15_arnet+book TURBOCHARGER

8/12/2019 15_arnet+book TURBOCHARGER

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www.abb.com/turbocharging

Introduction toABB Turbo Systems Ltd

October 30, 2001Daniel Arnet


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www.abb.com/turbochargingH:/!abb/.../ABB_CHTUS011030 / 2 / 26-Okt-01

Program

09.30 Welcome and introductionto turbocharging

Daniel ArnetPresident

10.00 Factory tour in groups Willy KuhnVP Production

10.45 Questions & answers all

11.00 Departure


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Turbocharging

n Main purpose:n increase the specific power output

of the enginen Further advantage:

n lower specific fuel consumptionn Key performance figures:

n

achievable compressor pressure ratio cn turbocharger efficiency TC

n Customer value:n 300 % more power n 10 % lower specific fuel

consumption


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Turbocharging

achievable pressure ratio C

1

2

3

4

5

33.5

4.55 5.2

200095908580757065

peak efficiency

55

60

65

70

75

TC

57%

63%

68%

74.5%72%

76%

200095908580757065

Wrtsil 64 engine with ABB TPL80


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ABB


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ABB


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www.abb.com/turbochargingH:/!abb/.../ABB_CHTUS011030 / 8 / 26-Okt-01 ABB


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www.abb.com/turbochargingH:/!abb/.../ABB_CHTUS011030 / 9 / 26-Okt-01 ABB


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BU Turbocharging ABB Turbo Systems Ltd BU Network Baden / Switzerland

Engineering / R&D / Sales

> 70 sales & service stations

Production / Assembly / Service


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Key figures 2000

A B B

B U T u r b o -

c h a r g

i n g

A B B T u r b o

S y s

t e m s

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Orders received (MUS$) 25 440 368 239

Revenues (MUS$) 22 967 351 233

Employees 160 818 1 614 810


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Total market volume & outlook

Marine

Locomotive

Stationary

0

5

10

15

20

25

30

35

40

45

50

1985 1987 1989 1991 1993 1995 1997 1999 2001 2003 2005

[GW] 2 0 0 0

total market volume 2000 for engines > 500 KW = 40.6 GW


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Market share 2000

ABB

13 %

ABB Licensees

29 %


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Previous turbocharger types

VTC

Produced units 2000:322

Length 90 - 120 cmWeight 340 - 720 kg

Turbocharged power600 - 3 500 kW

RR


Length 50 - 100 cmWeight 60 - 300 kg


VTR


Length 90 - 350 cmWeight 280 - 12 500 kg


produced units: data refers to ABB Turbo Systems Ltd only


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The new ABB turbochargers: TPL and TPS

Produced units 2000: 657

Length: 113 - 380 cmWeight: 520 - 13 200 kg

Turbocharged power:1250 - 25 000 kW

Produced units 2000: 1834

Length: 35 - 65 cmWeight: 80 - 400 kg

Turbocharged power:500 - 3 000 kW

TPSTPL

produced units: data refers to ABB Turbo Systems Ltd only


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Turbocharger series


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Modular product design

Product type RR VTC NTC VTR TPS TPL

Number of sizes 8 4 3 25 5 7

2

40

182

2

10

70

2

10

3

Number of variantes per part family


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ABB turbochargers: customized & standardized

Modular conceptn 10 main componentsn 159 different main partsn 242 mio possible combinationsn thereof 3.5 mio make sensen

52 turbocharger types/generations/sizes

Mass customizationn available: 182 mio configurationsn in operation:

> 180000 turbochargersn thereof only in average

5 are identical

IT enabled businessn highly integrated SAP system

including configurator for order processing

n highly flexible productionn IT enabled service business

2

40

18

2

2

10

70

2

10

3


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Flexible production

40455055606570758085

81 83 85 87 89 91 93 95 97 99

n u m

b e r o

f t u r b o c h a r g e r

t y p e s

02468

101214161820

D e

l i v e r y

t i m e s

f o r n e w

t u r b o c

h a r g e r s

( i n w e e

k s )

VTR..4-31/32

RR..1

NTC..4-11NTC..4-51

VTR..4E

VTR..4P-11/21VTR..4P-32

NTC..4

VTR..4D-32TPS 50B,C

VTC..4P

TPS/TPL

TPL..B


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Over 180 000 ABB turbochargers in operation

Locomotives

Stationary

Marine62%

4%

34%


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Worldwide sales & service network

> 70 sales & service stations in 44 countries


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Standard training courses 2000

Special courses:Metal spraying / bearing recon-

ditioning / blade welding

Sales and administration

Advanced training

Elementary course Refresher courseEngine buildersand endusers

33 courses - 118 days - 481 participants


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Spare parts center, Baden/Switzerland

n 24 hours a day

n 365 days a year

n Inventory positions: 9'500

n Availability: 98%


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Availability of spare parts

1992 1993 1994 1995 1996 1997

100%

90%

70%

50%

40%

80%

60%

time

Build-up of spare parts center

Introduction of SAP R/2

Reduction of interfaces Eliminating functions with no

additional customer value

Improvement of data managementCHTUS: SAP R/3

SAP R/3Release 4.5b

1998 1999 2000

BU TC: EDI start

ATURB@WEB

continuous improvement of processes and IT tools


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n online 24 h, 365 days / year n for > 70 service stations with > 250 usersn based on SAP and internet / intranetn complete online information available on:

n 180'000 turbochargers (configuration, status, history)n 106'000 plants (engine type, builder, application)n 60'000 customers (customer profile)n 27'000 spare part positions (spec, weight, price)

spare part identifier right spare part stock information system availability

n > 50'000 service reports (TC history, field experience)n service network (service stations, service engineers)n links to DOC@WEB

Largest turbocharger database in the world

NEW with online order processing based on SAPDOC@WEB for turbocharger catalogue, outline drawings, manuals,spare part information & illustrations, working instructions, service & product news


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Two businesses - different but interdependent

population in operation

service business

new business

pull effect / feedback


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15_arnet+book TURBOCHARGER