1986 Annotated Bibliography on Justification of ComputerIntegrated Manufacturing Systems Canada

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  • This article was downloaded by: [University Aut Ciudad Juarez]On: 02 April 2013, At: 02:43Publisher: Taylor & FrancisInforma Ltd Registered in England and Wales Registered Number: 1072954 Registered office: Mortimer House,37-41 Mortimer Street, London W1T 3JH, UK

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    Annotated Bibliography on Justification of Computer-Integrated Manufacturing SystemsJohn R. Canada aa North Carolina State UniversityVersion of record first published: 05 Apr 2007.

    To cite this article: John R. Canada (1986): Annotated Bibliography on Justification of Computer-Integrated ManufacturingSystems, The Engineering Economist: A Journal Devoted to the Problems of Capital Investment, 31:2, 137-150

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  • Volume 3 1 - Number 2 Winter , 1986

    The Engineer ing Economist

    Annotated Bibliography on Ju~tification of Computer - Integrated Manufacturing Sy~tems

    John R. Canada

    North C a r o l i n a S t a t e U n i v e r s i t y *BSTR*CT

    m i a is an exrenaive, bur nor edxaustive. bibl iosraphy for persona in teres ted i n the j u e r i f i c a c i o n (economic endlor noweconomic) o f the various aspecre no-117 assoc ia ted with computer-integrated m u f a c r u r i n g (Cm) ayar-. lloar ~ l r b c i t e d include a br ie f ~ n o r a r e d comment regarding eubjecr in- c l w i o n s end perhaps perceived srrengchs. Por the 100 plus c irat iona . f i f ty -cvo are categorized all belng generally aubjecrive ovenierrrlguldel ines. and chircy-f iv. are caregorired as including quancire- r i v e rechniqueplanalysio merhodologiea for justification of Cnl systems or components of such systems.

    C I M sys tems a r e l o o s e l y r e f e r r e d t o a s any computer-oriented equipment o r

    sys tem which a i d s i n , o r a c h i e v e s , t h e automat ion o f a manufac tu r ing e n t e r p r i s e ,

    and which is planned t o i n c r e a s e , i f n o t e v e n t u a l l y complete, i n t e g r a t i o n of t h e

    e n t e r p r i s e . I t t y p i c a l l y i n v o l v e s p r o d u c t / p r o c e s s d e s i g n , manufac tu r ing c o n t r o l s ,

    and /or d e c i s i o n s u p p o r t sys tems.

    Over t h e p a s t s e v e r a l y e a r s t h e r e have been i n c r e a s i n g l y f r e q u e n t f o r c e f u l

    s t a t e m e n t s by i n d u s t r y l e a d e r s and a u t h o r s r e g a r d i n g t h e inadequac ies of t r a d i t i o n a l

    d i scounted cash f low a s w e l l a s accounting-based methodologies f o r e v a l u a t i n g and j u s t i f y i n g C I M systems. The r o o t s of t h e pe rce ived weaknesses a r e t h a t t h o s e t r a d i t i o n a l methodologies (1) f a i l t o adequa te ly q u a n t i f y and i n c o r p o r a t e t h e broad a lmos t -pervas ive b e n e f i t s of C I M sys tems; and (2) o f t e n b l i n d f i r m t o t h e e f f e c t s of s t a t u s quo complacency.

    P a r t s 1 and 2, on "Books" and "Symposia" r e s p e c t i v e l y , a r e most ly on CIMS i n

    g e n e r a l r a t h e r than j u s t i f i c a t i o n of CIMS i n p a r t i c u l a r . l los t were not reviewed by t h i s a u t h o r / c o m p i l e r , (and hence no a n n o t a t i o n was g iven) by they a r e inc luded h e r e i n because many a r e thought l i k e l y t o have some m a t e r i a l s on j u s t i f i c a t i o n . F u r t h e r , i t i s thought t h a t t h e r e a d e r may w e l l be i n t e r e s t e d i n o t h e r a s p e c t s of

    CIHS covered i n t h e books and symposia.

    S u b s t a n t i a l m a t e r i a l used w i t h pe rmiss ion from Should We Automate Now? E v a l u a t i o n of Computer-Integrated Manufactur ing Systems: An A p p l i c a t i o n s Manual w i t h Handy m, by J . R. Canada and R. L . Edwards, t985 , I n d u s t r i a l Extension S e r v i c e , School of Engineer ing , North C a r o l i n a S t a t e U n i v e r s i t y , R a l e i g h , NC 27695.

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  • 138 The Eng ineer ing Economist

    P a r t 3 c o n t a i n s some 52 a r t i c l e s which are . g e n e r a l l y s u b j e c t i v e overviews/guide- l i n e s on j u s t i f i c a t i o n of p a r t o r a l l of CIM Systems. Most a r e v e r y good and some a r e o u t s t a n d i n g . A g e n e r a l gauge on reviewed q u a l i t y / a p p l i c a b i l i t y c a n b e o b t a i n e d from t h e a n n o t a t i o n s . Of p a r t i c u l a r n o t e a r e many of t h e a r t i c l e s i n Hmard Business Review.

    P a r t 4 c o n t a i n s some 35 a r t i c l e s which i n c l u d e q u a n t i t a t i v e t e c h n i q u e s / a n a l y s i s methodologies f o r j u s t i f i c a t i o n of ( u s u a l l y p a r t s o f ) C I H Systems. Of p a r t i c u l a r n o t e a r e t h e works by Custavson and Boothroyd. Probably t h e most comprehensive , y e t o v e r s i m p l i f i e d , economic a n a l y s i s approaches a r e by Meyer [Ref. 1051, and by Genera l Dynamics Gorpora t ion [Ref. 951.

