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2 Furmanite Confidential - 1/9/04
SAFETY:Central to Everything We Do
Furmanite has a full-time safety director and a comprehensive safety program
Every technician must be certified in safety training
Recently reached milestone of 6 million man-hours without a lost time accident
Experience Modification Rating (EMR) is currently at 0.45 and continues to trend downwards over previous years
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FURMANITE’SHISTORY & EXPERTISE
Since 1929, Furmanite has maintained its leadership role in the research and development of on-site repair and maintenance
2006, Furmanite purchases the General Services Group (GSG) of Flowserve
Furmanite is the single most authoritative source for all of your global industrial services needs
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For a complete listing of regional and globalFurmanite locations, visit us online at www.furmanite.com
DOMESTIC SERVICE CENTERS
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USA
Canada
S. AfricaAustralia
New Zealand
UAE
Japan
China
Hong Kong
Netherlands
Belgium
France
SingaporeMalaysia
6 Continents70+ Locations
1,400+ TechniciansSouth America
Germany
Norway
England
For a complete listing of regional and globalFurmanite locations, visit us online at www.furmanite.com
Azerbaijan
Finland
Portugal
Sweden
India
Indonesia
Thailand
GLOBAL COVERAGE
Denmark
Bahrain
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ADVANCED SOLUTIONSTHAT WORK TOGETHER
Engineering Support Services On-Line Leak Sealing On-Site Machining Pipe Isolation and Weld Test Bolt Torquing & Tensioning Hot-Tapping and Line Stopping Valve Repair – Shop or On-site Trevitest™ On-line
Valve Testing Specialty Concrete Repair Field Polymers and Coatings Tank Roof Repair Heat Treatment Services
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LEAK SEALING APPLICATIONS
Holes in pipes or valvesCracked weldsPacking glandsFlange leaksValve bonnetsThreaded fittingsExchanger leaksPressure seal valvesTurbine horizontal joints
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LEAK SEALING CLAMP PROCESS
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Piping Configurations (some examples):CLAMP ARRANGEMENTS
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Piping Configurations (some examples):CLAMP ARRANGEMENTS
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Piping Configurations (some examples):CLAMP ARRANGEMENTS
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Piping Configurations (some examples):CLAMP ARRANGEMENTS
13 ©2011 Furmanite Corporation
“Non-Structural” and “Structural” Enclosure Clamps
“Non-Structural” Enclosure Clamp –
for Fluid Containment Only
“Structural” Enclosure Clamp – for
Fluid Containment AND Restraint of Axial
Loads in Pipe
STRUCTURAL CLAMPS & RESTRAINTS
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Full FEA Capabilities
Finite Element Analysis can be used for certain clamps: Where strict code
compliance is required
Or where joint separation is an issue
SPECIALIZED DESIGN APPLICATIONS
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ON-SITE MACHINING The Furmanite Advantage Cost effective, quality solutions
for routine and complex applications
Global reputation andexperience base
Enhanced by our ownership of machine manufacturer Silk™
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ON-SITE MACHINING SERVICES
Flange facing Drilling / tapping Line boring Milling Pipe cutting and beveling Specialty grinding and polishing Shaft turning Stud drilling Other specialized applications
– Drilling, Trepanning, Fine Boringand Reaming, for example
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ON-SITE MACHINING APPLICATIONS
Flanges Heat exchangers Cover joints Boiler manways Industrial pipelines Vessel joints Hub profiles Boiler Feed Water
Pumps
Front and backof heat exchangers
Oval manways Oval handholes Sealing surfaces
of pressure vesselsand boilers
Turbine horizontal joints
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SELF LEVELING MACHINE (SLM) SLM specializes in machining very large
circular and irregular shaped surfaces on structural components
There is virtually no size limit because our milling cutters are controlled by a scanning laser plane and are independent of any deflections which might occur in the portable machine frame
This allows large structures to be machined in a single set up with tolerances similar to those achieved on major workshop machines
Our equipment is readily portable and we cover the world for large size, on site machining
Acquired February 2011
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BOLTING SERVICES Furmanite provides complete Bolt
Torquing and Tensioning services, from design to final tightening and measurement
Low Profile Tools to 6-1/8” Nut Size and 48,000 foot pounds
Square Drive Tools to 6-1/8” Nut Size and 54,000 foot pounds
Services include: Hydraulic Bolt Torquing Hydraulic Bolt Tensioning Stud Removal Bolt Stress & Elongation Measurements Joint Alignment Nut Splitting
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BOLTING SERVICES
Software system designed to manage critical bolted flanges
Internet based allowing client access as the works are performed
Tagging of flanges allows tracking of individual joints during construction and subsequent outage
Can handle in excess of 100,000 flanges
Stores data for historical information retrieval, planning and trouble-shooting
PSIM – Pressurized System Integrity Management System
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THE TREVITEST SOLUTION
Developed and patented worldwide by Furmanite to test safety and relief valves in place and online– Accurately tests valves 1” and larger on-line
and under normal operating pressure and temperature
– No operational interruptions– Valve can be tested remotely for safety
purposes
State of the art technology measures force, pressure, lift or displacement and sound via acoustic detection– PC based system with data and document
