference Only

15.Ref 53234211 INSTALL ASSY SIDEWALL TO ROOF RAIL Reference Only

15.Ref 53234725 SIDEWALL BACKERS LH 13’ Reference Only

15.Ref 53234726 SIDEWALL BACKERS RH 13’ Reference Only

15.Ref 53234495 SIDEWALL ASSY LH SPLIT SHELF 14’ Reference Only

15.Ref 53234412 SIDEWALL ASSY RH SPLIT SHELF 14’ Reference Only

15.Ref 53234522 SIDEWALL BACKERS LH 19’ Reference Only

15.Ref 53234523 SIDEWALL BACKERS RH 19’ Reference Only

15.Ref 53234176 DETAIL SIDEWALL, VENT RH UPR REAR W/STOP Reference Only

15.Ref 53233019 FUEL FILL CUT-OUT LOCATION Reference Only

15.Ref 53234260-00003 INSTALL REAR STUD/ROOF GUSSET Reference Only

15.Ref 53233073 WHEELWELL CUTOUT LAYOUTS Reference Only

15.Ref 53232374 DETAIL SIDEWALL, LOWER REAR NOTCH Reference Only



16�Rear Structure

16.18

16.4

16.7

16.3

16.5

16.11

16.31

16.23

16.8

16.33

16.35

16.17

16.24

16.25

16.32

16.9

16.12

16.34

16.35

16.2

16.1716.28

16.26

16.1616.19

16.19

16.1

16.1

16.6

16.10

16.2

16.13

16.11

16.22

16.21

16.28

16.15

16.36

16.14

16.17

16.41

16.4016.44

16.45

16.46

16.43

16.38

16.39

16.27

16.30

16.42

16.30

16.29

16.20

16.37





16.0.1 55231334 REAR STRUCTURE ASSY 86.5W x 81H Reference Only

16.0.2 55231292 ASSY REAR STRUCT 86.5W KEYLESS ENTRY Reference Only

16.0.3 55231318 ASSY RR STRCT 86.5W x 81 W/KYLS WO/ECH Reference Only

16.1 LH 06800094 CASTING REAR ROOF LH 002-006-032

16.1 RH 06800095 CASTING REAR ROOF RH 002-006-032

16.2.1 LH 06923333-86581 MTL RR STR LH 60" RU 86.5 X 81 002-015-035

16.2.1 RH 06923334-86581 MTL RR STR RH 60" RU 86.5 X 81 002-015-035

16.2.2 RH 06923914-86581 MTL RR STR RH 60" RU 86.5 X 81 002-015-035

16.3 16511496 LIGHT BACK UP 034-003-074

16.4.0 16512989 LIGHT LED STOP TAIL W/FLANGE 034-002-013

16.4.1 12605901 GASKET FLANGED 4.5" 034-002-005

16.5 16512672 GROMMET 4" LAMP 034-002-005

16.6.0 16512991 LIGHT LED CLEARANCE RED 034-004-024

16.6.1 11300206 SCREW 8 x 1" 053-007-006

16.6.2 11600002 SCREW CAP BLACK. 137 x 3/4 053-007-006

16.6.3 16512992 GASKET LED CLEAR LIGHT 034-004-124

16.6.4 16512675 HARNESS PIGTAIL MARKER 034-004-138

16.7 11600208-014SS RIVET SS 3/16 053-007-014

16.8.0 16512676 LIGHT LICENSE LAMP 19206 034-002-021

16.8.1 16513113 BASE LICENSE PLATE LAMP W\HARNESS 19014 053-007-006

16.8.2 11000150 INSERT THREAD 1/4-20 034-002-010

16.9 06601788 BRACKET TAILLIGHT COVER 034-002-006

16.10 08704347 HANDLE ALUM GRAB 002-040-003

16.11 06003852-08719 IA7281 POST 87.19 06003852 002-015-012

16.12.1 06601785 COVER TAILLIGHT 5.11 X 30.89 034-002-034

16.12.2 20510684 COVER 30.89" TAILLIGHT 034-002-034

16.12.2 RH 20510734 COVER 30.89" TAILLIGHT RH 034-002-034

16.13 06916165-06025 THRES FILLER ROLLUP 60.25 06003906 002-012-019

16.14.0 10997311 SAFETY CABLE 072-004-009

16.14.1 11000186 BOLT HEX CAP 7/16-14 x 1.5 SS 053-007-005

16.14.2 11000187 NUT 7/16 SS 053-007-004

16.14.3 11000041 NUT LOCK WAXED 7/16-14 2-WAY 053-007-004

16.15 11400600 RIVET AVEX 3/16 x 3/8 053-007-014

Continued


Rear Structure


16�Rear Structure (Continued)

