194125771-User-Manual-DPS1200B-2000B-48-12-8-CS-PSC3-en

User ManualDPS 1200B_2000B-48-12_8 CS

with PSC 3 Controller

D0125273_055_00

Energy Systems USER MANUAL DPS 1200B_2000B-48-12_8 CS WITH PSC 3

11 July 2008 1

Table of contents

1 Safety Instructions 20001_04.pdf

2 System Description 31001_02.pdf

3 Rectifier DPR 1200B-48,Rectifier FR 48 V 2000 W E

32015_02.pdf, 32001_04.pdf

4 Operating Manual PSC 3 OM_PSC3_V2-11en.pdf

5 Installation and Commissioning 40047_01.pdf

6 Maintenance Instructions 50001_04.pdf

7 Troubleshooting Instructions 60001_03.pdf

8

9

10 Wiring Diagrams, Final Test Report etc.


11 July 2008 2

This page is intentionally left blank.


1 DOCUMENT INFORMATION

1.1 Version control

Document number Document description

D0125273_055_00 User Manual, Power System DPS 1200B_2000B-48-12_8 CS with PSC 3

Previous version Description of changes

- New manual.

Controlled by Date

11.07.2008

Riitta Pivinen

Approved by Date

11.07.2008

Tomi Kujansuu

1.2 System The DPS 1200B_2000B-48-12_8 CS is a compact medium power system for power up to 14.4 kW or 16 kW. The stable construction is based on a sheet metal design. The system contains a rectifier shelf for up to 12 rectifiers DPR 1200B-48 or 8 rectifiers FR 2000B-48 and distribution unit with configurable elements for AC-, DC distribution, LVD, PLD and a power system controller. The power system can be mounted on top of the battery cabinet or to the wall. The typical applications for this power system are wireless base stations, core network components, telecommunications and data networks. This compact, high power density power system is the perfect choice for space-critical solutions.

1.3 User Manual Please read first carefully the safety instructions before installing and commissioning the system. The product description sections contain information and operating instructions for the rectifiers and power system controller. In the installation and commissioning section you will find step-by-step instructions for safe and correct installation and commissioning of the system. The maintenance section contains information about maintaining the high performance and reliability of the system. In case of a fault in the system, please refer first to the troubleshooting section of this user manual.

1.4 Contact Information For additional information or questions please contact your local Delta Energy Systems representative. For contact and newest product information please check our website at www.deltaenergysystems.com.

11 July 2008 3


11 July 2008 4

Energy Systems

20001_04 Issue 6 September 2007

Safety Instructions Power Supply Systems

Energy Systems SAFETY INSTRUCTIONS POWER SUPPLY SYSTEMS

6 September 2007 3

TABLE OF CONTENTS

1 DOCUMENT INFORMATION ........................................................................................5

1.1 Version control...................................................................................................5

2 HOW TO USE THIS MANUAL ......................................................................................7

2.1 Symbols used in the text ...................................................................................7

3 SAFETY INSTRUCTIONS .............................................................................................8

3.1 General instructions...........................................................................................8 3.2 Special Instructions ...........................................................................................9 3.3 For equipment with power system controller ...................................................10 3.4 For equipment with inverter / intalarm .............................................................10


6 September 2007 4




1.1 Version control


20001_04 Safety Instructions for Power Supply Systems


20001_03 Amendments to the content.

Controlled by Date

06.09.2007

Riitta Pivinen

Approved by Date

06.09.2007

Tomi Kujansuu

6 September 2007 5


6 September 2007 6



6 September 2007 7

2 HOW TO USE THIS MANUAL

This documentation is intended to assist the user in working with the equipment, in using it effectively and in correctly assessing and correcting possible faults. It is a good idea to gain a general idea of the arrangement of this manual before using the equipment for the first time.

The users manuals for all Delta Energy Systems products are identical in structure and reflect the modular nature of the products. The main sections in the documentation cover the major system components or major applications. Each section is divided into a sub-section containing general information on the component and a user-specific sub-section. The user-specific sub-section describes the special connection variations or configuration of your equipment.

2.1 Symbols used in the text As far as possible, the symbols used in this manual correspond to those used on the power supply equipment or in the software. Where this was not possible, the following additional symbols are used in the documentation:

!! WARNING !! Ignoring a WARNING instruction may contravene safety regulations and may result in destruction of a system component or loss of data.

F NOTE Errors in system configuration may be caused by ignoring this instruction.

Represents a key on a system component (e.g. = the ENTER key of the controller).

Message Indication of a message on the display, e. g. installed). x, n, nm Representative, variable.

Symbols valid for one component only are described in the appropriated chapter.


6 September 2007 8

3 SAFETY INSTRUCTIONS

Warning! Please read the following instructions carefully. Ignoring these instructions may result in a loss of life or a health hazard for users working with the equipment and/or in damage to the equipment itself. These safety instructions are an extension of any national laws governing health and safety at work and the applicable EN, DIN, SEV, VDE and IEC standards and any regulations of the statutory authorities. The manufacturer cannot be held responsible for any danger or damage resulting from incorrect operation or usage of the equipment, failure to observe the instructions in the user's documentation and/or failure to observe the safety instructions.

3.1 General instructions

Operation of and work on the equipment or parts thereof may only be performed by professional persons (qualified technicians) with appropriate experience who have been specially trained by the manufacturer/distributor (= authorized persons).

The weight of the components (specified on the front of the unit) requires that physically able-bodied persons be employed for installing / assembling the equipment or parts thereof.

If work on the equipment or parts thereof is necessary with the equipment under present voltage, another qualified technician or a supervisor must be present in addition to the electrician performing the work. The supervisor should be capable of providing first aid in case of electrical hazard. Providing the electrician with an emergency switch or disconnection strap, so-called "dead man's switch", is not sufficient protection.

Work on the equipment may only be carried out using insulated tools and appropriate protective clothing (shoes, gloves, safety spectacles, etc.).

There is an increased risk of an accident and electrical hazard when working on compact equipment (different components mounted in a single cabinet, e.g. rectifier/inverter modules, DC distribution and battery connection), due to the close proximity of the various different components. Work should therefore be carried out with extra attention to safety, and appropriate insulating covers over the live electrical parts must be provided for protection against accidental contact.

If the power supply equipment is not fitted with a disconnecting switch or equivalent device unit, for isolating it from the AC mains or any other hazardous voltage source, the operator of the power supply equipment is responsible for fitting the mains distribution board, battery system or other supplying equipment with appropriate disconnection switch conforming to the relevant regulations.


6 September 2007 9

The input filters of the rectifier/inverter modules are not protected with input fuses. The operator is responsible for ensuring adequate protection for the equipment and wiring by means of an input fuse, if any rectifier/inverter module is used external to equipment supplied by the manufacturer/distributor and if the manufacturer/distributor is not allowed install fusing or a main distribution board.

Removing or inserting components from or into the equipment may result in changes to the performance of the equipment. The operator is therefore responsible for the consequences of any change in the hardware configuration that are made without an agreement with the manufacturer or his local representative.

The operator of the equipment is responsible for ensuring that personnel concerned with the equipment (authorized persons) are provided with safety training when the equipment is installed or when starting their employment and at regular 6-monthly intervals thereafter.

The operator of the equipment is responsible for ensuring that the rooms in which the equipment and batteries are set up are treated as electrical equipment rooms, which are only accessible to qualified personnel (authorized persons).

The operator of the equipment is responsible for ensuring that the equipment is installed in suitable rooms, if necessary with air-conditioning. If forced cooling (fan ventilation) is used, there must be adequate airflow in the room, as well as heating/cooling.

The units or individual parts of the equipment may only be opened by qualified employees (authorized persons) of the equipment operator, who have attended a special repair training course held by the manufacturer or his local representative.

The operator of the equipment is responsible for ensuring that the rectifier/ inverter / distributor rack is securely locked and not accessible to unauthorized persons.

Installation and dismantling of the equipment or parts thereof, as well as the laying of the connection cables may only be carried out by persons trained by the manufacturer/distributor (authorized persons).

The installation instructions and specifications in this user manual are a part of these safety instructions. The order of installation and the specified limit values must be adhered to in order to guarantee that the equipment is correctly installed and operated.

3.2 Special Instructions

Localized areas of high temperature (> 70 C) may occur within the rectifier/inverter/distributor rack. Adequate precautions against accidental burns must be taken.

Fuses should only be gripped using the tools provided for this purpose (Load-break switch handles, etc.)

Ensure adequate insulation from ground potential (earth) when working on the equipment or changing fuses.


6 September 2007 10

The DC bussing of the power system (inverter/rectifier/converter) can be grounded either from positive system bus or a negative system bus, and operator is responsible to ensure and secure the correct polarity of the system while installing, operating and/or maintaining the equipment.

