1Substation Equiptment

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    THE FOLLOWING ARE THE MAIN EQUIPMENT AT 33/11 KV

    SUBSTATIONS

    Circuit breakers 33 kv, 11 kv

    Power Transformer 33/11 kv

    AB Switches 33 kv,11 kv

    Station Battery or small size multiple tripping units foreach CB

    Lightening Arrestors 33 kv, 11 kv

    Instrument transformers CTs & PTs 33 kv,11 kv

    Control & Relay panels Control cables and circuitry

    Station Earth

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    Regular inspections and preventive maintenance to bedone on each of the above equipment are codified as

    Preventive Maintenance schedules fixing periodicity for each

    item.

    The main objective of the maintenance is to maintainthe insulation in good condition and to avoid entry of

    moisture and to remove dirt.

    The sustained operating temperature of about 8 to 10

    Degrees Centigrade more than the operating temperature of

    75 Degrees Centigrade will shorten the life of transformer oil,

    circuit breaker etc. Hence, over loading should be avoided.

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    As far as possible the temperature of oil and

    windings shall be maintained at 4

    0

    C and 45

    0

    C aboveambient temperature. If the acidity of oil exceeds 1.0

    mg. KOH/Gm of Oil, the oil should be replaced with

    fresh oil.

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    STATION BATTERY

    Battery Operation and Maintenance

    (A) The Ampere hour capacity of 220V batteries at

    smaller Sub- station shall be 80.

    (B) The same at EHT Sub-stations shall be 200

    (C) Batteries with 300 Amps hour capacity shall be

    used only at Power house or Sub- stations where

    solenoid closing of circuit breakers is in use.

    The trickle charging rate shall be

    Amp hour capacity x 2/24x100 plus regular discharge

    in amps.

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    The boost charge rate shall not exceed Amp. Hour

    capacity divided by ten. The individual cell voltage shall not go down below 2.1

    volt.

    The specific gravity should not differ by more than 30

    points between cells in the same battery maximum and

    minimum. Where the difference is more: electrolyte

    should be diluted by adding distilled water in cells with

    higher specific gravity thus narrowing down the

    difference and all cells in the battery given a boost

    charge. Under no circumstance electrolyte orconcentrated acid should be added to cells with low

    specific gravity.

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    Usage of alkali cells and acid cells in the same substation

    should be avoided to avert inadvertent mix up of

    electrolyte or usage of accessories of one with the other.

    Leakage indication lamps should be compulsorily connectedon the charges panel for continuous indication of healthiness.

    Every D.C. Circuit takes off should be through protective fuses

    (H.R.C) or m.c.bs.

    (i) Once in a day A.C. Supply to charges should beswitched off and D.C voltage measured and noted.

    (ii) In that condition with no A.C. supply to charger, the

    duty performance of the battery by closing or

    tripping of a relatively un-important breaker is to be

    ensured. Mere availability of D.C Voltage is no indexof healthiness of battery.

    (iii) A.C Supply to charger is to be restored immediately

    after this test.

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    Certain charger panels have Switch Off

    arrangement whenever A.C supply fails. There

    should be switched on after each restoration ofsupply.

    Leakages in D.C circuitry should be attended on

    top priority first by sectionalisation, then byisolation and finally be rectification.

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    Lead Acid Batteries (Common)

    Check up the Electricity to level in the cell of all the cells

    in morning shift every day. If the electrolyte is low, top upthe cell with distilled water.

    Check up the voltage and specific gravity of six cells in

    each shift and record as per cell numbers given ( PILOT

    CELLS)

    Check up the D.C voltage of the combined cell (battery)

    after switching off the battery charger every day in the

    morning shift. Record the battery voltage and current

    with the charger off.

    Ensure that the battery is in floating condition normallyby adjusting the rheostat of the charger.

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    Never charge a battery at a voltage higher than 2.4 V per

    cell i.e., it works out to 264 V for 220 V Battery and limit

    the charger ampere capacity also.

    If any of the cells is found to be having low voltage and

    specific gravity, by pass the cell. The removed cell should

    be charged separately and replaced after the voltage and

    specific gravity attains normal value. Improvementshould not be attempted by adding acid to electrolyte.

    Check the condition of all the cells every month for

    voltage and specific gravity. Charge the battery if

    required. The voltage and specific gravity readings shall

    be taken before and after charging . The charging rate

    shall be limited to 10 hours rating to avoid excessive

    gassing and evaporation of Electrolyte.

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    All the cells shall be physically checked for fracture and

    buckling of the container and excessive rise. Check

    battery terminals for tightness. Apply Vaseline

    ( Petroleum jelly) whenever necessary. This check shouldbe attempted after the battery is brought to full charge.

    Keep the charger off, observe the voltage with D.C lighting

    on continuously for two hours. Observe the voltage

    and current. The voltage should not fall by 10% when

    the discharge on the battery is at 10Hr i.e., 25 Ampsfor 250Hrs. battery 30 Amps for 300hrs. battery etc.

    Every discharge shall be compensated by charging.

    As the ampere hour efficiency is always less than unity,

    the charging ampere hours shall be more than discharge

    ampere hours.

    The battery charger panels, in some case have a no volt

    trips. Whenever A/C supply fails, the charger should be

    switched on after restoration ofAC supply.

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    Instrument Transformers

    An instrument transformers role is to provide accurate

    inputs to protection, control and metering systems includingrevenue metering.

    The main tasks of Instrument Transformers are:

    To transform currents or voltages from usually a highvalue to a value easy to handle for relays and

    instruments.

    To insulate the metering circuit from the primary high

    voltage system

    To provide possibilities of standardizing the instruments

    and relays to a few rated currents and voltage.

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    Current Transformer:

    The Primary winding in a current transformer is

    incorporated in the line and carries the current flowing in the

    network. The magnitude of the secondary current is dependent

    of the Ratio of the transformer.

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    Accuracy:

    The quality of measurement which characterize the

    ability of measuring instrument to give indication equivalent tothe true value of the quantity measured. Accuracy limits

    specified in a particular standard for different loads and power

    factor differs.

    Failure of Its can cause malfunction of system

    protections , controls and metering devices and, in some

    catastrophic failures, damages to nearby power equipment, or

    injury to personnel in the vicinity.

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    Dissipation Factor:

    The ratio of the power loss in a dielectric material to thetotal power transmitted through the dielectric, the imperfection

    of the dielectric. Equal to the tangent of the loss angle.

    Most plastics have a low Dissipation Factor , a desirable

    property because it minimizes the waste of elec. Energy as heat.

    = tan De=1/2

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    Where

    F= Frequency of applied voltageCp= Equivalent parallel capacity

    Rp= Equivalent parallel Resistance

    = Loss angle

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    Loss Angle

    A measure of the power loss in an inductor or acapacitor, equal to the amount by which the angle

    between the phasors denoting voltage and current

    across the inductor/ capacitor differs from 900.

    For an ideal capacitor , it is ZERO.

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