16.18

16.4

16.7

16.3

16.5

16.11

16.31

16.23

16.8

16.33

16.35

16.17

16.24

16.25

16.32

16.9

16.12

16.34

16.35

16.2

16.1716.28

16.26

16.1616.19

16.19

16.1

16.1

16.6

16.10

16.2

16.13

16.11

16.22

16.21

16.28

16.15

16.36

16.14

16.17

16.41

16.4016.44

16.45

16.46

16.43

16.38

16.39

16.27

16.30

16.42

16.30

16.29

16.20

16.37





16.16 11600175 BOLT HEX CAP 5/16-18 x 1.5 SS 053-007-005

16.17 LH 06915987 ANGLE LH HOLES 1.50 06002037 002-015-098

16.17 RH 06915988 ANGLE RH HOLES 1.50 06002037 002-015-098

16.18 16200034 REFLECTOR RED TAPE ROUND 034-004-035

16.19 11000160 WASHER 5/16 FLAT SS 053-007-008

16.20 20510808 COVER, KEYLESS MODULE 044-003-197

16.21 06913511 BRKT KAZOO DRAIN .125 x 1.70 x 4.0 002-012-000

16.22 19901253 DRAIN RUBBER KAZOO 002-012-000

16.23.0 55231256-00002 KICKPLATE ASY 86.5W ’2000 FEDX #35 071-001-012

16.23.1 06919242 KICKPLATE 60" ROLLUP 002-048-027

16.23.2 06920748-08625 THRES REAR STR W/KAZOO DRAIN 06000808 002-015-053

16.23.3 06918183-08650 CHANNEL MODIFY 86.5 06003891 002-015-053

16.24 06502677 FILLER REAR CORNER POST 002-015-083

16.25 06916159-08350 IA7473 HEADER NTC 6’ 83.50 06003874 002-015-077

16.26 11000040 NUT LOCK WAXED 5/16-18 2-WAY GR5 ZINC 053-007-004

16.27 16513131 BRACKET CAMERA MOUNTING 002-011-048

16.28 11400023 MAGNA-LOCK 1/4" STEEL 053-007-014

16.29.0 16513127 CAMERA BACK-UP (SYSTEM) 003-006-000

16.29.1 16513135 CABLE 29’ BACK-UP MONITOR SYSTEM 063-003-001

16.30 LH 06924014 PANEL SIDE LH CAMERA COVER 002-011-048

16.30 RH 06924015 PANEL SIDE RH CAMERA COVER 002-011-048

16.31 06915784 ANGLE REAR STR SUPPORT .188 x 2 x 3.38 002-015-059

16.32 16512993 LIGHT REAR CHMSL LED 21271R 034-002-013

16.33 11600112 FASTENER BLIND (.375) BOM 053-007-014

16.34 06916160-06025 TRIM 60" ROLLUP DOOR HEADER 06003907 002-031-015

16.35 06003882-07500 IA7739 POST NARROW RU 75.00 06003882 002-015-012

16.36.0 16512777 READER ACCESS KYLS ENTRY 002-018-005

16.36.1 11600724 SCREW 10-24 x 1/2 SLT 053-007-006

16.36.2 11008411 WASHER FLAT #10 SAE 053-007-008

16.37 16512554 BUTTON HORN 0540-01-015

16.38 16512776 MODULE ACCESS CONTROL KYLS 002-020-003

16.39 06919201 BRACKET REAR MODULE 002-020-016

16.40 06922426 SPACER 1.175 ID x 1.390 OD x .5 L 034-002-001

16.41 08611018 LOCK CYL W/KEY ABLOY 5476-REAR 002-022-001

Continued


Rear Structure


16�Rear Structure (Continued)

16.18

16.4

16.7

16.3

16.5

16.11

16.31

16.23

16.8

16.33

16.35

16.17

16.24

16.25

16.32

16.9

16.12

16.34

16.35

16.2

16.1716.28

16.26

16.1616.19

16.19

16.1

16.1

16.6

16.10

16.2

16.13

16.11

16.22

16.21

16.28

16.15

16.36

16.14

16.17

16.41

16.4016.44

16.45

16.46

16.43

16.38

16.39

16.27

16.30

16.42

16.30

16.29

16.20

16.37





Rear Structure


16.42 06924016 COVER BACKUP CAMERA 044-003-197

16.43 08611009 SHAFT REAR DOOR LOCK KEYLESS (ABLOY) 002-022-016

16.44.1 22816756 SHIELD SECURITY REAR DOOR KYLS ENTRY UPR 002-022-016

16.44.2 22817011 SHIELD SECURITY REAR DOOR KYLS ENTRY LWR 002-022-016

16.45 08610836 LATCH REAR DR KYLS ENTRY 002-022-016

16.46 06922628 PLATE SHIM REAR ALUM KEYLESS ENTRY 002-022-016

16.NS 08610416 CLAMP J 1/2" .281 002-022-000

16.NS 23002142SK RECESSED REAR READER RETROFIT KIT 013-011-103


16.Ref 64237117 INSTALL RECESSED READER MOUNT Reference Only

16.Ref 58231139 BACK UP CAMERA SYSTEM INSTL FEDEX Reference Only

16.Ref 55231310 INSTALL CHMSL LIGHT 16512993 Reference Only

16.Ref 55231291 INSTALL LOCK REAR DOOR KYLS ENTRY Reference Only

16.Ref 55231259-00005 RR STR ASY 60" RU 86.5 x 81 2PT Reference Only

16.Ref 55231257-00005 RR STR S/ASY 86.5W x 81H Reference Only

16.Ref 55230995 KAZOO DRAIN INSTALL Reference Only


17�Rear Roll-up Door

17.39

17.39

17.42

17.4217.40

17.40

17.41

17.41

17.9

17.9

17.10

17.12

17.11

17.13

17.14

17.15

17.1717.18

17.19

17.20

17.1

17.16

17.21

17.22

17.23

17.2417.2

17.32

17.33

17.25

17.26

17.27

17.31

17.38

17.28

17.29

17.34

17.2

17.3

17.35

17.44

17.36

17.47

17.4817.8

17.30

17.37

17.46

17.45

17.43

17.49

17.50

17.4 17.5 17.6

17.7

17.51

PULL PINCABLE,

OUTSIDETO RELEASE

TO RELEASEPUSH LEVER

SIDEWAYS DO NOT OVERLOAD6,000 LBS.

