15.2.1-Interface Management Plan_ R3

7/25/2019 15.2.1-Interface Management Plan_ R3

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SADARA PROJECTLSPB CONTRACT

TECHNICAL DATA BOOKATTACHMENT IV TO SCHEDULE B

15.2.1 BUILD INTERFACE MANAGEMENTPLAN

Document No:A554-R-730-IN-GEN-INT-001

RTIP Rev: 1 2 3 3

FW Preparedby:

Majid MAlghamdi

Majid MAlghamdi

Majid MAlghamdi

FW Approvedby:

Mike Dowden Mike Dowden Mike Dowden

Owner

Approved by: Daniel Abanto Daniel Abanto Daniel Abanto

Revision Date: 11 July 2012 28 Aug 2012 10 Sept 2012

IssuePurpose:

ITB IFT IFT


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SADARA Project Document No. A554-R-730-IN-GEN-INT-001

Revision: 3

SDL BUILDING CONSTRCUCTION INTERFACEMANAGEMENT PLAN Issue Purpose: Tender

SUMMARY OF DOCUMENT REVISIONS

Rev.No.

DateRevised

SectionRevised Revision Descript ion

1 3 July-12 Issued for Client Review

2 28 Aug-12 Attachment 2 Interface Dependency Table Update

3 10-Sept-12 Attachment 2 Interface Dependency Table Update


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TABLE OF CONTENTS

Section Topic

1.0 PURPOSE ................................................................................................................ 4

2.0 SCOPE ..................................................................................................................... 4

3.0 DEFINITIONS ........................................................................................................... 4

4.0 RESPONSIBILITIES ................................................................................................ 5

4.1 INTERFACE PARTIES ............................................................................................ 6

4.2 CONTRACTOR F ..................................................................................................... 6

4.3 CONTRACTOR O .................................................................................................... 7

4.4 PROGRAM INTERFACE MANAGEMENT TEAM (PIMT) ....................................... 8

5.0 INTERFACE TYPES ................................................................................................ 8

5.1 EXTERNAL INTERFACE ......................................................................................... 8

5.2 INTERNAL INTERFACE .......................................................................................... 9

6.0 INTERFACE NUMBERING ...................................................................................... 9

7.0 COMMUNICATION ................................................................................................ 10

7.1 INTERFACE QUERIES (IQS) ................................................................................ 11

7.2 IQ NUMBERING ..................................................................................................... 11

7.3 TRANSMISSION OF DOCUMENTATION ............................................................. 11

8.0 INTERFACE GUIDELINES .................................................................................... 11

8.1 PIPING ................................................................................................................... 12

8.1.1 ABOVE GROUND PIPING INTERFACES ............................................................. 12

8.1.2 UNDERGROUND PIPING INTERFACES .............................................................. 12

8.2 CIVIL INTERFACES .............................................................................................. 13

8.2.1 ROAD INTERFACE ............................................................................................... 13


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1.0 PURPOSE

This document defines how interfaces are to be managed by the PackagesContractors. It defines the role and responsibilities of each interface Party. Itdoes not define the engineering requirements of each interface.

This document is intended to:

Ensure all interfaces are identified

Define clear responsibilities for each Party

Ensure there are no interface gaps or overlaps

Define the physical method of making the interface (flange, junction box, etc)

Ensure schedule compatibility, relating to interfaces

2.0 SCOPE

This document defines the requirements for the management of interfaces duringconstruction phase

The physical interface definition includes the following connections:

Piping (above and underground)

Civil (roads, paving, ditches, ducts) IT/Telecoms

Electric power cable and Control Cable

3.0 DEFINITIONS

Title Definition

BL Battery limit

ContractorPackage A, B, C,Or D Contractor

The SDL Building Project is divided into four Packages, A,B,C and D. Each Package will be constructed by a Packagecontractor


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3rdParty contractor Contractors nominated for works outside of the buildingbattery limit or not included in Contractor A,B,C& D scope ofwork

ICF Interconnecting Facilities Contractor

ITC Information Technology Contractor

EW Early Work ContractorIDT Interface Dependency Table

External Interface External Interface is an interface between any PackageContractor and a third party contractor e.g. betweenPackage C Contractor and ICF Contractor

Internal Interface An Internal Interface is an interface between any twoPackage Contractors

IP Interface Point

IQ Interface Query

ISBL Inside Battery Limit. A category of work scope for facilitiesinside a process Unit BL

OSBL Outside Battery Limits. Outside the Process Unit BL butwithin the Site boundary

PMT Project Management Team

SPOC Single Point of Contact

4.0 RESPONSIBILITIES

This section outlines the respective responsibilities of the Project Management

Team and the Packages Contractors.

