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Models 150, 152, 162, & 168 Taylormate Soft Serve Freezers Operating Instructions 028749-M 6/98

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Page 1: 152 ice cream

Models 150, 152, 162, & 168

TaylormateSoft Serve Freezers

Operating Instructions

028749-M6/98

Page 2: 152 ice cream

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on data plate:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: Amps

Minimum Wire Ampacity: Amps

Part Number:

E June, 1998 TaylorAll rights reserved.028749--M

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Table of Contents Models 150, 152, 162, 168

Table of Contents______________________________________________________________________________

Section 1 To the Installer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Cooled Units 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical Hook-Up Installation for 60 Cycle, 1 Phase,Supplied With Cord and Plug 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical Connections for Models Without Cord and Plug Supplied 1. . . . . . . . . .

Section 2 To the Operator 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Compressor Warranty Disclaimer 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 3 Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 4 Operator Parts Identification 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 150 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Model 152 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Model 162 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Model 168 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Models 150 & 152 Door Assembly 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Models 162 & 168 Door Assembly 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 5 Important: To the Operator 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Push-Button Switch 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power Switch 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Temperature Control 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Tube 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Taylor Quality Control 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Indicator Light -- “Mix Low” 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mix Refrigeration Switch 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Separate Hopper Refrigeration (SHR) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cylinder Temperature Retention (CTR) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Syrup Rail 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 6 Operating Procedures 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assembly 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sanitizing 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Priming 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Closing Procedure 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Draining Product From the Freezing Cylinder 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rinsing 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cleaning 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Disassembly 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brush Cleaning 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Models 150, 152, 162, 168 Table of Contents

Section 7 Important: Operator Checklist 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .During Cleaning and Sanitizing 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Troubleshooting Bacterial Count 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regular Maintenance Checks 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Winter Storage 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 8 Troubleshooting Guide 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 9 Parts Replacement Schedule 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 10 Parts List 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Note: Continuing research results in steady improvements; therefore, informationin this manual is subject to change without notice.

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1Models 150, 152, 162, 168 To the Installer

031030

Section 1 To the Installer

Air Cooled UnitsThemodels 150 and 152 require a minimum of 6” (152mm) of clearance around both sides. Install the skirtprovidedon the right sideof theunit andplace thebackof the unit against a wall to prevent recirculation ofwarm air. The model 162 requires 6” (152 mm) on allsides and the skirt installed on the rear of the unit. Themodel 168 requires 3” (76 mm) on all sides and theskirt installed on the rear of the unit. Minimum airclearancesmust bemet to assure adequate air flow foroptimum performance.

Thesemachines are designed for indoor use only.

DONOT install themachines in an areawherea water jet could be used. Failure to follow thisinstruction may result in serious electrical shock.

Electrical Hook-Up Installation For60 Cycle, 1 Phase, Supplied With Cord and Plug

This equipment is supplied with a 3-wire cord andgrounding type plug for connection to a single phase,60 cycle, branch circuit supply. This unit must beplugged into a properly grounded receptacle. The cordand plug provided for 115/60/1, is 20 amp; thereforethe wall outlet must also be 20 amp. Check the datalabel, located on the side panel, for electricalspecifications.

Permanent wiringmay beemployed if requiredby localcodes. Instructions for conversion to permanent wiringare as follows:

1. Be sure the freezer is electrically disconnected.

2. Remove the appropriate panel and locate thesmall electrical box at the base of the freezer.

3. Remove the factory-installed cord and strainrelief bushing.

4. Route incoming permanent wiring through 7/8”(22 mm) hole in base pan.

5. Connect two power supply leads. Attach ground(earth) wire to the grounding lug inside theelectrical box.

6. Be sure the unit is properly grounded beforeapplying power.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Electrical Connections ForModels Without Cord and Plug Supplied

Each freezer requires one power supply for each datalabel. Check the data label(s) on the freezer for fuse,circuit ampacity and electrical specifications. Refer tothe wiring diagram provided inside of the control box,for proper power connections.

In the United States, this equipment is intended to beinstalled in accordance with the National ElectricalCode (NEC), ANSI/NFPA 70--1987. The purpose ofthe NEC code is the practical safeguarding of personsand property from hazards arising from the use ofelectricity. This code contains provisions considerednecessary for safety. Compliance therewith andproper maintenance will result in an installationessentially free from hazard! In all other areas of theworld, equipment should be installed in accordancewith the existing local codes. Please contact your localauthorities.

Stationary appliances which are not equipped with apower cord and a plug or other device to disconnectthe appliance from the power source must have anall--pole disconnecting device with a contact gap of atleast 3 mm installed in the external installation.

CAUTION: This equipment must beproperly grounded! Failure to do so can result insevere personal injury from electrical shock!

Beater rotation must be clockwise as viewed lookinginto the freezing cylinder.

Note: The following procedures should be performedby an authorized service technician.

To correct rotation on a three-phase unit, interchangeany two incoming power supply lines at freezer mainterminal block only. To correct rotation on asingle-phase unit, change the leads inside the beatermotor. (Follow diagram printed on motor.)

Electrical connections are made directly to theterminal block provided in the splice box, mounted onthe base pan on each side of the model 168, andlocated in the splice boxes mounted mid-level on theframe channel on the sides of the model 162.

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2 Models 150, 152, 162, 168To the Operator

050818

Section 2 To the Operator

The freezer you have purchased has been carefullyengineered andmanufactured to give you dependableoperation. TheTaylorCompanymodels covered in thismanual consist of the following: 150, 152, 162and168.

Theseunits, whenproperly operatedandcared for, willproduce a consistent quality product. Like allmechanical products, they will require cleaning andmaintenance. A minimum amount of care andattention is necessary if the operating proceduresoutlined in this manual are followed closely.

This Operator’s Manual should be read beforeoperating or performing any maintenance on yourequipment.

Themodels 150, 152, 162and 168will NOTeventuallycompensate and correct for any errors during theset-up or filling operations. Thus, the initial assemblyand priming procedures are of extreme importance. Itis strongly recommended that personnel responsiblefor the equipment’s operation, both assembly anddisassembly, go through these procedures together inorder to be properly trained and to make sure that nomisunderstandings exist.

In the event you should require technical assistance,please contact your local authorized TaylorDistributor.

If the crossed out wheeled bin symbol isaffixed to this product, it signifies that this product iscompliant with the EUDirective as well as other similarlegislation in effect after August 13, 2005. Therefore,it must be collected separately after its use iscompleted, and cannot be disposed as unsortedmunicipal waste.

The user is responsible for returning the product to theappropriate collection facility, as specified by your localcode.

For additional information regarding applicable locallaws, please contact the municipal facility and/or localdistributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine arewarranted for the term indicated on the warranty cardaccompanying this machine. However, due to theMontreal Protocol and the U.S. Clean Air ActAmendments of 1990, many new refrigerants arebeing tested and developed, thus seeking their wayinto the service industry. Some of these newrefrigerants are being advertised as drop-inreplacements for numerous applications. It should benoted that, in the event of ordinary service to thismachine’s refrigeration system, only the refrigerantspecified on the affixed data label should beused.The unauthorized use of alternate refrigerants will voidyour compressor warranty. It will be the owner’sresponsibility tomake this fact known to any technicianhe employs.

It should also be noted that Taylor does not warrant therefrigerant used in its equipment. For example, if therefrigerant is lost during the course of ordinary serviceto this machine, Taylor has no obligation to eithersupply or provide its replacement either at billable orunbillable terms. Taylor does have the obligation torecommend a suitable replacement if the originalrefrigerant is banned, obsoleted, or no longer availableduring the five year warranty of the compressor.

The Taylor Company will continue to monitor theindustry and test new alternates as they are beingdeveloped. Should a new alternate prove, through ourtesting, that it would be accepted as a drop-inreplacement, then the above disclaimer wouldbecome null and void. To find out the current status ofan alternate refrigerant as it relates to yourcompressor warranty, call the local Taylor Distributoror the Taylor Factory. Be prepared to provide theModel/Serial Number of the unit in question.