    Pe rhaps no b i b l i o g r a p h y is complete w i t h o u t c i t i n g o t h e r b i b l i o g r a p h i e s which

    i n c l u d e r e f e r e n c e s a t l e a s t on t h e p e r i p h e r y of t h e s u b j e c t . I n a d d i t i o n t o a v e r y e x t e n s i v e 1983 I B M work*, t h e f o l l o w i n g a r e o t h e r s :

    Gener ic S u b j e c t

    Replacement D e c i s i o n s i n High Technology I n d u s t r i e s

    Economics of Robots

    P r o d u c t i v i t y Measurement/ Weighted E v a l u a t i o n

    Economics of Robots

    Assembly Automation Economics

    Refe rence Number of Author No. (Below) - Date Works Gi ted

    S u l l i v a n (111) 1984 26

    F l e i s c h e r (52) 1982 36 S i n k (110) 1984 2 1

    C e n ' l Dyn. (95) 1980 83 Corp. ( f o r A i r Force ) Boo throyd (40) 1984 17

    Sof tware C o s t s f o r Hutchinson (63) 198b 33 Manufactur ing C o n t r o l 6 Clementson Systems

    I hope t h i s w i l l b e of g r e a t v a l u e t o r e a d e r s d e s i r i n g t o u s e a p p r o p r i a t e known

    techn iques a s w e l l a s t h o s e d e v e l o p i n g methodologies which b e t t e r meet t h e c r i t i c i s m s of i n a d e q u a c i e s and c h a l l e n g e s f o r t h e f u t u r e .

    * Host of t h e r e f e r e n c e s i n P a r t s 1 and 2 were o b t a i n e d from "CAD/CAM: A ~ i b l i o g r a p h y " by Mr. A. H. Agajanian of t h e IBEI Corpora t ion Genera l Technology D i v i s i o n . (Technical Report 22.250ldated May 11, 1983). The r e p o r t i s o u t s t a n d i n g l y comprehensive w i t h 549 r e f e r e n c e s i n some 30 s u b j e c t c a t e g o r i e s .

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  • Volume 3 1 - Number 2 139

    1. BOOKS - CIMS-Related, i n Genera l

    Boehm, Barry W . , SofkJare Engineering Economics, P r e n t i c e - H a l l , 1981. 767 pp. F i r s t e x t e n s i v e book on t h i s s u b j e c t . Good f o r t e x t and b a s i s f o r e s t i m a t i n g s o f t w a r e c o s t s . Examples mos t ly o r i e n t e d toward g e n e r a l d e c i s i o n s u p p o r t sys tems r a t h e r than C I M .

    Boothroyd, G . , Automatic AssembZy, M. Dekker, New York, NY, 1982, TJ1317.B66.

    Boothroyd, G. and P. Dewhurst, Design for AssembZy Handbook, Automatic Assembly Program, M.E. Dept., U n i v e r s t t y of Massachuse t t s , Amhbrst, MA.

    Not reviewed, b u t c o n t a i n s much o f t h e m a t e r i a l i n o t h e r a r t i c l e s by P r o f . Boothroyd. P r o v i d e s a d a t a base f o r r a p i d e s t i m a t i o n , g i v e s a numer ica l r a t i n g f o r assembly e f f i c i e n c y , h e l p s reduce manufac tu r ing c o s t s , e t c .

    Chasen, S. H. and J. W. Dow, The Guide for the EvaZuation and ImpZementation o f CAD/CAM Systems, CAD/CAM Dec i s ions Co., A t l a n t a , GA, 1980.

    D o r n f i e l d , D. A., (Ed.). Automation i n Manufacturing, Systems, Processes, and Computer Aids, (PED S e r i e s Vol. 4 ) , ASME, New York, NY, 1981.

    Foundyl le r , C. M., h k e y CAD/CAM Computer Graphics: A Survey and Buyer's Guide, Daratech A s s o c i a t e s , Cambridge. MA, 1980, 3 Vols.

    Groover, M. P., Automation, Production Systems and Computer-Aided Manufacturing, P r e n t i c e - H a l l , Englewood C l i f f s , N J , 1980.

    Groover, M. P. and E. W. Z i m m e r s , CAD/CAM: Computer-Aided Design and Manufacturing, P r e n t i c e - H a l l , Englewood C l i E f s , N J , 1984. Gunn, Jr., T. G . , Computer AppZications i n Manufacturing, I n d u s t r i a l P r e s s . New York, NY, 1981, TS155.G924.

    Hatvany, J., M. E. Merchant. K. R a t h m i l l , and H. Yoshikawa, World Survey o f CAM, B u t t e r w o r t h & Co., Ltd . , Borough Green, Sevenoaks, Kent, Enp,land, 1983.

    Hayes, Richard H. and S. C. Wheelwright, Restoring Our Competitive Edge: Competing Through Manufacturing, J. Wiley, 1984.

    E x c e l l e n t d e f i n i t i v e work based on y e a r s of r e s e a r c h and w r i t i n g .

    Hunt, W. Dan ie l , Industria2 Robotics Handbook, I n d u s t r i a l P r e s s , New York, 1983. Chapter 9. pp. 150-158 is on "Economics of Robotics". Example u s e s format and c a t e g o r i e s developed by Genera l Dynamics Corpora t ion f o r A i r Force ICAM p r o j e c t (See (95) ) .

    Hunte r , R. P., Automated Process Control Systems: Concepts and Hardware, P r e n t i c e - H a l l , Englewood C l i f f s , N J , 1978, TS156.8.H86.

    Hyer, N . L., (Ed.), Group TechnoZogy a t Work, SME, Dearborn, M I , 1984, 254 PP.

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  • 140 The Eng ineer ing Economist

    I n f o t e c h L imi ted , Factory Automation, S tate o f the A r t Report. I . AnaZysis, I n f o t e c h L imi ted , Maidenhead, England, 1980.

    K a f r i s s e n and H. S tephans , IndustriaZ Robots and Robotics, Reston Publ . Co., 1984.

    Chapter 11, pp. 303-15, c o n t a i n s good s t a t e m e n t s re j u s t i f i c a t i o n of robo t s .

    Konen, Yoram, Computer Control o f tkznufacturing Systems, PlcCraw-Hill, 1983, 287 pp.

    Krouse, J. K., What Every Engineer Shou7.d Know About Computer-Aided Design and Computer-Aided Manufacturing: The CAD/CAM RevoZution, Marce l Dekker, I n c . , New York, NY, 1982, TA174.K76.

    Pressman. R. S. and J. E. Wi l l i ams , NumericaZ ControZ m d Computer-Aided Manufacturing, Wiley, New York, NY, 1977, TJ1189.P728. SME, CAD/CAM, Dearborn, M I , 1983, 587 pp.

    Tanner, W., (Ed.), IndustriaZ Robots, FwulmnentaZs, SME, Dearborn, M I , 2nd Ed., 1981, 445 pp.

    Tanner, W., (Ed.), Industrial Robots, Applications, SHE, Dearborn, M I . 2nd Ed., 1981, 484 pp.