MAXIMUM PAYLOAD ofThis Vehicle Has a

LOW CLEARANCE

ONE FOOTBEHIND

KNEESBENT

BACKSTRAIGHT

ONE FOOTALONG SIDE

PALMGRIP





17.0 Std W00559 FEDEX RU DOOR ABLOY 60W x 75H 10301435 Reference Only

17.0 Kyls W001315 FEDEX RU DOOR KEYLESS 60W x 75H 10301443 Reference Only

17.1.1 10301435 DR ROLLUP 60W x 75H WHITING (STD) 072-004-000

17.1.2 10301443 DR ROLLUP 60W x 75H WHITING (KEYLESS) 072-004-000

17.2 06915566 GUSSET NARROW ROLLUP DOORS 072-004-004

17.3.1 03102471 PLACARD HAZMAT SPLIT CAN 20-3FXWS 053-005-013

17.3.2 03102464 PLACARD HAZ-MAT SPLIT DOM 20-10FXWS 053-005-013

17.3.3 11401221 RIVET, POP FW 072-004-016

17.4 03101831 DECAL RELEASE LEVER 2" x 4" 053-005-001

17.5 03101936 DECAL PAYLOAD FEDEX 053-005-001

17.6 03101819 DECAL LOW CLEARANCE 3.5 x 6.2 053-005-001

17.7 03101818 DECAL DON’T DROP DON’T THROW 7" (W300) 053-005-001

17.8 Part of 17.1 ACTUATOR (10997113) 072-004-014

17.9 LH Part of 17.1 BALANCER BRACKET LH (10997039) 072-004-046

17.9 RH Part of 17.1 BALANCER BRACKET RH (10997040) 072-004-045

17.10 Part of 17.1 BALANCER BRACKET CENTER (10997041) 072-004-063

17.11 Part of 17.1 BALANCER BRACKET CLAMP CENTER (10999042) 072-004-000

17.12 Part of 17.1 SELF LOCKING NUT 5/16-18 (10997043) 053-007-004

17.13 10997413 1/8" STAINLESS STEEL CABLE W/ 5/16" EYE 072-004-009

17.14 LH 10997353 HORIZONTAL TRACK LH 072-004-002

17.14 RH 10997352 HORIZONTAL TRACK RH 072-004-002

17.15 Part of 17.40 SCREW, SET 3/8-16 x 5/8" 053-007-006

17.16 10997091 2" STEEL ROLLERS 072-004-003

17.17 10997054 2" TRACK STOP BUMPER 072-004-057

17.18 11005650 BOLT 1/4-20 x 2-1/2" 053-007-005

17.19 11000039 1/4-20 NUT KEP 053-007-004

17.20 LH 10997351 VERTICAL TRACK AND MOUNTING ANGLE LH 072-004-002

17.20 RH 10997350 VERTICAL TRACK AND MOUNTING ANGLE RH 072-004-002

17.21 10997278-06200 TOP PANEL ASSY COMPLETE (ABLOY ONLY) 072-004-001

17.22 10997462 DOOR TOP BRUSH SEAL 072-004-005

17.23 10997282 TOP CLOSURE ASSY 072-004-011

Continued


Rear Roll-up Door

NOTE: It is important to specify the door serial number when ordering replacement parts.The number can be found on a metal tag fastened to the inside of the roll up door.


17�Rear Roll-up Door (Continued)

17.39

17.39

17.42

17.4217.40

17.40

17.41

17.41

17.9

17.9

17.10

17.12

17.11

17.13

17.14

17.15

17.1717.18

17.19

17.20

17.1

17.16

17.21

17.22

17.23

17.2417.2

17.32

17.33

17.25

17.26

17.27

17.31

17.38

17.28

17.29

17.34

17.2

17.3

17.35

17.44

17.36

17.47

17.4817.8

17.30

17.37

17.46

17.45

17.43

17.49

17.50

17.4 17.5 17.6

17.7

17.51

PULL PINCABLE,

OUTSIDETO RELEASE




LOW CLEARANCE

ONE FOOTBEHIND

KNEESBENT

BACKSTRAIGHT

ONE FOOTALONG SIDE

PALMGRIP




Item Part Number Description VMRS Codes

17.24.1 10997285 INTERMEDIATE PANEL 11" 072-004-001

17.24.2 10997286 INTERMEDIATE PANEL 13" 072-004-001

17.25 10997305 BOTTOM PANEL ASSY COMPLETE 072-004-001

17.26 10997076 CABLE ANCHORS 072-004-040

17.27 10997307 BOTTOM ROLLER BRACKET ASSY 072-004-049

17.28 10997080 PULL STRAP 072-004-006

17.29 10997309 GRAB HANDLE 002-040-003

17.30 10997547 HANDLE, EXTERIOR 072-004-012

17.31.0 10997027 ROLLER HINGE ASSY 072-004-011

17.31.1 10997589 GASKET, ROLLER HINGE 072-004-005

17.32.0 10997030 CENTER HINGE 072-004-011

17.32.1 10997589 GASKET, ROLLER HINGE 072-004-005

17.33 10997032 SPACER, WASHER (FOR ROLLERS) 053-007-008

17.34 10997403 SIDE BRUSH SEAL 053-007-005

17.35 10997303 LATCH COVER 072-004-031

17.36 10997300 COVER ASSY, LOCK PANEL 072-004-031

17.37.0 10997291 PLATE ASSY 072-004-067

17.37.1 10997429 PIN, ACTUATOR ��

17.38 10997312 LOWER DOOR SEAL ��

17.39 LH 10997049 TORSION SPRING LH WOUND 60" DOOR ��

17.39 RH 10997050 TORSION SPRING RH WOUND 60" DOOR ��

17.40 LH 10997045 CABLE DRUM BEARING ASSY LH ��

17.40 RH 10997046 CABLE DRUM BEARING ASSY RH ��

17.41 10997047 WINDING CONE ��

17.42 10997048 SPRING SPACER ��

17.43 10997424 LOCK ROD ��

17.44 LH 10997405 LATCH ASSY LH ��

17.44 RH 10997406 LATCH ASSY RH ��

17.45 LH 08706701 LATCH PLATE MOUNT LH ��

17.45 RH 08706813 LATCH PLATE MOUNT RH ��

Continued


Rear Roll-up Door



17�Rear Roll-up Door (Continued)

