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Ver
sa-M
atic
V2 Metallic Pumps• Aluminum• Cast Iron• Stainless Steel
2" V Series Clamped Metallicwith Metallic Center Section V2
VERSA-MATIC® • Warren Rupp, Inc. • A Unit of IDEX Corporation 800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com
© Copyright 2014 Warren Rupp, Inc. All rights reserved
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
Serv
ice
& O
per
ati
ng
Ma
nu
al
1: P
UMP
SPEC
S2:
INST
AL &
OP
3: E
XP V
IEW
4: W
ARRA
NTY
Orig
inal
Inst
ruct
ions
v2mdlAsm-rev0314www.versamatic.com
IMPORTANT
Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.
Airborne particles and loud noise hazards. Wear eye and ear protection.
Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump. Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.
To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.
Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.
In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.
Safety Information
Grounding the Pump
WARNINGTake action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.
WARNINGPump not designed, tested or certified to be powered by compressed natural gas. Powering the pump with natural gas will void the warranty.
Use safe practices when liftingkg
UNIVERSAL ALL AODD
v2mdlAsm-rev0314www.versamatic.com
Table of Contents
SECTION 1: PumP SPECIfICaTIONS ................1 •Nomenclature •Performance •Materials •DimensionalDrawings
SECTION 2: INSTallaTION & OPEraTION ......8 •PrincipleofPumpOperation •TypicalInstallationGuide •Troubleshooting
SECTION 3: ExPlOdEd VIEw .........................11 •CompositeDrawings •PartsList •MaterialsCode
SECTION 4: warraNTy & CErTIfICaTES ....15 •Warranty •ECDeclarationofConformity-Machinery
Universal*
1: P
UMP
SPEC
S2:
INST
AL &
OP
3: E
XP V
IEW
4: W
ARRA
NTY
v2mdlAsm-rev0314www.versamatic.com1 • Model V2 Metallic Bolted
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialE Elima-Matic 6 1/4" A Aluminum A Aluminum 1 NeopreneUUltra-Matic 8 3/8" C Cast Iron S Stainless Steel 2Nitrile(Nitrile)VV-Series 5 1/2" S Stainless Steel PPolypropylene 3 FKM(Fluorocarbon)RE AirVantage 7 3/4" H Alloy C G Groundable Acetal 4EPDM 1 1" PPolypropylene ZPTFE-coatedAluminum 5PTFE 41-1/4"or1-1/2" K Kynar JNickel-platedAluminum 6SantopreneXL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) QEpoxy-CoatedAluminum 9 Geolast
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction DesignR Rugged 1Neoprene 1 Neoprene 9 BoltedDDome 2 Nitrile 2Nitrile 0 ClampedXThermo-Matic 3(FKM)Fluorocarbon 3(FKM)FluorocarbonTTef-Matic(2-piece) 4EPDM 4EPDMBVersa-Tuff(1-piece) 5PTFE 5PTFEFFUSION(one-piece 6SantopreneXL 6SantopreneXLintegrated plate) 7 Hytrel 7 Hytrel 8 Polyurethane 8Polyurethane 9 Geolast 9 Geolast A Acetal AAluminumw/PTFEO-Rings S Stainless Steel SStainlessSteelw/PTFEO-Rings CCarbonSteelw/PTFEO-Rings HAlloyCw/PTFEO-Rings TPTFEEncapsulatedSiliconeO-Rings
Your Serial #: (fill in from pump nameplate) _____________________________________
VERSA-MATIC® MODEL IDENTIFICATION CODES
X X X X X X X X X X - X X X
Model
Pump Size
Wetted Parts
Non-Wetted Parts
Diaphragm Material
Diaphragm Series
Valve Ball Material
Valve Seat Material/Valve Seat O-ring Material
Construction Design
Revision Level
Options (if applicable)
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialE Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Buna-N V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 (FKM) Fluorocarbon 7 3/4" H Hastelloy C G Groundable Acetal 4 Nordel 1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE 4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 XL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum 9 Geolast
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-ring Material Construction DesignR Rugged 1 Neoprene 1 Neoprene 9 Bolted D Dome 2 Buna-N 2 Buna-N 0 Clamped X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon T Tef-Matic (2-piece) 4 Nordel 4 Nordel B Versa-Tuff (1-piece) 5 PTFE 5 PTFE F FUSION (one-piece 6 XL 6 XL integrated plate) 7 Hytrel 7 Hytrel 8 Polyurethane 8 Polyurethane 9 Geolast 9 Geolast A Acetal A Aluminum w/ PTFE O-rings S Stainless Steel S Stainless Steel w/ PTFE O-rings C Carbon Steel w/ PTFE O-rings H Hastelloy C w/ PTFE O-rings T PTFE Encapsulated Silicone O-rings
Model #:
__ __ __ __ __ __ __ __ __ __ __ __ __(fill in from pump nameplate)
Your Model #:
UNIVERSAL TO ALL VM
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 2
materials
Material Profile: Operating Temperatures:Max. Min.
