1kz-Te Pedal Troubleshoot

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  • 8/10/2019 1kz-Te Pedal Troubleshoot

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    A19694 A19803

    Accelerator Pedal

    Position Sensor

    ECM

    Magnet

    Magnet

    IC No.2

    IC No.1

    EPA2

    VCP2

    VPA2

    EPA1

    VCP1

    VPA1

    Ac

    celeratorPedalPositionSensorO

    utputVoltage(V)

    Usable Range

    Accelerator Pedal Turning Angle (deg)

    *1 *2

    Accelerator Pedal Fully Released

    Accelerator Pedal Fully Depressed

    1.6

    0.8

    3.7 4.4

    2.9 3.6

    5

    25

    0

    *1:

    *2:

    DIAGNOSTICS ECD SYSTEM (1KZTE)

    05335

    LAND CRUISER PRADO REPAIR MANUAL (RM990E)

    DTC 19(1) ACCEL. POSITION SENSOR CIRCUIT(OPEN/SHORT)

    CIRCUIT DESCRIPTION

    HINT:S This is repair procedure of accelerator pedal position sensor.

    S This electrical throttle system is no used throttle cable.

    S This accelerator pedal position sensor is noncontact type.

    The accelerator pedal position sensor is mounted in the accelerator pedal to detect the opening angle of

    the accelerator pedal. Since this sensor is electronically controlled with hall elements, accurate control and

    reliability can be obtained. It have the 2 sensors to detect the accelerator position and a malfunction of the

    accelerator position sensor.

    In the accelerator pedal position sensor, the voltage applied to pedal terminals VPA and VPA2 of the ECM

    changes between 0 V and 5 V, in proportion to the opening angle of the accelerator pedal. The VPA is a signal

    to indicate the actual accelerator pedal opening angle which is used for the engine control, and the VPA2

    is a signal to indicate the information about the opening angle which is used for detecting a malfunction.

    The ECM judges the current opening angle of the accelerator pedal from these signals input from terminals

    VPA and VPA2 and, the ECM controls the throttle motor based on these signals.

    05A6Z01

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    A76376

    ECMAccelerator PedalPosition Sensor

    21

    E11

    20

    28

    8

    27

    19

    EPA

    VPA

    E2

    VCPA

    VC

    VPA23

    2

    1

    6

    4

    5EPA

    VCP2

    VCPA

    VPA2

    VPA

    EPA2

    E11

    E10

    E10

    E10

    E10

    BRR

    BRY

    GRG

    LGR

    BRW

    WL

    D2

    D6

    D4

    D5

    IC4

    BR BR

    RW

    IL1

    12

    J10 J/CI3

    IL1RW RW

    E E

    D1

    IC4

    D3

    IC4

    IC4

    IC4

    IC4

    GRG

    LGR

    BRW

    WL

    05336DIAGNOSTICS ECD SYSTEM (1KZTE)

    LAND CRUISER PRADO REPAIR MANUAL (RM990E)

    DTC No. DTC Detecting Condition Trouble Area

    19(1)

    Condition (a), (b), (c) or (d) continues for 2.0 seconds:

    (a) VPA1 0.2 V and VPA2 0.5 V

    (b) VPA1 4.8 V

    (c) When 3.45 V VPA1 0.2 V, and VPA2 4.8 V

    (d) VPA1VPA2 0.02 V

    SOpen or short in accelerator pedal position sensor circuit

    SAccelerator pedal position sensor

    SECM

    Condition (a) continues for 0.5 seconds:

    (a) VPA1 0.2 V or VPA2 0.5 V

    HINT:

    After confirming DTC 19 (1), use the handheld tester to confirm the throttle valve opening percentage.