17.39

17.39

17.42

17.4217.40

17.40

17.41

17.41

17.9

17.9

17.10

17.12

17.11

17.13

17.14

17.15

17.1717.18

17.19

17.20

17.1

17.16

17.21

17.22

17.23

17.2417.2

17.32

17.33

17.25

17.26

17.27

17.31

17.38

17.28

17.29

17.34

17.2

17.3

17.35

17.44

17.36

17.47

17.4817.8

17.30

17.37

17.46

17.45

17.43

17.49

17.50

17.4 17.5 17.6

17.7

17.51

PULL PINCABLE,

OUTSIDETO RELEASE




LOW CLEARANCE

ONE FOOTBEHIND

KNEESBENT

BACKSTRAIGHT

ONE FOOTALONG SIDE

PALMGRIP





Rear Roll-up Door



17.46 10997407 LATCH PLATE ��

17.47 08706653 HANDLE, INTERIOR WITH PLASTIC GRIP ��

17.48 10997401 BOTTOM PLATE ��

17.49.0 16512556 SWITCH MAGNETIC ACTUATOR - KEYLESS 034-004-015

17.49.1 16511398 SWITCH MAG ACTUATOR FL/A VACS 034-004-015

17.49.2 16511341 SWITCH MAG SWITCH DOOR AJAR VACS 034-004-015

17.49.3 11600002 SCREW CAP BLACK .137 x 3/4 053-007-006

17.50 06921296 BRKT MOUNTING MAGNETIC KYLS ENTRY 034-004-056

17.51 03101940 DECAL PULL-PIN 053-005-001

17.NS 10997275 COUNTER BALANCE ASSY 072-004-003


18�Shelving Options

(Front)

18.518.8

18.28

18.26

18.25

18.13

18.23

18.11

18.318.1

18.29

18.2118.4

18.218.30

18.31

18.27

18.35

18.36

18.38

18.39

18.37

18.20

18.618.7

18.12

18.24

18.19

18.17

18.1818.16

18.22 18.918.10

18.33

18.34

18.3218.14

18.15





18.0 W001402-14 FEDEX SPLIT SHELVING PKG 14’ Reference Only

18.1 06918173 BRACKET E-TRACK MOUNTING .125 002-050-114

18.2 06922110 WELDMENT DROP SLOT CHUTE 055-012-000

18.3 08610506 E-TRACK NO HLS GALVANIZED 10’ 055-012-004

18.4 02804735 RUBBER FLAP DROP SLOT 1.5 x 13.81 (05402187) 055-012-000

18.5.1 06923167 HINGE BASE 7.00 06000868 002-007-003

18.5.2 06923166 HINGE BASE HD STUD 7.00 (FORWARD) 06000868 002-007-003

18.5.3 06923165 HINGE BASE HD STUD 16.44 06000868 002-007-003

18.5.4 06923164 HINGE BASE HD STUD 40.44 06000868 002-007-003

18.6 22817152 BRACKET WEAR PAD 002-017-016

18.7 22817158 WEAR PAD 2.75 x 5.00 016-009-042

18.8 22816222 STIFFENER HINGE BASE 002-007-003

18.9 21310184 RODS SMALL ROLL AWP 2779 053-007-000

18.10 21310185 ROLL SPACER AWP 2780 053-007-000

18.11 06000878-00100 SHIM HINGE 002-050-441

18.12.1 06923168 RETAINER 1.00" 06000869 002-036-056

18.12.2 06923597 RETAINER RH RR UPPER 3.38" 06000869 002-036-056

18.13.1 06923553 SHELF METAL RH REAR UPPER 002-006-035

18.13.2 06920575 SHELF METAL SPLIT FOLD-UP 20" 002-006-035

18.14 11600880 NUT IRON HANDLE 1/2-13 057-001-002

18.15 11600198 NUT LOCK WXD 1/2-13 2WAY S.STL 057-001-002

18.16 21310247 BASKET LOWER AWP3007 053-007-000

18.17 21500173 BASKET LGE HANGING AWP1412-7 053-007-000

18.18 21310246 BASKET UPPER AWP3006-U 053-007-000

18.19.1 05705677 BUMPER SHELF 016-015-029

18.19.2 06923704 PLATE SHELF BUMPER 002-027-153

18.20.1 06920496 SHELF SUPPORT RH DR POCKET 06013053 002-050-114

18.20.2 06923281 SHELF SUPPORT LH DR POCKET 06013053 002-050-114

18.21 06922111 BACKER STRIP DROP SLOT 30-36 055-012-000

18.22 21500174 BASKET SML HANGING AWP1412-8 053-007-000

18.23.1 11600020 HOOK 055-012-015

18.23.2 08610265 STRAP RUBBER TARP 15" TS15 055-012-019

18.24 08610808 LATCH SPRING 002-015-024

18.25 06000824-00200 EXTENSION GUSSET 072-002-004

CONTINUED


Shelving Options


18�Shelving Options (Continued)

(Front)

18.518.8

18.28

18.26

18.25

18.13

18.23

18.11

18.318.1

18.29

18.2118.4

18.218.30

18.31

18.27

18.35

18.36

18.38

18.39

18.37

18.20

18.618.7

18.12

18.24

18.19

18.17

18.1818.16

18.22 18.918.10

18.33

18.34

18.3218.14

18.15





Shelving Options


18.26 06000825-00200 SHELF GUSSET 072-002-005

18.27.1 06923558 SHELF EDGE RH REAR UPPER 002-050-340

18.27.2 06922625 EDGE SHELF EXTRUSION 89.94 06000856 002-050-340

18.28.1 06923556 ANVIL RH REAR UPPER 56.50" 06000823 002-050-114

18.28.2 06921955 ANVIL HINGE 60" FLD-UP SHLF 06000823 002-050-114

18.29 03102256CS DECAL BAR CODE DROP SLOT 053-005-001

18.30 06922117 ENCLOSURE DROP SLOT 055-012-000

18.31 06922183 REAR COVER DROP SLOT ENCLOSURE 055-012-000

18.32 01902194 SPARE TIRE RETAINER DUAL 30-36 053-001-006

18.33 01902114 BRACKET TIRE CARRIER ASSY DUAL (01902113) 057-001-005

18.34 06920497 RUB RAIL W/RAD & HLS 28.00 06000142 002-015-043

18.35 13672472 BUMPER SHELF EDGE 016-015-029

18.36 LH 06914667 GUSSET LH DR PKT 20" SHELF 002-015-019

18.36 RH 06914666 GUSSET RH DR PKT 20" SHELF 002-015-020

18.37.1 LH 06923275 SHELF EDGE LH STAT DOOR PKT 06000856 002-050-340

18.37.1 RH 06923247 SHELF EDGE RH STAT DOOR PKT 06000856 002-050-340

18.37.2 LH 06923278 SHLF EDGE LH LWR STA DR PKT 06000856 002-050-340

18.38 LH 06923277 SHELF METAL STAT LH DOOR POCKET 002-006-035

18.38 RH 06923276 SHELF METAL STAT RH DOOR POCKET 002-006-035

18.39 06002050-01100 IA637 ANGLE 11.00 06002050 002-050-114

18.NS 11600793 SPACER .36 x .88 x .19 TH Z (DROP SLOT) 055-012-000

18.NS 08610603-08650 BAR E-TRACK LOAD 86.5W #30-36 071-020-015

CONTINUED


18�Shelving Options (Continued)