    Taraman, K h a l i l , CAD/CAM Integration and Innovation, SME, Dearborn, M I , 1984, 428 pp.

    Wang, P. , (Ed.), Automation Technology for Management m d Productivity Advmce- ments Through CAD/CAM and Engineering Data Handling, P r e n t i c e - H a l l , Englewood C l i f f s , N J , 1983.

    2. SYMPOSIA - CIMS-Related, i n G e n e r a l

    A u t o f a c t West Proceed ings , Anaheim, CA, November 17-20, 1980; SME, Dearborn, M I , 1980, Two Volumes.

    Autofact 6 Froceedings, 1984, SME, Dearborn, PII, 1280 pp. CAD/CAM as a Basis for Development o f TechnoZoe i n Developing Iiations, Pmceedings o f the I F I P WG5.2 Working Conference, Encarnacao, J. L., T o r r e s , 0. F. F. and Warman, E. A., (Eds . ) , San Pau lo , B r a z i l , October 21-23, 1981; North-Holland, New York, NY, 1982, CCA17-2820.

    Conference on Computer Aided Mrmufacturing m d Productivity, COMPRO 81, London, England, October 21-22, 1981; I n s t i t u t e of P r o d u c t i o n Eng ineer ing , London, England, 1981.

    Conference on Computer Graphics i n CAD/CAM Systems, I s t , Froceedings, Cambridge. MA, A p r i l 9-11, 1979; MIT P r e s s , Cambridge, MA, 1979.

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  • Volume 3 1 - Number 2

    Eleventh Conference on Production Research and TechnoZogy, Carnegie-t lel lon, 1984, SME, Dearborn, M I , 432 pp.

    In t emt ionaZ Conference Cybernetics Society Proceedings, Cambridge, MA, October 8-10, 1980, IEEE, New York, NY, 1980.

    In t emt ionaZ Conference on FZexibZe E4anufacturing Systems, I s t , Proceedings, Brigh ton , England, October 20-22, 1982; IFS (Conferences) , Ltd. , Kempston, England, 1982, CCA18-4786.

    Man-Machine C o m i c a t i o n i n CAD/CAM, Proceedings of the I F I P WG5.2-5.3 Working Conference, Tokyo, Japan , October 2-4, 1980; North-Holland, New York, NY, 1981, CCA17-28129.

    NSF Grantees' Conference on Production Research and TechnoZogy, 6th, S t a n f o r d , CA, J anuary 27-29, 1981, B in ford , T., (Ed.), NTIS Repor t PB81-183964.

    NumericaZ Control Society AnnuaZ E4eeting and TechnicaZ Conference, P i o n e e r i n g i n Technology ... Bui ld ing f o r t h e Fu tu re . 1 7 t h , 1980; Numerical C o n t r o l Soc., Glenview, IL, 1980.

    Robots 8 Conference Proceedings, 1984, SME, Dearborn, 111, 1800 pp. S t r i v i n g f o r Techno log ica l E x c e l l e n c e i n Manufactur ing Through Communication. P lann ing , and P r o f e s s i o n a l i s m : Proceedings of InternationaZ TechnicaZ Conference, NwnericaZ ControZ Society, 18th, 1981; Numerical C o n t r o l Soc., Glenview, IL, 1981.

    3. A r t i c l e s - J u s t i f i c a t i o n of CIMS: G e n e r a l l y S u b j e c t i v e Overview/Guidel ines

    Ayres, Rober t U. and S. M i l l e r , "Robot ics , CAM, and I n d u s t r i a l P r o d u c t i v i t y " , NationaZ Productivity Review, Winter 1901-82, pp. 42-60.

    Overview on t h e impac t s of " f l e x i b l e " computer-aided t e c h n o l o g i e s on t h e economics of b a t c h p roduc t ion .

    # # Boothroyd, G . , Design f o r P r o d u c t i v i t y - The Road t o Higher P r o d u c t i v i t y " , AssembZy hzgineering, Mar. 1982, 4 pp.

    E a r l y overview a r t i c l e on assembly s a v i n g s p o s s i b l e through p roduc t r e d e s i g n .

    Boothroyd, G . , "Use of Robots i n Assembly Automation", a p p a r e n t l y a Keynote Paper f o r (Annuals of ? I C.I.R.P. CeneraZ AssembZy, 1984, 20 pp.

    Seems t o be a c l a s s i c i n d e s c r i b i n g v a r i o u s t y p e s of automated assembly sys tems w i t h numerous i l l u s t r a t i v e d iagrams and g raphs on r e l a t i v e economics. P ro f . Boothroyd i s i n t h e M.E. Dept. a t t h e U n i v e r s i t y of Massachuse t t s . Con ta ins 17 r e f e r e n c e s .

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  • 142 The E n g i n e e r i n g Economist

    Boothroyd, G. and P. Dewhurst, "Computer-Aided Design f o r Assembly", Assembly Engineering, February 1983, 5 + pp.

    Desc r ibes s o f t w a r e programs a v a i l a b l e f o r Apple I1 P l u s and I B M PC microcomputers. S i x s e p a r a t e programs seem t o b e w e l l developed (Note: t h e programs, used by 40+ f i r m s , a r e a v a i l a b l e from Boothroyd and Dewhurst, 56 Sheerman Lane, Amherst, MA .01002.)

    Boothroyd, G. and P. Dewhurst, "Design f o r Assembly9', Machine Design, 1984. 22 + pp.

    R e p r i n t s of f o u r v e r y w e l l p r e s e n t e d a r t i c l e s on t h e f o l l o w i n g t o p i c s : S e l e c t i n g t h e r i g h t method, manual assembly; a u t o m a t i c assembly; and Robot assembly and s o f t w a r e sys tems.

    C u r t i n , Frank T., "New Cos t ing Methods Needed f o r Manufac tu r ing Technology", Management Review, A p r i l 1984, pp. 29-30.

    Good, s h o r t overview. M r . C u r t i n i s Genera l Manager of Genera l E l e c t r i c ' s I n d u s t r i a l Automation Systems Department.

    C u r t i n , Frank T., "Planning and J u s t i f y i n g Automation Systems". Production Engineering, May 1984, 6 pp.

    E x c e l l e n t l y - a r t i c u l a t e d ph i losophy r e s t r a t e g i c c o n s i d e r a t i o n s .

