1.9L ALH Manual Trs

Embed Size (px)

Citation preview

  • 8/11/2019 1.9L ALH Manual Trs

    1/13

    97--14163 N ote: N um be r in parenthe ses ind icates prod uctioncontrolnu m ber stam ped on relay ho using .

    Relay location on the thirteenfold auxiliary relaypanel, above relay panel:

    Relay panel:

    Edition 12/98

    Wiring diagram

    G low P lug R elay (18 0)10

    Pow er S up ply (Term inal30 ,B + )R elay (109)12

    Deviate relay location and fuseplacements as well as the locations of multiple connectors seesection component locations.

    U S A .5102.01.21

    Load R ed uction R elay (18)2

    30 A -green

    25 A -w h ite

    20 A -ye llow

    15 A -blue

    10 A -red

    7,5 A -b row n

    5 A -beige

    3 A -violet

    Fuse colors

    Golf/Jetta No. 4/1

    1.9L - Engine - Turbo Diesel Fuel Injection (DFI)/66KW, code ALH,

    (with manual transmission),from September 1998

  • 8/11/2019 1.9L ALH Manual Trs

    2/13

    1 2 3 4 5 6 7 8 9 10 11 12 13 14

    97-23494

    ro6,0

    5/31

    J 593

    9

    2

    501

    T

    bl0,5

    A98

    D/30

    2

    S16350A

    7/30

    ro16,0

    4

    S176110A

    500

    5

    S177110A

    1

    S16250A

    134

    ro6,0

    bl0,35

    154

    A32

    ro2,5

    ro6,0

    ro2,5

    T4/2

    20

    ro6,0

    4

    21

    81

    S1/1

    br0,5

    39

    B+D+1

    C

    W2

    C1

    G

    br/ro0,5

    61

    br/ro0,5

    TT

    2e/1

    4/1

    sw16,0

    111

    ro6,0

    2e/2

    A/+

    ro16,0

    Edition 12/98

    Wiring diagram

    Generator (GEN)

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = g rey

    ge = yellow

    U S A .5102.01.21

    li = lilac

    No. 4/2 Golf/Jetta

    A - B atte ry

    C - G enerator(G EN )

    C 1 - Voltage R egulator (VR )

    D - Ign ition/S tarter Sw itch

    J5 9 - Load R ed uction R elay

    S 162 - Fuse -1-(30) in fuse bracket/battery

    S 163 - Fuse -2-(30 )in fuse b racket/battery

    S 176 - Fuse -4-(30 )in fuse b racket/battery

    S 177 - Fuse -5-(30 )in fuse b racket/battery

    T2 e - D ou ble C on ne ctor,n ear starter (vehicles

    w ithout air conditioning)

    T4 - 4-P in C on ne ctor,n ear starter (veh icles w ith air

    co nditioning only)

    81 - G roun d con ne ction -1-,in instrum en t panelw iring harness

    50 0 - Th reade d conn ection -1-(30 )on the relay plate

    501 - Thread ed con ne ction -2-(30 )o n the relay plate

    A 32 - P lus con ne ction (30 ),in instrum en t panelw iring

    harness

    A 98 - P lus conn ector -4-(30 ),in instrum en t panelw iring harness

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=134http://127.0.0.1:8080/vw/servlet/CompLoc?track=154http://127.0.0.1:8080/vw/servlet/CompLoc?track=20http://127.0.0.1:8080/vw/servlet/CompLoc?track=61http://127.0.0.1:8080/vw/servlet/CompLoc?track=111http://127.0.0.1:8080/vw/servlet/CompLoc?track=61http://127.0.0.1:8080/vw/servlet/CompLoc?track=154http://127.0.0.1:8080/vw/servlet/CompLoc?track=111http://127.0.0.1:8080/vw/servlet/CompLoc?track=20http://127.0.0.1:8080/vw/servlet/CompLoc?track=134
  • 8/11/2019 1.9L ALH Manual Trs

