901030 REV B 9/17/14, INST 1963-67 VETTE w/ AC CNTRL PNL PG 1 OF 11

1963-67 CORVETTE w/ AC CONTROL PANEL

CONVERSION KIT473164

an ISO 9001: 2008 Registered Company

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2901030 REV B 9/17/14, INST 1963-67 VETTE w/ AC CNTRL PNL PG 2 OF 11

PAGES

Table of Contents

1. COVER 2. TABLE OF CONTENTS 3. PACKING LIST/ PARTS DISCLAIMER 4. REMOVING CONTROL KNOBS AND DASH MODIFICATION 5. CONTROL KNOB MODIFICATION 6. ROTARY POT INSTALLATION 7. AIR COND PULL & COOL-IN-HOT CONTROL KNOB INSTALLATION 8. FINAL STEPS 9. WIRING DIAGRAM 10. OPERATION OF CONTROLS11. CONTROL PANEL KIT PACKING LIST

3901030 REV B 9/17/14, INST 1963-67 w/ AC VETTE CNTRL PNL PG 3 OF 11

CONTROL KIT473164

No QTY PART No. DESCRIPTION

1. 2. 3. 4. 5. 6. 7. 8. 9.10.

3115221122

246018-0232002-VUA49700421301-VUP187570117002186011205552117003184145

ROTARY POT ASMGEN IV UNIVERSAL CONTROL HARNESSKNOB SOFT BLACK METRIC4” TIE WRAP6mm D CLIP63-67 CORVETTE ROTARY POT NUTWASHER .625” OD x .281” IDLABEL GEN IV ROTARY TEMP63-67 CORVETTE w/ AC AC CONTROL STUD8-32 x 3/4” SET SCREW

** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.

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4901030 REV B 9/17/14, INST 1963-67 VETTE w/ AC CNTRL PNL PG 4 OF 11

REMOVING CONTROL KNOBS AND DASH MODIFICATIONREMOVE THE (4) OEM CONTROL KNOBS. (RETAIN)DISCONNECT CABLES AND WIRES FROM BACK OF CONTROL SWITCHES. (DISCARD)REMOVE OEM SWITCHES (DISCARD)REMOVE & RETAIN OEM CONTROL KNOB BEZELS AND (2) NUTS.CUT 1/8” SLOT IN THE (2) LOWER OEM SWITCH HOLES. SEE BELOW. REMOVE STEP IN CONTROL KNOB BEZELS AS SHOWN BELOW. (63-64 ONLY)

REMOVE CONTROL

KNOBS

OEMCONTROL

KNOB BEZEL

REMOVE CONTROL

KNOBS

SIDE VIEWOF OEM

CONTROLKNOBBEZEL

CUT AND REMOVESHADED

AREA

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CUT 1/8”SLOT

1/81/8

OEM SWITCHHOLE

63-64SHOWN

65-67SHOWN

1/81/8

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OEM SWITCHHOLE

CUT 1/8”WIDE SLOTDOWN TO

HOLE

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5901030 REV B 9/17/14, INST 1963-67 w/ AC VETTE CNTRL PNL PG 5 OF 11

CONTROL KNOB MODIFICATIONNOTE: HEATER-DEFROST KNOBS ARE SCREW-ON TYPE. HEATER-FAN KNOBS USE SET SCREW.REMOVE SET SCREW.DRILL KNOBS IN THREE STEPS AS SHOWN BELOW. ACCURATE HOLE SIZE IS IMPORTANT FOR PROPER D-CLIP FIT.

63-64OEM KNOB

65OEM KNOB

66OEM KNOB

STEP 1DRILL KNOB

3/16”

3/16”DRILL BIT

1/4”DRILL BIT

17/64”DRILL BIT

STEP 2DRILL KNOB

1/4”

67OEM KNOB

3/8” 3/8”

STEP 3FINALLY

DRILL KNOB17/64”

3/8”

STEP 4INSERT6mm

“D” CLIP

6mm “D” CLIP

6901030 REV B 9/17/14, INST 1963-67 VETTE w/ AC CNTRL PNL PG 6 OF 11

ROTARY POT INSTALLATIONLOCATE THE (2) ROTARY POT ASSEMBLIES, AND INSTALL IN OEM SWITCH HOLES AS SHOWN BELOW. INSTALL ROTARY POT ASSEMBLY AND LABEL IN DRIVER SIDE CONSOLE PANEL AS SHOWN BELOW.INSTALL OEM KNOBSTIE WRAP WIRES TO ROTARY POTS AS SHOWN.