(Front)

18.518.8

18.28

18.26

18.25

18.13

18.23

18.11

18.318.1

18.29

18.2118.4

18.218.30

18.31

18.27

18.35

18.36

18.38

18.39

18.37

18.20

18.618.7

18.12

18.24

18.19

18.17

18.1818.16

18.22 18.918.10

18.33

18.34

18.3218.14

18.15





Shelving Options


18.Ref 21311020 BASKET INSTALL UPPER & LOWER Reference Only

18.Ref 53233409 SWALL E-TRACK INSTALL 14’ Reference Only

18.Ref 53234672 MAIL DROP SLOT ASSY 30-36 Reference Only

18.Ref 64236973 ENCLOSURE ASSY DROP SLOT Reference Only

18.Ref 53234674 ENCLOSURE DROP SLOT INSTL Reference Only

18.Ref 53234667 INSTALLATION SHELF EXTR DR PKT LH Reference Only

18.Ref 53234668 INSTALLATION SHELF EXTR DR PKT RH Reference Only

18.Ref 53234997 INSTL SHELF EXTRN DR POCKET LH FEDEX Reference Only

18.Ref 53234998 INSTL SHELF EXTRN DR POCKET RH FEDEX Reference Only

18.Ref 53234495 SIDEWALL ASSY LH SPLIT SHELF 14’ Reference Only

18.Ref 53234412 SIDEWALL ASSY RH SPLIT SHELF 14’ Reference Only

18.Ref 53234913 SHELF ASSY LH LOWER STAT DOOR POCKET Reference Only

18.Ref 53234408 SHELF ASSY SPLIT-FOLD 20" Reference Only

18.Ref 53234499 INSTALL SPLIT-FOLD SHELF LH Reference Only

18.Ref 53234500 INSTALL SPLIT-FOLD SHELF RH Reference Only

18.Ref 53234912 SHELF ASSY LH UPPER STAT DOOR POCKET Reference Only

18.Ref 53234910 SHELF ASSY RH UPPER STAT DOOR POCKET Reference Only

18.Ref 53234970 SHELF ASSY RH REAR UPPER Reference Only

18.Ref 53235147 E-TRACK INSTALLATION FEDEX LH Reference Only

18.Ref 53235146 E-TRACK INSTALLATION FEDEX RH Reference Only

18.Ref 64236788 INSTL SPARE TIRE CARRIER RH FEDEX Reference Only

18.Ref 64237066 INSTL SPARE TIRE CARRIER LH FEDEX Reference Only

See also Section 13.


19�Roof

(Front)

19.1

19.2

19.3

19.4

19.5 19.6

19.7

19.8

19.9

19.1119.13

19.10

19.1219.1619.15

19.5

19.14

19.1

19.2

19.3





Roof


19.0 - 14 W08246-14BEX ROOF ASY 14’ x 86.5 x 81 TRAN ROOF FEDX Reference Only

19.1 - 13 06003911-19150 IA8160 ROOF EDGE 191.50 06003911 002-006-003

19.1 - 14 06003911-20350 IA8160 ROOF EDGE 203.50 06003911 002-006-003

19.1 - 19 06003911-26350 IA8160 ROOF EDGE 263.50 06003911 002-006-003

19.2 06003866-08050 IA7448 ROOF END 06003866 002-006-004

19.3 06601460 GUSSET ROOF 7.69 x 8 002-006-023

19.4 22150695-08050 ROOF BOW ANTI-SNAG 002-006-005

19.5 LH 06850012 CASTING ROOF CAP REAR LH 002-006-032

19.5 RH 06850011 CASTING ROOF CAP REAR RH 002-006-032

19.6.0 - 13 06000764-19038 IA9101 ROOF CAP 190.38 06000764 002-006-006

19.6.0 - 14 06000764-20238 IA9101 ROOF CAP 202.38 06000764 002-006-006

19.6.0 - 19 06000764-26238 IA9101 ROOF CAP 262.38 06000764 002-006-007

19.6.1 11600519-11AHP RIVET END CAP W/PLASTISOL 053-007-014

19.7 06003875-08112 IA7474 ROOF CAP 06003875 002-006-004

19.8 06601648-08650 HEADLINER FRONT 002-006-009

19.9 06913673 BACKER CARGO LIGHT 10 x 25 002-006-020

19.10.1 01902077-20450 KEMLITE .060 x 204.5 (158 SQ FT) 034-004-089

19.10.2 11400600 RIVET AVEX 3/16 x 3/8 053-007-014

19.11 20510275 INSULATION FIBERGLASS 1" x 21" x 100’ 3/PLY 002-014-001

19.12 08700184 PLUG 3/4" 002-015-063

19.13 15202126 LIGHT KD12V CARGO 034-004-063

19.14 20510691-13700 TRACK ROOF RAIL CONDUIT 137.00 034-004-097

19.15 16100106 GROMMET (SIDE MARKER) 034-004-097

19.16 06916649 PLATE ANTENNA MOUNT 002-006-020

Continued


19�Roof (Continued)

(Front)