    3/13

    97-23495

    15 16 17 18 19 20 21 22 23 24 25 26 27 28

    Q6

    4

    ro/ws4,0

    3

    br0,5

    9

    bl1,0

    2

    ro6,0

    6

    ro/ws4,0

    135

    31

    T2a/1 T2a/2

    sw2,5

    sw2,5

    1 7

    li/ws0,5

    gn0,5

    9

    b

    c

    7,5A

    5a

    S5

    sw/bl0,35

    104

    A20

    sw/bl0,35

    5

    sw2,5

    a

    J 52

    10A

    7a

    S7

    sw/gn1,0

    7

    141

    B163

    sw/gn1,0

    J 434 /2

    B

    5030

    M

    ro/sw2,5

    A/+

    sw35,0

    T6/3

    ro/sw2,5

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = grey

    ge = yellow

    Edition 12/98

    Wiring diagram

    Glow plug relay, starter, glow plugs (engine)U S A .5102.01.21

    li = lilac

    Golf/Jetta No. 4/3

    A - B atte ry

    B - S tarte rJ5 2 - G low P lug R elay,o n the thirteenfold au xiliary

    relay p anel,abo ve relay p anel

    J4 34 - Lo cking relay for starter (clutch pedalsw itch),

    on the thirteenfold au xiliary relay pan el,ab ove

    relay pane l

    Q 6 - G low plugs (eng ine)

    S5 - Fuse 5 in fuse holder

    S7 - Fuse 7 in fuse holder

    T2 a - D ou ble C on ne ctor,in en gine co m p artm e nt,in

    w iring duct,left

    T6 - 6-P in C on ne ctor,b row n, in protective hou sing

    for conne ctors,in plenu m cham be r,left

    135 - G rou nd con ne ction -2-,in instrum en t pan el

    w iring harnessA 20 - W ire conn ection (15a),in instrum en t panel

    w iring harne ss

    B163 - P lus connector -1-(15 )in w iring h arness interior

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=31http://127.0.0.1:8080/vw/servlet/CompLoc?track=9http://127.0.0.1:8080/vw/servlet/CompLoc?track=104http://127.0.0.1:8080/vw/servlet/CompLoc?track=141http://nextpage/http://127.0.0.1:8080/vw/servlet/CompLoc?track=141http://127.0.0.1:8080/vw/servlet/CompLoc?track=104http://127.0.0.1:8080/vw/servlet/CompLoc?track=31http://127.0.0.1:8080/vw/servlet/CompLoc?track=9http://nextpage/http://prevpage/
  • 8/11/2019 1.9L ALH Manual Trs

    4/13

    97-23496

    29 30 31 32 33 34 35 36 37 38 39 40 41 42

    J 248

    T80/33

    T80/47

    T6/1

    T10/3

    li/ws0,5

    6/87

    2/30

    9/85

    sw/li1,5

    bl2,5

    J 317

    ro2,5

    T10h/8

    13

    sw/li1,5

    A104

    sw/li1,0

    T10e/8

    gn0,5

    bl/ge0,5

    T80/37 T80/4229a

    29

    sw1,5

    A2

    sw2,5

    sw2,5

    D/15

    A71

    43a

    43

    bl/ge1,0

    bl1,5

    32a

    32

    ro/li1,5

    106

    bl1,5

    ro/li1,5

    T10a/5

    80

    ro/li1,5

    117

    T6/4

    21

    bl1,0

    B168

    10AS243

    15AS232 S229

    bl2,5

    10A

    a

    91

    bl1,5

    b

    c

    li/ws0,5

    gn0,5

    Edition 12/98

    Wiring diagram

    Diesel direct fuel injection (DFI) engine control module (ECM), power supply(terminal 30, B+) relay

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = g rey

    ge = yellow

    U S A .5102.01.21

    li = lilac

    No. 4/4 Golf/Jetta

    D - Ign ition/S tarter Sw itch

    J248 - D ieselD irect FuelInjection (D FI)E ng ine C on trolM od ule (E C M ),in p len um cham be r,ce nter

    J317 - Pow e r S upp ly (Term inal30, B + )R elay,on the

    thirteenfold au xiliary relay pan el,ab ove relay

    panel

    S 229 - Fuse 29 in fuse ho lder

    S 232 - Fuse 32 in fuse ho lder

    S 243 - Fuse 43 in fuse ho lder

    T6 - 6-P in C on ne ctor,b row n, in protective hou sing

    for conne ctors,in plenu m cham be r,left

    T10 - 10-P in C on ne ctor,o rang e, in protective hou sing

    for conne ctors,in plenu m cham be r,left

    T10 a - 10-P in C on ne ctor,in eng ine com partm en t,in

    w iring duct,left

    T10 e - 10-P in C on ne ctor,black,in protective hou sing

    for conne ctors,in plen um cham be r,leftT10 h - 10-P in C on ne ctor,b lue ,in protective ho using