    Devaney, C. Will iam, "Bui ld ing t h e Br idge Between CADICAIIIMIS", Proceedings o f Fall 1984 Conference, I n s t i t u t e of I n d u s t r i a l Eng ineers , A t l a n t a .

    Good g e n e r a l r e c o g n i t i o n of problems of CIMS i n t e g r a t i n g i n c l u d i n g computer c o m p a t i b i l i t y , d a t a b a s e boundar ies , and o r g a n i z a t i o n a l r e l a t i o n s h i p s .

    Drozda, Thomas J., (Ed.), "Robotized Mul t i -Ce l l s Best f o r Mid-Value Output", Robotics Today, A p r i l 1983, pp. 53-56.

    Gives good g e n e r a l example and phi losophy.

    DuPont-Gatelmand, C a t h e r i n e , "A Survey of F l e x i b l e Manufac tu r ing Systems", Journal of Manufacturing Systems, Vol. 1, No. 1, 1982, pp. 1-15.

    Ra the r d e f i n i t i v e review and c a t e g o r i z a t i o n of f l e x i b l e manufac tu r ing sys tems f o r machining and assembly used i n U.S. and 1 0 o t h e r major i n d u s t r i a l i z e d c o u n t r i e s .

    Eiler, R. G . , W. T. Muir, and L. T. Michae l s , "The R e l a t i o n s h i p Between Technology and Cost Management", Material Handling Engineering, January 1984; "Improving Cost-Benefi t Analyses". February 1984; "Cost B e n e f i t Track ing Procedures" , March 1984.

    s u g g e s t a s e r i e s oE s t e p s t h a t b e g i n s w i t h f a c t o r y modeling u s i n g t h e A i r Force - developed i n t e g r a t e d compute r -ass i s t ed manufac tu r ing d e f i n i t i o n (IDEF) modeling approach. IDEF i s powerful f o r comprehensively d e s c r i b i n g f u n c t i o n a l a c t i v i t i e s a s w e l l a s t h e i r complex i n t e r a c t i o n s , w i t h i n e n g i n e e r i n g and manufac tu r ing environments .

    Eshleman, R. L. and F. S. Pagano, "What Managers Need t o Know When Choosing Robots", National Product iv i ty Review, pp. 242-56, Summer '83.

    Genera l overview.

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  • Volume 3 1 - Number 2 143

    Evans, David and P. C. Schwab, " I n t e g r a t e d Manufactur ing-Financhg: t h e Backing t o Go Forward", Production Engineering, September 1984, pp. 122-24.

    Recognizes t h a t t h e r e a r e i n n o v a t i v e f i n a n c i n g v e h i c l e s t o back modern technology inves tments .

    Eversheim, W. and P. Hennman, "Recent Trends i n F l e x i b l e Automated Manufacturing". Journal of Manufacturing Systems, Vol. 1, No. 2, 1982, pp. 139-48.

    Good overview of degrees of mfg. f l e x i b i l i t y a p p r o p r i a t e a c c o r d i n g t o volume and v a r i a b i l i t y . Contains good g r a p h i c a l a i d s f o r a n a l y s i s and planning.

    F l e i s c h e r , G. A., "A Genera l i zed Methodology f o r Assess ing t h e Economic Consequences o f Acquir ing Robots f o r R e p e t i t i v e Operat ions" , Proceedings o f May 1982 Annual Conference, I n s t i t u t e o f I n d u s t r i a l Eng ineers , Norcross , GA, pp. 130-39.

    Good g e n e r a l overview. Contains 38 r e f e r e n c e s and c a t e g o r i z a t i o n of which advocate which method o f a n a l y s i s . Also c o n t a i n s a n e x t e n s i v e breakdown of types of c o s t s t o be cons idered .

    Foulkes. Fred. K., and J. L. K i r s c h , "People Make Robots work", Harvard Business Review, Jan-Feb, 1984, p. 94-102.

    Quote: "Most companies demons t ra te concern f o r workers by a s s i g n i n g t h e f i r s t r o b o t s used t o t h e 3 D ' s - d u l l , d i r t y o r dangerous , o r t h e 3 H'S - h o t , heavy and hazardous jobs".

    Gerwin, Donald, "Do's and Don' t ' s of Computerized ~ a n u f a c t u r i n g " . Harvard Business Review, Mar-Apr, 1982. pp. 107-116.

    One of t h e c l a s s i c a r t i c l e s emphasizing importance o f p lann ing t o t ake advantage of computers i n p rocess technology. Mr. Gerwin i s P r o f e s s o r o f Business A d m i n i s t r a t i o n a t U n i v e r s i t y of Wisconsin-Milwaukee.

    Gold, Bela , "CAM S e t s New Rules f o r Product ion" , Harvard Business Review, Nov-Dec, 1982, pp. 88-94.

    F requen t ly -c i t ed c l a s s i c p r e s e n t i n g c a s e f o r s e r i o u s c o n s i d e r a t i o n o f computer-aided manufactur ing p r o c e s s technology, p a r t i c u l a r l y r e c o g n i z i n g b e n e f i t s beyond t h o s e normally cons idered i n u s u a l f i n a n c i a l e v a l u a t i o n s .

    Goldhar, J o e l D. and M. J e l i n e k . "Plan f o r Economics of Scope", Harvard Business Review, Nov-Dec, 1983, pp. 141-48.

    S u b s t a n t i a l overview of importance of computers i n manufactur ing p r o c e s s i n g and good a r t i c u l a t i o n o f "scope" vs . " sca le" economics. M r . Goldhar i s Dean of t h e School of Bus iness A d m i n i s t r a t i o n a t I IT .

    Gr ie r son , Donald K., " I n t e g r a t e d Manufactur ing - The Managers: Maest ros o r Magicians", Production Engineering, Sept . 1984, pp. 38-43.

    S t r o n g overview r e need t o p l a n s t r a t e g i c a l l y about how t o compete i n f u t u r e , and t o e s t a b l i s h c o r p o r a t e a r c h i t e c t u r e t o implement. M r . G r i e r s o n is a S e n i o r Vice P r e s i d e n t of General E l e c t r i c Company.

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  • 144 The Engineer ing Economist

    G r i m m , James J . , " I n t e g r a t e d Manufactur ing - Technology's Tomorrow J u s t Arrived", Production Engineering, Sept . 1984, pp. 72-76.

