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1 Steel Bridge Design Hormoz Seradj mailto: [email protected] Phone: (503) 986-3346 May 20 / 2009

1C H Seradj Steel Br Dsgn

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Steel Bridge Design

Hormoz Seradj mailto: [email protected] Phone: (503) 986-3346 May 20 / 2009

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Steel Bridge Design

BDDMSP560 and SP250Electronic Shop DrawingsMathCAD WorksheetsLesson Learned

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BDDMAASHTO (bolted field splice connections)NCHRP 12-79Shear ConnectorsNo weight limit, check with fabricatorsSteel members cast in concreteRecoating of existing Metal StructuresCross FramesModular Steel Bridge Workshop

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LRFD Specifications C6.13.6.1.4aFor a flexural member, it is recommended that the smaller section at the point of splice be taken as the side of the splice that has the flange with the smallest nominal flexural resistance.

Replaced with:For flexural members, it is recommended that the smaller section at the point of splice be taken as the side of the splice that has the smaller calculated moment of inertia for the noncomposite steel section.

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BDDMAASHTO (bolted field splice connections)NCHRP 12-79Shear ConnectorsNo weight limit, check with fabricatorsSteel members cast in concreteRecoating of existing Metal StructuresCross FramesModular Steel Bridge Workshop

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Out of plumb Web

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BDDMAASHTO (bolted field splice connections)NCHRP 12-79Shear ConnectorsNo weight limit, check with fabricatorsSteel members cast in concreteRecoating of existing Metal StructuresCross FramesModular Steel Bridge Workshop

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Shear Connectors, BDDM 1.2.1.7

Flange thickness transition not shown

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BDDMAASHTO (bolted field splice connections)NCHRP 12-79Shear ConnectorsNo weight limit, check with fabricatorsSteel members cast in concreteRecoating of existing Metal StructuresModular Steel Bridge Workshop

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BDDMAASHTO (bolted field splice connections)NCHRP 12-79Shear ConnectorsNo weight limit, check with fabricatorsSteel members cast in concreteRecoating of existing Metal StructuresCross FramesModular Steel Bridge Workshop

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BDDM Figure 1.2.1.10C

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BDDMAASHTO (bolted field splice connections)NCHRP 12-79Shear ConnectorsNo weight limit, check with fabricatorsSteel members cast in concreteRecoating of existing Metal StructuresCross FramesModular Steel Bridge Workshop

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BDDM 1.2.4.5 (new section) “Process for recoating of an existing metal structure”

• Check latest load rating• Check last inspection report• Check for missed rivet or bolt• Consider remedy for structural deficiencies• Consider bolts and rivets outside normal

paint area

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BDDMAASHTO (bolted field splice connections)NCHRP 12-79Shear ConnectorsNo weight limit, check with fabricatorsSteel members cast in concreteRecoating of existing Metal StructuresCross FramesModular Steel Bridge Workshop

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Cross FramesCross Frames at Bents

BDDM, Fig1.2.1.6

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Cross FramesCross Frames at Bents

AASHTO LRFD 6.7.4.2 I-Section Members

“Diaphragms or cross-frames are not required along skewed interior supports if diaphragms or cross-frames normal to the girders are provided at bearings that resist lateral forces.”

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Cross FramesCross Frames at BentsIntermediate Cross Frames

Differential deflection

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1.2.1.3 Intermediate Cross Frames

Do not stagger intermediate cross frames in skewed or curved steel plate girders where two adjacent steel plate girders have significant differential deflection. Where two adjacent plate girders have significant differential deflection, such as the first row of cross frame from the end bents, do not use the “K” or “X” type of cross frames. Use details similar to Figure 1.2.1.13B.

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Figure 1.2.1.13B

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Cross FramesCross Frames at BentsIntermediate Cross Frames

Differential deflectionBox girders

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BDDMAASHTO (bolted field splice connections)NCHRP 12-79Shear ConnectorsNo weight limit, check with fabricatorsSteel members cast in concreteCross FramesModular Steel Bridge Workshop

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Modular Steel Bridge WorkshopOBJECTIVE:

• Develop a plan that will enable us to place the modular steel bridges into mainstream.