    for conn ectors,in plenu m cham ber,left

    T80 - C onnector,80 point

    A 2 - P lus co nne ction (15),in instrum en t panelw iring

    harness

    A 71 - C on nector (86 ),in instrum e nt panelw iring

    harness

    A 104 - P lus con ne ctor -2-(15),in instrum en t pan el

    w iring harness

    B168 - C on ne ction (86 )in passeng er com p artm en t

    w iring harness

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=13http://127.0.0.1:8080/vw/servlet/CompLoc?track=106http://127.0.0.1:8080/vw/servlet/CompLoc?track=80http://127.0.0.1:8080/vw/servlet/CompLoc?track=117http://127.0.0.1:8080/vw/servlet/CompLoc?track=21http://127.0.0.1:8080/vw/servlet/CompLoc?track=91http://127.0.0.1:8080/vw/servlet/CompLoc?track=80http://127.0.0.1:8080/vw/servlet/CompLoc?track=117http://127.0.0.1:8080/vw/servlet/CompLoc?track=106http://127.0.0.1:8080/vw/servlet/CompLoc?track=13http://127.0.0.1:8080/vw/servlet/CompLoc?track=91http://127.0.0.1:8080/vw/servlet/CompLoc?track=21http://nextpage/http://nextpage/http://prevpage/http://prevpage/
  • 8/11/2019 1.9L ALH Manual Trs

    5/13

    97-23497

    43 44 45 46 47 48 49 50 51 52 53 54 55 56

    J 248

    220

    li/ro0,5

    T80/39 T80/13

    3 2

    gr/gn0,5

    1

    br/bl0,5

    ge/sw0,5

    T80/40

    4

    G72G71

    T80/16

    gn0,5

    T80/48

    bl/ro0,5

    T10/7 T10/8

    br/bl1,0

    T80/25

    G79

    T10h/1

    T10h/5

    T10h/6

    T10h/4

    T10h/3

    gr/bl0,5

    gr/ws0,5

    gr/ro0,5

    ge/gn0,5

    ws/bl0,5

    ws/bl0,5

    gr/bl0,5

    T80/12 T80/8 T80/23 T80/11 T80/24

    T6a/6 T6a/4 T6a/5 T6a/3 T6a/2 T6a/1

    T10h/2

    ws0,5

    rs0,5

    br0,5

    gn0,5

    gr0,5

    ge0,5

    br/bl1,0

    gr/ws0,5

    gr/ro0,5

    ge/gn0,5

    F8F60

    br/bl1,0

    ws/bl0,5

    ws/bl0,35

    T80/43

    T10h/10

    159

    br/ws0,5

    T80/31

    T10h/7

    Edition 12/98

    Wiring diagram

    Diesel direct fuel injection (DFI) engine control module (ECM), closed throttle position(CTP) switch, intake air temperature (IAT) sensor, manifold absolute pressure (MAP) sensor

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = grey

    ge = yellow

    U S A .5102.01.21

    li = lilac

    Golf/Jetta No. 4/5

    F8 - Kick D ow n Sw itch

    F6 0 - C lose d Throttle P osition (C TP )S w itchG 71 - M anifold A bsolute P ressure (M A P )S ensor

    G 72 - Intake A ir Tem p erature (IAT )S en sor

    G 79 - Throttle Position (TP )S en sor

    J248 - D ieselD irect FuelInjection (D FI)E ng ine C on trol

    M od ule (E C M ),in p len um cham b er,ce nter

    T6 a - 6-P in C on ne ctor,b eh ind instrum en t pan el,left

    T10 - 10-P in C on ne ctor,o rang e, in protective hou sing

    for conne ctors,in plenu m cham be r,left

    T10 h - 10-P in C on ne ctor,b lue ,in protective ho using

    for conne ctors,in plenu m cham be r,left

    T80 - C onnector,80 point

    220 - G rou nd conn ection (sen sor grou nd ),in enginecom partm ent w iring harne ss

    - A /C con ne ction

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=159http://127.0.0.1:8080/vw/servlet/CompLoc?track=159
  • 8/11/2019 1.9L ALH Manual Trs