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3Models 150, 152, 162, 168 Safety

031030

Section 3 Safety

Weat Taylor Company are concernedabout the safetyof the operator when he or she comes in contact withthe freezer and its parts. Taylor has gone to extremeefforts to design and manufacture built-in safetyfeatures to protect both youand the service technician.As an example, warning labels have been attached tothe freezer to further point out safety precautions to theoperator.

IMPORTANT! Failure to adhere to thefollowing safety precautions may result in severepersonal injury. Failure to comply with these warningsmay damage the machine and its components.Component damage will result in part replacementexpense and service repair expense.

To Operate Safely:

DO NOT operate the freezer without readingthis operator’s manual. Failure to follow this instructionmay result in equipment damage, poor freezerperformance, health hazards, or personal injury.

S DO NOT operate the freezer unless it isproperly grounded.

S DO NOT operate the freezer with largerfuses than specified on the freezer datalabel.

S DO NOT attempt any repairs unless themain power supply to the freezer has beendisconnected.

Failure to follow these instructions may result inelectrocution. Contact your local authorized TaylorDistributor for service.

DO NOT use a water jet to clean or rinse thefreezer. Failure to follow these instructions may resultin serious electrical shock.

S DO NOT allow untrained personnel tooperate this machine.

S DO NOT put objects or fingers in doorspout.

S DO NOT operate the freezer unless allservice panels and access doors arerestrained with screws.

S DO NOT remove the freezer door or beaterassembly unless the control switches are inthe “OFF” position.

Failure to follow these instructionsmay result in severepersonal injury from hazardous moving parts.

This freezer must be placed on a levelsurface. Failure to complymay result in personal injuryor equipment damage.

DO NOT obstruct air intake and discharge openings:

S 150 and 152: Minimum of 6” (152 mm) ofclearance around both sides. Install the skirtprovided on the right side of the unit andplace the back of the unit against a wall toprevent recirculation of warm air.

S 162: Minimum of 6” (152 mm) on all sides.Install the skirt provided on the rear of theunit.

S 168: Minimum of 3” (76 mm) on all sides.Install the skirt provided on the rear of theunit.

Failure to follow this instruction may cause poorfreezer performance and damage to the machine.

These freezers are designed to operate indoors, undernormal ambient temperatures of 70_--75_F(21_--24_C). The freezers have successfully per-formed in high ambient temperatures of 104_F (40_C)at reduced capacities.

NOISE LEVEL: Airborne noise emission does notexceed 78 dB(A) when measured at a distance of 1.0meter from the surface of the machine and at a heightof 1.6 meters from the floor.

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4 Models 150, 152, 162, 168Operator Parts Identification

Section 4 Operator Parts IdentificationModel 150

Item Description Part No.

1 Hopper Cover Assembly X48690

2 Feed Tube 035819

3 Float Mix Level Assembly X39690

4 Back Top Panel 050429

5 Upper Left Side Panel 030783-SS

6 Drip Pan 027503

7 Back Bottom Panel 050430

8 Lower Side Panel - L & R 030792-SS

9 Front Insert Panel 025533-SS

10 Lower Front Panel Assembly X25518

11 Drip Tray 025062

12 Splash Shield 025063

Item Description Part No.

13 Decorative Decal 047667

14 Upper Right Side Panel 030784-SS

15 Mix Low Light 039707

16 Swivel Caster 012227

17 Panel A.-Front X25036

18 Trim-Top Back Panel 025536

19 Trim-Middle Back 025537

20 Trim-Side & Front 025528

21 Plate-Decorative 041034-SS

22 Hood Assembly X49063

23 Holder-Drip Tray 035866

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5Models 150, 152, 162, 168 Operator Parts Identification

Model 152

Item Description Part No.

1 Hopper Cover Assembly X48690

2 Feed Tube 025061

3 Float A.-Mix Level X39690

4 Back Panel 025868-SS

5 Left Side Panel 028591-SS

6 Drip Pan 027503

7 Leg-Plastic 024755

8 Mix Low Light 039708

9 Right Side Panel 025867-SS

Item Description Part No.

10 Splash Shield 025063

11 Drip Tray 025062

12 Decorative Decal 047667

13 Panel A.-Front X25036

14 Trim-Front 025862-SS

15 Trim-Top Back 025866

16 Plate-Decorative 041034-SS

17 Hood Assembly X49065

18 Holder-Drip Tray 035866

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6 Models 150, 152, 162, 168Operator Parts Identification

Model 162

Item Description Part No.

1 Hopper Cover Assembly X37963

2 Feed Tube 030797

3 Float A.-Mix Level X39690

4 Rear Panel 047276-SS

5 Left Side Panel 050213-SS

6 Drip Pan 035034

7 Front Panel Assembly X30711

8 Mix Low Light 039707

9 Decorative Decal 047666

10 Splash Shield 030789

Item Description Part No.

11 Drip Tray 030565

12 Front Right Panel 035933-SS

13 Front Trim 050212-SS

14 Front Left Panel 035932-SS

15 Leg-4” w/o-ring 013458

16 Right Side Panel 050214-SS

17 Trim-Panel-Rear 035923

18 Plate-Decorative 039723-SS

19 Hood Assembly X35918

20 Holder-Drip Tray 035866

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7Models 150, 152, 162, 168 Operator Parts Identification

Model 168

Item Description Part No.

1 Hopper Cover Assembly X37963

2 Feed Tube 030797

3 Float A.-Mix Level X39690

4 Back Top Panel 030790-SS

5 Upper Left Panel 030783-SS

6 Drip Pan 027504

7 Front Panel Assembly X30711

8 Mix Low Light 039707

9 Decorative Decal 047666

10 Splash Shield 030789

11 Drip Tray 030565

Item Description Part No.

12 Upper Right Panel 030784-SS

13 Front Insert Panel 030773-SS

14 Lower Front Panel Assembly X30747

15 Back Bottom Panel 050244-SS

16 Swivel Caster-Rigid (Rear) 012226

17 Caster-Swivel (Front) 012227

18 Panel-Lower Side-Right/Left 030792-SS

19 Trim-Top Back Panel 030775

20 Trim-Middle Back Panel 030795

21 Plate-Decorative 039723-SS

22 Holder-Drip Tray 035866

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8 Models 150, 152, 162, 168Operator Parts Identification

Models 150 & 152 Door Assembly

Item Description Part No.

1 Draw Valve 024763

2 O-Ring-7/8 OD x .103 W 014402

3 O-Ring-3/4 OD x .103 W 015835

4 Draw Valve Handle 024762

5 Valve Lifter Arm 024761

6 Hand Screw (Stud Nut) 034829

7 Design Cap 014218

Item Description Part No.

8 O-Ring-2-3/4 OD x .139 W 019998

9 Guide Bearing 014496

10 Door A.-1 Spout X38959-SER

11 Front Bearing 023262

12 Beater Assembly X24689

13 O-Ring-13/16 OD .139 W 021278

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9Models 150, 152, 162, 168 Operator Parts Identification

Models 162 & 168 Door Assembly

Item Description Part No.

1 Draw Valve 024763

2 O-Ring-7/8 OD x .103 W 014402

3 Seal-Valve 030930

4 Door A.-3 Spout X30753-SER

5 Pivot Pin A.-Short X38539

6 O-Ring-5/16 OD x .070 W 016272

7 Draw Valve Handle 030564

8 Hand Screw (Stud Nut) 034829

Item Description Part No.

9 Design Cap 014218

10 Pivot Pin A.-Long X38538

11 Guide Bearing 014496

12 Center Draw Valve 031164

13 O-Ring-2-3/4 OD x .139 W 019998

14 Front Bearing 023262

15 Beater Assembly X24689

16 O-Ring-13/16 OD x .139 W 021278

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10 Models 150, 152, 162, 168Important: To the Operator

Section 5 Important: To the Operator

Figure 1

Item Description

1 Push Button Switch2 Power Switch3 Temperature Control4 Mix Refrigeration Switch5 Indicator Lights -- “Mix Low”

Symbol DefinitionsTo better communicate in the International arena, thewords on many of our operator switches and buttonshave symbols to indicate their functions. Your Taylorequipment is designed with these Internationalsymbols.

