19 2 - .:: BP

A l w a y s M o r e A n d A l w a y s B e t t e r A l w a y s M o r e A n d A l w a y s B e t t e r A l w a y s M o r e A n d A l w a y s B e t t e r A l w a y s M o r e A n d A l w a y s B e t t e rA l w a y s M o r e A n d A l w a y s B e t t e r

1

INTRODUCTION

Our factory was established in 1996 after studying the market and finding out that the future of everydaylife will be based mostly on plastic products.

Significant investment in modern methods and machines is going on, producing shorter delivery time,quicker responses to market and our clients demand, consistently high quality products.

Our skilled members of staff are working hard to satisfy the demand of our clients and be punctual withour contractual obligations.

We have started our production firstly satisfying the local market, but since 2000 we have startedexporting our products to other G.C.C countries (Kuwait, Oman…etc).

Our factory produces plastic products in many directions HDPE system: Irrigation of all sizes, and PPRpipes and fitting for cold and hot water. Also, we are producing UPVC pipes from 16mm to 630mm bothsolvent welded type, as well as rubber socket type. Our range includes pipes 6,10, & 16-bar pressure,which are manufactured according to international standard, which meet the market requirement (Din8062and ISO 161/1).

We have already supplied our above products to various government departments, through theirrespective purchasing departments, (Abu Dhabi Municipality, Ministry of Agriculture, PrivateDepartment…)

We have as well supplied to contractors through the local market for their works in building, afterobtaining the approval of the all above-mentioned departments.

On the other hand we have tested our products to follow the standard specifications, we found themgood (Al Futaim lap. in Dubai) and we have our lab for testing products before supply.

In our products we are using the poly vinyl chloride and HDPE and P.P.R. as raw materials. Theprocess of production starting from storing raw material then to mixing and compounding and finally toproduction line to produce following items :

a) PVC Pipes and Pipe fittings:Servicing the main water and drainage line systems.


20

N O T E

AlwaysMoreAndAlwaysBetterAlwaysMoreAndAlwaysBetterAlwaysMoreAndAlwaysBetterAlwaysMoreAndAlwaysBetterAlwaysMoreAndAlwaysBetter

2

b)PVC Conduit Pipes and accessories:Electrical supply and distribution system for electrical and telephone cable duct.

c)High density polyethylene:Irrigation garden systems

d)PPR Pipes and fittings:Used for water supply line system (hot and cold)

Services:

Our services are to support our client by giving them the right selection of all our products where wecan end up with a solution to send each and every drop of water to its destination.

All factories that following the best quality and services, having a good margin in the market and tryingto be the best plastic manufactures in the world.

We have a very good share on the market since we are trying to maintain our excellence.

To ensure that all established procedures are implemented effectively and efficiently in all areas of itsapplication and train concerned staff in the areas of awareness internal audits and periodically arrangerefreshment courses.

Plan these need to different months of the year execute the plan as per the competence and trainingprocedure.

Update training records, review the latest internal audit reports and perform self assessment on asample basis to establish the fact that weather the procedures are implemented effectively or need moreattention.

The development and review of our factory’s policy update strategic plan is one of the most importantthings for our leadership needs to take to achieve its vision and mission.

We have a permanent line for which maximum and minimum stock we keep, which we assessed onexperience.

We always keep increasing our moulds to complete the series of every line for the market demand, ourleaders have developed an annual budget covering most business function by let our lines be able to bewider to achieve the coverage of all demand of the local market, within the process, the plan reviewedand updated at least every year.


19

NOTE


15

PIPEEXTERNALDIAMETER,

d

10

12

16

20

25

32

40

5063

75

90

110

140

160

225

250

280

315

450

1) For d = 10 to 50 mm: r = 2,5 d; for d = 63 to 450mm: r = 3,5 d.

2) As specified in DIN 19 532.

3) For d = 10 to 50 mm: Zk ≥ 2,5 d. tan + d.

For d = 63 to 450mm: Zk ≥ 3,5 d. tan + 0,4 d. rounded to the nearest mm.

For bends with integral sockets, Zk is equal to Zv. Otherwise, Zv = Zk + ts or Zv = Zk + tk.

Standards referred to

DIN 8062 (at present at the stage of draft) Unplasticized polyvinyl chloride pipes; dimensions

DIN 19 532 Unplasticized polyvinyl chloride pipelines (rigid PVC, U-PVC) for drinking water supply; pipes,

pipe joint assemblies fittings (DVGW code of practice)

Previous editions

DIN 8063: 07.41 X; DIN 8063 Part 1:12.68.

Amendments

The following amendments have been made to the December 1968 edition.

a) Pipe outside diameters have been specified instead of nominal sizes.

b) The Zk values have been amended.

c) Specifications for laying dimensions (Zv) have been included.

d) Adhesive length and depth of engagement for single socket bends are now specified.

e) The designation has been amended.