TARGET OUTCOMES:• A list of practical concepts of modular steel bridges• Recommendations to develop a design detailing manual

fabrication• Recommendations to develop fabrication and

construction guidelines• Recommendations to develop a testing requirement plan• Recommendations for owners, fabricators, industry,

academia

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Owner’s Perspective

• Methods to provide rapid construction with no sacrifices in quality, redundancy,continuity, and future maintenance costs

• Ability to replace the deck in the future• Details that are acceptable for seismic

regions

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Fabricator’s Perspective promising concepts that High Steel has been investigating. They include:• Full depth pre-topped composite decked girders• Partial depth pre-topped composite sub-deck girder units• Modular orthotropic steel deck girder systems• Decked steel tub girders

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Modular Steel Bridge Workshop

Pre-topped Composite Decked Girders

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Rapid Construction using steel stringer/girder systems

Report of Current PracticeDescription:Two different types of steel stringer systems were

discussed. The two systems include:• Multi-span girders designed as simple span for

dead load and continuous for live load• Multi-span girders designed as continuous for all

loads, but spliced at interior piers.• Pre-topped deck/girder systems

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Rapid Construction using steel stringer/girder systems

Report of Current PracticeLead Team Members:

– Ed Wasserman (Tennessee DOT)– Hormoz Seradj (Oregon DOT)– Dennis Mertz (University of Delaware)– Richard Sause (Lehigh University)– Karl Frank (University of Texas)– Atorod Azizinamini (University of Nebraska,

Lincoln)

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Steel Bridge Design

BDDMSP560 and SP250Electronic Shop DrawingsLesson Learned

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Steel Erection claims00560.46 Erection:a) General - Erect the metalwork, remove

temporary construction and do all work required to complete the structure(s), including the removal of the old structure(s) according to Section 00501, if specified.

b) Methods and Equipment - Before starting the erection work, the erection method proposed and the amount and character of equipment to be used will be reviewed. This review will not relieve the Contractor of the responsibility for the safety of the method or equipment, or from carrying out the work in full accordance with the plans and specifications. Do not perform work until approval has been obtained.

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• 00560.46 Erection: continued

c) Field Inspection and Testingd) Handling and Storing Materialse) Bearings and Anchoragesf) Pin Connectiong) Misfits

Steel Erection claims

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Temporary Detour Bridges, SP25000250.10 Material - Provide material for temporary detour bridges according to the applicable Sections of Part 00500.

Quality of Material, Section 00165

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Backfill Material 00510.10, 00510.11, 00510.12, 0510.13

Drilled Shafts 00512.10, 00512.12, 00512.13, 00512.14, 00512.15, 00512.18

Piling 00520.10

Steel Reinforcement 00530.10, 00530.11, 00530.12, 00530.13, 00530.14

Resin Bonded Anchor Systems 00535.10

Structural Concrete 00540.10, 00540.11, 00540.14, 00540 .15

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Reinforced Concrete Bridge End Panel

00545.10

Post-Tensioning 00555.10, 00555.11, 00555,12, 555.13

Structural Steel 00560.10

Timber Structures 00570.10, 00570,11, 00570.13, 00570.13

Bridge Bearings 00582.10

Bridge Rails 00587.10

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Temporary Detour Bridges00250.43 Construction - Construct temporary detour bridges according to the applicable Sections of Part 00500, the requirements of applicable permitting agencies and the following:

• Weld structural steel according to AWS D1.5

• Weld steel piling according to AWS D1.1

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Temporary Detour Bridges

Do not begin welding until all of the following have been approved:

• WPS-Welding Procedure

• PQR-Procedure Qualification Records

• WQTR-Welder Qualification Test Records

• MTR-Material Test Report

• CWI-AWS Certificate Welding Inspector

00250.43 Construction -

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Steel Bridge Design

BDDMSP560 and SP250Electronic Shop DrawingsMathCAD WorksheetsLesson Learned

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Steel Bridge Design

BDDMSP560 and SP250Electronic Shop DrawingsMathCAD WorksheetsLesson Learned

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MathCAD Worksheets

Deck Design

Filed Splice Connection Design

Bearing Design

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Steel Bridge Design

BDDMSP560 and SP250Electronic Shop DrawingsMathCAD WorksheetsLesson Learned

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Workmanship

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Workmanship

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Workmanship

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Workmanship?

Shop Drawings?

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Shop drawings

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Shop drawings

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Shop drawings

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Anchor Detail BR. 145

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Long span Bridges

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Buldging

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Disk Bearings

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Shear Blocks

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New Bridge

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New Bridge

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Question?