WHTWHT/GRNRED

NOTE: REMOVE NUT (DISCARD)

OEMCONTROL

KNOB(63-64 SHOWN)

OEMCONTROL

KNOB(63-64 SHOWN)

(2) ROTARY POT NUT 117002

OEMCONTROL

KNOBBEZEL

NOTE: TIE THE UNUSED WIRE TO THE WIRE HARNESS AS SHOWN BELOW.

7mmNUT

(INCLUDEDw/ ROTARY POT)

SOFT BLACKMETRIC KNOB

497004

LABEL LABELWASHER

DRIVER SIDECONSOLE

PANEL

ORIENTATION OFWIRINGTOP VIEW

TOP VIEW

FRONT VIEW

(3) ROTARY POTASM

246018-0DASH

WHTWHT/YELRED

WHTWHT/REDRED

TIE WRAP

TIE WRAP

UNUSEDRED,

WHT/ BLUE,WHT WIRE

NOTE: REMOVE NUT (DISCARD)

7901030 REV B 9/17/14, INST 1963-67 w/ AC VETTE CNTRL PNL PG 7 OF 11

AIR COND PULL & COOL-IN-HOT CONTROL KNOB INSTALLATIONINSTALL (2) 8-32 x .75 SET SCREWS INTO AC CONTROL STUD (TIGHTEN)INSTALL AC CONTROL STUD THROUGH OEM CENTER LOUVER HOSE ADAPTER AND DASH AS SHOWN BELOW.INSTALL AIR COND PULL & COOL-IN-HOT CONTROL KNOB AND BEZEL AS SHOWN BELOW.

OEM CONTROL

KNOB(66 VETTE SHOWN)

OEM CONTROLKNOB BEZEL

AIR COND PULL CONTROL KNOB

SIDE VIEW

DASH

OEMNUT

OEMNUT

OEM CENTER LOUVER HOSE

ADAPTER

OEM CENTER LOUVER HOSE

ADAPTER

OEM CENTER LOUVER HOSE

ADAPTER

AC CONTROLSTUD

117003

8-32 x .75SET SCREW

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OEM CONTROL

KNOB(66 VETTE SHOWN)

OEM CONTROLKNOB BEZEL

COOL-IN-HOTCONTROL KNOB

SIDE VIEW

DASH

AC CONTROLSTUD

117003

8-32 x .75SET SCREW

184145

8901030 REV B 9/17/14, INST 1963-67 VETTE w/ AC CNTRL PNL PG 8 OF 11

PLUGFROM

CONTROLWIRING

HARNESS232002-VUA

PLUGFROM

WIRINGHARNESS

232001-VUR

PLUG THE WIRING HARNESS INTO THE ECU MODULE ON SUB CASE. SEE BELOW.WIRE ACCORDING TO WIRING DIAGRAM ON PAGE 9.

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FINAL STEPS

9901030 REV B 9/17/14, INST 1963-67 w/ AC VETTE CNTRL PNL PG 9 OF 11

WHT/GRN

WHT/YELWHT/RED

RED

WHTBACKLIGHT NEG

FAN WIPER

MODE WIPER

TEMP WIPER

5V-SW

GND

BACKLIGHT POS

AC ANNUNCIATOR

PRE-WIRED

GEN IV WIRING DIAGRAMREV D, 5/6/2014

GEN IV ECU

PROGRAM

Wiring Diagram

TEMP

MODE

FAN

A/C(IF USED)

232007-VUR

232002-VUA

** CIRCUITBREAKER30 AMP

*** WIDE OPENTHROTTLESWITCH

(OPTIONAL)

* DASH LAMP(IF USED)

Dash Lamp Is Used Only With Type 232007-VUR Harness.Warning: Always Mount Circuit Breaker As Close to the Battery As Possible. (NOTE: Wire BetweenBattery and Circuit Breaker Is Unprotected and Should Be Carefully Routed to Avoid a ShortCircuit).Wide Open Throttle Switch Contacts Close Only at Full Throttle, Which Disables A/C Compressor.