    Overview w i t h i n t e r e s t i n g "h ie ra rchy of acronyms" and a l s o f o r e c a s t s re a v a i l a b i l i t y of v a r i o u s types of manufactur ing t echnolog ies .

    Groover, Mike l l , P., "Meeting t h e Cha l lenges of CAD/CAMr', National Productiuity Review, Winter 1982-83. pp. 29-35.

    Groover, M i k e l l P. and J. E. Hughes, "Job Shop Automation S t r a t e g y Can Add E f f i c i e n c y t o Small Opera t ion F l e x i b i l i t y " , Industrial Engineering, November 1981, pp. 67-74.

    General overview. Contains e i g h t p r i n c i p l e s compris ing a s t r a t e g y f o r automat ing job shops.

    Hayes, Robert H. and W. J. Abernathy, "Managing Our Way t o Economic Decline", Harvard Business Review, July-Aug 1980, p. 67.

    Quote: "Undue emphasis on a n a l y t i c t echn iques b i a s e s d e c i s i o n s a g a i n s t t h e purchase of advanced m a n ~ ~ f a c t u r i n g equipment t h a t promotes long-term t e c h n i c a l s u p e r i o r i t y " .

    Hayes, Robert H. and D. A. Garvin , "Managing a s I f Tomorrow Mattered". Haruard Business Review, May-June 1982, pp. 71-79.

    F r e q u e n t l y - c i t e d c l a s s i c on t h e shor tcomings of t r a d i t i o n a l inves tment a n a l y s e s which f a i l t o c o n s i d e r t h e e f f e c t s of n o t i n v e s t i n g i n new, lower v a r i a b l e c o s t technology. Both a u t h o r s a r e a t Harvard Bus iness School.

    Hutchinson, George K. and A. T. Clementson, "Manufacturing Cont ro l Systems: An Approach t o Reducing Sof tware Costs", P r e s e n t e d a t I n t e r n a t i o n a l Conference on Manufactur ing S c i e n c e and Technolorn of t h e F u t u r e , M.I.T.. Cambridge, MA, October 9-12, 1984, 29 pp.

    Hyer, Nancy L. and V. Wemnerlov, "Group Technology and P r o d u c t i v i t y " , Harvard Business Review, July-Aug 1984, pp. 140-149.

    L i g h t overview a r t i c l e on e x p l o i t i n g s i m i l a r i t i e s i n manufac tu r ing problems o r t a s k s .

    Kaplan, Robert S., "Accounting and C o n t r o l Systems f o r t h e New I n d u s t r i a l Competit ion", Working Paper 9-784-054, Harvard Business School , November 1983, 35 PP.

    S c h o l a r l y work p a r a l l e l i n g a r t i c l e of July-Aug 1984 (below).

    Kaplan, Robert S., ha ester day's Accounting Undermines Production". Harvard Business Revceu, July-Aug 1984, pp. 95-101.

    E x c e l l e n t a r t i c u l a t i o n of need t o change o u t d a t e d a c c o u n t i n g and c o n t r o l s y s t e n s t o f a c i l i t a t e r e v i t a l i z a t i o n . of manufac tu r ing i n d u s t r i e s . M r . Kaplan i s a t Harvard Bus iness School.

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  • Volume 3 1 - Number 2 145

    K e s t e r , W. C a r l , "Today's Opt ions f o r Tomorrow's ~ r o w t h " , Hamrd Business Review, Mar-Apr 1984, pp. 153-159.

    P r e s e n t s framework f o r l i n k i n g c u r r e n t c a p i t a l b u d ~ e t i n g d e c i s i o n s w i t h s t r a t e g i c o p p o r t u n i t i e s through r e c o g n i z i n g d i f f e r e n t l e v e l s of c o m p e t i t i v e r i v a l r y and o p t i o n s f o r f u t u r e .

    Lambrix, Rober t J. and S. S. S inghv i , "Preapproval Audi t s of C a p i t a l P r o j e c t s " , Hamard Business Review, Mar-Apr 1984, pp. 12-14.

    Advocates and g i v e s example of v a l u e of h a v i n g m u l t i - d i s c i p l i n a r y team i n d e p e n d e n t l y s t u d y impor tan t inves tment p roposa l s . Based on a u t h o r s ' work a t Armco, Inc .

    Levine , Susan J. and M. S. Ya lowi tz , "Managing Technology: The Key t o S u c c e s s f u l Bus iness Growth", Management Review, September 1983, pp. 44-48.

    L i s t s numerous b e n e f i t s of technology management. Also o u t l i n e s a p r o c e s s f o r technology management - I n c l u d e s m a t r i x of s t r a t e g i c o p t i o n s f o r v a r i o u s t e c h n o l o g i e s and c o m p e t i t i v e p o s i t i o n s .

    M a l l e r , Rober t J., " I n t e g r a t e d Manufactur ing - The S t r u c t u r e : S i m p l i f y and Focus, o r Col lapse" , Plroduction Engineering, September 1R84, pp. 62-65.

    Advocates f o c u s i n g manufac tu r ing o p e r a t i o n s w i t h u s e o f computer-aided t e c h n o l o g i e s . Emphasizes need f o r d i s c i p l i n e and a t t e n t i o n t o d e t a i l t o implement.

    Manchuck, S t a n l e y , " R e a l i s t i c Assessment o f P r o s p e c t s f o r F u l l CAD/CAM (CIMS) I n t e g r a t i o n " , P r e s e n t e d t o 1984 F a l l Conference, I n s t i t u t e of I n d u s t r i a l Eng ineers , October 1984, A t l a n t a , 12 pp.

    Thoughtful r e f l e c t i o n s on d i f f i c u l t i e s of i n t e g r a t i o n of e n g i n e e r i n g , manufac tu r ing , and b u s i n e s s s y s terns. R e f l e c t s on needs f o r c o m p a t a b i l i t y of d a t a b a s e ( e s ) and communication s y s t e m ( s ) .

    Michael , Gera ld J., "Economic J u s t i f i c a t i o n of Modern Computer-Based F a c t o r y Automation Equipment", P resen ted a t f i r s t ORSA-TIMS S p e c i a l I n t e r e s t Conference on F l e x i b l e Manufactur ing Systems, August 15-17, 1984, 1 4 pp.

    Outs tand ing summary of i n a d e q u a c i e s of t r a d i t i o n a l j u s t i f i c a t i o n p rocedures . Good review o f key l i t e r a t u r e .