The power system may have dual energy supply by means of primary and secondary energy sources, and operator is responsible to secure the proper precautions by separating or disconnecting the sources for maintenance or service purposes.

Dangerous voltages may be present on the power connector or plug pins of the rectifiers/inverters for up to 10 seconds after unplugging the rectifier/inverter modules from the mains or switching off the mains voltage. This also applies to other parts of the equipment. Adequate precautions against electrical accident must be taken.

Some of the potentiometers for adjusting equipment components are mounted under the unit covers and can only be accessed through the ventilation slots of these components. Take care when making adjustments, and use appropriate tools (e.g. an insulated screwdriver for trimming), otherwise sensitive components may be damaged.

Only suitable measuring devices (e.g. high-impedance multimeter) may be connected to the voltage and current measurement sockets.

Incorrect operation of the equipment or parts thereof may alter the operating state of the system, trigger false alarms or discharge the batteries connected to the system. Ensure that the settings conform to the specifications, the system configuration and the limit values that you require.

Make sure that all voltage values are set correctly. Incorrect voltage settings may lead to an increase in the battery voltage and the consequent damage to batteries or even danger of explosion.

Ensure that the alarm limit values (trigger thresholds) are set correctly. Incorrect settings may trigger false alarms and cause the rectifier/inverter modules to switch off.

All temporary manipulations of the equipment or parts thereof that are carried out (e.g. for test purposes) must be reset manually. Automatic reset facilities are not provided.

3.3 For equipment with power system controller The code required for operating the controller may only be revealed to

experienced persons trained by the manufacturer or his local representative (authorised persons).

Before removing the controller from an equipment which is operating, the power supply to the controller must first be switched off and then all plugs disconnected.

3.4 For equipment with inverter / intalarm The interface boards for the Inverter and Intalarm must not be fitted or removed

when the unit is under power. Before fitting or removing, the inverters, the DC supply and the mains must be switched off.

Energy Systems

31001_02 Issue 13 August 2003

System Description DC Power Supply Systems

Energy Systems SYSTEM DESCRIPTION DC POWER SUPPLY SYSTEMS

13 August 2003 3

TABLE OF CONTENTS


1.1 Version control...................................................................................................5

2 SYSTEM DESCRIPTION...............................................................................................7

2.1 Operating modes ...............................................................................................8


13 August 2003 4




1.1 Version control


31001_02 DC Power Supply System Description


31001_01 Layout updated.

Controlled by Date

13.08.2003

Markku Havukainen

Approved by Date

13.08.2003

Petteri Turkki

13 August 2003 5


13 August 2003 6



2 SYSTEM DESCRIPTION

The Delta power systems are designed to efficiently supply uninterruptible DC-voltage to modern telecommunications equipment. The systems are constructed using steel profile based cabinets and switched-mode rectifiers of state-of-the-art and development of Delta Energy Systems. The systems are designed to fulfil the high reliability requirements of telecom environment.

The schematic structure of the power systems is presented in Figure 1. The power system comprises switched-mode rectifiers having one or three phase input line connection, terminals for batteries, low voltage disconnections, load terminals with automatic circuit breakers or HRC fuses as well as a control, monitor and alarm unit for automatic operation of the system.

Power System Controller

Relay

DC loadTelecomEquipment

option

AC load

option

Modem

AC -distribution

1 .. nRectifiers

1 ... nBatteries

Converters /Inverters

Loaddistribution

Mains

Local user

Remote user

P0001

Figure 1. The schematic structure of the Delta power system.

The modularity and extendibility of these power systems makes them ideal for all telecommunications applications, especially for the systems whose initial capacity is far from the final size. The extension can be made in phase with the real need simply by adding new system modules and battery cabinets.

13 August 2003 7


13 August 2003 8

2.1 Operating modes

In normal operation mode the rectifiers deliver the load power taken by the telecom system and simultaneously maintain the batteries at full charge.

During a line power outage or an excessive line-undervoltage, the rectifiers are shut down and the batteries deliver the load power.

If the battery voltage decreases below the preset level, the optional deep discharge prevention circuitry disconnects the battery automatically. As the line power is restored to a proper level, the rectifiers start up automatically and begin to deliver the load power and recharge the batteries at current limiting mode.

The batteries are important components in a telecom power system. The control and monitoring unit is designed to ensure long battery life and effective recharging of the batteries. Automatic boost charge is based on battery current.

The system level control and monitoring functions include local and remote alarms and local controls of the system. The local alarms are shown by alarm LEDs. Remote alarms are issued by means of potential free relay contacts.

The operation of the control and monitoring unit is presented in the product description of the controller.

Energy Systems

32015_02.doc Issue 21 July 2005

Product Description Rectifier DPR 1200B-48

Energy Systems PRODUCT DESCRIPTION RECTIFIER DPR 1200B-48

21 July 2005 3

TABLE OF CONTENTS


1.1 Version control...................................................................................................5

2 GENERAL......................................................................................................................7

2.1 Safety ................................................................................................................7

3 FUNCTIONAL DESCRIPTION ......................................................................................8

3.1 Input voltage range............................................................................................8 3.2 Output characteristic..........................................................................................9 3.3 Output voltage ...................................................................................................9 3.4 Output current....................................................................................................9 3.5 Cooling ..............................................................................................................9 3.6 Overvoltage protection OVP..............................................................................9 3.7 Thermal management .....................................................................................10 3.8 Load sharing....................................................................................................10 3.9 Configuration ...................................................................................................10

4 FRONT ELEMENTS ....................................................................................................11

4.1 Rectifier status indications...............................................................................11 4.2 Push button Config ......................................................................................12 4.3 Rectifier fixation ...............................................................................................12

5 TECHNICAL SPECIFICATIONS .................................................................................13


21 July 2005 4




1.1 Version control


32015_02.doc / V 1.2

Product Description, Rectifier DPR 1200B-48


1.1 Section 3.9: Function of Config button modified.

1.0 Section 4.1 Rectifier status indications updated.

Controlled by Date

21.07.2005

Markku Havukainen

Approved by Date

Matthias Bucher 21.07.2005

21 July 2005 5


21 July 2005 6



21 July 2005 7

2 GENERAL

The rectifier DPR 1200B-48 is a single phase, hot-pluggable, fan-cooled rectifier. The constant output power characteristic supplies the specified power over the full output voltage range. The benefit is an optimised modular system design (fewer modules) that matches the supply requirements of state-of-the-art telecom equipment. This performance as well as the extended temperature range, wide input voltage range, high power density and advanced technology are the key factors for the success of this rectifier, offering a cost effective and reliable solution.

The typical applications for this rectifier are both in indoor and outdoor environments, which is a perfect solution for wireless base stations, core network components, telecommunications networks and data networks.

The rectifier meets the requirements set by the telecommunications standards.

The rectifier DPR 1200B-48 does not contain any user serviceable parts inside the unit and a faulty rectifier module should be replaced as a complete unit. The installation description must be strictly adhered to.

2.1 Safety The rectifier meets the safety standards:

EN 60 950 (2000-06) - class 1 UL 60950 rev 3 (Dec1, 2000) CAN/CSA-C22.2 No. 60950-00 No user serviceable parts are inside the unit. A faulty rectifier module should be replaced as a complete unit. The installation description must be strictly adhered to.

The rectifier contains the following internal protection circuit breaker and fuses: AC input fuses F200 / F201 - 10AT LITTELFUSE INC. P/N 215010 BEL P/N 5HTP10 The protecting AC fuses are connected in L and N. DC output fuse F500 - 40A PUDENZ (WICKMANN GROUP) P/N 142.6185.5402 The protecting DC fuse is connected in pole.

These fuses are not accessible and should only be replaced in a Delta repair centre.

Warning! Use always blank panels for empty rectifier slots to avoid user access to the electrical parts on the backplane.


3 FUNCTIONAL DESCRIPTION

The rectifier contains two stages of high frequency power converter:

The power factor corrector (PFC) has a boost topology with a switching frequency of 120 kHz. It is responsible for the power factor and harmonic content of the input current. The DC-DC converter has a phase shifted full bridge topology with a switching frequency of 140 kHz. It is responsible for galvanic isolation and power conversion to the DC output. The control and interface circuit controls and protects the rectifier during all operation conditions appearing in a power system. The EMC filters guarantee the required standards.

EMCinputfilter

Inrushcurrentlimiter

Power factorcorrector

PFC

DC-DCconverter

EMCoutputfilter

Auxiliary supplySecondaryauxiliary

AC-input

DC-output

Primaryauxiliary

Galvanic separation

Energystorage

Control and interface

System bus

Figure 1. Block diagram.

3.1 Input voltage range If the input voltage exceeds the limits of the input voltage range the rectifier is shut off. The rectifier will restart automatically as soon as the input voltage returns into the specified input voltage range. At low input voltages, an output power derating is enabled to limit the input current to acceptable values.