    6/13

    97-23498

    57 58 59 60 61 62 63 64 65 66 67 68 69 70

    T80/62

    gr0,5

    T80/55

    bl0,5

    T2b/1 T2b/2

    br/ge1,0

    T80/71

    G80

    sw0,5

    J 248

    G28

    ge0,5

    T80/69

    ws0,5

    T80/67

    T3/3 T3/2 T3/1

    sw0,5

    200

    li0,5

    T10a/4

    T80/70

    br/gn0,5

    li0,35

    155

    1 4

    3

    G62 G2

    2

    br/ws0,5

    T80/54

    bl/br0,5

    137

    br/ro0,5

    br/ro0,5

    T80/22

    T10d/5

    5

    bl/gn0,5

    bl/gn0,35

    T80/41

    T10d/8

    149

    Edition 12/98

    Wiring diagram

    Diesel direct fuel injection (DFI) engine control module (ECM), engine speed(RPM) sensor, engine coolant temperature (ECT) sensor, needle lift sensor

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = g rey

    ge = yellow

    U S A .5102.01.21

    li = lilac

    No. 4/6 Golf/Jetta

    G 2 - En gine C oolantTem perature (EC T)S ensor

    G 28 - Engine Speed (R PM )SensorG 62 - E ngine C oolant Tem pe rature (E C T)S ensor

    G 80 - N eed le Lift S ensor

    J248 - D ieselD irect FuelInjection (D FI)E ng ine C on trol

    M od ule (E C M ),in p len um cham be r,ce nter

    T2 b - D ou ble C on ne ctor,in eng ine com partm e nt,

    front

    T3 - 3-P in C on ne ctor,in eng ine com p artm en t,fron t

    T10 a - 10-P in C on ne ctor,in eng ine com partm en t,in

    w iring duct,left

    T10 d - 10-P in C on ne ctor,g ree n, in p rotective h ou sing

    for conne ctors,in plenu m cham be r,left

    T80 - C onnector,80 point

    20 0 - G rou nd conn ection (shielding),in e ng ine

    com partm ent w iring harne ss

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=155http://127.0.0.1:8080/vw/servlet/CompLoc?track=137http://127.0.0.1:8080/vw/servlet/CompLoc?track=5http://127.0.0.1:8080/vw/servlet/CompLoc?track=149http://127.0.0.1:8080/vw/servlet/CompLoc?track=137http://127.0.0.1:8080/vw/servlet/CompLoc?track=149http://127.0.0.1:8080/vw/servlet/CompLoc?track=5http://127.0.0.1:8080/vw/servlet/CompLoc?track=155http://prevpage/http://prevpage/
  • 8/11/2019 1.9L ALH Manual Trs

    7/13

    97-23499

    J 248

    71 72 73 74 75 76 77 78 79 80 81 82 83 84

    ro/gn1,0

    T80/50T80/52

    45

    br/bl1,0

    G70

    T80/4

    bl1,0

    93

    ge/sw1,0

    2

    T80/53

    ge/bl0,5

    li/sw0,5

    gr/gn0,5

    G149 N146G81

    T80/56 T80/57

    ws/gn0,5

    T80/64 T80/66 T80/59 T80/80

    br/ro1,0

    br/ro1,0

    br/ro1,0

    F25

    br/ro1,0

    T10f/3

    T10f/6

    T10f/5

    ro/li1,5

    T80/76

    br/bl0,5

    T10f/2

    T10f/1

    T10f/7

    31

    3

    T10f/4

    Edition 12/98

    Wiring diagram

    Diesel direct fuel injection (DFI) engine control module (ECM), quantity adjuster, mass airflow (MAF) sensor, fuel temperature sensor, modulating piston displacement sensor

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = grey

    ge = yellow

    U S A .5102.01.21

    li = lilac

    Golf/Jetta No. 4/7

    G 70 - M ass A irFlow (M A F)Sensor

    G 81 - FuelTem pe rature Sen sorG 149 - M od ulating P iston D isplacem en t S en sor

    J248 - D ieselD irect FuelInjection (D FI)E ng ine C on trol

    M od ule (E C M ),in p len um cham be r,ce nter

    N 146 - Q uantity A djuster

    T10 f - 10-P in C on ne ctor,in en gine com partm en t,fron t

    T80 - C onnector,80 point

    F25 - W ire con nection -1-,in D ieselD irect Fuel

    Injection (D FI)system w iring h arne ss

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=93http://127.0.0.1:8080/vw/servlet/CompLoc?track=31http://127.0.0.1:8080/vw/servlet/CompLoc?track=31http://127.0.0.1:8080/vw/servlet/CompLoc?track=93
  • 8/11/2019 1.9L ALH Manual Trs