    McDonald, James L. and W. F. Hasti-ngs, " S e l e c t i n g and J u s t i f y i n g CAD/CAMt', AssembZy Engineering, A p r i l 1983, pp. 24-27.

    Desc r ibes a seven-s tep s t u d y p r o c e s s which b e g i n s w i t h f e a s i b i l i t y and needs a n a l y s i s . Good a r t i c u l a t i o n of p r a c t i c a l c o n s i d e r a t i o n s . The a u t h o r s a r e w i t h P r o d u c t i v i t y I n t e r n a t i o n a l , Inc .

    Na t iona l Research Counci l , Computer Integration of Engineering Design and Production, N a t i o n a l Academy P r e s s , November 1984, 62 pp.

    Outs tand ing work of a b lue-chip committee on t h e CAD/CAM I n t e r f a c e of t h e Manufac tu r ing S t u d i e s Board. E x c e l l e n t e x p o s i t i o n s on b e n e f i t s of C I M and i s s u e s t h a t a f f e c t computer i n t e g r a t i o n . I n c l u d e s r e s u l t s of v i s i t s of 5 f i r m s u s i n g CAD/CAM.

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  • 146 The Engineer ing Economist

    P o t t e r , Ronald D., "Analyze I n d i r e c t Savings i n J u s t i f y i n g Robots", Industria2 Engineering, November 1983, 3 pp.

    A r t i c u l a t e s s o u r c e s / c a u s e s o f v a r i o u s i n d i r e c t s a v i n g s .

    Schmenner, Roger W., "Every Fac to ry Has a L i f e Cycle", Harvard Business Review, Mar-Apr 1983, pp. 121-29.

    P r e s e n t s c a s e f o r r e c o g n i z i n g v a r y i n g c a p a b i l i t i e s of p l a n t s over t ime, and need t o p l a n f o r upda t ing o r o t h e r w i s e t a k i n g advantage of c a p a b i l i t i e s .

    Sepehr i , Mehran, "Cost J u s t i f i c a t i o n Before Fac to ry Automation", P & IMReview and APICS News, A p r i l 1984, 3 pp.

    B r i e f overview of c o s t s and s a v i n g s to' be cons idered . Advocates breakeven a n a l y s i s t o s t u d y r e l a t i v e economics a s f u n c t i o n of volumes.

    Shewchuk, John, " J u s t i f y i n g F l e x i b l e Automation", American Machinist, October 1984, pp. 93-96.

    Recognizes need f o r n o n - t r a d i t i o n a l j u s t i f i c a t i o n methods i n c l u d i n g r i s k s i m u l a t i o n . Recognizes s e v e r a l p i t f a l l s .

    Shunk, Dan L., " I n t e g r a t e d Manufacturing-Factory Fac to rs" , Production Engineering, September 1984, pp. 50-53.

    Advocates unders tand ing r a m i f i c a t i o n s of t h e Fac to ry of t h e F u t u r e and q u a n t i f y i n g paramete rs t o compete.

    Smith, Robert D., "Measuring t h e i n t a n g i b l e B e n e f i t s of Computer-Based In format ion Systems", Jo-2 of Systems Managemint, September 1983, pp. 22-27.

    Advocates use of v a l u e a n a l y s i s approach f o r d e t e r m i n i n g how e x t e n s i v e a computer-based i n f o r m a t i o n system is j u s t i f i e d . U s e s p r o b a b i l i t i e s and expected v a l u e s o f b e n e f i t s . Contains e x t e n s i v e c h e c k l i s t s of i n t a n g i b l e b e n e f i t s which l e a d t o improved b u s i n e s s performance.

    S t a u f f e r , Robert N., (Ed.), "Equipment A c q u i s i t i o n f o r t h e Automated Factory" , Robotics Today, A p r i l 1983, pp. 37-40.

    Good b r i e f s t a t e m e n t s re b e n e f i t s o f f l e x i b l e automat ion.

    S t e e l e , Lowell. "Manager's Misconcept ions About Technology". Harvard Business Review, Nov-Dec 1983, pp. 133-140.

    D e t a i l s seven common u n r e a l i s t i c assumptions abou t technology which make managing i n n o v a t i o n u n n e c e s s a r i l y d i f f i c u l t . M r . S t e e l e was i n c o r p o r a t e r e s e a r c h and development w i t h General E l e c t r i c Company f o r many y e a r s .

    Stobaugh, Robert and P. T e l e s i o , "Match Manufactur ing P o l i c i e s and Produc t S t r a t e g y " , Harvard Business Review, Mar-April 1983, pp. 113-120.

    P r e s e n t s s t r o n g c a s e f o r r e c o g n i z i n g importance of manufactur ing -- p a r t i c u l a r l y i n meshing p r o d u c t i o n competence w i t h b u s i n e s s s t r a t e g y .

    Thompson, Jr., ( # A r t h u r A., " S t r a t e g i e s f o r S t a y i n g Cost Competit ive1' , Harvard Business Review, Jan-Feb 1984, pp. 110-117.

    P r e s e n t s c a s e f o r s t r a t e g i c c o s t a n a l y s i s t o keep f i r m s o u t o f c o m p e t i t i v e p r i c i n g t r a p because of h igh v a r i a b l e / o p e r a t i n g c o s t s c h a r a c t e r i s t i c of o b s o l e t e f a c i l i t i e s .

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  • Volume 31 - Number 2 147

    Van B l o i s , John P. , " S t r a t e g i c Robot J u s t i f i c a t i o n : A F resh Approach", Robotics Today, A p r i l 1983, pp. 44-48.

    Good i n c a l l i n g f o r c o n s i d e r a t i o n of s t r a t e g i c and t a c t i c a l a t t r i b u t e s 1 f a c t o r s i n j u s t i f i c a t i o n a n a l y s e s f o r r o b o t s .

    Warnecke, H. J. and G. V e t t i n , "Technical Inves tment P lann ing of F l e x i b l e Manufactur ing Systems", Journal of Manufacturing Systems, Vol. 1, No. 1, pp. 89-98.

    E x c e l l e n t i d e a s r e s t r a t e g i c p l a n n i n g p rocedure , i n c l u d i n g computer programs f o r t h e s e l e c t i o n of machine t o o l s and s i m u l a t i o n of t h e manufac tu r ing p r o c e s s sequence. E x c e l l e n t v i s u a l s t o show assessment of a l t e r n a t i v e s .