For AC mains voltage in the range of 276V to 300V, the power factor corrector (PFC) stage is self protecting and the input current shape is not sinusoidal.

30085 90 184 276

500

1200

Pout / W

230Vin / Vrms

700

120

Warning! Do not operate the device without a transient protection.

21 July 2005 8


Warning! Ensure in the installation that the Neutral will never be disconnected before the supplying AC lines.

Warning! Ensure in the installation that the supplying AC lines will be never connected before the Neutral.

3.2 Output characteristic The rectifier has a constant output power characteristic to meet the demand of optimal use of the power supply to electronic constant power loads. The result is a constant recharging current to the battery after a mains outage, and a better use of rectifier efficiency.

Uout [V]

Iout [A]

5853.5

43

20.7 22.4 28

42

1200 W

control range

Figure 2. The output characteristic.

3.3 Output voltage The factory setting is defined for flooded battery types: 53.5 V. If a controller with voltage programming function is used, it can remotely adjust the rectifier output voltage to different values via analogue signal interface or digital interface.

3.4 Output current The factory setting for the output current limit is 28 ADC.

3.5 Cooling The device is fan cooled.

Warning! The air flow must not be restricted!

Warning! Apply always blank panels for empty rectifier slots to avoid wrong air circulation inside the system!

3.6 Overvoltage protection OVP The rectifier is equipped with a selective over voltage protection, that shuts down the rectifier in case of output voltage exceeding an internally set limit. The protection is combined with a current measuring condition to achieve selectivity between parallel rectifiers; only the guilty rectifier will be shut down. The factory setting is 59 V. Reset of OVP shut down can be done by disconnecting the mains supply voltage for approx. 2 seconds.

21 July 2005 9


3.7 Thermal management The rectifier is protected in case of abnormal environment conditions, interrupted air flow and fan failure. Therefore two thermal sensors are integrated:

Sensor Monitoring Function

Reference sensor Combination of heat sink / fresh air temperature

Controls the over - temperature protection (OTP) characteristic.

Protection sensor Main transformer temperature

Detects interrupted air flow and fan failure.

The thermal management (reference sensor) reduces the output current in order to limit internal temperature according the characteristic below:

28 A

Ambienttemperature

OTP shuts down

Current limitRectifierrestart

65 C 70 C60 C

22.4 A

75 C

1200W

~ 600W

Figure 3. Thermal management of the rectifier. The thermal management (protection sensor) protects the rectifier against interrupted air flow and fan failure. During these conditions, the rectifier is shut down as soon as the internal temperature reaches a critical value. After several unsuccessful restart attempts the rectifier remains shut down and generates an alarm.

3.8 Load sharing The rectifier is equipped with an active load sharing function that ensures equal load on parallel rectifiers. The function uses the signal interface bus between rectifiers. This function does not require any other external unit outside rectifiers.

3.9 Configuration In systems without controller or with PSC 1 / PSC 1000 the rectifier operates with the factory-set standard configuration; in systems with PSC 3 controller the configuration is automatically done upon inserting the rectifier module.

The push button Config has following function:

To reset configuration to default factory settings. Press button until LED Com starts blinking (10 sec. approx.)

21 July 2005 10


4 FRONT ELEMENTS

21 July 2005 11

Figure 4. Front panel of DPR 1200B-48 rectifier.

4.1 Rectifier status indications LED ok turns off and an alarm is given if:

Input connection is missing OVP / OTP shutdown procedure is activated or a fan failure is detected.

The details are indicated by the means of a flashing LED in the LED bar.

The output fuse is blown The rectifier is faulty. SW download with the PSC 3 LED ok blinks (200ms on / 200ms off) and an alarm is given if:

Load sharing is not working correctly The rectifier is faulty due to regulation failure LED ok flashes (20ms on / 1000ms off) and an alarm is given if:

Input voltage is out of range, but auxiliary supply is still working Rectifier not enabled Rectifier off, controlled by the PSC 3 LED Com is lit if the device communicates with the PSC 3 controller via IMBUS.

LED Com turns off if:

No PSC 3 communication with the rectifier Error in IMBUS cabling or wrong bus termination LED Com blinks if:

At start up of the rectifier, during configuration process of the interface

LED bar output current

Rectifier fixation clip

Rectifier status LED Config push button Locked Unlocked Unlocked Locked


Reset to default rectifier settings (see sec. 4.2 ) LED bar blinks if:

LED 6 blinks: Fan failure

LED 4 blinks: OTP error

LED 2 blinks: Checksum error

LED 1 blinks: OVP error

LED 6 blinks: Fan failure

LED 4 blinks: OTP error

LED 2 blinks: Checksum error

LED 1 blinks: OVP error

Figure 5. Rectifier LED bar blinking.

4.2 Push button Config The push button Config has the following function:

To reset the rectifier configuration to default factory settings. Press button until LED Com starts blinking (10 sec. approx.)

4.3 Rectifier fixation The rectifier can be fixed in a shelf by moving the clip into outside (locked) position. To unlock the rectifier in a shelf, the clip must be moved into inside position.

21 July 2005 12


5 TECHNICAL SPECIFICATIONS

General

21 July 2005 13

Efficiency 91 % Losses, max. 135 W Safety EN 60 950, class I UL 60 950 CAN / CSA C22.2 EMI, radiated EN 55 022, class B Compliant with EN 300 386-2 Cooling Fan cooled Power density 1100 W / l, 18 W / in3 Acoustic noise 48dB(A) Input Voltage range 88 ... 300 Vrms Volt. range, red. power 88 ... 184 Vrms Volt. range, no PFC 276 300 Vrms Inrush current 10.6 Apeak Current maximum 7.5 Arms Line current Meets IEC 1000-3-2 Harmonic distort. THD < 5 % Power factor ~ 1.0 EMI, conducted EN 55 022, class B Mains connector Rear side Input protection Internal fuse 2 x 10 A Input switch None Output Voltage, nominal 53.5 Vdc Voltage adjust range 42 ... 58 Vdc Voltage error, static 250 mVdc Overvoltage protection 59 V 1 V Ripple + spikes 100 mVp-p Psophometric noise 1.0 mVrms (weighted) EMI, conducted EN 55 022, class A Current limit, nominal 28 Adc Limit adjustment range 0 ... 28 Adc Load sharing < 2 Adc Power limit 1200 W, fixed Output connector Rear side Output protection Internal fuse 40 A Output characteristic:

Uout [V]

Iout [A]

5853.5

43

20.7 22.4 28

42

1200 W

control range

User interface Output current display LED bar Status indication LED ok LED OVP* LED Overtemp* LED Fan failure* * Status indication integrated in the LED bar Power system controller PSC 1000 Voltage programming Rectifier fail alarm PSC 3 Voltage programming Curr. limit progr. Power limit progr. Rectifier fail alarm Rectifier start up Rectifier on/off Mechanics Width, overall 40.8 mm (1U) Height, overall 132 mm (3U) Depth, overall 232.5 mm Weight 1.25 kg Environment Ambient temperature -25 ... + 75 C Reduced power 65 ... + 75 C Relative humidity 95 % max, non cond. Accessories Single backplane P/N: D0106218 Triple backplane P/N: D0112006 Blank panel P/N: D0112127


21 July 2005 14

Energy Systems

32001_04 Issue 3 February 2004

Product Description Rectifier FR 48 V 2000 W E

Energy Systems PRODUCT DESCRIPTION RECTIFIER FR 48 V - 2000 W - E

3 February 2004 3

TABLE OF CONTENTS


1.1 Version control...................................................................................................5

2 GENERAL......................................................................................................................7

2.1 Safety ................................................................................................................8

3 FUNCTIONAL DESCRIPTION ......................................................................................9

3.1 Input voltage range............................................................................................9 3.2 Inrush current limitation .....................................................................................9 3.3 Output characteristic..........................................................................................9 3.4 Output voltage .................................................................................................10 3.5 Output current..................................................................................................10 3.6 Cooling ............................................................................................................10 3.7 Overvoltage protection OVP............................................................................10 3.8 Thermal management .....................................................................................11 3.9 Load sharing....................................................................................................11 3.10 Rectifier enable................................................................................................11 3.11 Precharge........................................................................................................11

4 FRONT ELEMENTS ....................................................................................................12

4.1 Rectifier status indications...............................................................................12

5 BACK PLANE..............................................................................................................13

5.1 Electrical connections......................................................................................13

6 MECHANICAL DIMENSIONS .....................................................................................14

7 TECHNICAL SPECIFICATIONS .................................................................................15


3 February 2004 4




1.1 Version control


32001_04 Rectifier FR 48 V - 2000 W E, Product Description


32001_03 Front cover updated.