Package Contractors are wholly responsible for the completion of allInterface Points within the parameters of the contract price. PackageContractor shall be responsible to communicate with any other PackageContractor as required to complete all works relating to the InterfacePoints Package Contractor shall also be responsible for all documentation


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on the role they will be assigned to as an Originator contractor OrFinalization contractor.

III. Contractor O will be the first contractor to install their works in acondition that Contractor F will be able to complete the IP per theContract Documents.

IV. Contractor F prior to starting any works at an IP shall confirm

Contractor O installation is acceptable to complete the IP per theterms of the contract documents. This is to include layout andelevations and general soundness of the installation.

V. Contractor O shall facilitate Contractor F as required to complete theIP, providing required access or traffic control, etc. etc.

VI. Upon completion of any irregularities and acceptance of Contractor O

IP works, Contractor F shall complete the IP per the requirements ofthe contract documents.

VII. Contractor F shall be responsible for future protection of the IP and allsnag list works associated with the said IP.

VIII. It is the responsibility of the parties involved to ensure that theappropriate Non-Disclosure Agreements are in place where theexchange of information and / or drawings & documents as specifiedin this document.

4.1 Interface Parties

There are four parties involved in the management of interface points:

Finalization Contractor Contractor F

Originator Contractor Contractor O

3rdparty Contractor

Project Management Team

For each IP, Contractor F and Contractor O will be identified by the PMT.


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6. Populate interfaces completion dates in the Interface Dependency Schedule(See Attachment 2) and update regularly to manage and monitor the timing ofcompletion of interface points and gates. Copy to be provided to PMT.

7. Reach agreement on interfaces with other Contractors in a timely manner tosupport the overall Project schedule.

8. Identify and agree with Contractor O the inspections, tests and constructionand pre-commissioning records that are required to be performed and/ormaintained by itself and Contractor O. This applies to situations where both

Contractors have an overlap of activities at the interface such as the jointhydrotest of both sides of an interface point at the same time. Otherwise theContractors shall each be responsible for their 'side' of the interface.

9. Identify and agree with Contractor O any inspections, tests, drying and anyother requirements to be witnessed by itself and Contractor O.

10. Prior to starting any interface works, confirm the acceptability of the in-placeworks instated by Contractor O. This confirmation shall include the overallacceptability of the in place IP works, including: layout, alignment elevation

and the integrity of the elements being attached to or abutted. If anyunacceptable conditions are identified then an equitable resolution shall besought with Contractor O and the PMT. If Contractor F connects to an IPwithout identifying any deficiencies then Contractors O IP works will beconsidered as accepted without exception. This will not include any latent orimpossible to identify problems. The PMT will act as arbitrator as required.

11. Upon acceptance of Contractor O works at IP Contractor F shall complete theIP works and provide protection until final turnover of the works.

12. Complete all Snag list works associated with the IP13. Be fully responsible for the procurement and construction of the part ofsystem within its own area.

14. Identify IPs that are no longer relevant, and communicate such to ContractorO and the PMT in a timely manner. .

4.3 Contractor O

Contractor O shall:

1. Be the contractor that starts the works at an IP2. Participate in the creation and maintenance of the IDT Interface Dependency

Table3. Participate in all requested IP coordination meetings4. Mutually agree with Contractor F that the IP and associated data is correct,


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hydrotest of both sides of an interface point at the same time. Otherwise theContractors shall each be responsible for their 'side' of the interface.

9. Identify and agree with Contractor F any inspections, tests, drying and anyother requirements to be witnessed by itself and Contractor O.