    Waterbury, Rober t , "The T o t a l Approach To Automated Assembly", Assembly htgineering. March 1984. pp. 46-49.

    Emphasis on Genera l E l e c t r i c Co.'s e x t e n s i v e automat ion programs.

    Wheelwright. S teven C., "Japan-Where O p e r a t i o n s Rea l ly a r e S t r a t e g i c " . Harvard Business Review, July-August 1981, pp. 67-74.

    One of t h e e a r l y s u b s t a n t i a l a r t i c l e s on i h e d i s c i p l i n e and d e d i c a t i o n of J a p a n e s e manufac tu re r s which improves t h e v a l u e of s t r a t e g i c o p e r a t i n g p o l i c i e s .

    Wheelwright, S teven C., " R e f l e c t i n g Corpora te S t r a t e g y i n Manufactur ing Dec i s ions" , Business Horizons, February 1978.

    One of e a r l y s i g n i f i c a n t a r t i c l e s on t o p i c . Sugges t s ways t o mesh c o r p o r a t e and manufac tu r ing d e c i s i o n s .

    4. A r t i c l e s - J u s t i f i c a t i o n of CIIIS: I n c l u d e Q u a n t i t a t i v e

    Boczany, Will iam J., " J u s t i f y i n g O f f i c e Automation", Journal of Systems Management. J u l y 1983. pp. 15-19.

    Advocates s i m p l i f i e d economic a n a l y s i s t echn ique .

    Boothroyd, G . , "Economics of Assembly Systems". Journal o f Mfg. Systems, (SMEICASA), Vol. 1, No. 1. 1982, pp. 111-125.

    Ra the r e x t e n s i v e d e r i v a t i o n of s i m p l e c o s t formulae and g r a p h i c a l compari- sons f o r manual v s . autom. assembly vs . programmable assembly. Desc r ibes d i f f e r e n t equipment types .

    Boothroyd, G. , "Economics of General-Purpose Assembly Robots". Annals o f C.I.R.P., Vol. 33, No. 1. 1984, 8 pp.

    Desc r ibes s t u d y of t h e compara t ive economics of v a r i o u s a u t o m a t i c assembly sys tems u s i n g genera l -purpose assembly r o b o t s . Good, c l e a r d e s c r i p t i o n s w i t h example q u a n t i f i c a t i o n and e x c e l l e n t graphs .

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  • 148 The Engineer ing Economist

    Boucher, Thomas 0. and J. A. Muckstadt, "Cost E s t i m a t i n g Methods f o r E v a l u a t i n g t h e Conversion from a F u n c t i o n a l Manufactur ing Layout t o Group Technology", Working Paper 84-125, Department of I n d u s t r i a l Eng ineer ing , Rutgers U n i v e r s i t y , October 1984, 22 pp.

    Develops u s e f u l formulas f o r e s t i m a t i n g r e d u c t i o n i n i n v e n t o r i e s and s a v i n g s i n some overhead c o s t s due t o automated sys tems w i t h f a s t e r l e a d t imes , s h o r t e r manufactur ing r u n s , e t c .

    Conn, Henry P., " P r o d u c t i v i t y : How t o Def ine , Measure, and Improve It", Production, March 1984, pp. 50-63.

    Not p a r t i c u l a r l y on CIM. Contains 8 e x t e n s i v e c h e c k l i s t s w i t h sys tem f o r numerical e v a l u a t i o n of p r o d u c t i v i t y . Two c h e c k l i s t s concern manufac tu r ing e n g i n e e r i n g and systems.

    General Dynamics Corpora t ion , ICAM Robotics AppZication Guide, Technica l Report f o r A i r Force Wright A e r o n a u t i c a l L a b o r a t o r i e s , #TR-80-4042, Vol. 11, A p r i l 1980, 138 pp.

    Contains l i s t i n g s of c o s t s and s a v i n g s and a recommended form f o r c a l c u l a t i n g p r e s e n t worths. Also c o n t a i n s 8 3 r e f e r e n c e s .

    Grieve, R. J. , P. H. Lowe, and N. P. K e l l y , "Robots: The Economic J u s t i f i c a t i o n " , Proceedings o f Autofact Europe Conference, (Sponsored by SME), Geneva, Swi tze r land , September 1983, 12 pp.

    Good overview, r e c o g n i t i o n of c o s t components a f f e c t e d , and s i m p l e examples.

    G u l a t i , Vince, " P r e s e n t i n g P r o j e c t J u s t i f i c a t i o n i n a Language Top Management Understands", Proceedings o f FUZZ 1984 Conference, I n s t i t u t e of I n d u s t r i a l Engineers .

    I l l u s t r a t e s use of f i n a n c i a l s t a t e m e n t s and key f i n a n c i a l ( r a t i o ) measures of performance a s means o f s e l l i n g major p r o j e c t p r o p o s a l s , r e g a r d l e s s of o t h e r a t t r i b u t e s cons idered .

    ,, Gustavson, Richard E., Engineer ing Economics Applied t o Inves tments i n Automation", Proceedings o f 2nd AssembZy Automation Conference, Brigh ton , U.K. , 1981.

    Shows d e r i v a t i o n of formulas and numerous e x c e l l e n t g raphs f o r judg ing p r o j e c t d e s i r a b i l i t y f o r combinat ions of t h r e e d i f f e r e n t v a r i a b l e s . M r . Gustavson is w i t h Char les S t a r k Draper Laboratory .

    Gustavson. Richard E., "Choosing Manufactur ing Systems Based on Uni t Cost", 13th ISIR/Robots 7 Conference, Chicago, A p r i l 17-21, 1983, (SME P a p e r MS 83-322).

    Develops and shows c h a r a c t e r i s t i c u n i t c o s t vs . annual p r o d u c t i o n volume c u r v e s f o r manual vs . programmable automat ion vs. f i x e d automat ion.

    Gustavson, Richard E., "Computer-Aided S y n t h e s i s of L e a s t Cost Assembly Systems", 14th InternationaZ Symposium on Industria2 Robots, Gothenburg, Sweden, October 1984, 1 2 pp.

    Descr ibes a top-down approach usinp, c o s t and c a p a b i l i t y d a t a Eor s u i t a b l e technology a l t e r n a t i v e s t o de te rmine b e s t cho ices . Algor i thm c o n t a i n s t h e rudiments of dynamic programming. R e f l e c t s on-going r e s e a r c h r e s u l t s which a r e ve ry promising.