Controlled by Date

03.02.2004

Markku Havukainen

Approved by Date

03.02.2004

Petteri Turkki

3 February 2004 5


3 February 2004 6



2 GENERAL

The rectifier FR 48 V - 2000 W - E is a single phase, hot-pluggable and fan-cooled rectifier. The constant output power characteristic supplies the specified power over the full output voltage range. The benefit is an optimized modular system design (fewer modules) and matches the supply requirements for state-of-the-art telecom equipment. This performance as well as the extended temperature range, wide input voltage range, high power density and advanced technology are the key factors of the success of this rectifier and it offers a cost effective and reliable solution.

The typical applications for this rectifier are both in indoor and outdoor environments, which is a perfect solution for wireless base stations, core network components, telecommunications networks and data networks.

The rectifier meets the requirements set by the telecommunications standards.

The rectifier contains two stages of high frequency power converter (Figure 1.):

The power factor corrector (PFC) has a boost topology with a switching frequency of 90 kHz. It is responsible for the power factor and harmonic content of the input current.

The DC-DC converter has a phase shifted full bridge topology with a switching frequency of 100 kHz. It is responsible for galvanic isolation and power conversion to the DC output.

The control and interface circuit controls and protects the rectifier during all operation conditions appearing in a power system. The EMC filters guarantee the required standards.

EMCinputfilter

Inrushcurrentlimiter

Power factorcorrector

PFC

DC-DCconverter

EMCoutputfilter

Auxiliary supplySecondaryauxiliary

AC-input

DC-output

Primaryauxiliary

Galvanic separation

Energystorage

Control and interface

System bus

P0002

Figure 1. Block Diagram describing the functionality of a rectifier.

3 February 2004 7


3 February 2004 8

2.1 Safety The rectifier meets the safety standards:

EN 60 950 (2000-06) - class 1 UL 60950 rev 3 (Dec1, 2000) CAN/CSA-C22.2 No. 60950-00 There are no user serviceable parts except the fan inside the unit. A faulty rectifier module should be replaced as a complete unit. The installation description must be strictly adhered to.

The rectifier contains the following internal protection fuses:

AC input fuses, F200 / F201, 15A fast, LITTELFUSE INC. P/N 324015 The protecting AC fuses are connected in L and N. DC output fuse, F500, 50A (FK3), PUDENZ (WICKMANN GROUP) The protecting DC fuse is connected in pole. These fuses are not accessible and should only be replaced in the Delta Energy Systems repair centre.


3 FUNCTIONAL DESCRIPTION

3.1 Input voltage range If the input voltage exceeds the limits of the input voltage range the rectifier is shut off. The rectifier will restart up automatically as soon as the input voltage returns into the specified input voltage range. At low input voltages, an output power derating is enabled to limit the input current to acceptable values.

28080 90 184 275

800

2000

Pout / W

230

650

60Cpowerderating

75Cpowerderating

Vin / Vrms

88

reduced power

full power

P0003

Figure 2. Input voltage range

3.2 Inrush current limitation When the rectifier is first connected to the mains, the energy storage capacitors are charged via resistors. As soon as a certain voltage limit is reached, these resistors are short-circuited and the rectifier starts up and delivers output power.

3.3 Output characteristic The rectifier has a constant output power characteristic to meet the demand of optimal use of the power supply to electronic constant power loads. The result is a constant recharging current to the battery after a mains outage, and a better use of rectifier efficiency.

Uout [V]

Iout [A]

5853.5

43

34.5 37.4 46.5

42

2000 W

control range

P0004

Figure 3. Output characteristic

3 February 2004 9


3.4 Output voltage The factory setting is defined for flooded battery types: 53.5 V. If a controller with voltage programming function is used, it can remotely adjust the rectifier output voltage to different values via analogue signal interface.

3.5 Output current The factory setting for the output current limit is 46.5 ADC.

3.6 Cooling The device is fan cooled.

Note! The airflow must not be restricted!

Air flowShadowed area:air outlet on the rear

P0005

Figure 4. Fan cooling of the rectifier.

3.7 Overvoltage protection OVP h a selective over voltage protection (OVP), which shuts

y

The rectifier is equipped witdown the rectifier in case of output voltage exceeding an internally set limit. The protection is combined with a current measuring condition to achieve selectivity between parallel rectifiers; only the guilty rectifier will be shut down. The factorsetting is 59 V. Reset of OVP shut down can be done by disconnecting the mains supply voltage for a few seconds.

3 February 2004 10


3.8 Thermal management The rectifier is protected, with two integrated thermal sensors, in case of abnormal environment conditions, interrupted air flow and fan failure (Table 1.).

Sensor Monitoring Function

Reference sensor Combination of heat sink / fresh air temperature

Controls the over- temperature protection (OTP) characteristic.

Protection sensor Main transformer temperature

Detects interrupted air flow and fan failure.

Table 1. Thermal sensors.

The thermal management (reference sensor) reduces the output current in order to limit internal temperature according the characteristic in Figure 5 below.

46.5 A

Ambient temperature

OTP shuts down

Current limit Rectifierrestart

65C 75C60C50C

37.4 A>1300W

P0006

Figure 5. Reducing the output current in order to limit internal temperature.

The thermal management (protection sensor) protects the rectifier against interrupted air flow and fan failure. During these conditions, the rectifier is shut down as soon as the internal temperature reaches a critical value. After several unsuccessful restart attempts the rectifier remains shut down and generates an alarm.

3.9 Load sharing The rectifier is equipped with an active load sharing function that ensures equal load on parallel rectifiers. The function uses the signal interface bus between rectifiers. This function does not need any other external unit outside rectifiers.

3.10 Rectifier enable The rectifier is disabled / enabled by external connection: Disable: Pins D12 A12 not connected Enable: Pins D12 A12 connected

3.11 Precharge The rectifier module is hot-pluggable. Pushing the rectifier into the cabinet connects leading precharge contacts first to precharge the DC output capacitors. The remaining output power contacts are connected with a delay.

3 February 2004 11


4 FRONT ELEMENTS

FR 48 V - 2000 W - E

100 %

10 %

Iout

ok

Output current LED bar

Rectifier status indication

Hole for fixing screwP0007

Figure 6. The rectifier from front.

4.1 Rectifier status indications LED ok turns off and an alarm is given if:

Input connection is missing Mains voltage is outside the specified range OVP / OTP shutdown procedure is activated or a fan failure is detected

OVP: The lowest orange LED is short flashing OTP: The middle orange LED is short flashing Fan failure: The top orange LED is short flashing

Load sharing not working correctly The output fuse is blown The rectifier is faulty

3 February 2004 12


5 BACK PLANE

5.1 Electrical connections Combined connector is located on the backside (FCI Power Header R/A 51783-002). The system bus is daisy-chained, with one-to-one connection, from rectifier to rectifier and to the controller (if such is used in the system).

P1: PE AC mains, PE terminal

P2: L AC mains, L terminal

P3: N AC mains, N terminal

A10: NC Reserved for other applications

B10: VPGM PSC 1000: output voltage programming

C10: LS_BUS Load sharing bus, refer to sec. 3.9 Load sharing

D10: GND_SYS Reference ground for PSC 1000 and load sharing

A11: NC

B11: NC

C11: NC

D11: RFA PSC 1000: rectifier failure

A12: GND_SIG Reference ground for D12

B12: NC Reserved for other applications

C12: NC Reserved for other applications

D12: OFF Rectifier enable, reference ground A12, refer to sec. 3.10 Rectifier Enable.

P4: VOUT- DC output

P5: VOUT- DC output

P6: OUTP Precharge for output capacitor, refer to sec. 3.11 Precharge

P7: VOUT+ DC output

P8: VOUT+ DC output

Table 2. Signals on rectifier connector.

Warning! Operate the device only with connected PE.

P0008

3 February 2004 13


6 MECHANICAL DIMENSIONS

P0009

Figure 7. Mechanical design of the rectifier FR 48 V 2000 W E.

3 February 2004 14


7 TECHNICAL SPECIFICATIONS

General User interface

3 February 2004 15

Efficiency 91 % Losses, max. 200 W Safety EN 60 950, class I UL 60 950 CAN / CSA C22.2 EMI, radiated EN 55 022, class B Compliant with EN 300 386-2 Cooling Fan cooled Power density 500 W / l, 8.2 W / in3 Input Voltage range 88...276 Vrms Volt. range, red. power 88...184 Vrms Inrush current < 15 Apeak Current maximum 12 Arms Line current Meets IEC 1000-3-2 Harmonic distort. THD < 5 % EMI, conducted EN 55 022, class B Mains connector Rear side Input protection Internal fuse 2 x 15 A Input switch None Output Voltage, nominal 53.5 Vdc Voltage adjust range 42...58 Vdc Voltage error, static 250 mVdc Overvoltage protection 59 V 1 V Ripple + spikes 200 mVp-p Psophometric noise 1.0 mVrms (weighted) EMI, conducted EN 55 022, class A Current limit, nominal 46.5 Adc Limit adjustment range 0...46.5 Adc Load sharing < 3 Adc Power limit 2000 W, fixed Output connector Rear side Output protection Internal fuse 50 A Output characteristic:

Uout [V]

Iout [A]

5853.5

43

34.5 37.4 46.5

42

2000 W

control range

P0004

Output current display LED bar Status indication LED ok Power system controller PSC 1000 Voltage programming Rectifier fail alarm Mechanics Width, overall 65 mm Depth, overall 346 mm Height, body 200 mm Height, front panel 212 mm Weight 4.4 kg Environment Ambient temperature -25...+ 70 C Reduced power 60...+ 70 C Relative humidity 95 % max, non cond. Accessories Single back plane P/N: D0100298

Subject to change due to technical progress.