    8/13

    97-23500

    85 86 87 88 89 90 91 92 93 94 95 96 97 98

    J 248

    li/gr1,0

    2

    N239

    1

    T80/3

    ro/bl0,5

    1

    N18

    2

    T80/29

    sw/ge1,5

    br/sw1,0

    2

    1

    T80/79

    T10f/9

    T10f/10

    br/ge0,5

    1

    N75

    2

    T80/15

    ge/sw1,0

    ge/sw1,0

    ge/sw1,0

    ge/sw1,0

    73

    E30

    S23410A

    34a

    34

    32

    bl1,5

    T6/5

    A100

    ge/sw1,0

    T10a/6

    ge/sw1,0

    sw/ws1,0

    N109

    T80/77

    T10f/8

    N108

    ge/sw1,0

    Edition 12/98

    Wiring diagram

    Diesel direct fuel injection (DFI) engine control module (ECM), cold start injector, fuelcut-off valve, wastegate bypass regulator valve, EGR vacuum regulator solenoid valve

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = g rey

    ge = yellow

    U S A .5102.01.21

    li = lilac

    No. 4/8 Golf/Jetta

    J248 - D ieselD irect FuelInjection (D FI)E ng ine C on trol

    M od ule (E C M ),in p len um cham be r,ce nterN 18 - E G R V acuum R egu lator S oleno id Valve

    N 75 - W astegate B ypass R egu lator Valve

    N 108 - C old S tart Injector

    N 109 - Fue lC ut-off Valve

    N 23 9 - C hang e-ove r valve for intake m anifold flap

    S 234 - Fuse 34 in fuse ho lder

    T6 - 6-P in C on ne ctor,b row n, in protective hou sing

    for conne ctors,in plenu m cham be r,left

    T10 a - 10-P in C on ne ctor,in eng ine com partm en t,in

    w iring duct,left

    T10 f - 10-P in C on ne ctor,in en gine com partm en t,fron t

    T80 - C onnector,80 point

    A100 - C on nector -2-(87 ),in instrum en t panelw iring

    harnessE 30 - C on ne ctor (87 a),in w iring harne ss en gine

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=32http://127.0.0.1:8080/vw/servlet/CompLoc?track=32
  • 8/11/2019 1.9L ALH Manual Trs

    9/13

    97-23501

    99 100 101 102 103 104 105 106 107 108 109 110 111 112

    J 248

    ws/ge0,5

    T80/9T80/35

    sw/ws0,5

    T80/19

    E45

    3

    2F47

    ro/sw1,0

    1

    4F

    26

    E227

    ws0,5

    T80/21

    bl/gr0,5

    T80/10

    ro0,5

    T10e/3 T10e/9

    T10e/1

    T10e/2

    sw/ge0,35

    sw/ge0,35

    ws0,35

    bl0,35

    sw/bl0,35

    ro/ge0,35

    A18

    A52

    ro/sw1,0

    T80/20

    ws/ro0,5

    T80/46

    T10d/4

    2

    1

    ws/ro1,0

    F36

    ws/ge1,0

    T10e/4

    T10e/5

    129

    S1310A

    13a

    ro/br1,0

    13

    ro6,0

    10

    29

    bl/ge1,0

    T10s/7

    T10s/4

    T10s/2

    T10s/6

    T10s/3

    3 2 0 1

    T10s/5

    bl/ge1,0

    bl/ge1,0

    bl/ge1,0

    Edition 12/98

    Wiring diagram

    Diesel direct fuel injection (DFI) engine control module (ECM), cruise control switch,brake vacuum vent valve switch, brake light switch, clutch vacuum vent valve switch

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = grey

    ge = yellow

    U S A .5102.01.21

    li = lilac

    Golf/Jetta No. 4/9

    E 45 - C ruise C on trolS w itch

    E 227 - C ruise C ontrolPu sh B utton (S ET )