Conductive Acetal: Tough, impact resistant, ductile. Good abrasionresistanceandlowfrictionsurface.Generallyinert,withgoodchemicalresistanceexceptforstrongacidsandoxidizingagents.
190°F88°C
-20°F-29°C
EPDM:Showsverygoodwaterandchemicalresistance.Haspoor resistance to oils and solvents, but is fair in ketones and alcohols.
280°F138°C
-40°F-40°C
FKM:(Fluorocarbon)Showsgoodresistancetoawiderange of oils and sovents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hotwaterorhotaqueoussolutions(over70°F)willattackFKM.
350°F177°C
-40°F-40°C
Hytrel®: Good on acids, bases, amines and glycols at room temperatures only.
220°F104°C
-20°F-29°C
Neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oilsandsolvents.Generallyattackedbystrongoxidizingacids,ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.
200°F93°C
-10°F-23°C
Nitrile: Generalpurpose,oil-resistant.Showsgoodsolvent,oil,waterandhydraulicfluidresistance.ShouldnotbeusedwithhighlypolarsolventslikeacetoneandMEK,ozone,chlorinatedhydrocarbons and nitro hydrocarbons.
190°F88°C
-10°F-23°C
Nylon: 6/6Highstrengthandtoughnessoverawide temperaturerange.Moderatetogoodresistancetofuels,oilsand chemicals.
180°F82°C
32°F0°C
Polypropylene:Athermoplasticpolymer.Moderatetensileandflexstrength.Resistsstongacidsandalkali.Attackedbychlorine,fumingnitricacidandotherstrongoxidizingagents.
180°F82°C
32°F0°C
PVDF:(PolyvinylideneFluoride)Adurablefluoroplasticwithexcellentchemicalresistance.ExcellentforUVapplications.High tensile strength and impact resistance.
250°F121°C
0°F-18°C
Santoprene®:Injectionmoldedthermoplasticelastomerwithnofabriclayer.Longmechanicalflexlife.Excellentabrasionresistance.
275°F135°C
-40°F-40°C
UHMW PE: A thermoplastic that is highly resistant to a broad rangeofchemicals.Exhibitsoutstandingabrasionandimpactresistance,alongwithenvironmentalstress-crackingresistance.
180°F82°C
-35°F-37°C
Urethane:Showsgoodresistancetoabrasives.Haspoorresistance to most solvents and oils.
150°F66°C
32°F0°C
Virgin PTFE:(PFA/TFE)Chemicallyinert,virtuallyimpervious.VeryfewchemicalsareknowntochemicallyreactwithPTFE;moltenalkalimetals,turbulentliquidorgaseousfluorineandafewfluoro-chemicalssuchaschlorinetrifluorideoroxygendifluoridewhichreadilyliberatefreefluorineatelevated temperatures.
220°F104°C
-35°F-37°C
Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:Alloy C:EqualtoASTM494CW-12M-1specificationfornickelandnickelalloy.Stainless Steel: EqualtoorexceedingASTMspecificationA743CF-8Mforcorrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings for general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specific applications, always consult the Chemical Resistance Chart.
CAUTION! Operating temperature limitations are as follows:
afTErmarKET ParTS
Pumper Parts is your single source for parts that fit Air-Operated Double Diaphragm (AODD) pumps
• Wilden®
• ARO®
• Yamada®
RIGHT PART, RIGHT NOW
designed to perform equal to or greater than original equipment manufacture.
Phone: (419) 526-7296info@pum perparts.comwww.pumperparts.com
Pumper Parts and its products are not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and part numbers are used for identification purposes only. Pumper Parts® is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada® is a registered trademark of Yamada Corporation. ARO® is a registered trade name of Ingersoll-Rand Company. Wilden® is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.