3 February 2004 16

Energy Systems

OM_PSC3_V2-11_EN.DOC Issue 20 June 2008

Operating Manual Controller PSC 3

Software Version 2.11

Energy Systems OPERATING MANUAL CONTROLLER PSC 3

20.06.2008 2

TABLE OF CONTENTS


1.1 Version Control..................................................................................................4

2 GENERAL .....................................................................................................................5

2.1 This Manual.......................................................................................................5 2.2 Structure............................................................................................................5 2.3 Introduction .......................................................................................................6 2.4 Overview of Features and System Configuration ..............................................7 2.5 Interface description..........................................................................................8

3 UIM1 / UIL1 MENU........................................................................................................9

3.1 Menu structure ..................................................................................................9

4 WEB GUI MENU..........................................................................................................24

5 COMMUNICATION SETTINGS...................................................................................26

5.1 Local Communication Settings........................................................................26 5.2 Remote Settings..............................................................................................38

6 BATTERY ....................................................................................................................43

6.1 Charging..........................................................................................................43 6.2 Battery Test .....................................................................................................51 6.3 Supervision .....................................................................................................53 6.4 Low Voltage Disconnection (LVD) ...................................................................62 6.5 Partial Load Disconnection (PLD) ...................................................................65

7 RECTIFIERS ...............................................................................................................69

7.1 Rectifier Overview ...........................................................................................69 7.2 Rectifier Parameters........................................................................................71 7.3 Rectifier Alarming ............................................................................................73 7.4 Rectifier Setup.................................................................................................75 7.5 Rectifier Efficiency Mode and Cycling .............................................................78 7.6 Power Limitation by Event...............................................................................80 7.7 Recharge Power Supervision..........................................................................81 7.8 Redundancy Supervision ................................................................................82 7.9 Rectifier AC Measurement ..............................................................................82


20.06.2008 3

7.10 Rectifier Positioning.........................................................................................83

8 ALARMS......................................................................................................................87

8.1 Measurements.................................................................................................88 8.2 Event Definitions..............................................................................................90 8.3 Event Processing.............................................................................................92 8.4 Alarm Setup.....................................................................................................94 8.5 I/O (Relays, LEDs and other Indicators) ..........................................................96 8.6 Internal Events and Alarms..............................................................................98 8.7 Alarm Tracing ..................................................................................................99 8.8 Alarm Maintenance........................................................................................101

9 AC MEASUREMENTS...............................................................................................103

9.1 Selecting the AC Measurement Type ............................................................103 9.2 External AC Measurement.............................................................................104 9.3 Internal AC Measurement ..............................................................................107

10 LOG ...........................................................................................................................109

10.1 Log Setup ......................................................................................................109 10.2 Checking the Log...........................................................................................110 10.3 System Logs.................................................................................................. 111

11 USER AND SESSION MANAGEMENT.....................................................................114

11.1 User Management .........................................................................................114 11.2 Session Management....................................................................................118

12 MAINTENANCE.........................................................................................................120

12.1 Alarm Maintenance........................................................................................120 12.2 LVD Maintenance ..........................................................................................120 12.3 Maintenance RS Latch ..................................................................................121 12.4 HW Status......................................................................................................123

13 SOFTWARE...............................................................................................................125

13.1 Software Version Upgrade and Downgrade...................................................125 13.2 Setup Upload and Download.........................................................................127 13.3 Language File Upload ...................................................................................129 13.4 Software License Key....................................................................................131

14 TECHNICAL SPECIFICATIONS................................................................................132


20.06.2008 4


1.1 Version Control


OM_PSC3_V2-11_EN.DOC

Operating Manual, Controller PSC 3


1.1 Modifications according SW Versions 1.80 / 2.00 / 2.01 / 2.11

1.0 New document (SW Version 1.7)

Controlled by Date

Matthias Bucher 20.06.2008

Approved by Date


20.06.2008 5

2 GENERAL

2.1 This Manual This manual is created to instruct in the optimal use of the PSC 3 controller. The document is structured according to functions and answers to question How to?

2.2 Structure PSC 3 offers two operating interface types for the user; the web interface (web browser) and UIM interface. The UIM is located at the system and offers a quick access to basic settings and displays. The web interface is a complete configuration and supervision tool for the PSC 3. It requires cable between the PSC 3 module and a terminal (computer with a browser) either directly at the system or via network. This manual describes the essential PSC 3 functions and instructs how to enable and use them. The instructions are written for both user interface types under separate headings: UIM Interface and WEB Interface.


2.3 Introduction The PSC 3 is a sophisticated power system controller and therefore an optimum solution for small to very large and complex power systems. It consists of a central unit, which provides basic I/O periphery, and of a very robust and reliable CAN standard based communication bus (IMBUS), providing easy expansion.

The front end modules are located close to the elements to be monitored. The benefit is an easy wiring, which is perfect for expandable power systems with decentralized distributions (BDFB) and batteries in separate rooms. The integrated PLC offers the flexibility for monitoring and control of auxiliary devices, later functions upgrade and system capacity expansions.

The enhanced system functions support the reduction of operating costs. The battery management with regularly accomplished capacity tests is one of the key factors for the availability of a power system. The PSC 3 allows remote alarming by means of potential-free relay contacts or via modem or LAN / Ethernet. The SNMP functionality offers enhanced remote alarming and is designed to work with SNMP managers. An integrated web server offers a user friendly interface for detailed monitoring and control with a standard web browser.

PSC 3 is a small device but can handle a large amount of peripherals. The appropriated functions are activated by configurable software and hardware add-on's. The following figure shows the PSC 3 system concept:

Figure 1. The modular PSC 3 system concept

20.06.2008 6


20.06.2008 7

2.4 Overview of Features and System Configuration Key features of a PSC 3 system:

Modular concept: PSC 3 can be customized for both small and large systems Flexible setup of battery / load strings, alarms, trigger levels, limits etc. Selectable menu language for local and web user interface IMBUS interface using high immunity CAN bus technology Remote software update of system components AC mains voltage measuring without external equipment

The PSC 3 controller (without peripheral I/O) offers the following features:

Local system monitoring and basic setup with display, keypad and 5 alarm LEDs 1 LAN (Ethernet) interface to PC or LAN 2 RECTS interfaces (1 CAN, teljack 6-pol / 1 flat cable 6-pol) 2 IMBUS interfaces (CAN, teljack 8-pol) 6 digital relay outputs (changeover contacts, pluggable clamp connection) 4 digital open collector outputs (1 teljack 4-pol) 4 digital inputs (software configurable thresholds, pluggable clamp connections) 2 inputs for temperature measuring (teljack 4-pol) 1 modem and ethernet Interface (teljack 8-pol) Real time clock board PSCIR1 Optional:

3 inputs for shunt measuring: current, fuse supervision (pluggable clamp conn.) 4 inputs for battery middle point measuring (pluggable clamp connections) 1 LVD driver relay output (pluggable clamp connections)

Using additional HW / SW components, follwing maximum configuration / additional features respectively can be realized:

128 individually controlled digital rectifiers Rectifier positioning 20 battery and/or load strings (current, voltage, temperature, fuse supervision) 99 relay outputs for alarming or LVD/LVLD 224 digital inputs with individual threshold and hysteresis 2 user interface modules UIM (same function as the local display but with

additional buzzer)

AC measuring via external module (3 phase voltage, current, frequency) SNMP for reporting events to a network supervision device


2.5 Interface description The PSC 3 controller has an Ethernet connection on the front panel for local / remote access, as well as a local user interface (UIL, display with keypad and 5 alarm LEDs) for monitoring and basic setup (Figure 2).

Handle 128 x 64 graphical LCD w. white backlight

Alarm LEDs

Key pad

Ethernet connector

Figure 2. PSC 3 Front View

IN OC IMBUS

LVD SENSN

UM MODEM

Handle SH3, SH2, SH1 OUT 6

OUT 1

USYS+, USYS-, UBAT- TEMP 1/2 RECT

Figure 3. PSC 3 Top View with Connectors All peripheral connections are pluggable, using either teljacks or pluggable clamp connections.