JF8

BLK

ORA

TAN

VIEWED FROM WIRE SIDE

••

•

HEATERCONTROL VALVE

10901030 REV B 9/17/14, INST 1963-67 VETTE w/ AC CNTRL PNL PG 10 OF 11

OPERATION OF CONTROLS

THIS KNOB CONTROLSTHE BLOWER SPEED,

FROM OFF TO HI

BLOWER SPEED

ROTATE THE KNOB TOTHE LEFT TO DIRECT AIR

FLOW TO THE DASH VENTS

MODE KNOB

TEMPERATURE KNOB ROTATE THE TEMPERATURE

KNOB ALL THE WAY RIGHT TO THE COLD POSITION

TO ENGAGE COMPRESSOR.(ROTATE KNOB LEFT OR

RIGHT TO ADJUST DESIRED TEMPERATURE)

ROTATE KNOB RIGHTTO DESIRED BLOWER

SPEED FROM OFF TO HI.

BLOWER SPEED

ROTATE THE KNOB TOTHE RIGHT TO DIRECT

AIR FLOW TO THE DEFROST VENTS.

MODE KNOB

TEMPERATURE KNOBROTATE KNOB RIGHTTO DESIRED BLOWER

SPEED FROM OFF TO HI.

BLOWER SPEED

ROTATE THE KNOB TO THE CENTER TO

DIRECT AIR FLOW TO THE FLOOR.

MODE KNOB

TEMPERATURE KNOBROTATE THE TEMPERATURE KNOB ALL THE WAY LEFT TO THE HOT POSITION.

(ROTATE KNOB LEFT OR RIGHT TO ADJUST

DESIRED TEMPERATURE)

ROTATE KNOB LEFT OR RIGHT TO ADJUST

DESIRED TEMPERATURE.(COMPRESSOR IS AUTOMATICALLY

ENGAGED)

ON GEN 4 SYSTEMS WITH THREE LEVER/KNOB CONTROLS, THE TEMPERATURE CONTROL TOGGLESBETWEEN ECONOMY AND A/C MODES. TO ACTIVATE A/C, MOVE THE TEMPERATURE LEVER ALL THE WAY TO COLD AND THEN BACK IT OFF TO THE DESIRED VENT TEMPERATURE. FOR ECONOMY/HEAT MODE, MOVE THE TEMPERATURE LEVER ALL THE WAY TO HOT AND THEN ADJUST TO THE DESIRED VENT TEMPERATURE. THE BLOWER WILL MOMENTARILY CHANGE SPEED EACH TIME YOU TOGGLE BETWEEN MODES TO INDICATE THE CHANGE.

ALL SWITCHES ARE VARIABLE BETWEEN POSITIONS, SYSTEM WILL PERFORM A BLEND BETWEEN THE FUNCTIONS.

BLOWER SPEED

MODEKNOB

A/C MODE

TEMPERATUREKNOB

NOT USED

NOT USED

HEAT MODE DEFROST/ DE-FOG MODE

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901030 REV B 9/17/14, INST 1963-67 VETTE w/ AC CNTRL PNL PG 11 OF 11

CHECK LIST

CHECKED BY:PACKED BY:

DATE:

CONTROL KIT473164

No QTY PART No. DESCRIPTION

1. 2. 3. 4. 5. 6. 7. 8. 9.10.

3115221122

246018-0232002-VUA49700421301-VUP187570117002186011205552117003184145

ROTARY POT ASMGEN IV UNIVERSAL CONTROL HARNESSKNOB SOFT BLACK METRIC4” TIE WRAP6mm D CLIP63-67 CORVETTE ROTARY POT NUTWASHER .625” OD x .281” IDLABEL GEN IV ROTARY TEMP63-67 CORVETTE w/ AC CONTROL STUD8-32 x 3/4” SET SCREW

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