MODEL SPECIFIC UNIVERSAL ALL AODD
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com3 • Model V2 Metallic Bolted
Performance
V2 - 2” Clamped Pump – Metallic CenterRUBBER FITTED
Flow Rate Adjustable to . . . . . . . 0-152gpm(575lpm)Port Size Suction . . . . . . . . . . . . . . . . . . . . . . . 2"NPT Discharge . . . . . . . . . . . . . . . . . . . . . 2"NPTAir Inlet . . . . . . . . . . . . . . . . . . . . . . 1/2"NPTAir Exhaust . . . . . . . . . . . . . . . . . . 3/4"NPTSuction Lift Dry . . . . . . . . . . . . . . . . . . . . . . .20' (6.09 m) Wet. . . . . . . . . . . . . . . . . . . . . . .25'(7.62m)Max Solid Size(Diameter) . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6.35 mm)Max Noise Level . . . . . . . . . . . . . 95 dB(A)Shipping Weights Aluminum . . . . . . . . . . . . . . .65 lbs (29.5 kg) Cast Iron. . . . . . . . . . . . . . . 113 lbs (51.3 kg) Stainless Steel . . . . . . . . . .106 lbs (48.1 kg)
NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
Disc
harg
e Hea
d in
PSI
0
140
120
100
80
60
40
20
0
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
Capacity Per Stroke, 0.75 Gal. (2.8 L)
AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI
SCFM M3/HR 10 17 20 34 40 68 60 102 80 136 100 170
0 20
75 150 300 375 450 525 600
10 2040
60
80
100
40 60 80 100 120 140 160Meters Feet0 0
40
80
120
160
200
240
280
320
10
20
30
40
50
60
80
90
70
0
1
2
3
4
5
6
7
8
9
10
BAR
V2 - 2” Clamped Pump – Metallic CenterPTFE FITTED
Flow Rate Adjustable to . . . . . . . 0-138gpm(552lpm)Port Size Suction . . . . . . . . . . . . . . . . . . . . . . . 2"NPT Discharge . . . . . . . . . . . . . . . . . . . . . 2"NPTAir Inlet . . . . . . . . . . . . . . . . . . . . . . 1/2"NPTAir Exhaust . . . . . . . . . . . . . . . . . . 3/4"NPTSuction Lift Dry . . . . . . . . . . . . . . . . . . . . . . .10' (3.05 m) Wet. . . . . . . . . . . . . . . . . . . . . . .20' (6.09 m)Max Solid Size(Diameter) . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6.35 mm)Max Noise Level . . . . . . . . . . . . 100 dB(A)Shipping Weights Aluminum . . . . . . . . . . . . . . .65 lbs (29.5 kg) Cast Iron. . . . . . . . . . . . . . . 113 lbs (51.3 kg) Stainless Steel . . . . . . . . . .106 lbs (48.1 kg)
NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
Meters FeetDi
scha
rge H
ead
in P
SI
0
140
120
100
80
60
40
20
0
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
Capacity Per Stroke, 0.41 Gal. (1.6 L)
AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI
SCFM M3/HR 10 17 20 34 40 68 60 102 80 136 100 170 120 203.9
00 0
40
80
120
160
200
240
280
10
20
30
40
50
60
80
90
20
75 150 300 375 450 525
70
10 20 4060
80
100
120
40 60 80 100 120 140
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 4
V2 Aluminum Clamped Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
dimensional drawings
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
.41
R .25
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2AAxxxx9
V2 ALUMINUM CLAMPED PUMP
1 1of
V2AAxxxx9
ALUMINUM
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM / BRASS
16.38[416]
14.77[375]
10.56[268.2]
2.03[51.5]
25.05[636.2]
26.69[677.9]
13.59[345.2]
2.58[65.5]
10.11[256.8]
10.11[256.8]
12.44[315.9]
2.33[59.2]
5.12[130]
9.00[228.6]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
.41
R .25
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2AAxxxx9
V2 ALUMINUM CLAMPED PUMP
1 1of
V2AAxxxx9
ALUMINUM
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM / BRASS
16.38[416]
14.77[375]
10.56[268.2]
2.03[51.5]
25.05[636.2]
26.69[677.9]
13.59[345.2]
2.58[65.5]
10.11[256.8]
10.11[256.8]
12.44[315.9]
2.33[59.2]
5.12[130]
9.00[228.6]
Model Specific
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com5 • Model V2 Metallic Bolted
V2 Screen Mounted Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
dimensional drawings
16.38[416]
14.80[375.9]
10.62[269.7]
15.65[397.5]
25.09[637.3]
26.73[678.9]
13.59[345.2]
2.58[65.5]
11.02[279.9]
5.12[130]
2" NPT / BSP TAPEREDDISCHARGE PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
TOP VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2BAxxxx9
V2 SCREEN MOUNTED ALUMINUM CLAMPED PUMP
1 1of
V2BAxxxx9
ALUMINUM
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM/BRASS
16.38[416]