    F - B rake LightS w itch

    F36 - C lutch Vacuum Vent Valve Sw itch

    F4 7 - B rake Vacuu m Ven t Valve Sw itch for cruise

    co ntrol/diese l

    J248 - D ieselD irect FuelInjection (D FI)E ng ine C on trol

    M od ule (E C M ),in p len um cham be r,ce nter

    S13 - Fuse 13 in fuse holder

    T10 d - 10-P in C on ne ctor,g ree n, in p rotective h ou sing

    for conne ctors,in plenu m cham be r,left

    T10 e - 10-P in C on ne ctor,black,in protective hou sing

    for conne ctors,in plenu m cham be r,left

    T10s - 10-P in C on ne ctor,n ear stee ring colum n

    T80 - C onnector,80 point

    A 18 - W ire con ne ction (54 ),in instrum en t panel

    w iring harnessA 52 - P lus con ne ction (30 ),in instrum en t panelw iring

    harness

    - Ve hicles w ith cruise co ntrolo nly

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=26http://127.0.0.1:8080/vw/servlet/CompLoc?track=129http://127.0.0.1:8080/vw/servlet/CompLoc?track=10http://127.0.0.1:8080/vw/servlet/CompLoc?track=29http://127.0.0.1:8080/vw/servlet/CompLoc?track=129http://127.0.0.1:8080/vw/servlet/CompLoc?track=29http://127.0.0.1:8080/vw/servlet/CompLoc?track=10http://127.0.0.1:8080/vw/servlet/CompLoc?track=26
  • 8/11/2019 1.9L ALH Manual Trs

    10/13

    97-23502

    J 248

    br/ro2,5

    T80/1 T80/27

    156 156

    br/ro2,5

    br/ro2,5

    608

    T80/28

    ro/li1,5

    T80/2

    ro/li1,5

    D74

    30

    ro/li1,5

    114 115 116 117 118 119 120 121 122 123 124 125 126113

    A122

    J 104

    or/br0,35

    T25/10

    T80/75

    or/br0,5

    T2c/1

    ws0,5

    T10d/3

    or/br0,5

    A121

    J 104

    or/sw0,35

    T25/11

    T80/68

    or/sw0,5

    T2c/2

    sw0,5

    T10d/2

    or/sw0,5

    gr/ws0,5

    T80/45

    160

    T10/1

    gr/ws0,35

    gn/ws0,5

    T80/18

    150

    T10/2

    gn/ws0,35

    K

    T80/51

    A27

    T10/6

    bl/ws0,5

    bl/ws0,35

    d

    *

    Edition 02/99

    Wiring diagram

    Diesel direct fuel injection (DFI) engine control module (ECM)

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = g rey

    ge = yellowor = orange

    U SA .510 2.02 .21

    li = lilac

    No. 4/10 Golf/Jetta

    J104 - A B S C on trolM od ule (w /E D L),in e ng ine

    com partm ent,leftJ248 - D ieselD irect FuelInjection (D FI)E ng ine C on trol

    M od ule (E C M ),in p len um cham be r,ce nter

    T2 c - D ou ble C on ne ctor,in en gine co m p artm e nt,in

    w iring duct,left

    T10 - 10-P in C on ne ctor,o rang e, in protective hou sing

    for conne ctors,in plenu m cham be r,left

    T10 d - 10-P in C on ne ctor,g ree n, in p rotective h ou sing

    for conne ctors,in plenu m cham be r,left

    T25 - 25-Pin C onnector,on A B S C ontrolM o dule

    (w /E D L)

    T80 - C onnector,80 point

    608 -G rou nd C on ne ction (in ce nter plen um cham be r)

    156 - G rou nd con ne ction ,in D iese lD irect Fue l

    Injection (D FI)w iring harnessA 27 - W ire C onnection (vehicle sp eed signal),in

    instrum en t panelw iring harne ss

    A121 - C on ne ction (high b us),in instrum en t pan el

    w iring harness

    A122 - C on ne ction (low bu s),in instrum en t pan el

    w iring harness

    D 74 - W ire co nn ection (86 ),in e ng ine com partm en t

    w iring harne ss

    * - Ve hicles w ith M ulti-Fu nction Indicator (M FI)

    only

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=30http://127.0.0.1:8080/vw/servlet/CompLoc?track=160http://127.0.0.1:8080/vw/servlet/CompLoc?track=150http://127.0.0.1:8080/vw/servlet/CompLoc?track=150http://127.0.0.1:8080/vw/servlet/CompLoc?track=160http://127.0.0.1:8080/vw/servlet/CompLoc?track=30
  • 8/11/2019 1.9L ALH Manual Trs