storage capability, using proprietary software– Permanent graphical record for customer
Trevitest™ Diagnostic Recorder Features
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Nuclear Units Utilizing Trevitest
Braidwood 1,2Byron 1,2CallawayCrystal River 3DC Cook 1,2Diablo Canyon 1,2Farley 1,2Fort CalhounNorth Anna 1,2Oconee 1,2 Palo Verde 1,2,3,
Prairie Island 1,2Robinson 2Saint LucieSea BrookSouth Texas 1,2Surry 1,2TMI Vogtle 1,2Watts Bar Wolf Creek
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VALVE REPAIR & OEM PRODUCT SALES
Onsite and In-House valve repair and testing Repairs include routine maintenance, outage
and emergency response In-service valve testing New valves and parts available at all locations;
select locations are licensed assemblers for TycoTM, CrosbyTM, Anderson GreenwoodTM, KunkleTM, SpenceTM, AshcroftTM, FarrisTM, SuperiorTM and GlobalTM products
Manufacturer of Wilson-Snyder coker switch valves and process control valves
Use of “ValveOne” as a Repair Historian
Furmanite - the largest, single-owned and operated valve repair organization in North America, with over 20 repair shops nationwide
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VALVE REPAIR SOLUTION Furmanite provides routine and emergency
services for all valve repair needs Repair capabilities for of a large variety
of valves, including: Gate, Globe, Check & Plug Safety & Safety Relief Check, Butterfly & Pressure Seal Control Valves AOV and MOV Actuators
Factory-Trained Technicians Procedure based repair activities Perform in-service set pressure calibrations
Seat leak and assembled hydrotesting per applicable ANSI standards
Complete documentation of repairs through ValveOne
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VALVE REPAIR:MOBILE TRAILERS
Cleaning & Sandblasting Equipment
Machining Lathes & Tools
Grinding Equipment Drill Presses Air & Water Test Stands Lapping Equipment Work Benches
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THE FURMANITEDVALVE TAG REPAIR PROGRAM
The Furmanite Guarantees: That the service was performed safely by
professionally trained and certified technicians Our guarantee of the quality of repair in restoring the
valve to “like new condition” Our guarantee that all replacement parts used in the
repairs are approved and accepted by the NBIC Repair Program
Our guarantee that all repairs have been documented and records maintained.
Our guarantee that all repairs have been performed in accordance with applicable ASME Codes and the NBIC Repair Program
Our Warranty to you covers any defect that may occur due to workmanship or defective parts that may have been installed during the repair
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HOT TAPPING AND LINE STOPPING SERVICES
Hot Tapping Line Stopping Line Freezing OEM Fittings / Repair Clamps
– Weld-on and bolt-on designs Manufacturer (OEM) of World
Class Equipment– IPSCO brands
Engineering Solutions Welding Procedures for all
applications All fittings, equipment & accessories
are 100% interchangeable with alternative vendor options
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HOT TAPPING CAPABILITIES
Diameters: ½” Through 72”
Pressures: Up to 2800 PSI
Temperatures: To +/- 750 Degrees Fahrenheit
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LINE STOPPING CAPABILITIES
Diameters: ½” Through 84”
Pressures: To 1480 PSI
Temperatures: To +/- 750 Degrees
Fahrenheit
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TYPICAL HOT TAP OPERATION
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Once the cutter is through by calculated measurement, machine is stopped and cutter advanced to confirm tap completed
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Coupon retainedby ‘U’ Wire
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Coupon retainedby ‘U’ Wire
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Coupon and cutterare withdrawn
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Vent offProduct
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Vent offProduct
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Vent offProduct
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Vent offProduct
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Vent offProduct
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Productcleared
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Install Plugging Tees
Install Bypass Tees
Install Vent Points
Fabricate Bypass
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Install Temporary Sandwich type valves
Drill and Tap allconnections
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Install bypass and commission pipework
FLOW
Upstream plugginghousing ready for installation
Downstream plugginghousing ready for installation
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FLOW
Downstream head goes infirst to reduce flow
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Upstream head goes insecond to isolate section
of pipeline
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Mid-section de-pressurizedthrough vents
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Mid section can now be cut out and modified/repaired
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After modification/repair, themid section is connected tothe plugging housing
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Mid section can now be re-pressurized through thevents and the plugging housing
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Mid section can now be re-pressurized through thevents and the plugging housing
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FLOW
Upstream head is removed first
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FLOW
Followed by Downstreamplugging head
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FLOW
Bypass can now be de-commissioned
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All fittings blanked off - Job Complete