14.80[375.9]
10.62[269.7]
15.65[397.5]
25.09[637.3]
26.73[678.9]
13.59[345.2]
2.58[65.5]
11.02[279.9]
5.12[130]
2" NPT / BSP TAPEREDDISCHARGE PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
TOP VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2BAxxxx9
V2 SCREEN MOUNTED ALUMINUM CLAMPED PUMP
1 1of
V2BAxxxx9
ALUMINUM
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM/BRASS
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 6
V2 Cast Iron Clamped Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
dimensional drawings
16.38[416]
14.27[362.5]
24.55[623.6]
26.19[665.2]
.40[10.2]
10.00[254]
10.00[254]
12.60[320]
2.60[66]
5.12[130]
9.00[228.6]
13.59[345.2]
2.58[65.5]
2.53[64.3]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
R .28
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2CAxxxx9
V2 CAST IRON CLAMPED PUMP
1 1of
V2CAxxxx9
CAST IRON
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM / BRASS
16.38[416]
14.27[362.5]
24.55[623.6]
26.19[665.2]
.40[10.2]
10.00[254]
10.00[254]
12.60[320]
2.60[66]
5.12[130]
9.00[228.6]
13.59[345.2]
2.58[65.5]
2.53[64.3]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
R .28
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2CAxxxx9
V2 CAST IRON CLAMPED PUMP
1 1of
V2CAxxxx9
CAST IRON
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM / BRASS
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com7 • Model V2 Metallic Bolted
V2 Stainless Clamped Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
dimensional drawings
15.75[400]
14.49[368]
10.31[261.8]
1.72[43.7]
24.72[627.9]
26.22[665.9]
13.59[345.2]
2.25[57.2]
10[254]
10[254]
12.25[311.1]
2.25[57.2]
5.12[130]
9[228.6]
.38[9.6]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
R .28
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2SAxxxx0
V2 STAINLESS CLAMPED PUMP
1 1of
V2SAxxxx0
STAINLESS STEEL
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM/BRASS
15.75[400]
14.49[368]
10.31[261.8]
1.72[43.7]
24.72[627.9]
26.22[665.9]
13.59[345.2]
2.25[57.2]
10[254]
10[254]
12.25[311.1]
2.25[57.2]
5.12[130]
9[228.6]
.38[9.6]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
R .28
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2SAxxxx0
V2 STAINLESS CLAMPED PUMP
1 1of
V2SAxxxx0
STAINLESS STEEL
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM/BRASS
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 8
Air-OperatedDoubleDiaphragm(AODD)pumpsarepoweredby compressed air or nitrogen.
The main directional (air) control valve ① distributes compressedairtoanairchamber,exertinguniformpressureover the inner surface of the diaphragm ②. At the same time, theexhaustingair③ from behind the opposite diaphragm isdirectedthroughtheairvalveassembly(s)toanexhaust port ④.
As inner chamber pressure (P1)exceedsliquidchamberpressure (P2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions arecontrolledbythecheckvalves(ballorflap)⑥ orientation.
The pump primes as a result of the suction stroke. The suctionstrokelowersthechamberpressure(P3) increasing the chamber volume. This results in a pressure differential necessary for atmospheric pressure (P4)topushthefluidthrough the suction piping and across the suction side check valveandintotheouterfluidchamber⑦.
Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke.Thediaphragm’sinnerplatemakescontactwithanactuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.
Principle of Pump Operation
SAFE AIREXHAUSTDISPOSALAREA
PUMP INSTALLATION AREA
1" DIAMETER AIREXHAUST PIPING
1" DIAMETER AIREXHAUST PIPING
1" DIAMETER AIREXHAUST PIPING
MUFFLER
LIQUIDLEVEL
SUCTIONLINE
LIQUIDLEVEL
SUCTIONLINE
MUFFLER
MUFFLER
SUBMERGED ILLUSTRATION
Pumpcanbesubmergedifthepumpmaterialsofconstructionarecompatiblewiththeliquidbeingpumped.Theairexhaustmust be piped above the liquid level. When the pumped product sourceisatahigherlevelthanthepump(floodedsuctioncondition),pipetheexhausthigherthantheproductsourcetoprevent siphoning spills.
MODEL SPECIFIC
Air Line
Discharged Fluid
DischargeStroke Suction
Stroke
PrimedFluid
2: IN
STAL
& O
P
v2mdlAsm-rev0314www.versamatic.com9 • Model V2 Metallic Bolted
Installation And Start-Up Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberoffittingstoaminimum.Donotreducethesuctionlinediameter.