    11/13

    97-23503

    J 248

    T80/17

    sw/bl0,5

    T80/34

    sw/br0,5

    Q7

    6/85

    4/86

    J 359

    ro4,0

    bl/ge1,0

    D98

    sw4,0

    sw2,5

    sw2,5

    sw2,5

    8/87 15/85

    13/86

    J 360

    11/30

    17/87

    ro4,0

    D50

    2/30

    bl/ge1,0

    ro6,0

    8

    d

    T10/9

    gn/br0,5

    T80/6

    112

    T6/6

    gn/br0,35

    1

    2

    G G32

    1

    2

    269

    li/sw0,35

    br/ws0,35

    T10a/9

    60

    br/ws0,5

    br/ws1,0

    br/ws0,5

    li/ro0,35

    166

    br/ws0,35

    165

    br/ws0,35

    br/ws0,5

    d

    e

    f

    g

    h

    128 129 130 131 132 133 134 135 136 137 138 139 140127

    Edition 12/98

    Wiring diagram

    Diesel direct fuel Injection (DFI) engine control module (ECM), fuel level sensor,glow plugs (coolant), engine coolant level (ECL) sensor

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = grey

    ge = yellow

    U S A .5102.01.21

    li = lilac

    Golf/Jetta No. 4/11

    G - Fu elL eve lS e nso r

    G 32 - En gine Co olantLevel(EC L)S ensorJ248 - D ieselD irect FuelInjection (D FI)E ng ine C on trol

    M od ule (E C M ),in p len um cham be r,ce nter

    J35 9 - R elay for preh eating co olant,low he at ou tpu t,

    in protective ho using ,in en gine com partm en t,

    left,p rodu ction controlnu m be r (53 )

    J36 0 - R elay for preh eating co olant,h igh h eat ou tpu t,

    in protective ho using ,in en gine com partm en t,

    left,p rodu ction controlnu m be r (53 )

    Q 7 - G low plug s (coo lant)

    T6 - 6-P in C on ne ctor,b row n, in protective hou sing

    for conne ctors,in plenu m cham be r,left

    T10 - 10-P in C on ne ctor,o rang e, in protective hou sing

    for conne ctors,in plenu m cham be r,left

    T10 a - 10-P in C on ne ctor,in eng ine com partm en t,in

    w iring duct,leftT80 - C onnector,80 point

    269 - G rou nd co nn ection (sen sor grou nd )-1-,in

    instrum en t panelw iring harne ss

    D 50 - P lus conn ection (30 ),in en gine com partm e nt

    w iring harness

    D 98 - W ire conn ection (glow plug s),in en gine

    com partm ent w iring harne ss

    - Ve hicles w ith M ulti-Fu nction Indicator (M FI)

    only

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=8http://127.0.0.1:8080/vw/servlet/CompLoc?track=112http://127.0.0.1:8080/vw/servlet/CompLoc?track=60http://127.0.0.1:8080/vw/servlet/CompLoc?track=166http://127.0.0.1:8080/vw/servlet/CompLoc?track=165http://127.0.0.1:8080/vw/servlet/CompLoc?track=60http://127.0.0.1:8080/vw/servlet/CompLoc?track=166http://127.0.0.1:8080/vw/servlet/CompLoc?track=165http://127.0.0.1:8080/vw/servlet/CompLoc?track=8http://127.0.0.1:8080/vw/servlet/CompLoc?track=112
  • 8/11/2019 1.9L ALH Manual Trs

    12/13

    97-23504

    142 143 144 145 146 147 148 149 150 151 152 153 154141

    T32/7T32/28

    J 285

    K3

    gn0,35

    d

    e

    f

    g

    h

    T32/10

    K2

    4

    H3

    T32/22

    li/ro0,35

    br/ws0,35

    gn/sw0,35

    bl0,35

    T32/12

    F1

    1 2

    G22

    608

    br2,5

    T10a/2

    sw/ws1,0

    T10a/10

    ws/bl0,5

    gn0,35

    d

    e

    f

    T10a/1

    gn/sw0,5

    K29

    62

    bl/gn0,35

    T32/13

    K28

    3

    br1,0

    T10a/7

    28

    sw/gn1,0

    gn/ws0,35

    119

    T32a/32

    *

    Edition 02/99

    Wiring diagram

    Instrument cluster, oil pressure switch, speedometer vehicle speed sensor, enginecoolant level/temperature (ECL/ECT) warning light, glow plug indicator light

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = g rey

    ge = yellow

    U SA .510 2.02 .21

    li = lilac

    No. 4/12 Golf/Jetta

    F1 - O ilPressure Sw itch

    G 22 - Speedom eterVehicle S peed Sen sor(VS S)H 3 - W arning B uzzer

    J285 - C on trolm od ule w ith ind icator un itin instrum en t

    pane linsert

    K 2 - G ene rator (G E N )W arning Light

    K 3 - O ilPressure W arning Light

    K 28 - E ng ine C oo lant Level/Tem perature (E C L/E C T)