The following chart identifies the symbol definitionsused on the operator switches.

= The ON/AUTO keypad.

= The ON keypad.

= The OFF keypad.

= The WASH keypad.

= The STANDBY keypad.

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11Models 150, 152, 162, 168 Important: To the Operator

Push-Button Switch

If an overload condition occurs, the freezer willautomatically stop operating. To properly reset thefreezer, place the toggle switch in the “OFF” position.Wait two or three minutes; then press the push-buttonswitch. Place the power switch in the “WASH” positionand observe the freezer’s performance; place thepower switch in the “AUTO” position.

Note: If the freezer is unplugged from the wallreceptacle, it will be necessary to press thepush-button switch for the freezer to operate oncepower is re-established.

Power Switch

The center position is “OFF”. The left position is“WASH” which activates the beater motor only. Theright position is “AUTO”, which activates the beatermotor and the refrigeration system.

Temperature Control

The Models 150 and 152 use a temperature control tomonitor the product in the freezing cylinder. Turningthe adjusting knob clockwise will decrease theproduct temperature. Turning the adjusting knobcounterclockwise will increase the temperature.Each quarter of a turn will vary the temperatureapproximately two degrees. DO NOT set thetemperature control colder than 18_F (-8_C). Shouldyou set the temperature colder than 18_F (-8_C),premature failure of the belts and of the beater motormay occur.

Air Tube

The models 150, 152, 162 and 168 are called upon tohandle a large variety of products (i.e., soft serve,yogurts, Italian ices, sherbets, etc.). Thus, theconsistency of the mix you use will vary. The air tubemeters a combination of mix and air into the freezingcylinder. If not enoughmix enters the freezing cylinder,a freeze-up may occur, which will cause eventualdamage to the beater. Depending upon the productbeing run, you may wish to contact your localauthorized Taylor Distributor to make a slightadjustment in the air tube.

Figure 2

Note: During “AUTO” operation, the orifice end of thetube should be inserted in the hole in the hopper.

Taylor Quality Control

The Models 162 and 168 use a solid state controlcalled theT.Q.C. The purposeof this solid state controlis to sense the viscosity (thickness) of the product inthe freezing cylinder. With the power switch in the“AUTO” position, theT.Q.C. will automatically keep themix in the freezing cylinder at the proper viscosity andready for serving.

The Models 150 and 152 are available with the T.Q.C.as an option.

Indicator Light -- “Mix Low”

A mix level indicating light is located at the front of themachine. When the light is on, it indicates that the mixhopper has a low supply of mix and should be refilledas soon as possible. Always maintain at least 2” (5.1cm) of mix in the hopper. If you neglect to add mix, afreeze-upmay occur. This will cause eventual damageto the beater assembly and to the freezer door.

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12 Models 150, 152, 162, 168Important: To the Operator

Mix Refrigeration Switch

The mix refrigeration switch is located under thecontrol channel and is used for several purposes:

1. For the unit to operate in the “AUTO” mode, themix refrigeration switch must be “ON”.

2. For the separate hopper refrigeration system tooperate, the mix refrigeration switch must be inthe “ON” or the “STANDBY” position.

3. For the cylinder temperature retention systemto operate, the power switch must be in the“AUTO” position and the mix refrigerationswitch must be in the “STANDBY” position.

Separate Hopper Refrigeration(SHR)

This feature incorporates the use of a separate smallrefrigeration system to chill (on a limited basis) and tomaintain the mix in the hopper to under 40_F (4.4_C)and assures bacterial control. To activate this system,place the power switch in the “AUTO” position and themix refrigeration switch in the “AUTO” position. To op-erate this system in the “STANDBY” mode, place thepower switch in the “AUTO” position and themix refrig-eration switch in the “STANDBY” position.

Cylinder Temperature Retention(CTR)To maintain a good quality product during long “NoSale” periods, it will be necessary to warm the productin the freezing cylinder to approximately 35_ to 40_F(1.7_ to 4.4_C). This will prevent overbeating andproduct breakdown. The CTR is used in conjunctionwith the SHR to insure that the mix in the freezingcylinder is refrigerated during the “STANDBY”modeofoperation.

To operate the “STANDBY” mode of operation:

Place the power switch in the “AUTO” position and themix refrigeration switch in the “STANDBY” position.With sanitized hands, remove the air tube. Turn it overand place the end without the hole into the mix inlethole.

To resume normal operation:

Leave the power switch in the “AUTO” position andplace the mix refrigeration switch in the “AUTO”position. When the unit cycles off, the product in thefreezing cylinder will be the correct viscosity. Withsanitized hands, remove the air tube. Turn it over andplace the end with the hole into the mix inlet hole.

Syrup RailThese units are available with an optional syrup rail tostore cold toppings for sundaes.

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13Models 150, 152, 162, 168 Operating Procedures

Section 6 Operating Procedures

The Model 150 has been selected to illustrate thepictured step-by-step operating procedures. Allmodels in this manual are similar. They each have a1.5 quart (1.4 liter) capacity freezing cylinder. The mixflows by gravity from the hopper to the freezingcylinder through an air tube.

The Model 150 is a console model with a single spoutdoor.

The Model 152 is a counter model with a single spoutdoor.

The Model 162 is a counter model and the Model 168is a console model. Both have three spout doors. Twoindividual flavors are available from the end spouts,andanequal combination of both is dispensed throughthe center spout to create a twist effect.

For the Model 162 and 168, duplicate the procedureswhere they apply for the second freezing cylinder.

We begin our instructions at the point where we enterthe store in the morning and find the partsdisassembled and laid out to air dry from the previousnight’s cleaning.

These opening procedures will show you how toassemble these parts into the freezer, sanitize them,and prime the freezer with fresh mix in preparation toserve your first portion.

Figure 3

Figure 4

Figure 5

Figure 6

If you are disassembling the machine for the first timeor need information to get to the starting point in ourinstructions, turn to page 21, “Disassembly”, and startthere.

Page 18: 152 ice cream

14 Models 150, 152, 162, 168Operating Procedures

Assembly

Note: When lubricating parts, use an approved foodgrade lubricant (example: Taylor Lube).

Step 1Install the beater assembly. Slide thesmall, thicko-ringinto the groove on the drive shaft of the beaterassembly. Apply an even coat of Taylor Lube to theo-ring and the shaft.

DO NOT LUBRICATE THE HEX END.

Figure 7

Insert the beater assembly through the rear shellbearingat theback of the freezing cylinder andengagethe hex end firmly into the female socket. Whenproperly seated, the beater will not protrude beyondthe front of the freezing cylinder.

Figure 8

Repeat this step for the second freezing cylinder onModels 162/168.

Step 2Assemble the freezer door. Place the large o-ring(s)into the groove(s) on the back of the freezer door andlubricate with Taylor Lube.

Figure 9

Slide the front bearing(s) over the baffle rod(s) so theflanged edge is against the door. Place the whiteplastic guide bearing(s) on the end of the baffle rod(s).

DO NOT LUBRICATE THE FRONT BEARING(S) ORTHE GUIDE BEARING(S).

Figure 10

Step 3Install the freezer door. Insert the handscrews into theslots in the freezer door. With both hands, hold thesides of the freezer door and insert the baffle rod(s)into the center of the beater assembly(ies). The whiteguide bearing(s) must fit securely in the hole(s) of thedrive shaft(s). Finger-tighten the handscrews equallyto insure that the door is snug. Do not over-tighten.

Page 19: 152 ice cream

15Models 150, 152, 162, 168 Operating Procedures

Note: The freezer door is in the correct position whenthe door spout is on the bottom.