Air Supply Connectthepumpairinlettoanairsupplywithsufficientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledtoinsureairsupplypressuredoesnotexceedrecommendedlimits.
Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator settodeliveronedropofSAE10non-detergentoilforevery20SCFM(9.4liters/sec.)ofairthepumpconsumes.ConsultthePerformanceCurvetodetermineairconsumption.
Air Line Moisture Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycanbereducedbyusingapoint-of-useairdryer.
Air Inlet And Priming Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairflowasdesired.Ifopeningthevalveincreasescyclingrate,butdoesnotincreasetherateofflow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefficientairflowtopumpflowratio.
Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain PortShut-OffValve
CheckValve
Air Inlet
Discharge
Unregulated AirSupply to Surge
Suppressor
Pipe Connection(Style Optional)
Flexible Connector
Flexible Connector
VacuumGauge
Suction
Shut-Off Valve
Drain Port
Air Dryer
Filter RegulatorP/N: 020.V107.000
Muffler(Optional Piped Exhaust)
recommended Installation Guide
Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer
1
2
3
Note: Surge Suppressor and Pipingmustbesupportedaftertheflexibleconnection.
CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.
UNIVERSAL ALL AODD
2: IN
STAL
& O
P
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 10
recommended Installation Guide Troubleshooting GuideSymptom: Potential Cause(s): Recommendation(s):Pump Cycles Once Deadhead(systempressuremeetsorexceedsair
supply pressure).Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).
Air valve or intermediate gaskets installed incorrectly. Installgasketswithholesproperlyaligned.Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate / Cycle
Pumpisoverlubricated. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Lackofair(linesize,PSI,CFM). Checktheairlinesizeandlength,compressorcapacity(HPvs.cfmrequired).Check air distribution system. Disassembleandinspectmainairdistributionvalve,pilotvalveandpilotvalveactuators.Dischargelineisblockedorcloggedmanifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.Deadhead(systempressuremeetsorexceedsairsupply pressure).
Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).
Blockedairexhaustmuffler. Removemufflerscreen,cleanorde-ice,andre-install.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Pumpchamberisblocked. Disassembleandinspectwettedchambers.Removeorflushanyobstructions.
Pump Cycles and Will Not Prime or No Flow
Cavitation on suction side. Check suction condition (move pump closer to product).Check valve obstructed. Valve ball(s) not seating properly or sticking.
Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or manifold).
Wornvalveballorvalveseat.Wornfingersinvalveballcage(replacepart).CheckChemical Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.
Pump Cycles Running Sluggish/Stalling, Flow Unsatisfactory
Over lubrication. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Icing. Removemufflerscreen,de-ice,andre-install.Installapointofuseairdrier.Clogged manifolds. CleanmanifoldstoallowproperairflowDeadhead(systempressuremeetsorexceedsairsupply pressure).
Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).
Cavitation on suction side. Check suction (move pump closer to product).Lackofair(linesize,PSI,CFM). Checktheairlinesize,length,compressorcapacity.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingthefluidbyfastcycling.Undersizedsuctionline. Meetorexceedpumpconnections.Restrictiveorundersizedairline. Install a larger air line and connection. Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersofaircanbedangerous.
Product Leaking Through Exhaust
Diaphragmfailure,ordiaphragmplatesloose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.Diaphragmstretchedaroundcenterholeorboltholes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistanceChartforcompatibility
withproducts,cleaners,temperaturelimitationsandlubrication.Premature Diaphragm Failure
Cavitation. Enlargepipediameteronsuctionsideofpump.Excessivefloodedsuctionpressure. Movepumpclosertoproduct.Raisepump/placepumpontopoftanktoreduceinletpressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.Misapplication(chemical/physicalincompatibility). ConsultChemicalResistanceChartforcompatibilitywithproducts,cleaners,temperaturelimitations
and lubrication.Incorrectdiaphragmplatesorplatesonbackwards,installedincorrectlyorworn.
CheckOperatingManualtocheckforcorrectpartandinstallation.Ensureouterplateshavenotbeenworntoasharpedge.