20.06.2008 8


20.06.2008 9

3 UIM1 / UIL1 MENU

UIL1 is the local user interface on the PSC 3 front; UIM1 is similar but decentralized, connected via IMBUS.

In most applications, UIL1 meets all demands for local control, but in very large systems - and in order to keep compatibility to installations with PSC 3 SW Version 1.70 - the use of one or two UIM1s is supported as well. There are some small differences between UIL1 and UIM1:

UIL1 UIM1 Location PSC 3 front panel Decentralized,

via IMBUS Display (pixels) 128 x 64 132 x 64 Buzzer No Yes Start mode, test mode, contrast handled by PSC 3 SW UIM1 SW No. of devices 1 0 2

For both interface types the menu is controlled by PSC 3 Software.

3.1 Menu structure

3.1.1 UIM1 Start Mode The UIM1 starts in this mode. It gives a short overview of the local key functions.

UIM1 Start Mode EX& Contrast+ EX& Contrast- EX&EN Test Mode 00032001000000001 HW Version: 00 SW Version: V1.00 Imbus ID: 01

The long number is the module serial number programmed once in operation.

At start the UIM1 checks the RAM, the program CRC and the "Module Serial Number" CRC. If an error is detected, a message appears and the UIM1 will not start to communicate with the PSC3.

Example:

UIM1 Error EX&EN Test Mode Program Not Ok Manu Data Not Ok FFFFFFFFFFFFFFFF HW Version: 00 SW Version: V1.00 Imbus ID: 01

The back-light is locally controlled and is always on. The contrast is also locally controlled, you can change it by pressing EXIT and then or (EXIT should stay pressed) somewhere in the menu structure. In this mode the yellow COM LED is off and the UIM1 waits for the PSC 3 connection. If the PSC 3 is not connected or if the CAN communication is not ok, after 30 sec. PSC 3 Connection Awaited appears.


20.06.2008 10

3.1.2 Test Mode Test mode is entered (from anywhere in the MENU structure) by pressing EXIT and then ENTER (EXIT should stay pressed).

3.1.2.1 UIM1 Test Mode Check of LEDs, Buzzer and LC Display, view the UIM1 hardware and software version and the address switch position.

UIM1 Test Mode LED On/Off BUZ On/Off EN LCD Test EX&EN Start Mode HW Version: 00 SW: V1.00 B01 D04 Addr. Switch: 01

There is additional information like Build Version and Downloader Version in the SW Version field. In this mode the yellow COM LED is off and the UIM1 does not display the PSC3 data. Press EXIT and then ENTER to switch in start mode again.

3.1.2.2 UIL1 Test Mode Here just the LEDs and the LC Display can be checked.

Test Mode LED On/Off LCD Test EX&EN Normal Mode

Press EXIT and then ENTER to switch in normal mode again.


20.06.2008 11

3.1.3 Main Menu Press or to select a sub menu Press ENTER to enter a sub menu, change a parameter or execute a command. Press EXIT to quit a sub- menu If you don't press any key, the default menu appears after 3 minutes.

MAIN MENU 1. DC-SYS STATUS 2. AC-SYS STATUS 3. ALARM



MAIN MENU 2. AC-SYS STATUS 3. ALARM 4. LOG

MAIN MENU 3. ALARM 4. LOG 5. GENERAL

MAIN MENU

4. LOG 5. GENERAL 6. CONFIGURATION

MAIN MENU

5. GENERAL 6. CONFIGURATION 7. BATTERY FUNCT

MAIN MENU

6. CONFIGURATION 7. BATTERY FUNCT 8. RECTIFIER FUNCT

MAIN MENU

7. BATTERY FUNCT 8. RECTIFIER FUNCT 9. SETUP

MAIN MENU

8. RECTIFIER FUNCT 9. SETUP 10. MAINTENANCE


20.06.2008 12

3.1.3.1 DC-SYS Status ENTER 1. DC-SYS STATUS

1.1 OVERVIEW 1.2 LOAD 1.3 BATTERY

1.1 OVERVIEW Mode: float Usys: 53.5 V Iload: 120.0 A

1.1 OVERVIEW

Ibatt: 15.0 A Irect: 135.0 A Psys: 6420 W

ENTER ENTER 1. DC-SYS STATUS 1.1 OVERVIEW 1.2 LOAD 1.3 BATTERY

1.2 LOAD Load1 94.0 A Load2 26.0 A

Load1 Current: 94.0 A Voltage: 53.5 V Fuse Status: ok

ENTER

1.2 LOAD Load1 94.0 A Load2 26.0 A

Load2 Current: 26.0 A Voltage: 53.5 V Fuse Status: ok

ENTER ENTER 1. DC-SYS STATUS 1.1 OVERVIEW 1.2 LOAD 1.3 BATTERY

1.3 BATTERY Batt1 15.0 A

Batt1 Current: 15.0 A Voltage: 53.5 V Fuse Status: ok

ENTER ENTER 1. DC-SYS STATUS

1.2 LOAD 1.3 BATTERY 1.4 RECTIFIER

1.4 RECTIFIER RM1 on RM2 off

RM1 Status: on Uout: 53.48 V Iout: 135.0 A

RM1

Uout: 53.48 V Iout: 135.0 A Pout: 7223 W

1.4 RECTIFIER RM1 on RM2 off

RM2 Status:manual off Uout: 0.00 V Iout: 0.0 A

ENTER ENTER ENTER

1. DC-SYS STATUS 1.3 BATTERY 1.4 RECTIFIER 1.5 LVD

1.5 LVD LVDBatt1 LVDLoad1

LVDBatt1 State: false Inhibit No

LVDBatt1 State: false Inhibit Yes?

ENTER 1. DC-SYS STATUS

1.4 RECTIFIER 1.5 LVD 1.6 TEMPERATURES

1.6 TEMPERATURES Tbatt: 31.0 C Tambiant: 25.0 C

ENTER

1. DC-SYS STATUS 1.5 LVD 1.6 TEMPERATURES 1.7 AC MEASUREME.

1.7 AC MEASUREME.Phase 1: 231.0 V Phase 2: 232.0 V Phase 3: 233.0 V

Voltages, currents, power, frequency and power factor with ACM1 and external device Voltages only with internal-single phase RM

1.7 AC MEASUREME.

Phase 1: 15.0 A Phase 2: 25.0 A Phase 3: 35.0 A

1.7 AC MEASUREME.

Phase 1: 0.81 Phase 2: 0.82 Phase 3: 0.83


20.06.2008 13

3.1.3.2 AC-SYS Status (will be defined later) 2. AC-SYS STATUS

2.1 OVERVIEW 2.2 LOAD 2.3 INVERTER

2. AC-SYS STATUS


2. AC-SYS STATUS


2. AC-SYS STATUS

2.2 LOAD 2.3 INVERTER 2.4 STATIC SWITCH

2. AC-SYS STATUS

2.3 INVERTER 2.4 STATIC SWITCH 2.5 TEMPERATURES

3.1.3.3 Alarm ENTER ENTER 3. ALARM

3.1 ALARM LIST 3.2 ALARM STOP 3.3 LED ASSIGNMENT

3.1 ALARM LIST S Urgent Alarm

S Urgent Alarm S Ua low: true

ENTER

3.1 ALARM LIST S Urgent Alarm S Non Urg RFA

S Non Urg RFA S Non Urg RFA: true

ENTER ENTER

3. ALARM 3.1 ALARM LIST 3.2 ALARM STOP 3.3 LED ASSIGNMENT

3.2 ALARM STOP Stop

3.2 ALARM STOP Stop Yes?

ENTER

3. ALARM 3.1 ALARM LIST 3.2 ALARM STOP 3.3 LED ASSIGNMENT

S Urgent Alarm-> S Non Urg Alarm-> S Alarm Stop-> S Mainsfailure-> Usys too high->


20.06.2008 14

3.1.3.4 Log ENTER ENTER 4. LOG

4.1 ENTRIES 4.2 CLEAR

4.1 ENTRIES 03.04.2003 17:35:00 03.04.2003 16:35:17 03.04.2003 15:00:00

4.1 ENTRIES 03.04.2003 17:35:00 S Mainsfailure ok

ENTER

4.1 ENTRIES 03.04.2003 17:35:00 03.04.2003 16:35:17 03.04.2003 15:00:00

4.1 ENTRIES 03.04.2003 16:35:17 S Mainsfailure

ENTER ENTER ENTER

4. LOG 4.1 ENTRIES 4.2 CLEAR

4.2 CLEAR Clear Log

4.2 CLEAR Clear Log Yes?

4.2 CLEAR Clear Log Ok


3.1.3.5 General ENTER 5.GENERAL

5.1 SW VERSION 5.2 LANGUAGE 5.3 TIME&DATE

5.1 SW VERSION PSC 3 23 12 2005 Version: V1.50 Build Version: 1

ENTER ENTER

5. GENERAL 5.1 SW VERSION 5.2 LANGUAGE 5.3 TIME&DATE

5.2 LANGUAGE English

5.2 LANGUAGE English

English is default, choose with or one of two other possible loaded languages. Restart UIM Menu if changed

