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200 SERIES SPRAY TYPE DEAERATORS
• Engineeredforprecise,dependableperformanceoverwideloadshifts
•Custom-designedtouserspecifications...tomeetyourexactneeds
•BuilttoexceedASMECode,SectionVIII,DivisionI...foryearsofreliableoperation
•Backedbytheindustry’sONLY10-yearnon-proratedstandardwarranty
Stickle Steam will handle your steam...boiler to boiler.
Steam Specialties Co., Inc.
TheStickleDeaeratingFeedwaterHeaterevolvedfromourfirstOpenCoilFeedwaterHeaterpatentedin1901.ThefirstgenerationofStickleFeedwaterHeaterswereemployedtocapturecalciuminboilerfeedwater.Itwaslaterlearnedthefeedwaterheaterservedthemoreimportantroleofoxygenandcarbondioxideremoval.TheextractionoftheseharmfulgasesistheprimaryfunctionofallStickleDeaerators.Removalofthesenon-condensablegasesfrommake-upwaterforboilerfeed,protectsboiler,condensatereturnlines,pipingandpumpsfromcorrosivegases.
STICKLE SERIES DEAERATORSStickleDeaeratorsaredesignedtocompletelyremoveoxygenandcarbondioxidetotheacceptedlevelof“zero”.“Zero”isdefinedbytheindigocarminetestmethodassolubleoxygenisnottoexceed.005ccperlitreandsolublecarbondioxidetobevirtuallyzero.
200 SERIES SPRAY TYPE DEAERATORSSteam Specialties Co., Inc.
THE FUNCTION TheStickleSprayTypeDeaeratorisdesignedtocompletelyremoveoxygenandcarbondioxidetotheacceptedlevelof“zero”.“Zero”isdefinedbytheindigocarminetestmethodassolubleoxygenisnottoexceed.005ccperlitreandsolublecarbondioxidetobevirtuallyzero.
THE OPERATIONTheStickleSprayTypeDeaeratoroperatesthroughatwostagedesign.
STAGE 1,thecoldwatermakeupandlowpressurereturnenterthedeaeratorthroughthesprayheadswhichareofapressureandflowcompensating,springloadedtype.Here,inthedirectcontactinternalventcondenser,thecoldwaterandlowpresssurereturnsarebrokendownforinitialheatinganddeaera-tion.Mostofthecorrosivegasesarereleasedatthisstageandareventedtoatmospherethroughtheautomaticairventvalve.
STAGE 2,asupplementalheatingandagitatingprocess,iswherethefinaldeaerationisaccomplished.DuringStage2thefinaldeaerationisprovidedbytheuseofaspringloadedsteamatomizer.ThehighvelocitysteamblaststhewatergravitatedfromStage1tothispoint.Remainingamountsofoxygenandcarbondioxidearereleased,andevacuated,againthroughtheautomaticairventvalve.Theautomaticairventvalveminimizestheamountofsteamthatescapesthevessel,butinsuresfullventingofallnon-condensablegases.
Stickle Atomizer
Pan
Water Inlet
Air & Non-Condensibles (CO2 & O2)
Steam
Feedwater
MODEL NUMBERCAPACITY
STORAGE TANK SIZE DIMENSIONS WEIGHT OPERATINGMIN. CU. FT. GAL. DIAMETER LENGTH LENGTH HEIGHT
No. 200-1.010,000 Lbs/Hr 20 GPM 10 32 240 36 72 90 63 3016
No. 200-1.515,000 Lbs/Hr 30 GPM 10 48 360 42 84 104 69 4299
No. 200-2.020,000 Lbs/Hr 40 GPM 10 64 480 96 118 75 75 5156
No. 200-3.030,000 Lbs/Hr 60 GPM 10 96 720 54 108 132 81 7430
No. 200-4.040,000 Lbs/Hr 80 GPM 10 128 960 60 108 134 82 9949
No. 200-5.050,000 Lbs/Hr 100 GPM 10 160 1200 60 144 170 82 12185
No. 200-6.060,000 Lbs/Hr 120 GPM 10 192 1439 72 108 138 94 13908
No. 200-7.070,000 Lbs/Hr 140 GPM 10 224 1679 72 120 150 94 16183
No. 200-8.080,000 Lbs/Hr 160 GPM 10 256 1918 72 144 174 94 18558
No. 200-9.090,000 Lbs/Hr 180 GPM 10 288 2158 72 156 186 94 20418
No. 200-10.0100,000 Lbs/Hr 200 GPM 10 320 2398 84 120 154 106 22087
MAINTAINING YOUR STICKLE DEAERATORTheStickleSprayTypeDeaeratorisdesignedandconstructedforeasymainte-nanceanddurableserviceforyears.Allinternalscontactingnon-deaeratedwaterareconstructedof12gauge,Type316stainlesssteelmaterial.AllcomponentpartsoftheSprayTypeDeaeratorareeasilyremovablefromtheunit.Thesprayheadsandsteamatomizerareremovablefromtheexteriorofthevesselinordertofacilitateperiodicmaintenancewithoutenteringordrainingthevessel.Theinternalstainlesssteelpanassemblyknocksdowntopassthroughthemanway.