24

32

32

32

32

40

5063

70

79

91

109

121

160

175

193

214

-

12

15

20

25

31

40

50

6246

55

66

81

103

118

166

184

206

232

332

15

18

24

30

37

48

59

7468

81

97

119

151

173

243

270

302

340

486

17

20

27

33

42

53

67

8484

100

120

147

187

214

301

334

375

421

602

20

24

33

41

51

65

81

102117

139

166

203

259

296

416

462

518

583

832

24

29

39

49

61

78

98

122153

182

218

266

339

387

545

605

678

763

1089

35

42

56

70

88

112

140

175246

293

351

429

546

624

878

975

1092

1229

1755

25

30

40

50

63

80

100

125221

263

315

385

490

560

788

875

980

1103

1575

AVERAGEBENDINGRADIUS,

r 1

MINIMUMADHESIVELENGTH,

tk 2

MK, MMKa

MK, MMKa

zk3

min.

zkmin.

11O 22O 30O 45O 60O 90O

BEND DUCTS


6


18


3

We have succeded in establishing excellent relations with our majorcustomers and we try to satisfy their demands for additional varieties, once we makesure that the market will absorb the products to be produced from our additional investment.

If an outsider comes requesting any product out of our production line, we quote them alternativequantities, where in we depreciate our additional investment; contacts are initiated with customers inorder to determine their future needs. Because all of above we have a very good share in the local andinternational markets since we are trying to maintain our excellence.

The parts which available according to following the ISO management quality system andrequirements.

We apply suitable methods for monitoring and measuring the quality management system processes.

These methods demonstrate the ability of the processes to achieve planned results when plannedresults one not achieved, correction and corrective action and procedure are taken.

As appropriate to ensure conformity of the product, statistical techniques we used for this purpose. We ensure the purchased product conforms to specified purchase requirements, the type and extent atthe contents applied to the suppliers and their evaluation always we search for new completion supplierand new sources to minimize the cost of material and operation.

Cost of the operation and maintenance of the machinery and equipment and building and otherexpenses had been eliminating to good level by setting the corrective preventive maintenance schedulesand action survival and success require an ability to navigate the wilds of today’s ever – evolvingtechnology, conference and presentation of our products took place thought the year, at our holdingseminars or in their respective subsidiaries.

Quality also measured according to the international standard in this field Management Quality andProcessing Quality.

All the standards used following characteristic:Thermal PropertiesSpecific HeatThermal ConductivityLinear ExpansionHeat Distortion Temperature


4

Mechanical Properties

Tensile Strength

Compressive Strength

Flexural Strength

Elongation at Break

Modulus of Elasticity

Hardness (Rockwell)

Electrical Properties

Breakdown Voltage

Volume Resistivity

Power Factor

Dielectric Constant

Chemical Properties

Resistance to Acetone

The sample is taken randomly to be checked so that we know the quality of our products enabling us

to know that our production process is going smoothly according to the standards.

We have our good transportation department where it supports us to get the good satisfaction from our

customers by delivering their goods in the specifide period of time .

Our strategy is to keep the minimum and the maximum stock to face the emergency requirement, on

the same time we keep the customer orders as schedule.

A respective and supportive relationship where they do support us with delivery schedules of our

orders.

Our Strength is mainly based on our quality, range of products, services and technical support and the

quality management system of our factory monitors information relating to customer perception whether

the organization has fulfilled the customer requirements, we have the capacity to facing the development

of plastic products in the same time we have good relation with the same field product factories and

international technical engineering organizations. Our weakness comes from the sudden supplies who

try to put a place for them in the market through the prices not through the quality. Our opportunity to

deal with good customers who understand the meaning of quality and support the industrial organization.

Our threat is that the level of the market goes down and looks mainly to the prices, and the not legitimate

competition.


17

BR

ON

ZE AW

AR

D


16


5

To analyze feedback received during the year with the appropriatestatistical tools in order to indent areas for improvement and customer satisfaction increasing to at least 4% of existing level.

• Implement customer satisfaction measure procedure, calculate the over all satisfaction customerrequirements.

• Identify areas for implement for the next five years by identify resources requirements.

• Implement improvement action and monitor its effectiveness.

• Re calculates the over all satisfaction of customer requirement to find out if the target achieved.

• Selecting 3 new suppliers (at least) of high quality methods and choosing at least two of them to addthem to the improved supplier list.

After we receive our revenue from the sales of product to the customers, we can build our ideas tounderstand fully the future need of potential customers for those products and influence the customerneeds.

• Our sales staff keep running all the day searching and making surveys to connect it with our policyand strategy, to reach the high level of coverage.