Figure 11

Step 4Install the draw valve(s). Slide the two o-rings into thegrooves on the draw valve(s) and lubricate with TaylorLube.

Figure 12

Note: For the Models 162/168, install the valve sealin the grooves on the center draw valve and lubricatewith Taylor Lube. This special seal will prevent mixfrom one freezing cylinder from traveling into thesecond cylinder.

Figure 13

Lubricate the inside of the freezer door spout(s) fromthe bottom. Insert the draw valve(s) into the freezerdoor from the bottom.

Figure 14

Note: The draw valve is installed correctly when theslotted opening in the draw valve is visible through the“window” of the freezer door.

Figure 15

Page 20: 152 ice cream

16 Models 150, 152, 162, 168Operating Procedures

Step 5Install the draw valve handle. Insert the valve lifter armthrough the slotted opening in the draw valve and alignthe other end with the cross holes of the freezer door.

Hint: The valve lifter arm may be aligned with the leftor right cross hole. The draw valve handle will beplaced through the opposite cross hole of the valvelifter arm.

Figure 16

Slide the o-ring into the groove on the draw valvehandle and lubricate with Taylor Lube.

Figure 17

Insert the draw valve handle through the oppositecross hole and into the opening of the valve lifter arm.

Hint: The draw valve handle can be assembled atvaried vertical positions. Choose an angle which iscomfortable for you. The draw valve must be raisedcompletely when the draw valve handle is down.

Figure 18

Figure 19

Note: For Models 162/168, slide the o-ring onto eachpivot pin and lubricate with Taylor Lube.

Figure 20

Page 21: 152 ice cream

17Models 150, 152, 162, 168 Operating Procedures

Note: Models 162/168 have three draw handles.Slide the tip of the draw handle into the slot of the drawvalve, starting from the right. Slide the short pivot pinthrough the far right draw handle. Slide the long pivotpin through the far left and middle draw handles.

Figure 21

Step 6Snap the design cap(s) over the bottom of the freezerdoor spout(s).

Figure 22Step 7Lay the air tube(s) in the bottom of the mix hopper(s).

Sanitizing

Step 1Prepare one gallon (3.8 liters) of an approved 100PPM sanitizing solution (example: Kay-5t). USEWARMWATER ANDFOLLOW THEMANUFACTUR-ER’S SPECIFICATIONS.

Step 2Pour one gallon (3.8 liters) of sanitizing solution intothehopper andallow it to flow into the freezingcylinder.

Step 3While the solution is flowing into the freezing cylinder,brush-clean the mix hopper, mix level float stem, mixlevel float, mix inlet hole, and air tube.

Figure 23

Figure 24

Page 22: 152 ice cream

18 Models 150, 152, 162, 168Operating Procedures

Figure 25

Step 4Press the push-button switch.

Figure 26

Figure 27

Step 5Place the power switch in the “WASH” position. Thiswill cause the sanitizing solution in the freezingcylinder to be agitated. Allow it to agitate for fiveminutes.

Step 6Place an empty pail beneath the door spout and raisethe draw valve. Draw off all of the sanitizing solution.When the sanitizer stops flowing from the door spout,lower the draw valve and place the power switch in the“OFF” position.

Figure 28

Note: OnModels 162/168, momentarily pull down thecenter draw handle to sanitize the center door spout.

Step 7With sanitized hands, stand the air tube in the cornerof the mix hopper. Place the mix level float on the mixlevel float stem.

Figure 29

Repeat Steps 1 through 7 for the second freezingcylinder on Models 162/168.

Page 23: 152 ice cream

19Models 150, 152, 162, 168 Operating Procedures

031030

Priming

Prime the machine as close as possible to the time offirst product draw.

Step 1With a pail beneath the door spout, raise the drawvalve. Fill the mix hopper with fresh mix. (Maximumhopper capacity is 8 quarts [7.6 liters].) Allow the mixto flow into the freezing cylinder. This will force out anyremaining sanitizing solution.When full strength mix isflowing from the door spout, lower the draw valve.

Note: Use only FRESH mix when priming thefreezer.

Figure 30

Step 2When the mix has stopped bubbling down into thefreezing cylinder, install the air tube in the mix inlethole.

Figure 31

Step 3Place the power switch in the “AUTO” position. Whenthe unit cycles off, the product will be ready to serve.

Figure 32

Note: On Models 162/168, momentarily raise thedraw switch to activate the refrigeration cycle.

Step 4Place the mix hopper cover in position.

Repeat Steps 1 through 4 for the second freezingcylinder on Models 162/168.

Step 5Install the front drip tray and splash shield under thefreezer door.

Figure 33

Page 24: 152 ice cream

20 Models 150, 152, 162, 168Operating Procedures

Step 6Slide the rear drip pan into the hole in the side panel.

Figure 34

Closing Procedure

To disassemble the Models 150/152/162/168, thefollowing items will be needed:

S Two cleaning pails

S Sanitized stainless steel rerun can with lidS Necessary brushes (provided with freezer)

S CleanerS Single service towels

Draining Product From theFreezing Cylinder

Step 1Place the power switch in the “OFF” position as farahead of cleaning time as possible. This will allowfrozen product to soften for easier cleaning.

Step 2Lift the hopper cover. Remove the air tube and mixlevel float. Take them to the sink for cleaning.

Step 3With a sanitized pail beneath the door spout, place thepower switch in the “WASH” position and raise thedraw valve. When all the product stops flowing fromthe door spout, lower the draw valve and place thepower switch in the “OFF” position. If local healthcodes permit, empty the rerun into a sanitizedstainless steel rerun can. Cover the container andplace it in the walk-in cooler.

ALWAYS FOLLOW LOCAL HEALTH CODES.

Repeat Steps 1 through 3 for the second freezingcylinder on Models 162/168.

Rinsing

Step 1Pour onegallon (3.8 liters) of cool, cleanwater into themix hopper. With the brushes provided, scrub the mixhopper, the mix level float stem and the mix inlet hole.

Step 2With a pail beneath the door spout, place the powerswitch in the “WASH” position and raise the drawvalve. Drain all the rinse water from the freezingcylinder. When the rinse water stops flowing from thedoor spout, lower the draw valve and place the powerswitch in the “OFF” position.

Repeat this procedure until the rinse water beingdrawn from the freezing cylinder is clear.

Repeat Steps 1 and 2 for the second freezing cylinderon Models 162/168.

Cleaning

Step 1Prepare one gallon (3.8 liters) of an approved cleaningsolution (example: Kay-5t). USE WARM WATERAND FOLLOW THE MANUFACTURER’S SPECIFI-CATIONS.

Step 2Pour the one gallon (3.8 liters) of cleaning solution intothe mix hopper and allow it to flow into the freezingcylinder.

Step 3While the solution is flowing into the freezing cylinder,brush-clean the mix hopper, mix level float stem andmix inlet hole.

Step 4Place the power switch in the “WASH” position. Thiswill cause the cleaning solution in the freezing cylinderto agitate.

Step 5Place an empty pail beneath the door spout and raisethe draw valve. Draw off all the cleaning solution.

Page 25: 152 ice cream

21Models 150, 152, 162, 168 Operating Procedures

When the solution stops flowing from the door spout,lower the draw valve and place the power switch in the“OFF” position.

Repeat Steps 1 through 5 for the other side of thefreezer on Models 162/168.

Disassembly

Step 1BE SURE THE POWER SWITCH IS IN THE “OFF”POSITION.

Step 2Remove the handscrews and the freezer door.Remove the beater assembly(ies) from the freezingcylinder(s) and take these parts to the sink forcleaning.

Step 3Remove the front drip tray and the splash shield fromthe freezer. Take them to the sink for cleaning.

Brush Cleaning

Step 1Prepare a sink with an approved cleaning solution.USEWARMWATERANDFOLLOWTHEMANUFAC-TURER’S SPECIFICATIONS.

IMPORTANT: Follow label directions, as tooSTRONG of a solution can cause parts damage, whiletoo MILD of a solution will not provide adequatecleaning.) Make sure all brushes provided with thefreezer are available for brush cleaning.