10. Complete the first stage of the works relating to subject IP per thedocumented agreements made with Contractor F.

11. Facilitate all requested inspections of the IP with Contractor F and or the PMTto confirm installation is installed per the contract requirements, position and

elevation. Any and all unacceptable conditions shall be rectified promptly toprevent any schedule disruption of Contractor F and the overall programschedule.

12. Provide all required interface assistance including access, traffic control andany other reasonable or required assistance to allow Contractor F completethe IP.

13. Identify IPs that are no longer relevant, and communicate such to ContractorF in a timely manner. Also communicate to PMT.

14. Be fully responsible for the procurement and construction of the part of aSystem within its own area.

4.4 Project Management Team (PMT) will :

1. Develop, communicate and maintain the Interface Management Plan andassociated guidelines for:

Identifying and defining interface points Assigning responsibilities of parties at each IP

Data required to define each interface point construction phase2. Provide Final resolution of any queries at interface points

5.0 INTERFACE TYPES

5.1 External Interface

External Interface specifically refers to 3rdparties outside of the contractors nominated forthe building envelope.


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5.2 Internal Interface

Internal Interface is an interface between Package Contractors nominated for theBuilding scope.

Unit 1

Unit 2

Unit 3

Envelope

Package A

Package C

Package B

Unit

External Interface Point

Unit 1

Unit 2

Unit 3

Envelope

External Interface Point

Package A

Package C

Package B

Unit


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d Discipline code, see below

w/u Package Contractors Code

The first number shown (w) is Contractor O and the secondnumber (u) is Contractor F.

nnnn Serial number (a unique number will be assigned for eachdiscipline)

Discipline codes:

CAE Cable Tray - Electrical

CAT Cable Tray IT

CBE Cable Trench Electrical

CBT Cable Trench/Duct Bank - ITCC Civil Open Ditch

CF Civil Fence Crossing

CR Civil Road

CRT Road Crossing - IT

E Electrical Cable

F Firewater

P Piping

S Structural

T Telecommunications Cable

TS Miscellaneous IT (Supplementary Interface Table)

U Underground Piping (gravity flow only)

The following is the specific Package Contractors Codes, which will be used toprovide clarity.


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7.0 COMMUNICATION

Packages Contractors shall communicate directly with each other to agreedefinition and completion of interfaces. PMT will maintain, the master SPOCsList which will include the names and contact details of the interface coordinators(Single Points of Contact) for all parties.

Communication may take place in a combination of the following formats:

Interface Queries (IQs)

Transmission of documentation

Meetings (with decisions subsequently recorded by IQs using MOM as aproof of agreements)

Emails

Each Package Contractor shall appoint a SPOC to efficiently manage suchcommunications. Each Package Contractor shall maintain a log of all IQssent/received. IQs raised by any Contractor shall be addressed to the otherPartys Contractor SPOC and shall also be copied to the PMT SPOC additional people may be copied but all IQs must be sent only To the PackageContractor SPOC

7.1 Interface Queries (IQs)

Interface Queries (IQs) may be raised by any Party to make a query, provide orrequest information or to confirm an agreement, using the form in Attachment P,

Contractors shall communicate directly with all other Contractors havingan interest in the interface. All formal agreements and requests shall berecorded in an IQ.

7.2 IQ Numbering

IQs shall be numbered in the form:

IQ-x-y-nnnn

Where:


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7.3 Transmission of Documentation

A record shall be kept of all documentation (documents and drawings)transmitted between Contractors and IQs shall be used for the transmittal.

8.0 INTERFACE GUIDELINES

The following defines the split of responsibilities between Contractors duringconstruction at IPs and provides guidance on how to implement interfaces fordifferent situations that may arise. The engineering requirements are defined inthe relevant Program documents and drawings. The list of IPs are listed inAt tachment 2

The following is general guidance

For external interfaces between a Package and a 3rdParty contractor, thenthe Package Contractor will be Contractor F.

For internal interfaces between Packages, then Contractor F will beassigned by the Project Management Team.

8.1 Piping

8.1.1 Above Ground Piping Interfaces

8.1.1.1 General

1. The default position shall be that Contractor F shall provide the requiredisolation, based on the service, at the IP for commissioning and operatingpurposes. This isolation could be blind flanges, figure 8 blinds, valves orother means. Contractor F shall provide any final spacers, gaskets and boltsrequired for the final closure of the IP.