• Our staffs having a weekly meeting with the general manager to stand on what they achieved andto studying their plan in the next period.

Train our staff about what is new on the internet information to keep them communicate with changesof the international market and improve their skills, looking for the future shape of our industry for itsnecessary; our leaders understood how the factory is performing it is essential that system for measuringare in place.

The design taken by the leadership to enable control to be achieved, so the sales staff and theproduction manager meet daily to follow up:

• The result.•Check the account and discuss future development.•Normal process implement and audit with measure all aspects of business performance

and monitor these against targets and external bench market, our leaders have the key roles in thisprocess.


11

UPVC Duct Pipes

For Telephone and Electrical Cables

mm

50

63

75

90

110

125

160

200

225

280

315

400

mm

1.8

1.9

2.2

2.7

3.2

3.7

4.7

6.2

6.9

8.2

9.2

11.7

mm

2.4

3.0

3.6

4.3

5.3

6.0

7.7

9.6

10.8

13.4

15.0

19.1

Din 8061 / 8062

DNominal Outside Dia. Wall Thickness in

54D

56

57

96.5

53.9

114.3

Min

3.25

1.55

3.40

Max

3.65

1.65

3.80

OutSide Dia

Wall Thickness

Duct No.

Testing According to BS 3506 StandardSpecification ( Etisalat ), Telecommunication


10


14

Page 2 DIN 8063 Part 1

Type MK 11O, 22

O and45

Osocket bends

Type MQ90O

socket bend

withsolventadhesive socket(KK)

integralbondedintegral

ts=depthof engagement at the discretionof the manufacture.

Designationof a 45O

single socket bend(MK)withsolvent adhesive socket (KK)for apipe externaldiameter of 63 mm,made fromseries5pipe asspecifiedin DIN 8062:

Single socket bend DIN 8063 -MK-KK-45- 63 -5

Designationof a 90O

double socket bend(MMQ) withpush-insocket (KS),for apipe externaldiameterof45O

mm,made fromseries4pipe asspecifiedin DIN 8062:

Double socket bend DIN 8063 -MMQ-KS-90 -450 -4

with push-insocket(KS)

bonded

Type MMK 11O, 22

O, 30

O and45

Osocket bends

Type MMQ90O

socket bend

withsolventadhesive socket(KK)

integralbondedintegral

with push-insocket(KS)

bonded


7


13

BEND

DUCT

No.

54 A

56 A

56

RADIUS

TO

AXIS

457

622

229

LENGTH OF

STRAIGHT

ENDS

100

125

-

LENGTH OF

SOCKET

100

70

70

INSIDE DIA

OF SOCKET

AT SHOULDER

96 ± 0.1

53.7 ± 0.1

53.7 ± 0.1

INSIDE DIA

OF SOCKET

AT ENTRY

97 ± 0.1

54.1 ± 0.1

54.1 ± 0.1

WALL

THICKNESS

OF BEND

3.25 ± 0.4

OUTSIDE

DIA OF

BEND

96.5 ± 0.2

53.9 ± 0.2

53.9 ± 0.2

BEND DUCTS

0.0

1.55 ± 0.150.0

1.55 ± 0.150.0

Notes :

1- All Dimension are in mm

2- BENDS DUCTNo. 56 shall have a Socket at eachend .


8

Very heavy guage type - BS 6099 HEAVY

Outside Diameter mm

20

25

32

38

50

Nominal wall thickness mm

1.8

1.9

2.5

2.5

3.2

UPVC CONDUIT - TYPE OF GUAGES

Heavy guage type - BS 6099 MEDIUM, GS 32/33, SSA 254/255

Outside Diameter mm

20

25

32

38

50


1.55

1.8

2.1

2.2

2.5

Light guage type - BS 4607, MEDIUM, GS 32/33, SSA 254/255

Outside Diameter mm

20

25

32

38

50


1.2

1.4

1.5

1.5

1.9


12

Spigot End Bell Dimension

Diamerer Size(mm)

Outer Diamerer(mm)

Length L(mm)

Bell End B(mm)

Thickness(mm)

75

110

160

D 54

200

75

110

96.5

160

200

230

230

230

230

250

85

130

113

190

225

2.2

3.5

3.2

4.9

5.9


9

3 Way Tee

1 Way Terminal

2 Way Angle4 Way Intersection

2 Way Through Loop in Box

CONDUIT FITTINGS

Very heavy guage type - BS 6099 HEAVY

TYPE

1- Loop-in2- Terminal3- Through4- Angle5- Tee6- Intersection

20 - 1 Way20 - 2 Way20 - 2 Angle20 - 3 Way20 - 4 Way

25 - 1 Way25 - 2 Way25 - 2 Angle25 - 3 Way25 - 4 Way

CODES20mm 25mm

Documents

19 2 - .:: BP