Unbalanced Cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Undersizedsuctionline. Meetorexceedpumpconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
UNIVERSAL ALL AODD, EXCEPT FLAP
2: IN
STAL
& O
P
v2mdlAsm-rev0314www.versamatic.com11 • Model V2 Metallic Bolted
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
Composite repair Parts drawing - PTfE
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
General Model Specific
3: E
XP V
IEW
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 12
Composite repair Parts list - PTfE
Notes:1.)Theouterdiaphragmplatematerialistomatchthewaterchambermaterial(CastIronUsesSV221TO) 2.)Thismetallicseatmaterialistomatchthewaterchambermaterial.Inadditiontothisseat,(4)o-ringsareneeded.(RefNote3) 3.)These(4)o-ringsareonlyusedwithmetallicfittedseats.4.)OnlyCastIronusesback-updiaphragmp/nV224TFB-15.) V=Aluminum, SV=Stainless Steel, WV=Cast Iron, H =Hastelloy
Air Valve AssemblyItem # Qty. Description Part Number
Without Oil Bottle With Oil Bottle1 - ValveBodyASY(includesitems5-12) V20ALF V220A2 1 Oil Bottle N/A V220D3 1 OilBottlePipePlug N/A V220DP4 1 LubricatorRod N/A V220C5 1 Valve Body 20ALF 220A6 1 Valve Spool V220PST7 1 EndCapwithGuide PV220R8 1 EndCapwithoutGuide PV220S9 2 Snap Ring V220T
10 1 Air Valve Gasket V220B11 1 Reducer Bushing V220AP12 1 Air Valve Screen V220E13 4 AirValveMountingBolt V220AS
Center Section AssemblyItem # Qty. Description Part Number
14 - CenterBlockASY(Includesitems15-16) V220H15 1 Center Block V220H-F16 5 MainShaftO-Ring V220J17 2 Air Chamber V222B18 2 Center Block Gasket V220P19 3 Bolt V222C20 3 ConeNut(notpictured) V222D21 1 MufflerElbow PV220G22 1 Muffler VTM-6
Diaphragm Assembly / ElastomersItem # Qty. Description Part Number
23 1 MainShaft SV221AT24 2 MainShaftStud V221F25 2 Diaphragm V224TF26 2 Back-UpDiaphragm(SeeNote4Below) V224TFB,V224TFB-127 2 InnerDiaphragmPlate V221TI28 2 OuterDiaphragmPlate(SeeNote1Below) V221TO,SV221TO, HV221TO29 4 ValveSeat(SeeBelowMaterialChart) V240xx30 4 ValveSeatO-Ring(SeeBelowMaterialChart) V240T(SeeNote3)31 4 ValveBall(SeeBelowMaterialChart) V241xx
Wet End AssemblyItem # Qty. Description Part Number
Aluminum Cast Iron Stainless Steel Hastelloy32 1 Water Chamber V235 WV235 SV235 HV23533 2 LargeClampAssembly V230 SV23034 1 DischargeManifold V236 WV236 SV236 HV236
1 DischargeManifold(BSPOption) V236BSP WV236BSP SV236BSP HV236BSP35 1 SuctionManifold(FootedOption) V237F WV237F SV237F HV237F
1 SuctionManifold(BSPFootedOption) V237FBSP WV237FBSP SV237FBSP HV237FBSP36 1 SuctionManifold(ScreenMountOption) V237 N/A N/A N/A37 1 Screen(ScreenMountOnly) V238 N/A N/A N/A38 3 Bolt(ScreenMountOnly) V238A N/A N/A N/A39 1 HookUpCover(ScreenMountOnly) V242 N/A N/A N/A40 4 Small Clamp Assembly V239 SV239
Elastomer Material SpecificationsMaterial "BallP/N" SeatP/NPTFE V241TF V240TF
Aluminum N/A V240A(SeeNote2Below)Carbon Steel N/A V240CS(SeeNote2Below)
Stainless Steel V241SS SV240(SeeNote2Below)Hastelloy N/A HV240(SeeNote2Below)
MODEL SPECIFIC
3: E
XP V
IEW
v2mdlAsm-rev0314www.versamatic.com13 • Model V2 Metallic Bolted
5
33
39
30
28
12
1110
6
79
138
9
34
21
22
151817
19
23
26
25
24
27
30
28
31
32
MAIN SHAFTSEAL LOCATIONS
14
SCREEN MOUNT ASSEMBLY
38
36
35
37
METALLIC SEAT OPTION
30
29
28
DOMEDIAPHRAGM ASY
27
24 26
2
3
4
8
9
5
12
11
6
7
9
V220A ASY
A
A16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xxxxxx0
V2 CLAMPED RUBBER FITTED PUMP
5
33
39
30
28
12
1110
6
79
138
9
34
21
22
151817
