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Technology and Innovation 18 November 2011

18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

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Page 1: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

Technology and Innovation

18 November 2011

Page 2: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

The importance of technologyI ti f i d f t ffi i d d li i f ll t ti l fImperative for improved safety, efficiency and delivering full potential from operations and projects

Requirement for safe production Increasingly challenging ore bodies

M l t & i l

Engineering out risk Automation & mechanisation

More onerous regulatory & social landscape Need for productivity gains

Research into mining innovation & robotics Power conservation

Rising capital and operating costs Cash flow margins under pressure

Power conservation Clean energy projects

Strategic Responseg pTechnology a key enabler of our business

Investment in new technology vital to deliver future growth“Fit for purpose” technology and innovation

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Page 3: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

Gold Fields technology and innovation strategy

Technology and Innovation framework integrated across the Group

Centrally managedTechnology Pull and Push technologies driven in integrated and sustainable manner

Collaboration with research groups, OEM’s and technology providers

Technology Model

• Technology systems within Gold Fields• Pilot for rapid deploymentPush-out technology

• Proven technologies Gold Fields is currently assessing/pilotingC ti l f i tP ll i t h l • Continual scan of environment

• Define technology suitePull-in technology

• New technologies requiring investigation• Maintain and establish new partnerships• Use R&D and build solutions for step changes

Research & Build

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Page 4: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

Python Plant

Unlocking gold reserves in surface resources at KDCOptimise

Flexible solution to surface processing

New technology

g g Brings forward low cost gold ounces

Optimise Our Operations

e tec o ogy

- Skid mounted, mobile, versatile, compact and multiple integrated units

- modular set-up

Operational flexibility

- Designed to realise energy efficiency

- Robust and low operating costs (R55/t vs R75/t)

Environmental complianceEnvironmental compliance

- Smaller footprint

- Water recovery module

- Potential power saving (3MW vs15MW in a conventional plant)p g ( p )

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Page 5: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

Compressed Air-less ShaftChanging the paradigm – re-engineering to reduce power consumption

Removing underground reliance on compressed airOptimise Removing underground reliance on compressed airOur Operations

Compressed airCompressed air Current deep underground compressed air systems sub optimal

- Consume ~20% of electricity

- Typically less than 20% efficient

Major users profiled Solutions available for loading, drilling, box front cylinders and

it tiagitation Ventilation of refuge bays still requires a viable solution

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Page 6: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

Drop-in impellers and composite fans

Drawing down power consumption and operating cost

Drop-in impellar - cutting edge ventilation technology Optimise op pe a cutt g edge e t at o tec o ogy Composite fans

Optimise Our Operations

Drop-in impellers use less power and improve efficiency Potential saving

Average ~8MW at KDC (already done at South Deep)- Average ~8MW at KDC (already done at South Deep)- R40 million annual saving in 2012 terms

Composite fans (33 5kW fan provides the same airflow asComposite fans (33.5kW fan provides the same airflow asa 45kW fan) Potential saving

- 7MW (~600 fans being installed over the next 12 months)( g )- R35 million annual saving in 2012 terms

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Page 7: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

Mill safe start system

Prevents premature mechanical & electrical failure of large geared grinding mills Off t ti i t l k d h i id t ith i t t d d tiOptimise

Large mill protection and safety

Offers protection against locked charge incidents with uninterrupted production To be incorporated at all new projects

pOur Operations

Detects & measures torque transients during start-up

Enables corrective action to be taken ensuring longer life of associated equipment

Implemented at Tarkwa, order placed for Damang mills and potential roll out to most of the Group’s large geared mills

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Page 8: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

Platsol

High pressure oxidation leaching in autoclave unitGrow

Innovative solution for low grade poly-metallic ores

High pressure oxidation leaching in autoclave unit Bringing Arctic Platinum ore body to account

GrowGold Fields

Improved overall recovery through bulk flotation and higher mass pull− Typical recovery improvement of ~20 percentage points to 70%− Improved overall revenue from basket of metals

Yields individual products on site− PGM precipitate

C th d− Copper cathode− Nickel hydroxide

Environmentally friendly process Hydromet vs Smelter Environmentally friendly process Hydromet vs Smelter

Potential application to other poly-metallic and refractory style ores

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Page 9: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

Methane extraction at Beatrix Gold Mine

First hard rock project in the world registered under the Kyoto ProtocolSecuring Our

Carbon and Energy Management

Underground and surface borehole methane extractiong

Future

Methane captured at source underground and conveyed via a network of pipes to surface, where it is flared

Managing carbon emissions and footprint Managing carbon emissions and footprint − Planned to reduce 1.7Mt CO2 for the first 7 years

Phased approachpp− Methane flaring

− Power generation (~4MW)

Carbon credits derived from the project to be traded

Stage II Methane Project (West)

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Page 10: 18 November 2011 - overendstudio.co.zaoverendstudio.co.za/.../2011/analyst-day/technology-and-innovation.p… · Python Plant Optimise Unlocking gold reserves in surface resources

Water treatment in South Africa Region Liquid Gold Project - key to unlocking sustainable solutions

Acid Mine Drainage – world-wide Concern License to Operate – water security is a key contributing factorSecuring Our License to Operate – water security is a key contributing factor Proactive – sustainable potable water solution for mine and dirty fissure water

Future

Motivation Motivation− Plan proactively for responsible mine closure

− Improved security of water supply

− Community involvement in related Local Economic Development

Technology selected and piloted − Ion-Exchange, Crystalactor, selected anion and cation resins

customised to our requirements

Partnerships required to ensure project sustainability beyond Partnerships required to ensure project sustainability beyond mining

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