2215ValleyAvenueIndianapolis,Indiana46218Phone:317-636-6563•Fax:317-637-3249sticklesteam.comSteam Specialties Co., Inc.
DISTRIBUTED BY:
CUSTOM-DESIGNED TO MEET YOUR EXACT NEEDS … COST EFFECTIVELY—Unlikeothermanufacturerswhosellyou“pre-engineered”unitswhichrequirecostlymodificationintheboilerroombeforetheycanbeplacedintoyourboilercycle,everyStickle200Seriesdeaeratoriscustomdesignedandmanufacturedtomeettheexactspaceandoperationalneedsofyourapplication.Thatmakesforafaster,easierinstallation…ANDfewermaintenanceproblemsforyearstocome.
LAYING THE GROUNDWORK – ENGINEERING—The200Seriesdiversityofconfigurationsallowsthecustomermaximumflexibilityindeaeratorselection.FromthisbeginningSticklecandesignadeaeratorwhichisvirtually“tailor-made”forpracticallyanyapplication.AtStickle,eachjobliterallybeginswithacleansheetofpaper.Extensivecomputermodelingandengineeringisper-formedoneachordertoachieveoptimumcomponentdesign,selectionandcompatibility.Exclusiveuseofcomputeraideddesignanddraftingfacilitatesaccurateandquickexecutionofvitalsubmittalandproductiondrawings.
BUILT STRONGER TO LAST LONGER—AStickle200SeriesdeaeratorisbuilttostandardsexceedingASMECoderequirements.Asuperiorgradeofmaterialsisselectedfortheinternals.AISI316stainlesssteel---morecorrosion-resistantthanthematerialsusedinotherdeaerators---isutilizedasstandardmaterialforthetrays.Minimumthicknessis18gauge.Wheremoresevereconditionsexist,appropriatealloysmaybesubstituted.
Therivetedconstructionofthetraysfurtherreducesthesusceptibilityofcorrosion.
Forthevesselitself,Stickle200SeriesdeaeratorsfeatureonlyASTM516-70carbonsteel.Thissteeloffers,ontheaverage,27percentgreateryieldstrengththanASTM285-Ccarbonsteel,andhasamuchfinergrainstructurethanthewidelyusedASTM515-70…forincreasedlongevityandsuperiorresistancetomaterialfailureduetohydrogenembrittlementandstresscrackinginweldheat-affectedzones.
Yougetincreasedstrengthandcorrosionresistancewithoutexcessiveuseofmaterial.
We’resoconfidentour200Seriesdeaeratorswillstanduptoeventhemostdemandingconditions,thatSticklebackseverydeaera-torwiththeindustry’sonly10-yearnon-proratedwarranty…coveringthevessel,spraydevice(s)andallinternalsmanufacturedbyStickleSteam.That’sprotectionyoucanrelyon!
MAXIMUM OPERATING EFFICIENCY—YoucanalsorelyonyourStickle200Seriesdeaeratorformaximumoperatingef-ficiency,thankstoinnovativedesignfeatureslike:
• Pressure-compensated,springloadedsprayvalvesthatprovideevenspraypatternsevenunderchangingconditionsandmineralbuild-upfromincomingwater.
• Sprayvalvedeflectorsthatspreadfeedwaterintothin,flatsheetofsmalldroplets…forfaster,moreefficientheatingandlowerheatingcosts!
• Custom-designedstoragecapacity,tofityourexactneeds.
• Accessopeningforeasyremovalofinternals.
• Compactdesignformaximumspaceefficiency.
THE STICKLE CONCEPT: ONE-SOURCE RESPONSIBILITYOne-sourceresponsibilitymeansyoucanturntoStickleforanswerstoavarietyofneeds,involvinghighandlowpressurecondensatereturn,deaeration,continuousblowdownheatrecovery,bottomblowdown,andmore.
Since1907,industriessuchasyourshavetrustedStickleforone-sourceresponsibility.Today,weworkhardtokeepthattrust…offeringafulllineofsystemsandservicesyoucanrelyon.
WARRANTYStickleSteamSpecialtiesCo.,Inc.,warrantsthevessel,spraydevice,andallinternalcomponentsofthedeaeratortobefreefromdefectsinworkmanshipandmaterialundernormaluseandconditionsforaperiodoftenyearsfromthedateoforiginalpurchase.
Shouldserviceberequiredbyreasonofanydefectormalfunctionduringthewarrantyperiod,StickleSteamSpecialtiesCo.,Inc.,willrepairorinitsdiscretionreplacewarrantedparts,withoutcharge(exceptforfreightchargesandinstallationwhichmustbepaidbyowner),subjecttoverificationbyinspectionofthedefectormalfunction.
Thiswarrantyisvalidonlyifthedeaeratorisusedforthepurposeforwhichitwasdesigned,andisinstalledintheUnitedStatesofAmerica.Itdoesnotcoverdeaeratorswhichhavebeendamagedbynegligence,misuseoraccidentorwhichhavebeenmodifiedorrepairedbyunauthorizedpersons.