Step 2Remove the o-ring(s) from the drive shaft(s) of thebeater assembly(ies).

Note: To remove the o-rings, use a single servicetowel to grasp the o-ring. Apply pressure in an upwarddirection until the o-ring pops out of its groove.With theother hand, push the top of the o-ring forward, and itwill roll out of the groove and can be easily removed.If there is more than one o-ring to be removed, alwaysremove the rear o-ring first. This will allow the o-ring toslide over the forward ringswithout falling into theopengrooves.

Step 3From the freezer door, remove the design cap, drawvalvehandle, valve lifter arm, anddraw valve. Removeall o-rings.

Models 162/168: From the freezer door, removedesign caps, pivot pins, draw handles, draw valves,and the center draw valve. Remove all o-rings.

Step 4Remove the largeo-ring(s), front bearing(s), andguidebearing(s) from the back of the freezer door.

Step 5Return to the freezer with a small amount of cleaningsolution. With the black bristle brush, brush clean therear shell bearing(s) at the back of the freezingcylinder(s).

Figure 35

Step 6Remove the rear drip pan from the side panel and takeit to the sink for cleaning.

Note: If the drip pan is filled with an excessive amountof mix, this is an indication that the drive shaft o-ring ofthe beater assembly should be replaced or properlylubricated.

Step 7Thoroughly brush clean all disassembled parts in thecleaning solution. Make sure all lubricant and mix filmis removed. Take particular care to brush clean thedraw valve core(s) in the freezer door. Place all thecleaned parts on a clean, dry surface to air dryovernight.

Step 8Wipe clean all exterior surfaces of the freezer.

Page 26: 152 ice cream

22 Models 150, 152, 162, 168Important: Operator Checklist

Section 7 Important: Operator Checklist

During Cleaning and Sanitizing

ALWAYS FOLLOW LOCAL HEALTH CODES.

Cleaning and sanitizing schedules are governed byyour State or local regulatory agencies and must befollowed accordingly. The following check pointsshould be stressed during the cleaning and sanitizingoperations.

WE RECOMMEND DAILY CLEANING ANDSANITIZING.

Troubleshooting Bacterial Count

j 1. Thoroughly clean and sanitize the machineregularly, including complete disassembly andbrush cleaning.

j 2. Use all brushes supplied for thorough cleaning.The brushes are specially designed to reach allmix passageways.

j 3. Use the smaller, white bristle brush to clean themix inlet hole which extends from the mixhopper down to the rear of the freezing cylinder.

j 4. Use the black bristle brush to thoroughly cleanthe rear shell bearing located at the rear of thefreezing cylinder. Be sure to have a generousamount of cleaning solution on the brush.

j 5. IF LOCAL HEALTH CODES PERMIT THEUSE OF RERUN, make sure the mix rerun isstored in a sanitized, covered stainless steelcontainer and is used the following day. DONOT prime themachinewith rerun.When usingrerun, skim off the foam and discard. Mix thererunwith freshmix in a ratio of 50/50 during theday’s operation.

j 6. On a designated day of theweek, run themix aslow as feasible and discard after closing. Thiswill break the rerun cycle and reduce thepossibility of high bacteria and coliform counts.

j 7. Properly prepare the cleaning and sanitizingsolutions. Read and follow label directionscarefully. Too strong of a solution may damage

the parts and too weak of a solution will not doan adequate job of cleaning or sanitizing.

j 8. The temperature of the mix in the mix hopperand walk-in cooler should be below 40_F.(4.4_C.).

Regular Maintenance Checks

j 1. Check the rear shell bearing for signs of wear(excessive mix leakage in rear drip pan) and becertain it is properly cleaned.

j 2. Using a screwdriver and cloth towel, keep therear shell bearing and the female hex drivesocket clean and free of lubricant and mixdeposits.

j 3. Disposeof o-rings or seals if they areworn, torn,or fit too loosely, and replace with new ones.

j 4. Follow all lubricating procedures as outlined in“Assembly”.

j 5. If your machine is air cooled, check thecondenser for an accumulation of dirt and lint.A dirty condenser will reduce the efficiency andcapacity of themachine. Condensers should becleaned monthly with a soft brush. Never usescrewdrivers or other metal probes to cleanbetween the fins. Failure to comply may resultin electrocution.

j 6. If your machine is equipped with an auxiliaryrefrigeration system, check the auxiliarycondenser for accumulation of dirt and lint. Adirty condenser will reduce the refrigerationcapacity of the mix hopper. Condensers mustbe cleaned monthly with a soft brush. Neveruse screwdrivers or other metal probes to cleanbetween the fins. Failure to comply may resultin electrocution.

j 7. If your machine is water cooled, check thewater lines for kinks or leaks. Kinks can occurwhen the machine is moved back and forth forcleaning or maintenance purposes.Deteriorated or cracked water lines should bereplaced only by an authorized Taylormechanic.

Page 27: 152 ice cream

23Models 150, 152, 162, 168 Important: Operator Checklist

Winter Storage

If the placeof business is to be closedduring thewintermonths, it is important to protect the freezer byfollowing certain precautions, particularly if thebuilding is subject to freezing conditions.

Disconnect the freezer from the main power source toprevent possible electrical damage.

On water cooled freezers, disconnect the watersupply. Relieve pressure on the spring in the watervalve. Use air pressure on the outlet side to blow outany water remaining in the condenser, and then add aliberal amount of permanent type auto anti-freeze.This is extremely important. Failure to follow thisproceduremay cause severe and costlydamage to therefrigeration system.

Your local Taylor distributor canperform this service foryou.

Wrap detachable parts of the freezer such as thebeater assembly and freezer door, and place them ina protected dry place. Rubber trim parts and gasketscan be protected by wrapping them withmoisture-proof paper. All parts should be thoroughlycleaned of dried mix or lubrication accumulationswhich attract mice and other vermin.

Page 28: 152 ice cream

24 Models 150, 152, 162, 168Troubleshooting Guide

Section 8 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGEREF.

1. No product beingdispensed.

a. The power switch is in the“OFF” position.

a. Place the power switch inthe “AUTO” position.

19

b. The mix level isinadequate in the mixhopper.

b. Fill the mix hopper withmix.

19

c. The beater motoroverloaded.

c. Reset the freezer. 11

d. The unit is unplugged atthe wall receptacle.

d. Plug in the power cord.Press the push-buttonswitch.

11

e. The circuit breaker istripped or the fuse isblown.

e. Place the circuit breaker inthe “ON” position, orreplace the fuse. Pressthe push-button switch.

11

f. The freezer door isincorrectly assembled.

f. See “OperatingProcedures” for properinstallation.

14

g. Product is being drawn offin excess of the freezer’scapacity.

g. Stop drawing product andallow the unit to recover.

- - -

2. The machine will notoperate in the “AUTO”mode.

a. The unit is unplugged. a. Plug in the power cord;press the push-buttonswitch.

11

b. The refrigeration system isnot activated.

b. On T.Q.C. units,momentarily raise thedraw switch to activate therefrigeration system.

19

c. The circuit breaker istripped, or the fuse isblown.

c. Place the circuit breaker inthe “ON” position, orreplace the fuse. Pressthe push-button switch.

11

d. The beater motoroverloaded, causing a lossof power to the powerswitch.

d. Reset the freezer. 11

3. The product is too stiff. a. The temperature controlor the T.Q.C. is set toocold.

a. Adjust the temperaturecontrol. Do not set thetemperature colder than18_F (--8_C). If T.Q.C.,contact service technician.

11

Page 29: 152 ice cream

25Models 150, 152, 162, 168 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGEREF.

4. The product is too soft. a. The temperature controlor the T.Q.C. is set toowarm.

a. Adjust the temperaturecontrol. If T.Q.C., contactservice technician.

11

b. The air tube is notinstalled.

b. Install the air tube in themix inlet hole at thebottom of the mix hopper.

