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METBENCH/MCMSMETBENCH/MCMS
Richard SchumacherMS42
6 May 2009
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What is METBENCH / MCMS ?
METBENCH is a Net Centric enterprise IT solution for the Metrology and Calibration that: • Automates calibration processes to reduce cost, improve work flow and improve
quality• Improves execution of the technical authority process• Replaces five legacy lab management applications in depot labs due for sunset under
the CNO IT application reduction initiative• Replaces two afloat applications on SURFOR platforms• Provides enterprise wide end to end visibility of calibration readiness and asset
tracking – afloat and ashore• Automates Calibration, Production management and QA for cal labs• Improves Sailor quality of life afloat and facilitates moving workload ashore• Automates collection of calibration work results and metrics • Ensures data quality and integrity necessary for engineering analysis• Integrates CRL with afloat recall and inventory management
MCMS - A browser based software module of METBENCH, MCMS stands for METBENCH Calibration Management System that manages all portable and CRL assets within METBENCH including asset recall, enterprise wide asset tracking to reduce sailor calibration workload and for moving workload ashore with the goal of reducing calibration costs across the enterprise
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METBENCH Enterprise Architecture
Distributed architecture provides full functionality locally without Internet access to the replication server Each site maintains its own web server in the form of a METBENCH Master Controller. Minimizes bandwidth requirements and eliminates a single point of failure in the system.
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METBENCH Components
METBENCH Procedure CreationAutomated Procedure Execution
Calibration Asset Management Afloat
Calibration Laboratory Management
Significantly increases calibration efficiency
Eliminates technical errors
Increases equipment availability
Lowers required skill set to perform calibration
Reduces Sailor workload
Aligns Shipboard and ashore communities
Facilitates movement of workload ashore
Increases data quality
Preserves investment in ~5000 existing procedures
Standardizes procedures across System Commands
Facilitates automated procedure creation without computer programming
Provides Ship to Shore asset tracking
Increases data quality
Standardizes processes across Navy labs
Ensures configuration control
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MCMS AfloatS Assets
Dynamic Readiness Indication
Out of cal – Over due shown in red
Within 30 days of being due shown in yellow
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MCMS AfloatPortable - P Assets
Dynamic Readiness Indication“P” assets are included in the “S” inventory for readiness calculations
Status shown – Out to Cal at MAR
Out of cal – Over due shown in red
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MCMS AfloatE Assets
Dynamic Readiness Indication
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MCMS AfloatCRL View
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System Fielded on 94 Surface Ships– Additional 30 Scheduled by FY09 – DDGs – Currently 100% installed except for new
constructions– CGs – 100% installed– FFGs – To be complete by FY10– LPDs - To be complete by FY10– LSDs – To be complete by FY10– MCMs – To be complete by FY10
Approved as Early CCE Adopter– Precursor to CANES– SIT Testing Completed– Part of the Class Load plan– Install scheduled on USS Cape St. George (May 09)
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METBENCHAutomated Calibration
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CRL Functionality Ashore
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METPRO Functionality
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91 Automated Calibration Procedures– Supporting Calibration of 190 Units– FY09 R&D Efforts to support
PXI Based Instrumentation RF Power Sensors and Reports of Calibration
Installed and live Seal Beach – 22 Stations
Installed at Pearl Harbor NSY FY09 Scheduled Installs
– Puget Sound – DM2 For CLIN27s Completed 1 May 09
– MARCC Site Survey performed March 09
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QUESTIONS
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METBENCH SEQUENCER
Automated Calibration at the bench top Electronic audit trail of all calibration
activity Interfaces to laboratory management
system Preserves investment in nearly 5000
existing procedures– Facilitates rapid calibration procedure
conversion Dynamic Standard Substitution
- Allows singling up of procedures for a given UUT
Natural Language Editor for procedure conversion
Operates in both networked and non-networked modes
Reduces configuration management costs – Customized Linux operating system– Utilizes COTS computers as controllers– Controllers contain no hard drive.
Ensures reusability of procedure elements– Relation database provides easy access to
existing methods– Facilitates standards modernization, while
preserving investment Collects parametric data on all calibrations Patents on 7 areas of innovation
METBENCH
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METBENCHSCREEN SHOTS
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METBENCH Innovation
Measurement Science Directorate
United States Patent 7,277,810
Issued October 2, 2007
7 areas of innovation 7 areas of innovation claimedclaimed
Method and apparatus for
automating calibration of
test instruments
R & D efforts lead to METBENCH patent
METBENCH Cost Avoidance
$0
$5,000
$10,000
$15,000
$20,000
$25,000
$30,000
$35,000
$40,000
$45,000
2008 2010 2012 2014 2016
FY
($10
00)'s
Cumultive from FY08
Projected $38.6M Cost Avoidance by FY15
2 Additional Patents in Progress
METBENCH Ashore
METBENCH Afloat
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METBENCH Milestones
MCMS Installed on 94 Surface Ships
91 AutomatedCalibration Procedures
190 TI’s Supported
US Patent Offic
e issues
patents
to METBENCH team
covering
7 areas of innovation
METBENCHDevelopmentbegins as an RDT&E Effort
Focused on automated calibration
Proof of Conce
pt Demonstrated
with automated
calibration of AN-UPM155
Radar Test Set
16 hour process reduced to 3.5 hours
SURFOR identifi
es need to
overhaul
the afloat calibration
processwhich is
“un-executable in
its current form”
Routine
INSURV Dings
MCMS Prototype Developed
in 90 days
leveraging METBENCH
development
efforts
MCMS SEATRIAL
USS Preble
(DDG88)
Ashore MCMSDevelopment accelerated
Result from VADM Etnyre’s
Email toVADM Sullivan
Aug 07
Test andMonitoring
Systems (TAM
S)Executive
BoardEndorses
METBENCH as the NavyEnterprise
Solution for “Do-Cal”
Environment
SWEEndorsemen
tof
MCMSas
“Quick Win”
SuccessfulAshore Mock OTP
Executed atSeal Beach
NAVSEASURFPACNAVIAR
SSB
Analysis of AlternativesConducted by
TAMS-EB
Jan 04
DTG R1816492Dec 06 Directs
MCMSImplementatio
nOn Surface
Ships
Dec 06
DOD IRB/DBSCMApproves
METBENCH
MAR 07
SWE BOD
Approval
July 07
SHIPMAINApproval
SCD 3435
Jul 07
TAMS EBAIS SC
ValidatesCOUR
Functionality
Matrix
METBENCH System
Mapping to COUR
TAMS EB ESC Review
of METBENCH
MCMSFunction
al
Demo
TAMS EB
Jan 06
MCMSDemo
Meeting @ Corona
NAVAIRNAVSEASPAWAR
N.O.
Nov 05
MCMSInstallation
BeginsAboardSurface
Ships
Jul 07
Do-CalBeta
installedat
CraneSeal Beach
SPAWAR S.D.SWFPAC
2004 2005 2006 2007 2008 20092003TAMS EB
COUR DefinesEnterprise
Requirements
Goals:Improve
Readiness
Total Asset Visibilit
yReduce Cost
METPRO & CRL
Functionality
Added
5000+ Legacy
ProceduresAvailable
DONCIOrules
METBENCH
no longera
Business
System
April 08