    W arning Ligh t

    K 29 - G low P lug Ind icator Ligh t

    T10 a - 10-P in C on ne ctor,in eng ine com partm en t,in

    w iring duct,left

    T32 - 32 -P in Co nne ctor,blue

    T3 2a - 32 -P in C on ne ctor,g ree n

    608 -G rou nd C on ne ction (in ce nter plen um cham be r)

    * - Ve hicles w ith M ulti-Fu nction Indicator (M FI)only

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=4http://127.0.0.1:8080/vw/servlet/CompLoc?track=62http://127.0.0.1:8080/vw/servlet/CompLoc?track=28http://127.0.0.1:8080/vw/servlet/CompLoc?track=119http://127.0.0.1:8080/vw/servlet/CompLoc?track=28http://127.0.0.1:8080/vw/servlet/CompLoc?track=4http://127.0.0.1:8080/vw/servlet/CompLoc?track=119http://127.0.0.1:8080/vw/servlet/CompLoc?track=62
  • 8/11/2019 1.9L ALH Manual Trs

    13/13

    97-23505

    bl/ws0,35

    gn/br0,35

    li/sw0,35

    li0,35

    60

    T6e/2

    T6e/3 E86

    T6e/1T6e/4

    E109

    bl/gn0,35

    bl0,35

    T32a/25

    bl/gr0,35

    T32a/23

    T32a/24

    139

    br/ws0,35

    G17

    1

    2

    137

    br/ws

    0,35

    br/ge

    0,35

    J 285

    G1

    T32/11 T32/3T32/5T32/8

    G21

    K105

    3

    J 119T32a/26

    G

    A27

    156 157 158 159 160 161 162 163 164 165 166 167 168155

    d

    e

    f

    T32/32

    ws/bl0,35

    51

    A76

    KT16/7

    gr/ws0,5

    T32/25K

    gr/ws0,35

    K83

    gr/ws0,5

    118

    Edition 12/98

    Wiring diagram

    Instrument cluster, multi-function indicator (MFI), engine coolant temperature (ECT) gauge,fuel gauge, speedometer, malfunction indicator lamp (MIL), outside air temperature sensor

    w s = w hitesw = blackro = redbr = brow ngn = greenbl = bluegr = grey

    ge = yellow

    U S A .5102.01.21

    li = lilac

    Golf/Jetta No. 4/13

    E 86 - M ulti-Fun ction Ind icator M od e S elect Sw itch

    E 109 - M ulti-Function Ind icator M em ory Sw itchG 1 - Fu elg au ge

    G 3 - En gine C oolantTem perature (EC T)G auge

    G 17 - O utside A ir Tem pe rature S en sor

    G 21 - Speedom eter

    J119 - M ulti-function Indicator (M FI)

    J285 - C on trolm od ule w ith ind icator un itin instrum en t

    pane linsert

    K 83 - M alfun ction Ind icator Lam p (M IL)

    K 105 - Low FuelLevelW arning Light

    T6e - 6-Pin C onnector

    T16 - D ata Link C on ne ctor (D LC ),b elow instrum en t

    pan el,ce nter

    T32 - 32 -P in Co nne ctor,blue

    T3 2a - 32 -P in C on ne ctor,g ree n

    A 27 - W ire C onnection (vehicle sp eed signal),in

    instrum en t panelw iring harne ss

    A 76 - C on nector (K -diagnosis w ire),in instrum en t

    pane lw iring harness

    - Ve hicles w ith M ulti-Fu nction Indicator (M FI)

    only

    http://127.0.0.1:8080/vw/servlet/CompLoc?track=60http://127.0.0.1:8080/vw/servlet/CompLoc?track=139http://127.0.0.1:8080/vw/servlet/CompLoc?track=137http://127.0.0.1:8080/vw/servlet/CompLoc?track=51http://127.0.0.1:8080/vw/servlet/CompLoc?track=118http://127.0.0.1:8080/vw/servlet/CompLoc?track=139http://127.0.0.1:8080/vw/servlet/CompLoc?track=137http://127.0.0.1:8080/vw/servlet/CompLoc?track=51http://127.0.0.1:8080/vw/servlet/CompLoc?track=60http://127.0.0.1:8080/vw/servlet/CompLoc?track=118