19

c. Out-drawing the freezer’scapacity.

c. Two 4 oz. (113.4 gram)servings in one minute.

- - -

5. The freezing cylinder wallsare scored.

a. Operating freezer withoutthe front bearing on thefreezer door.

a. Install the front bearing onthe freezer door.

14

b. The gear unit or the directdrive is out of alignment.

b. Contact servicetechnician.

- - -

6. Excessive leakage in reardrip pan.

a. A worn or defective o-ringis on the beater driveshaft.

a. Replace o-rings every 3months.

27

b. The rear shell bearing isworn.

b. Contact servicetechnician.

- - -

c. Incorrect lubricant wasused.

c. Use food grade lubricant(example: Taylor Lube).

14

d. Inadequate lubrication ofbeater drive shaft.

d. Lubricate the beater driveshaft properly.

14

7. The draw valve is leaking. a. Incorrect lubricant wasused.

a. Use food grade lubricant(example: Taylor Lube).

15

b. Worn or defective o-ringsare on the draw valve.

b. Replace o-rings every 3months.

27

c. Inadequate lubrication ofdraw valve.

c. Lubricate the draw valveproperly.

15

8. Product is not feeding intothe freezing cylinder.

a. The mix level isinadequate in the mixhopper.

a. Fill the mix hopper withmix.

19

b. The mix inlet hole isfrozen.

b. Contact servicetechnician.

11

Page 30: 152 ice cream

26 Models 150, 152, 162, 168Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGEREF.

9. The unit goes out onoverload excessively.

a. There are too manyappliances plugged intothe circuit.

a. A separate 20 amp.circuit is needed for thefreezer to operateproperly.

- - -

b. An extension cord hasbeen placed between thepower cord and the wallreceptacle.

b. If the extension cord isused, it must match thepower cord in size ofcircuit ampacity.

- - -

10. Models 162 and 168:Mix from one freezingcylinder bleeds over to thesecond cylinder.

a. The center draw valveseal is worn, or isimproperly lubricated.

a. Lubricate properly andreplace seal every 3months.

15 / 27

Page 31: 152 ice cream

27Models 150, 152, 162, 168 Parts Replacement Schedule

Section 9 Parts Replacement Schedule

PART DESCRIPTION EVERY 3MONTHS

EVERY 6MONTHS

ANNUALLY QTY.

150/152 162/168

Beater Drive Shaft O-Ring X 1 2

Freezer Door O-Ring X 1 2

Freezer Door Front Bearing X 1 2

Freezer Door Guide Bearing X 1 2

Draw Valve O-Ring X 2 4

Draw Valve Handle O-Ring X 1 --

Center Draw Valve Seal X -- 1

Pivot Pin O-Ring X -- 2

Black Bristle Brush, 1” x 2” Inspect & Replaceif Necessary

Minimum 1 1

Double Ended Brush Inspect & Replaceif Necessary

Minimum 1 1

White Bristle Brush, 1” x 2” Inspect & Replaceif Necessary

Minimum 1 1

White Bristle Brush, 3” x 7” Inspect & Replaceif Necessary

Minimum 1 1

Page 32: 152 ice cream

Section 10 Parts List

+ Available Separately

28Parts List Models 150, 152, 162, 168

DESCRIPTION

PART

NUMBER

150

QTY.

152

QTY.

162

QTY.

168

QTY.

WARR.

CLASS

REMARKS

PARTS

UPDATE

BEARING--FRONT

023262

11

22

000

BEARING--G

UIDE

014496

11

22

000

BEARING--R

EARSHELL

*150--52--68*

023648

11

22

000

+NUT--R

EARBEARING*150--52--68*

023647

11

22

000

+TA

B--BEARINGLO

CK*150--2--68*

025027

11

22

000

BEARING--U

NITREAR

024764

1103

BEATERA.*150--2--162--168*

X24689

11

22

103

+O--R

ING--13/16

ODX.139W

021278

11

22

000

BELT--AX23

041137

2000

BELT--POLY

V--280J10

025776

1000

BELT--POLY

V--580J10

025551

1000

BELT--POLY

V--460J10

028182

2000

BLO

CK--TERMINAL2P

039422

11

103

BLO

CK--TERMINAL5POLE

024329

14

103

BLO

CK--TERMINAL7POLE

025156

1103

115-60-1

BRUSH--D

OUBLE

ENDED--PUMP&FEEDT

013072

11

11

000

BRUSH--D

RAW

VALVE1”ODX2”X17”L

013073

11

11

000

BRUSH--M

IXPUMPBODY--3”X7”WHITE

023316

11

11

000

BRUSH--R

EARBRG1IN.DX2IN.LGX14

013071

11

11

000

CAP--D

ESIGN--1.010”ID--6

POINT

014218

11

33

000

CASTER--R

IGID

3IN.W

HL

012226

22

103

REAR

CASTER--SWIVEL3IN.W

HEEL

012227

22

103

FRONT

COMPRESSORAKA9462ZXA--AK172AT

049302--

1512

MAIN

+CAPACITOR--R

UN--25UF/370VAC

023739

1103

115-60-1

+CAPACITOR--STA

RT--72--88U

F/250V

039557--27

1103

115-60-1

+RELAY--STA

RT--C

OMPRESSOR

045432--12

1103

115-60-1

+CAPACITOR--R

UN--15UF/370V

027087

1230-60-1

+CAPACITOR--STA

RT--72--88U

F/330V

039567

1230-60-1

+RELAY--STA

RT--C

OMPRESSOR

048150

1230-60-1

COMPRESSORAJB7461JXA--AJ556BT

047607--

1512

MAIN

HP81

+CAPACITOR--R

UN--15UF/370V

027087

1103

115-60-1

+CAPACITOR--STA

RT--340--408UF/165V

047608

1103

115-60-1

Page 33: 152 ice cream

29

+ Available Separately

Models 150, 152, 162, 168 Parts List

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

168

QTY.

162

QTY.

152

QTY.

150

QTY.

PART

NUMBER

+RELAY--STA

RT--C

OMPRESSOR

047609

1103

115-60-1

+CAPACITOR--R

UN--15UF/370V

027087

1103

230-60-1

+CAPACITOR--STA

RT--161--193UF/250V

031790

1103

230-60-1

+RELAY--STA

RT--C

OMPRESSOR

031789

1103

230-60-1

COMPRESSORAKA9462ZXD--AK172E

T049302--

22

512

MAIN

+CAPACITOR--R

UN--25UF/370VAC

023739

22

103

115-60-1

+CAPACITOR--STA

RT--72--88U

F/250V

039557--27

22

103

115-60-1

+RELAY--STA

RT--C

OMPRESSOR

045432--12

22

103

115-60-1

+CAPACITOR--R

UN--15UF/370V

027087

22

103

230-60-1

+CAPACITOR--STA

RT--72--88U

F/330

039567

22

103

230-60-1

+RELAY--STA

RT--C

OMPRESSOR

048150

22

103

230-60-1

COMPRESSOR--TL2.5F--R

134A

047701--

11

1512

SHR

+RELAY--STA

RT--C

OMPRESSOR

027714--12

11

1103

115-60-1

+RELAY--STA

RT--C

OMPRESSOR--TL3G

047702--27

11

1103

230-60-1

+CAPACITOR--STA

RT--60U

F--220/275V

047703

11

1103

230-60-1

CONDENSER--AC--12LX14HX1.87T3R

W046556

11

103

CONDENSER--AC--7X6X

1.25--2

ROW

027155

11

1103

SHR

CONDENSER--AC--9HX24WX2.5T--4

ROW

047146

1103

CONDENSER--AC--15LX14HX2.57--4R

047255

1103

CONTROL--TEMP.