CONTRACTOR FCONTRACTOR O


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8.1.2 Underground Piping Interfaces

8.1.2.1 Firewater

1. Contractor O shall provide fire mains and appurtenances along the mainroads for the overall firemain outside Buildings area and provide spurs off thering main at the indicated on the drawings

2. The IP, which consists of a valve supplied by Contractor O will be installed in

a valve box constructed by Contractor O. Contractor F will be responsible forgrouting and sealing the valve box where his pipe protrudes.3. Contractor O shall install and test the fire main up to the IP.4. Contractor F shall install and test his fire main up to the isolation valve.5. Contractor F shall provide the gaskets, bolts etc to make the final closure.

8.1.2.2 Other services

1. Each contractor shall construct, test, flush, clean, and back fill their pipingup to their respective battery limits. Contractor F will then complete thesystem with a short section of pipe. These final joints will be consideredGolden Joints followed by service test before backfilling.

8.2 Civil Interfaces

8.2.1 Road Interfaces

1. Contractor O shall lay and compact the pavement materials to an acceptable

CONTRACTOR F

ANCHOR

ANCHOR

TEMPORARY END

PIECES FOR TESTING

FINAL SPOOL, JOINTS & TESTING BY

CONTRACTOR O

ANCHOR

ANCHOR

TEMPORARY END

PIECES FOR TESTING

FINAL SPOOL, JOINTS & TESTING BY

CONTRACTOR F


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It is the responsibility of Contractor F to complete the interface, unless PMTinstructed otherwise, recognizing that the edge of the courses, shown above,may have worn during the interim period. They will be responsible for rectificationwork to the edge.

8.2.2 Paving Interfaces

1. Paving interface shall typically be at the high point of paving.2. Contractor O shall lay and compact the pavement materials to an acceptablestable slope beyond the extent of his wearing surface slope.

3. Contractor F shall ensure the soundness of this material prior to laying allsubsequent layers.

Centreline of Road

Interface

CONTRACTOR F CONTRACTOR ICF

*Dimensions to be confirmed by CONTRACTOR F

1.0m*1.0m*

Surface wearing course

Base course

Sub base (if required)

Sub -grade

Interface

Interface

PLANPLAN

CONTRACTOR FCONTRACTOR F

CONTRACTOR ICF CONTRACTOR ICF

Final Joint


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8.2.3 Ditch Interfaces

1. If the IP is a direct tie-in to the Contractor O ditch, Contractor O willConstruct the ditch without provision for Contractor F, who will tie-in inaccordance with Project Specifications.

2. If the IP is not a direct tie-in to the Contractor O ditch, ContractorO shall extend the reinforcement to permit continuity by Contractor F.

3. Contractors O & F shall provide initial construction joint with

Water stops.

8.2.4 Telecommunication Concrete Encased Duct Banks

1. The Contractor O ensures the integrity of the conduits to be free from damage.

2. Conduit ends shall be cap and plugged at the interface point to ensure that no un-

desired material will enter into the conduits.3. The Contractor O shall leave at least 300mm of the conduit, free of concrete for the

Contractor F to conveniently place the couplings.

4. Contractor F shall provide and install the couplings to properly connect the conduits.

5. Contractor F shall provide and install the completion of concrete encasement for the

conduit protection

CONTRACTOR F

CONTRACTOR O

0.5m *

exposed

reinforcement

Expansion Joint

Slope

Plan

Elevation

Section


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8.3 IT/ Telecom Interface

All telecommunication cables inside buildings will be supplied and installed byPackage Contractors as per Package Contractor scope, however ITC willterminate the cables at the wall faceplates and at the building interface terminalstrip; Package Contractor will supervise terminations within the building.