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TYPES OF LINE STOPS Pivoting Head
High Pressure Line Stop from 3” to 48” Folding Head
Low/Medium Pressure Line Stop from 12” to 84” Sure-Stop
Positive Seal Line Stop from 2” to 42” HTP (High Temperature/Pressure)
High Temperature & Pressure Line Stop from 3” to 14”
Line Freeze Plugging Up to 48”
FloStop Water Main Line Stops from 4” to 16”
EZ Valve Insertion Assembly From 4” to 12”
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TYPES OF OPERATING SYSTEMS
Water Wastewater Air Chemicals Boiler water/steam Natural gas Oil/fuels Performed on virtually all types of pipes
and vessels
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FAI MANUFACTURED FITTINGS Full Encirclement
– Weld-on– Bolt-on (Mechanical)
Shaped Nozzle Three-Way Tees Perma Stops Special Types
– Spherical– Bottom out
Typical Delivery Times– Routine: 10 to 14 Days– ASAP: 7 to 10 Days
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HEAT TREATMENT CAPABILITIES
Welding Preheat Localized Electric PWHT Combustion Gas PWHT Fixed-Hearth Furnaces Temporary Furnaces Hydrogen Bake-Outs Line Thawing Coating Cures Heat Shrink/Expansions Space Heating
Process Start-Up Refractory Dry-Outs Equipment Sales Equipment Rentals Equipment Calibration Turbine Warming Systems
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EXPERIENCE
100+ Man-Years of Heat Treating Management Experience
10-Year Average Technician Experience Level– “Best of the Best”
Applications Include: Maintenance Outages Turnarounds Capital Projects Call-Outs 24 Hour Service, 365 Days per Year
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CONCRETE RESTORATION / FIELD POLYMERS & COMPOSITE SERVICES
Structural Repair and Expansion Joints Water Control (Leak Stoppage) Surface Repair (coatings and linings) Epoxy Injection Pump and Motor Base Repair Soil Stabilization Pipe Penetration Tank Roof Repair Secondary containment Restoration projects
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STRUCTURAL REPAIR
Applications Heavy machinery base repairs Pump and motor base repair Structural support base repair
Epoxy pressure injection method– Holes drilled into concrete at
strategic locations– Two part epoxy resin is injected– 24 to 72 hours for final cure
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SURFACE REPAIRS
Polymer cementitiousproducts and chemicalresistant coatings repairsurface damage as aresult of:CorrosionChemical AttackFreeze/ThawWear & AbrasionPhysical damage
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WATER CONTROL
Repair sealantcapabilities:Thin enough to penetrate
“hairline” cracksWork in flowing waterBond to wet surfacesRemain flexible and inert after
quick curing
Urethane Injection ProcessSolution for problems such as:Freeze / thaw damageCorrosion of reinforcing steelErosion of the structureMineral depositsLoss of dry environment
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COMPOSITE REPAIRS
Permanent pipe repair Stronger than the existing
material Pipe rehabilitation Small-bore pipe repairs Nozzle repair Tank repairs Structural repairs
Applied on site No Workshop Simple Preparation
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Benefits of FurmaWrap / Carbon Composites
COMPOSITE REPAIRS
Simple to Apply No Hot-Working Conformable Non-Hazardous Back-fill in 2 hours Smart Pig Detectable Features Available Cost-Effective Alternative Pressure to 3031 PSI Temperatures from -13oF to 410oF Sizes from 3/8” to 132” DOT Compliant Meets ASME PCC-2 Code & ISO Standards
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Leak Management SolutionCOMPOSITE REPAIRS
Resin-impregnated fiberglass tapeadheres to PVC, fiberglass, concreteand all forms of metal pipes
Immediately repairs leaks andreinforces pipes
Protects against corrosion,abrasion and impact
Recommended for pressures up to 300 psi Resistant to a wide range of
dangerous chemicals Used for underwater repairs
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Leak Management SolutionCOMPOSITE REPAIRS
Durable and cost-effective solution for permanent reinforcement and repairs
Resin-impregnated fiberglass composite wrap Stronger than steel, high tensile-and high flexural-
strength product Increases axial load strength and load bearing
capabilities in steel (pipe) and concrete Remediates pipes, elbows, tees and concrete structures Inhibits corrosion and restores pipeline integrity Resistant to a wide range of dangerous chemicals Works in wet or dry conditions, including underwater
repairs Classified according to ANSI/NSF 61
standards for drinking water safety
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Flexible materials conform to difficult shapes
Materials formed to shape on site with no pre-fabrication
Lightweight repair kits are easy to transport & handle
Structural repairprovided bycarbon fiber
Epoxy bond to steel provides leak sealing capability, chemical & environmental resistance
Repairs are close fitting & can be applied in confined spaces
CARBON FIBER WRAPS
Repairs can be engineered to exceed the design life of the system
No hot work required No interruption to plant operation
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Industry-leading field safety performance Backing of a publicly traded company with a global
presence and knowledge base 80+ years of proven experience in solving
unique problemsand managing large projects
Quick response with over 70 locations on 6 continents Diverse and flexible solutions for proactive repair,
maintenance and turnaround support Experienced and field-proven cross-trained technicians OEM equipment and patented technology Spending the necessary capital to support your requirements
with our state-of-the-art equipment and tools
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TO LEARN MORE:
Or, for moreimmediate answersto your questions…
Visit Furmaniteonline at
www.Furmanite.com
Contact Tony Raleigh 314-440-1071 e-mail [email protected]