028914

22

2103

SHR&STA

NDBY

CONTROLA.--TEMPERATURE

X14383

1103

HP81

+BRACKET--R

ANCO*150--68*

025683

1103

+KNOB--TEMPERATURECONTROL

013731

1103

CONTROL--VISCOSITY--W

ATT

X37260S

ER1

12

2103

115VOLT

CONTROL--VISCOSITY--W

ATT

X37260S

ER2

12

2103

230VOLT

CORD--POWER

025340--

11

103

COVERA.--HOPPER*M

150--152

X48690

11

103

+KNOB--M

IXCOVER

025429

11

1103

COVERA.--HOPPER*162--168*

X37963

11

103

INCLU

DESKNOB

KNOB--M

IXCOVER

025429

11

11

103

DAMPERA.--FORUSEON25W

ONLY

X20320

1103

DECAL--CLE

ANINST.--H

OPPER

019029

11

11

000

DECAL--DEC--TAYLO

R150/152

047667

11

000

Page 34: 152 ice cream

+ Available Separately

30Parts List Models 150, 152, 162, 168

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

168

QTY.

162

QTY.

152

QTY.

150

QTY.

PART

NUMBER

DECAL--DEC--TAYLO

R162/168

047666

11

000

DECAL--M

IXREF.STA

NDBYOFF--O

N022177

11

1000

DECAL--TROUBLE

SHOOTING

038374

11

11

000

DECAL--W

ARNING*PANEL*

036529

33

3000

DECAL--W

ASH--O

FF--AUTO

014502

11

22

000

DECAL--W

ARM--C

OLD

013749

1000

HP81

DIAGRAM--W

IRING*150*

050416--

1000

DIAGRAM--W

IRING*150*

047514

1000

HP81

DIAGRAM--W

IRING

050205--

1000

DOORA.--1SPOUT--1.5QT

X38959--SER

11

103

ARM--VALVELIFTER

024761

11

103

HANDLE

--DRAW

024762

11

103

O--R

ING--2--3/4ODX.139W

019998

11

000

O--R

ING--3/4ODX.103W

015835

11

000

O--R

ING--7/8ODX.103W

014402

22

000

VALVE--D

RAW

*150--2*

024763

11

103

DOORA.--3SPOUT

X30753--SER

11

103

HANDLE

--DRAW

VALVE

030564

33

103

O--R

ING--2--3/4ODX.139W

019998

22

000

O--R

ING--5/16ODX.070W

016272

22

000

PIN

A.--PIVOT--LONG

X38538

11

103

PIN

A.--PIVOT--SHORT

X38539

11

103

SEAL--DRIVESHAFT

030930

11

000

VALVE--D

RAW

*150--2*

024763

22

103

VALVE--D

RAW

--CENTER

031164

11

103

DRYER--C

AP.TUBE.026

IDX11FT

048894

1000

SHR

DRYER--C

AP.TUBE--H

P62/R134A

047699

11

000

SHR

DRYER--C

AP.TUBE--H

P62/R134A

048255

11

000

SHR115-60-1ONLY

DRYER--FILTER--H

P62--3/8X1/4S

048901

12

2000

DRYER--FILTER1/4X1/4SOLD

ER

041099

1000

HP81

FLO

ATA.--MIX

LEVEL*142*

X39690

11

22

103

GASKET--H

OPPERCOVER--8QT

037042

11

000

GEAR--R

EDUCER

025770

12

2212

Page 35: 152 ice cream

31

+ Available Separately

Models 150, 152, 162, 168 Parts List

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

168

QTY.

162

QTY.

152

QTY.

150

QTY.

PART

NUMBER

GUARD--SWITCH*150--2*

025496

11

103

GUARD--POWER&DANFOSSSWITCH

035548

11

103

GUIDEA.--DRIP

PAN

X28593

1103

HARNESSA.--WIRE*150*162*LQSOL

X50224

1103

HOLD

ER--D

RIP

TRAY*150--2--68--756M

035866

22

22

103

HOODA.*150*

X49063

1103

HOODA.*152*

X49065

1103

HOODA.*162*

X35918

1103

HOODA.*168*

X34846

1103

INSERT--FRONTPANEL*168*

030773--SS

1103

LABEL--CAUTIONGROUNDCORDUNIT

032165

1000

LABEL--DOORCAUTION

032749

1000

LABEL--M

IXCOOLINGADJ.

020217

11

1000

LABEL--M

OVINGPARTSWARNING

024315

63

000

LABEL--STDBYBARRELTEMPADJ

029092

22

000

LEG--4”--3/8--16STUD--PLA

STIC

024755

4103

LEG--4”SS--W

/ORING

013458

4103

LIGHT--M

IXLO

W--AMBERROUND--12V

039707

11

1103

LIGHT--M

IXLO

W--AMBERROUND--24V

039708

1103

HP81

LUBRICANT--TAYLO

R4OZ.

047518

11

11

000

KITA.--TUNEUP*150--152*

X25802

11

000

CAP--D

ESIGN--1.010”ID--6

POINT

014218

11

000

O--R

ING--7/8ODX.103W

014402

22

000

BEARING--G

UIDE

014496

11

000

O--R

ING--3/4ODX.103W

015835

11

000

O--R

ING--2--3/4ODX.139W

019998

11

000

O--R

ING--13/16

ODX.139W

021278

11

000

BEARING--FRONT

023262

11

000

TOOL--CLE

ANING0--RINGREMOVAL

048260

11

000

KITA.--TUNEUP*162--168*

X31167

11

000

BEARING--FRONT

023262

22

000

BEARING--G

UIDE

014496

22

000

CAP--D

ESIGN--1.010”ID--6

POINT

014218

33

000

Page 36: 152 ice cream

+ Available Separately

32Parts List Models 150, 152, 162, 168

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

168

QTY.

162

QTY.

152

QTY.

150

QTY.

PART

NUMBER

O--R

ING--13/16

ODX.139W

021278

22

000

O--R

ING--2--3/4ODX.139W

019998

22

000

O--R

ING--5/16ODX.070W

016272

22

000

O--R

ING--7/8ODX.103W

014402

44

000

SEAL--VALVE

030930

11

000

TOOL--CLE

ANING0--RINGREMOVAL

048260

11

000

MAN--O

PER

150/152/162/168

028749--M

11

11

000

MOTO

R--1/2HP

024839--

11

22

212

MOTO

R--FAN17W/60H

Z2900RPM--C

CW

027309--

11

1103

SHR

MOTO

R--FAN35W--40”LE

ADS

027817--

11

103

+FA

N--4

BLA

DE11

”PULL

30DEGCW

028405

1103

+FA

N--4

BLA

DE11

”PUSH30DEGCW

027818

1103

MOTO

R--FAN--25W

015184--

2103

+FA

N--5

BLA

DE8”PUSH37

DEGCCW

047231

2103

MOTO

R--FAN120W

208/230V

60H

041401--27

1103

+BOOT--C

APACITORINSULATING

031324

1000

+CAPACITOR--R

UN--4U

F--370V

019624

1103

+FA

N--5

BLA

DE12”PUSH32DEGCC

047279

1103

NUT--STUD*150--152--162--168*

034829

22

22

103

HANDSCREWS

PAIL--6

QT.

023348

11

11

000

PAN--D

RIP

11--5/8LO

NG

027503

11

103

PAN--D

RIP

17--1/4”LONG

027504

1103

PAN--D

RIP

19--1/2LO

NG

035034

1103

PANELA.--CONTROLLE

FT*162*

X37190

1103

PANELA.--CONTROLRIGHT*162*

X37191

1103

PANELA.--FRONT*150--152*

X25036

11

103

PANELA.--FRONT*162--168

X30711

11

103

PANELA.--LO

WERFRONT*150*

X25518

1103

PANELA.--LO

WERFRONT*168*

X30747

1103

PANEL--BACKBOTTO

M*150*

050430

1103

PANEL--BACKTO

P*150*

050429

1103

PANEL--BACK--152

025868--SS

1103

PANEL--BOTTO

MBACK*168*

050244--SS

1103

Page 37: 152 ice cream

33

+ Available Separately

Models 150, 152, 162, 168 Parts List

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

168

QTY.

162

QTY.

152

QTY.

150

QTY.