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  • Volume 3 1 - Number 2

    101. Gustavson, Richard E., J. L. Nevins. D. E . Whitney, and J. M. Rourke, "Assembly System Design Methodology and Case Study", Robots 8 Conference, J u n e 1984, 29 pp.

    D e s c r i b e s methodology f o r i n t e g r a t i n g assembly sys tem d e s i g n w i t h p roduc t d e s i g n . Shows a p p l i c a t i o n f o r an au tomobi le manual t r a n s m i s s i o n s h a f t assembly.

    102. Hines , John R., " P r e d i c t i n g I C Costs", Semiconductor IntemationaZ, J u n e 1983. Shows s i m p l e e q u a t i o n f o r r e l a t i n g f a c t o r y y i e l d s and c o s t s t o I . C . c o s t .

    103. Hutchinson, George K. , "Product ion Capac i ty : CAM vs. T r a n s f e r Line", Industrial hzgineering, September 1976.

    Con ta ins models and g raphs f o r u s e o f comparing a l t e r n a t i v e s w i t h d i f f e r i n g f i x e d and v a r i a b l e c o s t s . P r o f . Hutchinson is i n School of Bus iness A d m i n i s t r a t i o n a t t h e U n i v e r s i t y of Glisconsin - Elilwaukee and h a s done sub- s t a n t i a l p u b l i s h i n g i n f l e x i b l e manufac tu r ing sys tems , i n c l u d i n g a 300+ i t em b i b l i o g r a p h y .

    104. Hutchinson, G. K. and J. R. Hol land, "The Economic Value of F l e x i b l e Automation", JournaZ o f Manufacturing Systems, Vol. 1, No. 2, 1982, pp. 215-227.

    D e s c r i b e s dynamic computer s i m u l a t i o n s t u d i e s t o p l a c e a n economic v a l u e on f l e x i b i l i t y by comparing f l e x i b l e manufac tu r ing sys tems t o t r a n s f e r l i n e s c o n s i d e r i n g mu. l t ip le p r o d u c t s and market p l a c e ( u n c e r t a i n t i e s ) .

    105. Meyer. Ronald J.. "A Cookbook Approach t o Robot ics and Automation J u s t i f i c a t i o n " , Proceedings o f Robots VI Conference, March 2-4, 1982, S o c i e t y of Manufactur ing Eng ineers , Dearborn, M I . 29 pp.

    E x c e l l e n t set of e s t i m a t i n g g u i d e l i n e s f o r d i r e c t and i n d i r e c t s a v i n g s and sugges ted format f o r one-year j u s t i f i c a t i o n a n a l y s e s . My. Meyer is wi th Rockwell I n t e r n a t i o n a l .

    106. M i l l e r , Richard K . . h he Bootom Line - J u s t i f y i n g a Robot I n s t a l l a t i o n " , Robotics World, A p r i l 1983.

    Simple r e c o g n i t i o n s f main c o s t s involved and example c a l c u l a t i o n of y e a r l y cash f lows and payback.

    107. Ogden, Harry. " J u s t i f y i n g Assembly Automation", Proceedings of 2nd I n t ' l Conf. on AssembZy Automation, Brigh ton , U.K. , May 19-21. 1981.

    Overview w i t h examples of comonly-used cash flow methods f o r economic a n a l y s e s .

    108. Robinson. Robbie, "CAD - The F i n a n c i a l Aspectst ' , Design Engineering, November 1982, p. 125+.

    Conta ins s i m p l e example of q u a n t i f y i n g economics of computer-aided d r a f t i n g sys tems.

    109. Seed, A l l e n H. , "Cost Accounting i n t h e Age o f Robotics", Munogement Accounting, October 1984, pp. 39-43.

    Good on t o p i c . Con ta ins example o f d i f f e r e n c e s i n c o s t a l l o c a t i o n s f o r man-paced vs . machine-paced environment. Mr. Seed i s S e n i o r C o n s u l t a n t w i t h Ar thur D. L i t t l e , Inc .

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  • 150 The E n g i n e e r i n g Economist

    110. Sink, D. S c o t t and S. J. DeVries, "An In-Depth Study and Review of Sta te-of- the-Art and P r a c t i c e i n P r o d u c t i v i t y Pleasurement Techniques", Proceedings o f May 1984 Annual Conference, I n s t i t u t e of I n d u s t r i a l Eng ineers , pp. 333-344.

    Not on CIM j u s t i f i c a t i o n , p e r s e , b u t i s v e r y good overview of mul t i - a t t r i b u t e / c r i t e r i a e v a l u a t i o n methodology u s i n g u t i l i t y of r a t i n g concep t s . Con ta ins handy g r a p h i c a l and t a b u l a r fo rmats and 2 1 r e f e r e n c e s

    111. S u l l i v a n , Wil l iam C. , "Replacement Dec i s ions i n High Technology I n d u s t r i e s -- Where a r e Those Models When You Need Them?", Proceedings o f 1984 Annual Conference, I n s t i t u t e of Industrial Engineers, May 1984, pp. 119-128.

    Very good overview w i t h sugges ted d e c i s i o n flow diagram and q u a n t i t a t i v e examples. D e t a i l s c o s t s and s a v i n g s t y p e s f o r i n d u s t r i a l r o b o t s - Conta ins 26 r e f e r e n c e s , most of which a r e inc luded h e r e i n .

    1 1 2 . S u l l i v a n , Wil l iam C . , "Towards an Unders tanding of P r o j e c t J u s t i f i c a t i o n i n High Technology Ventures", AnnuaZ Conference o f - American Society for Engineering Education, S a l t Lake C i t y , June 27, 1984, 1 2 pp.

    Good r e c o g n i t i o n of t h e i s s u e s . Sugges t s weighted e v a l u a t i o n model w i t h a t t r i b u t e s ve ry s p e c i f i c t o manufac tu r ing technology a l t e r n a t i v e s .

    113. Van B l o i s , John P., "Economic Models: The F u t u r e o f Robot ic J u s t i f i c a t i o n " , Proceedings of the 13th Industria 2 Symposium on Industria1 Robots, Chicago, A p r i l 17-21. 1983.

    Emphasizes s t a n d a r d eccnomic a n a l y s i s methodology.

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