8.4 Electrical Interface

Electrical interfaces will be as described in DocA554-R-730-IN-GEN-INT-002


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ATTACHMENT 1 INTERFACE QUERY FORM

IQ-xxx-yyy-nnn


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ATTACHMENT 2 INTERFACE DEPENDENCY TABLE

No. Interface PointContractor

OContractor

F Type IP StatusContractor OTarget Date

Contractor FTarget Date

Diff.Days

ELECTRICAL

1 IPCBEB/A0001 B A ElectricalTrench



4 IPCBEB/ICF0004 B ICF ElectricalTrench



7 IPCBEB/C0007 B C ElectricalTrench


9 IPCBED/C0009 D C ElectricalTrench


11 IPCBED/A0011 D A ElectricalTrench

12 IPCBEC/A0012 C A ElectricalTrench








20 IPCAEA/ICF0001 A ICF ElectricalCable


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SADARA PROJECT Document No. A554-R-730-IN-GEN-INT-001Revision: 3

SDL BUILDING CONSTRUCTION INTERFACEMANAGEMENT PLAN Issue Purpose: TENDER

Contains Confidential Information of Both Dow and Saudi AramcoPage 21 of 31

Tray

21 IPCAEA/ICF0002 A ICFElectricalCableTray

22 IPCAEA/ICF0003 A ICFElectricalCableTray

IT

1 IPCBT B/A0001 B A ITDuctBanks

2 IPCBT B/A0002 B A ITDuctBanks

3 IPCBT A/ICF0003 A ICF ITDuctBanks

4 IPCBTA/ICF0004 A ICF ITDuctBanks

5 IPCBT A/ICF0005 A ICF ITDuctBanks

6 IPCBTB/C0006 B C ITDuctBanks

7 IPCBTD/C0007 D C ITDuctBanks

8 IPCBT D/C0008 D C ITDuctBanks




12 IPCBTB/C0012 B C ITDuctBanks

13 IPCBT B/ICF0013 B ICF ITDuctBanks

14 IPCBT B/A0014 C ICF ITDuctBanks

15 IPCBTC/A0015 C A ITDuctBanks

16 IPCBTD/A0016 D A ITDuctBanks



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20 IPCBT A/C0020 A C ITDuctBanks

21 IPCBT C/ICF0021 C ICF ITDuctBanks


23IP

CBT

B/C

0023

B

D

IT

Duct

Banks

24 IPCBT B/D0024 B D ITDuctBanks


26 IPCBTB/ICF0026 B ICF ITDuctBanks

27 IPCBTB/ITC0027 B ITC ITDuctBanks

28 IPCBTB/ITC0028 C ITC ITDuctBanks

29IP

CBT

B/ITC

0029

B

ITC

IT

Duct

Banks

30 IPCBTB/ICF0030 B ICF ITDuctBanks

31 IPCBT/0031IntentionallyNotUsed


33 IPCBT C/EW0033 C EW ITDuctBanks

34IP

CBT

C/EW

0034

C

EW

IT

Duct

Banks

35 IPCBT D/EW0035 D EW ITDuctBanks





3

3

3


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CIVIL

1IP

CR

A/ICF

0001

A

ICF

Road

2 IPCRA/ICF0002 A ICF Road





7IP

CR

A/ICF

0007

A

ICF

Road



10 IPCRB/ICF0010 B ICF Road

11 IPCRA/B0011 A B Road


13IP

CR

A/B

0013

A

B

Road






3

3


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22 IPCRC/ICF0022 C ICF Road

23 IPCRD/C0023 D C Road

24IP

CR

D/C

0024

D

C

Road



27 IPCRA/C0027 A C Road



30IP

CR

A/C

0030

A

C

Road


32 IPCRD/PREP0032 D PREP Road




36IP

CR

D/C

036

D

C

Road



39 IPCRD/ICF0039 D ICF Road



3

3


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37 IPCCA/B0001 A B StormDitches

38 IPCCA/B0002 A B StormDitches

39IP

CC

A/ICF

0003

A

ICF

Storm

Ditches

40 IPCCA/ICF0004 A ICF StormDitches

41 IPCCA/ICF0005 A ICF StormDitches

42 IPCCB/ICF0006 B ICF StormDitches

43 IPCCC/PREP0007 D C StormDitches

44 IPCCD/C0008 D C StormDitches

45 IPCC 0009Intentionally

Not

Used


47 IPCCC/A0011 C A StormDitches

48 IPCCA/C0012 A C StormDitches

49 IPCC 0013Intentionally Not

Used

50IP

CC

C/A

0014

C

A

Storm

Ditches

51 IPCCA/RC0015 A RC StormDitches



54 IPCCC/RC0018 C RC StormDitches

3


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57 IPCCB/C0021 B C StormDitches