19.1

19.2

19.3

19.4

19.5 19.6

19.7

19.8

19.9

19.1119.13

19.10

19.1219.1619.15

19.5

19.14

19.1

19.2

19.3





Roof


19.NS 12605927 ADHESIVE STR TAPE .015 053-999-067

19.NS 12605928 ADHESIVE URETHANE SEALANT ALUM 053-999-083

19.NS 12300550 SEALANT, SELF LEVELING 053-999-076

19.NS 12400712 SIKAFLEX ALUM 11FLOZ 053-999-083

19.NS 01900680 SUN PATCH REPAIR KIT 002-006-001

19.NS 12605933 TAPE ADHESIVE 1/2" 053-099-067

19.NS 12605849 TAPE BUTYL 3/16 x 1-1/2 25’ 053-999-077

19.NS 12605905 TAPE BUTYL 1/8 x 1-1/4 30’ 053-999-077

19.NS 12606022 TAPE BUTYL 3/16 x 1 x 25’ ROLL 52293241 053-999-077

19.Ref 56231815 INSTALL ANTENNA PREP PACKAGE Reference Only

19.Ref 53234211 INSTALL ASSY SIDE SKIN TO ROOF Reference Only

19.Ref 56232009 INSTALL RADIUS CAP TO ROOF ASSY Reference Only

19.Ref 56232022 INSTALL ROOF ASSY Reference Only

See also Sections 5.0 and 16.0.


20�Positive Pressure System

20.1

20.5

20.6

20.15

20.16

20.18

20.19

20.20

20.2120.22

20.4

20.7

20.820.9

20.10

20.3

20.2

20.12

20.13

20.14

20.17

20.23

20.24

20.2520.26

20.11

20.10

20.15





20.0 64236594 INSTALL DUCT RH POS PRESS Reference Only

20.1 20510556 WLDMT POS PRESS DUCT SONIC 002-047-003

20.2 64237041 ASSEMBLY ALUM COLLAR POS PRESSURE 002-006-037

20.3 08611114 FILTER POS PRESSURE 30 PPI FOAM 002-047-001

20.4 06001975-01438 IA101 ANGLE 14.38 06001975 013-004-024

20.5 06919144 WLDMT POS PRESS INTAKE SCOOP 002-047-003

20.6 06919137 DUCT TOP FRONT POS PRESS RH 002-047-003

20.7.1 16513149 SWITCH PROXIMITY MAGNET 044-015-004

20.7.2 16513148 SWITCH PROXIMITY ACTUATOR N.C. 044-015-004

20.8 06925130 RETAINER FILTER LWR BACKSIDE 013-004-024

20.9 06002023-01175 IA727 ANGLE 11.75 06002023 013-004-024

20.10 06923469 RETAINER FILTER UPPER 013-004-024

20.11 06925102 WELDMENT FAN MOUNTING PLATE 001-005-007

20.12 06001975-00200 IA101 ANGLE 2.00 06001975 013-004-024

20.13 21310981 BRACKET FAN MOUNTING 90d 042-003-002

20.14 21310982 FAN 11" "S" BLADE 042-003-001

20.15 06919419 BRACE SUPPORT SIDES POS PRESS 002-047-001

20.16 06919420 BRACE SUPPORT LOWER POS PRESS 002-047-001

20.17 11600866 RETAINER CAPTIVE SCREW #12-6-1 016-015-022

20.18 08610697 DRAIN POS PRESS 002-047-001

20.19.0 08706376 J-CLAMP 1/2" .203 HOLE 002-047-001

20.19.1 11400600 RIVET AVEX 3/16 x 3/8 053-007-014

20.20 18504607 HOSE DRAIN 1/2" ID 002-047-001

20.21 06923291 COVER WINTER FRONT POS PRESSURE 002-001-012

20.22 05402091 SEAL (POS PRES/REAR DOOR) 002-015-025

20.23 11600864 SCRW CAPTIVE KNURLD HD #12-13-407-11 016-015-022

20.24 05402183 SEAL "D" .375 x .625 5243H3-1M 002-015-025

20.25 08611246 HINGE DOOR POSITIVE PRESSURE 002-022-037

20.26 06925103 DOOR POSITIVE PRESSURE SHUT-OFF 072-003-023

Continued


Positive Pressure System


20�Positive Pressure System (Continued)

20.1

20.5

20.6

20.15

20.16

20.18

20.19

20.20

20.2120.22

20.4

20.7

20.820.9

20.10

20.3

20.2

20.12

20.13

20.14

20.17

20.23

20.24

20.2520.26

20.11

20.10

20.15





Positive Pressure System


20.NS 03101903 DECAL POS PRESS INSTRUCTIONS 053-005-001

20.NS 23002123SK WINTER FRONT POS PRESS SERVICE KIT 002-047-003

20.NS 20510750 ASSY DUCT RH POS PRESS W/O LOUVERS 002-047-003

20.NS 23002130SK KIT POS PRESS COMPLETE SYSTEM UPFIT 002-047-003

20.NS 23002131SK KIT POS PRESS FAN UPFIT W/O BH LT 002-047-003

20.NS 03102441 DECAL POS PRESS FAN INSTRUCTIONS 053-005-001

20.NS 13672287 VELCRO HOOK.5 88 BLK V05802-1 014-001-018

20.NS 13672286 VELCRO LOOP .5 BLK (50 yd) V05102-1 014-001-018

20.NS 12605918 TAPE FOAM .75Wx.50 THICK 002-050-216

20.NS 12300812 TAPE FOAM 3/16 x 1" x 50’ 15# 002-050-216

20.NS 11600865 RECEPT CLIPON U TYPE #12-11027-12 014-001-018

20.NS 11600667 NUT WELL 1/4-20 D-1420 014-001-018

20.NS 16500071 BUSHING SNAP 1/2" SB500-6 053-007-000

20.NS 58231167 INSTALL WIRING POS PRESS W/FAN UPFIT 013-011-103

20.NS 03102472 POS PRESS SYS UPFIT KIT INSTRUCTIONS 013-011-103

20.NS 12605929 TAPE SURE-SEAL 1" x 2" 12’ ROLL 053-999-067

20.NS 13202616 VELCRO 1" PILE DS-161 014-001-018

20.NS 13202615 VELCRO 1" HOOK DS-160 014-001-018

20.Ref 23002126SK KIT POS PRESSURE FAN UPFIT Reference Only

20.Ref 64237050 INSTL ALUM COLLAR & FAN Reference Only

20.Ref 54232847 INSTALL WINTER FRONT POS PRESSURE Reference Only

20.Ref 64236704 INSTALL POS PRESS DRAIN Reference Only

20.Ref 64237178 ASSEMBLY POS PRESSURE SHUTOFF DOOR Reference Only


21�Electrical Harnesses

Main Harness(View A-A)

