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19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

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Page 1: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

19. May. 2015

Kiswire Advanced Technology

KAT Introduction & Products

Page 2: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Con-tents

Nb3Sn Wire

NbTi Wire

MgB2 Wire

KAT Introduction

MRI Magnet

Page 3: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

KAT Introduction

Page 4: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Contracted total Korean quantity of 93 tons of TF Nb3Sn wire

Supplied Nb3Sn SC wire of 2 tons for PF coil to KSTAR Project

2004

2006

2009

2013

Certificated the first supplier of TF Nb3Sn wire to pass CPQS test by ITER in the world200

8

Started R&D for SC wire by internal tin process at Kiswire R&D Center1998

Found specialized company of superconducting wire at Deajeon

KAT have supplied 93 tons of TF SC wire that is ATPP cleared (2013.11)

KAT is now supplying the Nb3Sn wire for CS Conductors (CS1U, CS2U)2015

His-tory

4/26

Page 5: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Executive Researcher Operator Total

2 23 30 55

Organiza-tion

QA Team1Team 2Team

R&D Center

Factory 1Wire AD

1Team 2Team

Production Resource

B.S team

KAT

Analysis MachiningSn CastingAssembly Cr PlatingGun Drill DrawingCleaning

Site

Factory 2

P. Team M.Team P. Team

5/26

Page 6: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Capacity of SC wireProducts Output [T/M)

Nb3Sn 4.0

SnTi alloy 1.0

Cr plating 4.0

6/26

Page 7: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Nb3Sn Wire

Page 8: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

ITEM TF Strand CS Strand Comment

Superconductor Type Nb3Sn Nb3Sn

      

Minimum Piece Length 1,000m 1,000m

Cr-plated Strand Dia 0.82 ± 0.005mm 0.82 ± 0.005mm

Twist Pitch 15 ± 2mm 15 ± 2mm

Twist Direction Right Hand Twist Right Hand Twist

Cr Plating Thickness 2.0 +0/-1 ㎛ 2.0 +0/-1 ㎛

Cu/Non Cu Ratio 1.0 ± 0.1 1.0 ± 0.1  

RRR > 100 > 100 Between 273 and 20K, after HT

Minimum Critical Current Ic ≥ 250A Ic ≥ 250A at 4.22K and 12T

n-value > 20 > 20 at 4.22K and 12T in 0.1~1 ㎶ /cm

Maximum Hysteresis Loss < 600 mJ/cc < 500 mJ/cc at 4.22K over a ± 3T cycle

Nb3Sn Wire Specifica-tion

Page 9: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Strand Design Con-cept

R-Billet

NM NNb NF Ns NTa

SC Strand for CS

Cond.

19 176 3,344 30 1

Page 10: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

2㎛

Homogeneity of Cr plating thick-ness

Page 11: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

NbTi Wire

Page 12: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

ITEM WIC Round Rectangular

Shape `

Piece Length < 8,000m < 8,000m < 8,000m < 8,000m < 8,000m < 4,000m < 4,000m

Dimension 1.7 x 2.6mm 2.5 x 3.0mm 0.5~2.0mm0.5~2.0mm0.5~2.0mm > 1.0 x 1.0 > 1.0 x 1.0

Twist Pitch 60mm±20% 60mm±20%60mm±20

%60mm±20

%60mm±20

%N/A N/A

Twist Direction Right Hand Right Hand Right Hand Right Hand Right Hand N/A N/A

Insulation type

Braid Braid Braid Braid Braid Braid Braid

Cu/NonCu 7 10 10 4 1 10 4

RRR > 80 > 80 > 80 > 80 > 80 > 80 > 80

Jc (A/mm2) > 3000 @4T > 3000 @4T> 3000

@4T> 3000

@4T> 3000

@4T> 3000

@4T> 3000

@4T

n-value > 30 @5T > 30 @5T > 30 @5T > 30 @5T > 30 @5T > 30 @5T > 30 @5T

Solder Lead Free Lead Free N/A N/A N/A N/A N/A

NbTi Wire Specifica-tion

Page 13: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

2 3 4 5 6 70

1000

2000

3000

4000

5000

6000Jc

(A

/mm

2)

Fie ld (T)

KAT7.0 EAS6.5 ALS6.4 LUV6.6

Comparison of Jc Perfor-mance

Page 14: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

MgB2 Wire

Page 15: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Performance Unit Current

Jc (@4.2K, 3T) A/cm2 1 ×105

Diameter Φ 1.1

Module ea 6

Length km 1

Company Columbus Hypertech Hitachi WST KAT

Country Italy USA Japan China Korea

Process Ex-situIn-situ

(CTFF)

In-situ

(IMD)

Drawing &

RollingIn-situ

Wire

design

Diameter (Φ) 1.13 0.7~0.9 1.5 <1 <1

No. of fila. 37, 61 19, 36, 61 37 6, 36 6, 18, 36

S. Fraction(%) 17~20 13~18 18 18 20~25

Length (km) 3~4 6 1 1.2 8

Performance

Jc (A/cm2) 240,000 110,000 80,000 200,000 200,000

측정자장 (T) 1 2 5 3 2

측정온도 (K) 20 20 4.2 4.2 20

MgB2 Wire Specification Target

Current KAT Achievement

Page 16: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

MRI Magnet

Page 17: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

KEY PERFORMANCE

Homogeneity: < 5ppm @ 50cm

DSV

Cryostat type: Zero boil off

Drift rate: < 0.1ppm/hr

Dimension

- Bore diameter: 900mm

- Length: 1,540mm

- Ceiling height: < 2.6m

- Weight: 5 tones

Stray field: 4m x 2.5m

Shield factor: >95%

1.5T MRI MAGNET (KAT15B]

Page 18: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

KEY PERFORMANCE

940mm

Homogeneity: < 5ppm @ 50cm

DSV

Cryostat type: Zero boil off

Drift rate: < 0.1ppm/hr

Dimension

- Bore diameter: 940mm

- Length: 1,580mm

- Ceiling height: 2.6m

- Weight: 5 tones

Stray field: 4m x 2.5m

Shield factor: >95%

1.5T MRI MAGNET (KAT15C]

Page 19: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

KEY PERFORMANCE

Homogeneity: < 5ppm @ 50cm

DSV

Cryostat type: Zero boil off

Drift rate: < 0.1ppm/hr

Dimension

- Bore diameter: 930mm

- Length: 1,655mm

- Ceiling height: < 2.6m

- Weight: 7.2 tones

Stray field: 4.52m x 2.8m

3.0T MRI MAGNET (KAT30A]

Page 20: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Magnet components

Page 21: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Role

Magnetic field

Protection from Quench

Main Parts

Superconducting Coil

Superconducting Joint

Permanent switch

Sensor (Temp, Lhe)

Protection circuit

Voltage meter

Superconducting Mag-net

Page 22: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Role

Liquid helium container

Main Part

Pressure vessel (ASME)

STST 304L

Suspension

Charcoal for vacuum

Helium Ves-sel

Page 23: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Role

Protection from Radiation heat

Main Parts

Aluminum vessel (A5083)

Suspension

MLI(Multi layer insulation)

Thermal Shield

Page 24: 19. May. 2015 Kiswire Advanced Technology KAT Introduction & Products

Role

Vacuum container

Support magnet

Interface

Main Parts

Vacuum Can (STST 304L)

Vacuum Port

Cold Head Interface

Main Neck Turret

Outer Vacuum Can