58 IPCCB/RC0022 B RC StormDitches

59 IPCCB/C0023 B C StormDitches

60IP

CC

B/C

0024

B

C

Storm

Ditches

61 IPCCC/ICF0025 C ICF StormDitches

62 IPCCC/ICF0026 C ICF StormDitches

PIPING

1 IPPB/A0001 B A SanitarySystem

2IP

P

B/A

0002

B

A

Return Chilled

Water

3 IPPB/A0003 B ASupply ChilledWater

4 IPP 0004IntentionallyNotUsed


6 IPP 0006Intentionally

NotUsed


8 IPPB/A0008 B A PotableWater

9 IPPB/A0009 B A CompressedAir

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10 IPPB/A0010 B AReturn ChilledWater

11 IPPB/A0011 B ASupply ChilledWater


13IP

P

B/C

0013

B

C

Return Chilled

Water

14 IPPB/C0014 B CSupply ChilledWater

15 IPPB/C0015 B C PotableWater


17 IPPB/C0017 B C SanitarySystem

18IP

P

B/C

0018

B

C

Sanitary

System

19 IPPD/C0019 D C SanitarySystem

20 IPPD/C0020 D C PotableWater

21 IPPB/C0021 B C UtilityWater

22 IPPB/C0022 B C CompressedAir


24IP

P

C/A

0024

C

A

Potable

Water

25 IPPC/A0025 C A UtilityWater

26 IPPC/A0026 C A SanitarySystem

27 IPPD/C0027 D CSupply ChilledWater

28 IPPD/C0028 D C Return Chilled

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Water




32 IPPA/C0032 A C PotableWater

33 IPPA/C0033 A CReturn ChilledWater

34 IPPA/C0034 A CSupply ChilledWater

35

IP

P

0035

Intentionally

Not

Used






41

IP

P

D/B

0041

D

B

Potable

Water

42 IPP 0042Intentionally Not

Used

43 IPPB/C0043 B C SanitarySystem

44 IPP 0044Intentionally NotUsed

45 IPP 0045 Intentionally Not

SADARA PROJECT Document No A554 R 730 IN GEN INT 001


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Used



48

IP

P

0048

Intentionally Not

Used



51 IPPB/A0051 B A PotableWater

52 IPPB/A0052 B A CompressedAir

53 IPPC/A0053 C A PotableWater

54 IPPC/A0054 C A CompressedAir

55 IPPC/A0055 C A UtilityWater

56 IPPC/EW0056 C EW SanitarySystemMUSSALA&CAF4

57 IPPC/EW0057 C EW PotableWaterMUSSALA&CAF4

58 IPPD/BRINE0058 D BRINE SanitarySystem GATE4

59 IPPD/BRINE0059 D BRINE PotableWater GATE4

60 IPPD/EW0060 D EW PotableWater GATE5

61 IPPD/ICF0061 D ICF SanitarySystem GATE5

62 IPPD/ICF0062 D ICF SanitarySystem GATE7

63 IPPD/ICF0063 D ICF PotableWater GATE73

3

3

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64 IPPD/ICF0064 D ICF SanitarySystemPEDESTRIANSOUTH

65 IPPD/ICF0065 D ICF PotableWaterPEDESTRIANSOUTH

66 IPFB/A0001 B A Firewater

67IP

F

0002

Intentionally

NotUsed

68 IPF 0003IntentionallyNotUsed



71IP

F

B/C

0006

B

C

Firewater

72 IPFB/C0007 B C Firewater



75 IPFC/A0010 C A Firewater




79 IPF 0014 Intentionally

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NotUsed


81 IPF 0016Intentionally NotUsed

82IP

F

0017

Intentionally Not

Used

83 IPFA/PREP0018Intentionally NotUsed



86 IPFB/A0021 B A Firewater

87IP

F

C/A

0022

C

A

Firewater


89 IPFC/EW0024 C EW Firewater 3