    Accelerator pedal position expressed as voltage

    Trouble area Accelerator pedal released Accelerator pedal depressed

    ACCEL POS #1 ACCEL POS #2 ACCEL POS #1 ACCEL POS #2

    VC circuit open 0 0.2 V 0 0.2 V 0 0.2 V 0 0.2 V

    VPA circuit open or ground short 0 0.2 V 1.2 2.0 V 0 0.2 V 3.4 5.3 V

    VPA2 circuit open or ground short 0.5 1.1 V 0 0.2 V 2.6 4.5 V 0 0.2 V

    E2 circuit open 4.5

    5.5 V 4.5

    5.5 V 4.5

    5.5 V 4.5

    5.5 V

    WIRING DIAGRAM

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    FI7052

    Depressed Released

    A70828

    A28

    Wire Harness Side

    Accelerator Pedal Position

    Sensor Connector

    VCP2

    EPA2 VCPA

    EPAVPA

    VPA 2

    A76387ECM Connector

    E10E11

    VC

    E2 VPA

    VCPA

    VPA2 EPA

    DIAGNOSTICS ECD SYSTEM (1KZTE)

    05337

    LAND CRUISER PRADO REPAIR MANUAL (RM990E)

    INSPECTION PROCEDUREHINT:

    Read freeze frame data using the handheld tester, as freeze frame records the engine conditions when

    a malfunction is detected. When troubleshooting it is useful for determining whether the vehicle was running

    or stopped, the engine was warmed up or not, etc. at the time of the malfunction.

    When using Handheld Tester:

    1 READ VALUE OF HANDHELDTESTER(ACCEL POS #1 AND ACCEL POS #2)

    (a) Turn the ignition switch ON.

    (b) Select the item DIAGNOSIS/ENHANCED OBD II/DATA

    LIST/ETCS/ACCEL POS #1 and ACCEL POS #2 and

    read its value displayed on the handheld tester.

    Standard:

    Accelerator pedal ACCEL POS #1 ACCEL POS #2

    Released 0.6 1.3 V 1.4 2.1 V

    Depressed 2.8 4.5 V 3.6 4.5 V

    OK Go to step 5

    NG

    2 CHECK HARNESS AND CONNECTOR(ECM ACCELERATOR PEDAL POSITIONSENSOR)

    (a) Disconnect the accelerator pedal position sensor con-

    nector.

    (b) Disconnect the ECM E10 and E11 connectors.

    (c) Check the continuity between the wire harness side con-

    nectors.

    Standard (Check for open):

    Symbols (Terminal No.) Specified condition

    VCP2 (A28 1) VC (E11 21)

    EPA2 (A28 2) E2 (E1120)

    VPA2 (A28 3) VPA2 (E10 28)

    VCPA (A28 4) VCPA (E10 8)Continuity

    EPA (A28 5) EPA (E10 27)

    VPA (A28

    6)

    VPA (E10

    19)Standard (Check for short):

    Symbols (Terminal No.) Specified condition

    VCP2 (A28 1) or VC (E11 21)

    Body ground

    EPA2 (A28 2) or E2 (E1120)

    Body ground

    VPA2 (A28 3) or VPA2 (E10 28)

    Body ground

    VCPA (A28 4) or VCPA (E10 8)

    Body ground

    No continuity

    EPA (A28 5) or EPA (E1027)

    Body ground

    VPA (A28 6) or VPA (E1019)

    Body ground

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    A19521

    AcceleratorPedal

    PositionSensor

    Connector

    A56850

    E2()VC(+) VCPA(+)EPA()

    E10

    ECMConnector

    E11

    05338DIAGNOSTICS ECDSYSTEM(1KZTE)

    LANDCRUISERPRADOREPAIRMANUAL (RM990E)

    NG REPAIR OR REPLACE HARNESS ORCONNECTOR

    OK

    3 INSPECTECM(VCANDVCPAVOLTAGE)

    (a) Disconnecttheacceleratorpedalpositionsensorcon-

    nector.

    (b) TurntheignitionswitchON.

    (c) MeasurethevoltagebetweentheterminalsoftheECM

    E10andE11connector.

    Standard:

    Symbols(TerminalNo.) Specifiedcondition

    VC(E1121)E2(E11 20)

    VCPA(E108)EPA(E1027)4.55.5V

    NG CHECKANDREPLACEECM

    OK

    4 REPLACEACCELERATORPEDALRODASSY(Seepage 1033)

    GO

    5 READOUTPUTDTC(ACCELERATORPEDALPOSITIONSENSORDTCISOUTPUTAGAIN)

    (a) CleartheDTC(Seepage05

    303).(b) Start the engine.