ENTER

5.2 LANGUAGE French

5.2 LANGUAGE French Yes?

ENTER ENTER

5. GENERAL 5.1 SW VERSION 5.2 LANGUAGE 5.3 TIME&DATE

5.3 TIME&DATE Date: 03.04.2003 Time: 16:25:31

5.3 TIME&DATE 03.04.2003 16:25:31

ENTER ENTER ENTER

5. GENERAL 5.2 LANGUAGE 5.3 TIME&DATE 5.4 TCP/IP

5.4 TCP/IP 5.4.1 DHCP CLIENT 5.4.2 IP-ADDRESS 5.4.3 SUBNET-MASK

5.4.1 DHCP CLIENT disabled

5.4.1 DHCP CLIENT Enable Yes?

ENTER

5.4 TCP/IP 5.4.1 DHCP CLIENT 5.4.2 IP-ADDRESS 5.4.3 SUBNET-MASK

5.4.2 IP-ADDRESS 172.025.138.034

5.4 TCP/IP

5.4.3 SUBNET-MASK 5.4.4 GATEWAY-ADD 5.4.5 MAC-ADDRESS

5.4.5 MAC-ADDRESS 00-02-55-9D-DA-43

ENTER ENTER

5.4 TCP/IP 5.4.5 MAC-ADDRESS 5.4.6 MODEM-PPP 5.4.7 TERMINAL-PPP

5.4.6 MODEM-PPP .1 LOCAL-ADDRESS .2 REMOTE-ADDRESS

.1 LOCAL-ADDRESS 192.168.000.073

ENTER

5.4.6 MODEM-PPP .1 LOCAL-ADDRESS .2 REMOTE-ADDRESS

.2 REMOTE-ADDRESS 192.168.000.201

ENTER ENTER

5. GENERAL 5.3 TIME&DATE 5.4 TCP/IP 5.5 UIM PASSWORD

5.5 UIM PASSWORD 5.5.1 CHANGE 5.5.2 RESTORE DEF.

5.5.1 CHANGE Change

ENTER


5.5.2 RESTORE DEF Restore

ENTER

5. GENERAL 5.4 TCP/IP 5.5 UIM PASSWORD 5.6 HELP

5.6 HELP EX& Contrast + EX& Contrast - EX&EN Test Mode

ENTER

5. GENERAL 5.5 UIM PASSWORD 5.6 HELP 5.7 ABOUT

(c)Delta Energy Systems

20.06.2008 15


20.06.2008 16

3.1.3.6 Configuration ENTER ENTER ENTER

6. CONFIGURATION 6.1 EVENT 6.2 USYS CALIBR

6.1 EVENT 6.1.1 THRESHOLDS 6.1.2 DELAYS

6.1.1 THRESHOLDS Usys too high Usys too low FAN1 on

Usys too high Measurement: Usys Up Thresh: 58.00V Hysteresis: 0.20V

Usys too high

Measurement: Usys Up Thresh: 58.00V Hysteresis: 0.20V

Usys too high

Measurement: Usys Up Thresh: 58.00V Hysteresis: 0.20V

ENTER


Usys too low Measurement: Usys Low Thres: 46.00V Hysteresis: 0.20V

ENTER


FAN1 on Measurement: Tbatt Up Thresh: 33.0C Hysteresis: 3.0C

ENTER ENTER

6.1 EVENT 6.1.1 THRESHOLDS 6.1.2 DELAYS

6.1.2 DELAYS Long Mainsfailure

Long Mainsfailure Inp:S Mainsfailure TRUE for: 01:00:00 FALSE for:00:00:00

These Events are

examples of user defined events (not system events)