C511

C303

C301

C304

GROUNDS

C500

C512

C660

TOSCS

WIRING

C331

C330

C410

C302

C100

21.8

C665

POSITIVEPRESSURE

C620

C332

CLRCLT

CLRCLT

C638

C637

C636

C635

DOORAJAR

SWITCH

CLRCLT

C631

CLRCLT

CLRCLT CLRC

LT

CLRCLT

CLRCLT

CLRCLT

CLRCLT

CLRCLT

VIEW-AA

C101

DEFROSTFAN

CARGOLIGHT

CARGOLIGHT

DOMELIGHT

CHMSL

C715

C714

C713

C712

C711

C710

C634C633

C632

C415

C411

C413

C412C414

C205

C204

C208

C207

C206

C203

C202

C610

21.1

21.2

21.3

21.4

21.5

21.7

21.9

21.6





21.0 58231160 WIRING DIAGRAM FEDEX Reference Only

21.1 16512033 HARNESS "A" PILLAR 034-004-003

21.2 16512269 HARNESS FRT CLEARANCE/CNTRL GROUND/FAN 034-004-002

21.3 16512038 HARNESS HEADLAMP/T URN JUMPER RECT INCANDESCENT 034-004-002

21.4 16513090 HARN WPR/HDLP FDX ELECT HTR M2000 034-004-002

21.5 16512987 HARNESS TAILLIGHT M2000 034-004-003

21.6 16513160 HARNESS POSITIVE PRESSURE 002-011-047

21.7 16512288 HARNESS, TAILLIGHT JUMPER RH LED FEDEX 034-004-003

21.8 16512983 HARN MAIN FEDEX ELEC HTR M2000 FRTL 034-004-002

21.9 16512298 HARNESS REAR CLEARANCE CONT ROL/GROUND FEDEX 034-004-003

21.NS 16511926 FLASHER DOOR AJAR 40-146A 034-003-096

21.NS 16513144 HARNESS POWER FEED KEYLESS 026-011-155

21.NS 16510009 CONDUIT PLASTIC 1/2"SLIT 034-004-030

21.NS 16500071 BUSHING SNAP 1/2" 053-007-000

21.NS 16500080 BUSHING SNAP 3/4" 053-007-000

21.NS 16500132 BUSHING SNAP 3/8" 053-007-000

21.NS 16500073 BUSHING SNAP 7/8" 053-007-000

21.NS 16500069 BUSHING UNIVERSAL 3/4" 053-007-000

21.NS 16500081 BUSHING UNIVERSAL 7/8" 053-007-000

21.NS 16602350 CLAMP "P" 1/2" PLASTIC 014-008-003

21.NS 08707474 CLAMP 1/2" VINYL-COATED 014-008-001


21.NS 08707478 CLAMP VINYL COATED 1" 014-008-001

21.NS 16511738 CONDUIT PLASTIC 1/4" SLIT 034-004-030



21.NS 16500096 GROMMET RUBBER 1.31 ID x 2 OD 014-008-003

21.NS 08706376 J-CLAMP 1/2" .203 HOLE 014-008-001

21.NS 08706661 P-CLAMP RUBBER CLAD 2-1/4" 014-008-001

21.NS 16100054 RELAY 20-30 SPDT 034-004-071

Continued


Electrical Harnesses


21�Electrical Harnesses (Continued)

Main Harness(View A-A)

C511

C303

C301

C304

GROUNDS

C500

C512

C660

TOSCS

WIRING

C331

C330

C410

C302

C100

21.8

C665

POSITIVEPRESSURE

C620

C332

CLRCLT

CLRCLT

C638

C637

C636

C635

DOORAJAR

SWITCH

CLRCLT

C631

CLRCLT

CLRCLT CLRC

LT

CLRCLT

CLRCLT

CLRCLT

CLRCLT

CLRCLT

VIEW-AA

C101

DEFROSTFAN

CARGOLIGHT

CARGOLIGHT

DOMELIGHT

CHMSL

C715

C714

C713

C712

C711

C710

C634C633

C632

C415

C411

C413

C412C414

C205

C204

C208

C207

C206

C203

C202

C610

21.1

21.2

21.3

21.4

21.5

21.7

21.9

21.6





Electrical Harnesses


21.NS 16512247-19489 SWITCH SCREEN BLANKING PULSE/MI 034-004-074

21.NS 16510022 TUBING CONVOLUTE PLASTIC 1" DIA 034-004-030

21.NS 16512783 HARNESS JUMPER 2-WAY WEATHER PACK FEDEX 034-004-000

21.NS 16512953 HARNESS KEY SWITCH JUMPER (UNDER DASH) 034-004-001

21.NS 16513077CS MODULE CONTROL DRL SPW1325F (CS) Reference Only

21.NS 16513011CS SWITCH BATT GD #ITL 000744000 Reference Only

See also 2000-2002 FedEx Express Body Wiring Manual P/N 03102440-WY00EN.