19
23
26
25
24
27
30
28
31
32
MAIN SHAFTSEAL LOCATIONS
14
SCREEN MOUNT ASSEMBLY
38
36
35
37
METALLIC SEAT OPTION
30
29
28
DOMEDIAPHRAGM ASY
27
24 26
2
3
4
8
9
5
12
11
6
7
9
V220A ASY
A
A16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xxxxxx0
V2 CLAMPED RUBBER FITTED PUMP
5
33
39
30
28
12
1110
6
79
138
9
34
21
22
151817
19
23
26
25
24
27
30
28
31
32
MAIN SHAFTSEAL LOCATIONS
14
SCREEN MOUNT ASSEMBLY
38
36
35
37
METALLIC SEAT OPTION
30
29
28
DOMEDIAPHRAGM ASY
27
24 26
2
3
4
8
9
5
12
11
6
7
9
V220A ASY
A
A16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xxxxxx0
V2 CLAMPED RUBBER FITTED PUMP
5
33
39
30
28
12
1110
6
79
138
9
34
21
22
151817
19
23
26
25
24
27
30
28
31
32
MAIN SHAFTSEAL LOCATIONS
14
SCREEN MOUNT ASSEMBLY
38
36
35
37
METALLIC SEAT OPTION
30
29
28
DOMEDIAPHRAGM ASY
27
24 26
2
3
4
8
9
5
12
11
6
7
9
V220A ASY
A
A16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xxxxxx0
V2 CLAMPED RUBBER FITTED PUMP
5
33
39
30
28
12
1110
6
79
138
9
34
21
22
151817
19
23
26
25
24
27
30
28
31
32
MAIN SHAFTSEAL LOCATIONS
14
SCREEN MOUNT ASSEMBLY
38
36
35
37
METALLIC SEAT OPTION
30
29
28
DOMEDIAPHRAGM ASY
27
24 26
2
3
4
8
9
5
12
11
6
7
9
V220A ASY
A
A16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xxxxxx0
V2 CLAMPED RUBBER FITTED PUMP
5
33
39
30
28
12
1110
6
79
138
9
34
21
22
151817
19
23
26
25
24
27
30
28
31
32
MAIN SHAFTSEAL LOCATIONS
14
SCREEN MOUNT ASSEMBLY
38
36
35
37
METALLIC SEAT OPTION
30
29
28
DOMEDIAPHRAGM ASY
27
24 26
2
3
4
8
9
5
12
11
6
7
9
V220A ASY
A
A16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xxxxxx0
V2 CLAMPED RUBBER FITTED PUMP
Composite repair Parts drawing - rubber
5
33
39
30
28
12
1110
6
79
138
9
34
21
22
151817
19
23
26
25
24
27
30
28
31
32
MAIN SHAFTSEAL LOCATIONS
14
SCREEN MOUNT ASSEMBLY
38
36
35
37
METALLIC SEAT OPTION
30
29
28
DOMEDIAPHRAGM ASY
27
24 26
2
3
4
8
9
5
12
11
6
7
9
V220A ASY
A
A16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xxxxxx0
V2 CLAMPED RUBBER FITTED PUMP
3: E
XP V
IEW
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 14
Composite repair Parts list - rubber
Notes:1.)Theouterdiaphragmplatematerialistomatchthewaterchambermaterial(CastIrondomefittedpumpsaretouseSVB226outerdiaphragmplate) 2.)Thismetallicseatmaterialistomatchthewaterchambermaterial.Inadditiontothisseat,(4)V240To-ringsareneeded. 3.) V=Aluminum, SV=Stainless Steel, WV=Cast Iron, H =Hastelloy
Air Valve AssemblyItem # Qty. Description Part Number
Without Oil Bottle With Oil Bottle1 - ValveBodyASY(includesitems5-12) V20ALF V220A2 1 Oil Bottle N/A V220D3 1 OilBottlePipePlug N/A V220DP4 1 LubricatorRod N/A V220C5 1 Valve Body 20ALF 220A6 1 Valve Spool V220PST7 1 EndCapwithGuide PV220R8 1 EndCapwithoutGuide PV220S9 2 Snap Ring V220T
10 1 Air Valve Gasket V220B11 1 Reducer Bushing V220AP12 1 Air Valve Screen V220E13 4 AirValveMountingBolt V220AS
Center Section AssemblyItem # Qty. Description Part Number
14 - CenterBlockASY(Includesitems15-16) V220H15 1 Center Block V220H-F16 5 MainShaftO-Ring V220J17 2 Air Chamber V222B18 2 Center Block Gasket V220P19 3 Bolt V222C20 3 ConeNut(notpictured) V222D21 1 MufflerElbow PV220G22 1 Muffler VTM-6
Diaphragm Assembly / ElastomersItem # Qty. Description Part Number
Versa-Rugged Versa-Dome23 1 MainShaft V221A24 2 Diaphragm(SeeBelowMaterialChart) V224xx V225xx25 2 O-ring V221D N/A26 2 InnerDiaphragmPlate V221B V226B27 2 OuterDiaphragmPlate(SeeNote1Below) VB221, WVB221, SVB221, HVB221 VB226,SVB226, HVB22628 4 ValveSeat(SeeBelowMaterialChart) V240xx29 4 ValveSeatO-Ring(SeeBelowMaterialChart) SeeNote230 4 ValveBall(SeeBelowMaterialChart) V241xx