Long Mainsfailure Inp:S Mainsfailure TRUE for: 01:00:00 FALSE for:00:00:00

Long Mainsfailure

Inp:S Mainsfailure TRUE for: 01:00:00 FALSE for:00:00:00

ENTER ENTER 6. CONFIGURATION

6.1 EVENT 6.2 USYS CALIBR

6.2 USYS CALIBR Measured: 53.1 V Calibrated: 53.5 V Calibrate

6.2 USYS CALIBR External Measured Value: 53.09


20.06.2008 17

3.1.3.7 Battery Funct ENTER 7. BATTERY FUNCT

7.1 FLOAT CHARGE 7.2 EQUALIZE 7.3 BOOST CHARGE

7.1 USYS REGUL. Usys @20C:53.50 V Tcoeff: 72mV/C TC_low: 0.0 C

ENTER ENTER 7. BATTERY FUNCT

7.1 FLOAT CHARGE 7.2 EQUALIZE 7.3 BOOST CHARGE

7.2 EQUALIZE 7.2.1 PARAMETERS 7.2.2 START/STOP

7.2.1 PARAMETERS Voltage: 54.00 V Duration: 720 min

ENTER ENTER

7. BATTERY FUNCT 7.1 FLOAT CHARGE 7.2 EQUALIZE 7.3 BOOST CHARGE

7.3 BOOST CHARGE 7.3.1 PARAMETERS 7.3.2 START/STOP

7.3.1 PARAMETERS Voltage: 54.0 V Istart: 50.0 A Istop: 10.0 A

ENTER

7. BATTERY FUNCT 7.2 EQUALIZE 7.3 BOOST CHARGE 7.4 USYS SUPERVIS.

7.4 USYS SUPERVI. Ua max: 56.00 V Ua min: 49.00 V Us max: 54.30 V

7.4 USYS SUPERVI.

Us max: 54.30 V Us min: 52.80 V Hysteresis: 0.10 V

ENTER ENTER

7. BATTERY FUNCT 7.3 BOOST CHARGE 7.4 USYS SUPERV. 7.5 BATTERY TEST

7.5 BATTERY TEST 7.5.1 PARAMETERS 7.5.2 NBT PARAM. 7.5.3 START/STOP

7.5.1 PARAMETERS Usupport: 48.0 V Idischarge:100.0 A Duration: 300 min

ENTER


7.5.2 NBT PARAM. Voltage: 48.0 V Period: 300 min

ENTER ENTER


7.5.3 START/STOP Status: inactive Start

7.5.3 START/STOP Status: inactive Start Yes?

ENTER

7.5 BATTERY TEST 7.5.2 NBT PARAM. 7.5.3 START/STOP 7.5.4 RESULTS

7.5.4 RESULTS 10.10.2003 17:35:00 Result: ok Voltage: 50.60V

ENTER

7.5 BATTERY TEST 7.5.3 START/STOP 7.5.4 RESULTS 7.5.5 NBT RESULTS

7.5.5 NBT RESULTS 10.10.2003 17:35:00 Result: not done Voltage: **** V

7.5.5 NBT RESULTS

Voltage: **** V Time: **** S Disch. Cap.: 0 Ah

ENTER ENTER

7.5 BATTERY TEST 7.5.4 RESULTS 7.5.5 NBT RESULTS 7.5.6 FAIL. EVENT

7.5.6 FAIL. EVENT Status: active Reset

7.5.6 FAIL. EVENT Status: active Reset Yes?


20.06.2008 18

ENTER ENTER

7. BATTERY FUNCT 7.4 USYS SUPERV. 7.5 BATTERY TEST 7.6 MIDDLE POINT

7.6 MIDDLE POINT 7.6.1 PARAMETERS 7.6.2 FAIL. EVENT 7.6.3 MEASUREMENT

7.6.1 PARAMETERS Ud chrg: 1.00 V Ud dischrg: 1.00 V

ENTER ENTER


7.6.2 FAIL. EVENT Status: active Reset

7.6.2 FAIL. EVENT Status: active Reset Yes?

ENTER ENTER


7.6.3 MEASUREMENTMPBatt1: 25.6 V

MPBatt1 String: Batt1 Udiff: 1.2 V Status: fail

ENTER ENTER

7. BATTERY FUNCT 7.5 BATTERY TEST 7.6 MIDDLE POINT 7.7 IDIFF

7.7 IDIFF 7.7.1 PARAMETERS 7.7.2 FAIL. EVENT 7.7.3 MEASUREMENT

7.7.1 PARAMETERS Idm chrg: 30 % Idm dischrg: 30 %

ENTER ENTER


7.7.2 FAIL. EVENT Status: ok Reset

7.7.2 FAIL. EVENT Status: ok Reset Yes?

ENTER


7.7.3 MEASUREMENTIdiff: 0 %

ENTER ENTER

7. BATTERY FUNCT 7.6 MIDDLE POINT 7.7 IDIFF 7.8 TDIFF

7.8 TDIFF 7.8.1 PARAMETERS 7.8.2 FAIL. EVENT 7.8.3 MEASUREMENT

7.8.1 PARAMETERS Tdiffmax: 30.0C

ENTER ENTER


7.8.2 FAIL. EVENT Status: ok Reset

7.8.2 FAIL. EVENT Status: ok Reset Yes?

ENTER


7.8.3 MEASUREMENTTdiff: 0C


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ENTER

7. BATTERY FUNCT

7.7 IDIFF 7.8 TDIFF 7.9 SEP CHARGE

7.9 SEP CHARGE Status: inactive

ENTER ENTER

7. BATTERY FUNCT 7.8 TDIFF 7.9 SEP CHARGE 7.10 BATTERY PARA

7.10 BATTERY PARA Batt1 Batt2

Batt1 Capacity: 300 Ah max Ibatt: 30 A

ENTER ENTER

7. BATTERY FUNCT 7.9 SEP CHARGE 7.10 BATTERY PARA 7.11 BACKUP TIME

7.11 BACKUP TIME 7.11.1 PARAMETERS 7.11.2 FAIL. EVENT 7.11.3 MEASUREMENT

7.11.1 PARAMETERS BT exp.: 60 min

ENTER

7.11 BACKUP TIME 7.11.1 PARAMETERS 7.11.2 FAIL. EVENT 7.11.3 MEASUREMENT

7.11.3 MEASUREMENT Status: inactive BT estim.:**** min

ENTER ENTER

7. BATTERY FUNCT

7.10 BATTERY PARA 7.11 BACKUP TIME 7.12 EVENT CONTR.

7.12 EVENT CONTR. 7.12.1 PARAMETERS 7.12.2 STATUS

7.12 EVENT CONTR. Voltage: 53.50 V max.Ibatt: 100.0 A

ENTER

7.12 EVENT CONTR. 7.12.1 PARAMETERS 7.12.2 STATUS

7.12.2 STATUS Status: inactive


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3.1.3.8 Rectifier Function

ENTER ENTER 8.RECTIFIER FUNCT 8.1 CONFIGURATION 8.2 RECHARGE 8.3 REDUNDANCY

8.1 CONFIGURATION8.1.1 OVERVIEW 8.1.2 SETUP 8.1.3 PHASE ASSIG.

8.1.1 OVERVIEW Installed: 4 Ok: 4 Fault: 0

ENTER ENTER


8.1.2 SETUP .1 RM NUMBER .2 RM NEW .3 RM LOST

.1 RM NUMBER Number: 4 Fail. for NUA: 1 Fail. for UA: 2

ENTER


.2 RM NEW Installed: 4 New: 0 Acknowledge

ENTER


.3 RM LOST Installed: 4 Lost: 0 Acknowledge

ENTER


8.1.3 PHASE ASSIG Status: inactive Start

8.1.3 PHASE ASSIG Status: wait for assignment Finish

8.1.3 PHASE ASSIG

Status: ok Start

ENTER ENTER ENTER

8.RECTIFIER FUNCT 8.1 CONFIGURATION 8.2 RECHARGE 8.3 REDUNDANCY

8.2 RECHARGE 8.2.1 PARAMETERS 8.2.2 STATUS

8.2.1 PARAMETERS Expect. RT: 10 min

8.2.1 PARAMETERS Expect. RT: 0010

ENTER


8.2.1 STATUS Status: ok Estim. RT: 9 min

ENTER ENTER ENTER

8.RECTIFIER FUNCT 8.1 CONFIGURATION 8.2 RECHARGE 8.3 REDUNDANCY

8.3 REDUNDANCY 8.3.1 PARAMETERS 8.3.2 STATUS

8.3.1 PARAMETERS Redundant RM: 2

8.3.1 PARAMETERS Redundant RM: 002

ENTER


8.3.2 STATUS Status: inactive Redundant RM: 0


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3.1.3.9 Setup

ENTER ENTER 9. SETUP 9.1 SAVE SETUP 9.2 RESTORE SETUP 9.3 FACT DEFAULT

9.1 SAVE SETUP Setup: modified Save

9.1 SAVE SETUP Setup: modified Save Yes?

ENTER ENTER 9. SETUP

9.1 SAVE SETUP 9.2 CLEAR SETUP

9.2 CLEAR SETUP Setup: modified Clear

9.2 CLEAR SETUP

! When cleared PSC 3 will reboot automatically

9.2 CLEAR SETUP Setup: modified Clear Yes?

The menu CLEAR SETUP is protected by a factory password.

3.1.3.10 Maintenance

ENTER ENTER ENTER

10. Maintenance 10.1 RS LATCH 10.2 HW STATUS 10.3 REBOOT PSC 3

10.1 RS LATCH TbattTooHigh*) True ILoadTooHigh*) False

TbattTooHigh *) Status: True Reset

TbattTooHigh *) Status: True Reset Yes?

ENTER ENTER

10.1 RS LATCH TbattTooHigh*) True ILoadTooHigh*) False

ILoadTooHigh *) Status: False Trigger

ILoadTooHigh *) Status: False Trigger Yes?

ENTER ENTER ENTER

10. Maintenance 10.1 RS LATCH 10.2 HW STATUS 10.3 REBOOT PSC 3

10.2 HW STATUS 10.2.1 BOARDS 10.2.2 IMBUS

10.2.1 BOARDS APOCO ok APOSYS01 ok

APOCO 220000000000000018 Part Nu: D0120462 SW Version: V2.0

ENTER

10.2.1 BOARD APOSCO ok APOSYS01 ok

APOSYS01 220000000000001234 Part Nu: D0121384 SW Version: V1.06

ENTER

10.2 HW STATUS 10.2.1 BOARDS 10.2.2 IMBUS

10.2.2 IMBUS Imbus Status: ok

ENTER ENTER

10. Maintenance 10.1 RS LATCH 10.2 STATUS 10.3 REBOOT PSC 3

10.3 REBOOT PSC 3 Reboot

10.3 REBOOT PSC 3 Reboot Yes?

*) These RS latch events are examples of user defined events (not system events).


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3.1.4 Password If you press ENTER on an editable parameter (when the value is highlighted) or execute a command like Save Setup or Clear Log the password menu appears. A 6 position password is required. The 4 keys can be used in the password (therefore using EXIT does not exit the password menu but the position in the password is incremented).

Example with Save Setup: EXIT

ENTER 9.1 SAVE SETUP Setup: modified Save

PASSWORD Password ******

ENTER

Wrong


PASSWORD Password Wrong

Ok ENTER

9.1 SAVE SETUP Setup: modified Save Yes?

9.1 SAVE SETUP Setup: modified Save Process

EXIT

EXIT

9.1 SAVE SETUP Setup: saved Save ok

There are three attempts to enter a password. Once a correct password is entered, it will stay valid until the default menu pops up again (after 3 minutes or if explicitly navigated back there).

The Default Password is UP, UP, DOWN, EXIT, EXIT and ENTER.


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In menu 5.5 UIM PASSWORD the password can be changed; first enter the old PSW, then the new one and the confirmation.

You can also restore the default PSW but for this action the factory password is required!

ENTER ENTER


5.5.1 CHANGE Change


PASSWORD New ******

PASSWORD

Confirm ******

ENTER ENTER


5.5.2 RESTORE DEF Restore


5.5.2 RESTORE DEF

Restore Yes?

If the UIM user tries to edit a value or clear the log or save the setup while a WEB user is logged in, the UIM user has no write access to the database and the following message pops up for 2 seconds:

9.1 SAVE SETUP No Write Access

The commands Stop Alarm and LVD Inhibit have no database access, so they are always enabled.


4 WEB GUI MENU

Figure 4. The PSC 3 menu tree (upper part)

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Figure 5. The PSC 3 menu tree (lower part)

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5 COMMUNICATION SETTINGS

5.1 Local Communication Settings The direct connection from a computer to the PSC 3 is made either via RS232 serial port (inside PSC 3) or via LAN interface (PSC 3 front panel).

5.1.1 Setting the Computer for Direct connection to PSC 3 Serial Port The following instructions show how to prepare the computer for the serial port (RS232) connection.

Note! These instructions are written for the Windows XP operating system. The settings and screen views may be different in other versions and types of operating system, but the principle remains the same.

Step 1. Prepare a Null-Modem adapter cable according to the following figure:

Figure 6. Null-Modem Adapter Cable

Step 2. Connect your computer to the serial port (RS232) of the PSC 3 by means of the null-modem adapter cable.

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Step 3. Open the Control Panel on your computer and open the Net

Documents

194125771-User-Manual-DPS1200B-2000B-48-12-8-CS-PSC3-en