    (c) Drive the engine at idle for 15 sec. or more.

    (d) ReadtheDTC(Seepage05303).

    Result:

    Display (DTC output) Proceed to

    DTC 19(1) is output again A

    No DTC output B

    http://m_10_0033.pdf/http://m_10_0033.pdf/http://m_10_0033.pdf/http://m_10_0033.pdf/http://m_10_0033.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_10_0033.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/
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    A70828

    A28

    Wire Harness Side

    Accelerator Pedal Position

    Sensor Connector

    VCP2

    EPA2 VCPAEPA

    VPA

    VPA 2

    A76387ECM ConnectorE2

    VC

    VCPA

    EPA

    E10E11

    VPA

    VPA2

    DIAGNOSTICS ECD SYSTEM (1KZTE)

    05339

    LAND CRUISER PRADO REPAIR MANUAL (RM990E)

    B SYSTEM OK

    A

    CHECK AND REPLACE ECM

    When not using handheld tester:

    1 CHECK HARNESS AND CONNECTOR(ECM ACCELERATOR PEDAL POSITIONSENSOR)

    (a) Disconnect the accelerator pedal position sensor con-

    nector.

    (b) Disconnect the ECM E10 and E11 connectors.

    (c) Check the continuity between the wire harness side con-

    nectors.

    Standard (Check for open):Symbols (Terminal No.) Specified condition

    VCP2 (A28 1) VC (E11 21)

    EPA2 (A28 2) E2 (E1120)

    VPA2 (A28 3) VPA2 (E10 28)

    VCPA (A28 4) VCPA (E10 8)Continuity

    EPA (A28 5) EPA (E10 27)

    VPA (A28 6) VPA (E10 19)

    Standard (Check for short):

    Symbols (Terminal No.) Specified condition

    VCP2 (A28 1) or VC (E11 21)

    Body ground

    EPA2 (A28 2) or E2 (E1120)

    Body ground

    VPA2 (A28 3) or VPA2 (E10 28)

    Body ground

    VCPA (A28 4) or VCPA (E10 8)

    Body ground

    No continuity

    EPA (A28 5) or EPA (E1027)

    Body ground

    VPA (A28 6) or VPA (E1019)

    Body ground

    NG REPAIR OR REPLACE HARNESS ORCONNECTOR

    OK

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    A19521

    AcceleratorPedal

    PositionSensor

    Connector

    A56850

    E2()VC(+) VCPA(+)EPA()

    E10

    ECMConnector

    E11

    05340DIAGNOSTICS ECDSYSTEM(1KZTE)

    LANDCRUISERPRADOREPAIRMANUAL (RM990E)

    2 INSPECTECM(VCANDVCPAVOLTAGE)

    (a) Disconnecttheacceleratorpedalpositionsensorcon-

    nector.

    (b) TurntheignitionswitchON.

    (c) MeasurethevoltagebetweentheterminalsoftheECM

    E10andE11connector.

    Standard:

    Symbols(TerminalNo.) Specifiedcondition

    VC(E1121)E2(E11 20)

    VCPA(E108)EPA(E1027)4.55.5V

    NG CHECKANDREPLACEECM

    OK

    3 REPLACEACCELERATORPEDALRODASSY(Seepage 1033)

    GO

    4 READOUTPUTDTC(ACCELERATORPEDALPOSITIONSENSORDTCISOUTPUTAGAIN)

    (a) CleartheDTC(Seepage05303).

    (b) Start the engine.

    (c) Drive the engine at idle for 15 sec. or more.

    (d) ReadtheDTC(Seepage05303).

    Result:

    Display (DTC output) Proceed to

    DTC 19(1) is output again A

    No DTC output B

    B SYSTEM OK

    A

    CHECK AND REPLACE ECM

    http://m_10_0033.pdf/http://m_10_0033.pdf/http://m_10_0033.pdf/http://m_10_0033.pdf/http://m_10_0033.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/http://m_10_0033.pdf/http://m_05_0303.pdf/http://m_05_0303.pdf/