Wet End AssemblyItem # Qty. Description Part Number
Aluminum Cast Iron Stainless Steel Hastelloy31 1 Water Chamber V235 WV235 SV235 HV23532 2 LargeClampAssembly V230 SV23033 1 DischargeManifold V236 WV236 SV236 HV236
1 DischargeManifold(BSPOption) V236BSP WV236BSP SV236BSP HV236BSP34 1 SuctionManifold(FootedOption) V237F WV237F SV237F HV237F
1 SuctionManifold(BSPFootedOption) V237FBSP WV237FBSP SV237FBSP HV237FBSP35 1 SuctionManifold(ScreenMountOption) V237 N/A N/A N/A36 1 Screen(ScreenMountOnly) V238 N/A N/A N/A37 3 Bolt(ScreenMountOnly) V238A N/A N/A N/A38 1 HookUpCover(ScreenMountOnly) V242 N/A N/A N/A39 4 Small Clamp Assembly V239 SV239
Elastomer Material SpecificationsMaterial Versa-Rugged Diaphragm P/N Versa-Dome
Diaphragm P/N "Ball P/N" Seat P/N Seat O-RingNeoprene V224N V225N V241N V240N N/ABunaNitrile V224BN V225BN V241BN V240BN N/A
Viton V224VT V225VT V241VT V240VT N/ANordel V224ND V225ND V241ND V240ND N/APTFE N/A N/A V241TF V240TF V240T
Santoprene V224TPEXL V225TPEXL V241TPEXL V240TPEXL N/AHytrel V224TPEFG V225TPEFG V241TPEFG V240TPEFG N/A
Geolast V224G N/A V241G V240G N/AAluminum N/A N/A N/A V240A(SeeNote2) N/A
Carbon Steel N/A N/A N/A V240CS(SeeNote2) N/AStainless Steel N/A N/A V241SS SV240(SeeNote2) N/A
Hastelloy N/A N/A N/A HV240(SeeNote2) N/A
3: E
XP V
IEW
v2mdlAsm-rev0314www.versamatic.com15 • Model V2 Metallic Bolted
written warranty5 - yEar limited Product warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified Versa-Matic warrants to the original end-use purchaser that no product sold by
Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in materialor workmanship within five years from the date of shipment from Versa-Matic’s factory.
~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~
DATE: August 10, 2011FECHA: DATUM:DATA:DATO:PÄIVÄYS:
AUTHORIZED / APPROVED BY: Approuve par: Aprobado por: Genehmigt von: approvato da: Goedgekeurd door: Underskrift: Valtuutettuna: Bemyndiget av: Autorizado Por:
04/19/2012 REV 07 VMQR 044FM
This product complies with the following European Community Directives: Ce produit est conforme aux directives de la Communauté européenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: Questo prodotto è conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt överensstämmer med följande EU direktiv: Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:Dette produkt oppfyller kravene til følgende EC Direktiver:Este produto está de acordo com as seguintes Directivas comunitárias:
MANUFACTURED BY:FABRIQUE PAR:FABRICADA POR:HERGESTELLT VON:FABBRICATO DA:VERVAARDIGD DOOR:TILLVERKAD AV:FABRIKANT:VALMISTAJA:PRODUSENT:FABRICANTE:
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTENDICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING DECLARAÇAO DE CONFORMIDADE
VERSA-MATIC®
Warren Rupp, Inc.A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA
Tel: 419-526-7296Fax: 419-526-7289
This product has used the following harmonized standards to verify conformance: EN809:1998+A1:2009Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:Harmoniserede standarder, der er benyttet:Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:
PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND U2 SERIES
Dave RoseberryEngineering Manager
DECLARATION OF CONFORMITY
2006/42/ECon Machinery, according
to Annex VIII
MODEL SPECIFIC