21�Electrical Harnesses Options

C804 C803IGNITIONSWITCH

C809

C808INTERFACE

C801RIGHTFRONT

MODULE

C807SOLENOID

C810INTERFACEC812

SOLENOID

C800LEFT

FRONTMODULE

RELAYBANK

F1FUSES

C815BULKHEAD

LATCHSWITCH

C824BULKHEADSOLENOID

C813INTERFACE

C814INTERFACE

S6MAGNETIC

SWITCH

C822REAR

MODULEC823

SOLENOID

C821REARLATCHSWITCH

C811INTERFACE

S5MAGNETIC

SWITCHC805LEFT HANDLATCH

SWITCH

MOTION SENSOR

S4MAGNETIC

SWITCH

C819 C820

C817

C816BULKHEADMODULE

S7MAGNETIC

SWITCH

C806RIGHT HANDLATCH

SWITCH

HORNINTERFACE

58231160a21 (2001-1/2 � 2002)

VACS (KEYLESS) SYSTEM

21.21

21.25

21.26

21.24

21.2221.23

21.21





21.20.1 W001545-14X1 BACK UP CAM SAFETY VIS 14’FDX WC700 Reference Only

21.20.2 W001545-14X BACK UP CAMERA SAFETY VISION 14’ Reference Only

21.21 LH 16512471 HARNESS LH "A" PILLAR STRATEC (Keyless) 034-004-003

21.21 RH 16512472 HARNESS RH "A" PILLAR STRATEC (Keyless) 034-004-003

21.22 16512473 HARNESS DASH STRATEC 034-004-002

21.23 16512996 HARNESS CHASSIS INTERFACE KYLS M2000 034-004-003

21.24 16512475 HARNESS RR JUMPER STRATEC 034-004-003

21.25 - 14 16512474 HARNESS ROOF KEYLESS ENTRY 14’ 034-004-003

21.26 16512791 SENSOR MOTION 052-000-000

21.NS 16512627 TRANSPONDER WRIST BAND 599074AA1 002-018-099

21.NS 08611119 TRANSPONDER WRIST (Band Only) 027-020-000

21.NS 16513183 HARNESS AC PRES SWITCH 12-01989 001-001-242

21.NS 16513204-19489 SWITCH (DI) SCREEN BLANKING CR-3014 034-004-074

21.Ref 58231167 INSTALL WIRING POS PRESS W/FAN UPFIT Reference Only

21.Ref 58231166 BACK-UP CAMERA SYS INSTL RETROFIT Reference Only

21.Ref 23002143SK KIT REAR VISION CAMERA COVER, RETRO Reference Only

21.Ref 64237122 INSTL CAMERA COVER (RETROFIT) Reference Only

21.Ref 58231112 FREIGHTLINER BATTERY WIRING ROUTING Reference Only

21.Ref 56232054 INSTALL SENSOR ROOF MOUNT KYLS ENTRY Reference Only

21.Ref 55231071 ELECTRIC PACKAGE R/WALL W/LED Reference Only

21.Ref 58231087 INSTALL SWITCH SCREEN BLANKING FEDEX Reference Only

21.Ref 58231084 INSTALL KEYLESS ENTRY HORN INTERFACE Reference Only

21.Ref 58231073 ROUTING COMPUTER WIRE SYNTOR Reference Only

See also Vehicle Access Control System Service Manual P/N 03102103.

See also Rear Vision Troubleshooting Guide P/N 03102468-RY01EN.



Electrical Harnesses Options


More InformationService Information

See the Vehicle Access Controls System for Utilimaster® Walk-in Vans Operation and Service Manual(P/N 03102103) for VACS operation and service information.

See the VACS Programming Guide (P/N 03102519-RY01EN) for VACS programming quick reference.

See the 2000�2002 FedEx Express Body Wiring Manual (P/N 03102440-WY00EN) for informationabout electrical wiring harnesses and schematics.

See the 2000 and Later FedEx Express Body Service Manual (P/N 03102440-VY00EN�expected tobe available in May 2002) for information about all other vehicle maintenance, repair, and replacementkits and procedures.

See the Rear Vision System Troubleshooting Guide (P/N 03102468-RY01EN for service informationabout rear vision camera system.

Digital Parts and Service Manuals

Utilimaster® service and parts manuals can be downloaded from www.utilimaster.com/fedexupd asAdobe® Acrobat® PDF (Portable Document Format) files. To view the manuals you must have theAdobe Acrobat Reader version 3.0 or higher installed on your computer. Acrobat readers are availablefree for all leading computer operating systems on the Adobe web site (www.adobe.com).


http://www.adobe.com/


Index

AA/C. See Air conditioningAddress 8Air conditioning 52. See also Heating, FansAsset number 6, 8

BBaskets 66, 94Battery access 14Bulkhead 70Bumper 12

CCab

Floor, front 14Matting 56Options 66

Camera. See Rear vision systemCargo floor 18Chassis 12Cowling 22Cup holder 66Customer service 8

DDash 44Decals 18, 22, 28, 36, 66, 70, 88, 94, 104Doors

Bulkhead 70Drop slot 94Rear roll-up 88Side sliding 60

Drain 82, 104Drop slot 94

EElectrical harnesses 108, 112, 114Email 8Engine cover 22

FFans 48, 52, 53, 66, 104Federal Certification Label 6Floor

Cab 14Cargo 18

Front cab floor 14Front structure 28

GGlass 28, 60. See also Service manual

HHarnesses, electrical. See Electrical harnessesHeating 48. See also Air conditioningHood 36HVAC. See Air conditioning

LLights 28. See also Electrical harnesses

Cab 100Cargo 70, 100, 108Ceiling 100Clearance and I.D. 28, 76, 82Head 36Marker 36, 76, 82Switches 44Tail 82Turn 36, 82

MManuals 42, 66, 110, 114Matting, cab 56Mirrors 28, 82

NNumbers

Finding parts 7Phone 9

OOptions

Cab 66Electrical Harnesses 112Positive pressure system 104Shelving 94

PParts

Numbers 7Ordering 8

Phone numbers 8Positive pressure system 104


RRadio 66Rear structure 82Rear vision system 66, 82, 112, 114Reflector kit 66Roll-up door 88Roof 100

SSafety defects 11Seating 58Serial number 6, 88Service manual 114Shelving 94Side sliding door 60Sidewalls 76Spare tire retainer 94Steps 14Stereo 66

VVACS 22, 28, 44, 60, 70, 82, 112, 114VACS programming guide 114Vent 28, 44, 48, 66, 76, 104VIN 6Visor 28

WWarranty claims 10Web site 3, 8, 114Windows. See also Service manual

Quarter 28Side door 60Windshield 28

Windshield 28Wiper system 42Wiring diagrams. See Wiring manualWiring harnesses. See Electrical harnessesWiring manual 114


Notes


Documents

2001-1/2 ’ 2002 FedEx Express - Utilimaster