PART

NUMBER

PANEL--INSERT*150*

025533--SS

1103

PANEL--TOPBACK*168*

030790--SS

1103

PANEL--LOWERSIDE*150--168*

030792--SS

22

103

PANEL--REAR*162AC*

047276--SS

1103

PANEL--SIDE--R

IGHT--162

050213--SS

1103

PANEL--SIDE--R

IGHT--152

025867--SS

1103

PANEL--SIDE--LEFT--152

028591--SS

1103

PANEL--SIDE--LEFT--162

050214--SS

1103

PANEL--FRONTLE

FT*162*

035932--SS

1103

PANEL--FRONTRIGHT*162*

035933--SS

1103

PANEL--UPPERSIDELE

FT*150--68*

030783--SS

11

103

PANEL--UPPERSIDERIGHT*150--68*

030784--SS

11

103

HARDWARETO

MOUNTPANELS

+BRACKET--PANEL*150--2*162--8*

030786

126

412

103

+FA

STENER--D

OORLATCH

030787

126

412

000

+FA

STENER--D

OORSTRIKE

030788

126

412

000

PLATE--D

EC--150--152*M

IXLO

W041034--SS

11

103

PLATE--D

EC--162--168*

039723--SS

11

103

PLU

G--D

RIP

TRAYHOLE

029595

11

1000

PULLEY--10J--1.125P

D--5/8BORE

028857

1103

BEATERMOTO

R

PULLEY--10J--12”PD--5/8BORE

025480

1103

DIRECTDRIVE

PULLEY--10J--1.5P

D--5/8BORE

025479

12

103

BEATERMOTO

R

PULLEY--10J--4.50P

D--5/8BORE

030455

12

103

GEARREDUCER

PULLEY--AK20X5/8

041162

2103

BEATERMOTO

R

PULLEY--5.7”PITCHDIA

X5/8

041498

2103

GEARREDUCER

RELAY--3

POLE

012725--

12

2103

RELAY--3

POLE

032666--

1103

RELAY--D

PDT--20A--120V

026581--

12

2103

SANITIZERKAY--5

125PACKETS

041082

11

11

000

SENSORA.--MIX

LEVEL

X39688

11

22

103

SHELL

A.--INSULATED*150*

X50378

1512

SHELL

A.--INSULATED*150*

X43675

1512

HP81

SHELL

A.--INSULATED*162/168*

X50150

11

512

Page 38: 152 ice cream

+ Available Separately

34Parts List Models 150, 152, 162, 168

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

168

QTY.

162

QTY.

152

QTY.

150

QTY.

PART

NUMBER

+STUD--N

OSECONE--5/16--18X

5/16--18

013496

22

22

103

SHIELD

--SPLA

SH11--1/4X4--13/16

025063

11

103

SHIELD

--SPLA

SH*162--168*

030789

11

103

SHROUDA.--CONDENSER*150*UPPER

X47506

1103

SHROUDA.--CONDENSER*168*AIR

X47370

1103

SHROUD--C

ONDENSER*150*

047511

1103

SHROUD--C

ONDENSER*150*FRT/LEFT

047507

1103

SHROUD--C

ONDENSER*150*FRT/RT

047508

1103

SHROUD--C

ONDENSER*152*

025880

1103

SHROUD--C

ONDENSER

047274

1103

MAIN

SHROUD--D

ANFOSS

027386

11

1103

SHR

SHROUD--FAN

047445

1103

SHROUD--R

EAR

030779

1103

SKIRT--AIR

FLO

W*162*HP62

049977

1103

SKIRT--AIR

FLO

W*162/168*

050243

1103

SWITCHA.--DRAW

*150

SSW/TIMER

X32245--SER

1103

ACTUATO

R--SWITCH

032247

1103

BRACKET--SWITCH*150*

032246

1103

E--R

ING5/16

016422

1000

ROD--SWITCH*150--2*

029500

1103

SPRING--C

OMP.480X

.047X2.00

SS

025452

1103

SWITCH--PLU

NGER--SPDT15A125--250V

032260

2103

SWITCHA.--DRAW

X41224

1103

ROD--SWITCH

023663

1103

SPRING--C

OMP.720X.063

X2.00

023664

1103

SWITCH--TANDEM--SPDT20A125--480

024849

1103

E--R

INGEXTERNAL1/2

024908

1000

SWITCHA.--DRAW

*168*

X32106--SER

22

103

+ARMA.--SWITCH*162--168*

X30736

22

103

BEARING--SWITCH

029244

22

000

BRACKET--SWITCH*168*

035524

11

103

+E--R

ING--1/4IN--ZD

034962

22

000

INSULATO

R--SWITCH1/64

ARMITE

029099

22

000

Page 39: 152 ice cream

35

+ Available Separately

Models 150, 152, 162, 168 Parts List

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

168

QTY.

162

QTY.

152

QTY.

150

QTY.

PART

NUMBER

NUT--PUSHON--1/2DIA.S

HAFT

039735

22

000

SCREW--4--40X

1RHHDSTEEL--ZP

028890

22

000

+SPRING--C

OMP.720X

.063X2.00

023664

22

103

+SWITCH--ACTUATO

R035609

22

103

SWITCH--LEVER--SPDT--15A

--125--25

027214

22

103

SWITCH--PRESSURE440PSI--SOLD

ER

048230

12

2103

SWITCH--PRESSURE440PSI--S

046362

1103

HP81

SWITCH--PUSHBUTTO

N--SPST

016530

12

2103

SWITCH--TOGGLE

--DPDT*ON--O

FF--O

N014464

21

22

103

POWERSWITCH

SWITCH--TOGGLE

--3PDT

017184

1103

MIX

CANCOOLING

TEE--ACCESS1/4

026686

1103

SHR

TIMERA.--CYCLE

--14MIN

X31959--

11

1103

TIMER--D

ELAYONMAKE2SEC.

030667--12

11

1103

115-60-1ONLY

TRANS.--CONT.--ANTICIPATO

R10

VA

010246--

11

1103

TRAY--D

RIP

10--7/8X4--7/16

025062

11

103

TRAY--D

RIP--16--7/8LX4--3/8

030565

11

103

TRIM--M

IDDLE

BACKPANEL*168

030795

1103

TRIM--FRONT--SS

025862--SS

1103

TRIM--FRONT--SS

050212--SS

1103

TRIM--M

IDDLE

BACKPANEL*150*

025537

1103

TRIM--PANELREAR*162*

035923

1103

TRIM--PANELTO

PBACK*168*

030775

1103

TRIM--SIDE&FRONT*150*

025528

1103

TRIM--SIDE&FRONT*168*

030774

1103

TRIM--TOPBACK

025866

1103

TRIM--TOPBACKPANEL*150*

025536

1103

TUBE--FEED--150--D

ANFOSS--.166H

OLE

035819

1103

TUBE--FEED--SS--.166HOLE

*150*152

025061

1103

HP81

TUBE--FEED--SS--TM--TWIN

030797

22

103

VALVE--ACCESS1/4FLX1/4S

044404

1103

VALVE--ACCESS1/4FLX3/8S

DR--90

044455

11

1103

VALVE--ACCESS--1/4MFLX

1/4S--90

047016

21

33

103

VALVE--ACCESS--1/4FLX3/8S

DR--90

046903

1103

Page 40: 152 ice cream

+ Available Separately

36Parts List Models 150, 152, 162, 168

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

168

QTY.

162

QTY.

152

QTY.

150

QTY.

PART

NUMBER

VALVE--EPR1/4S

022665

11

1103

SHR

VALVE--EXP--AUTO

--1/4SX1/4FPT

047232

11

22

103

+BOOT--EXPANSIONVALVE

027137

11

22

000

VALVE--SOLE

NOID

7/64ORFX1/4S

043449--

11

22

103

VIDEO--TRAIN

FILM--SS--TAYLO

RMATE

037665--V

11

11

000

50HZ

BLO

CK--TERMINAL--7

POLE

GREEN

024156

13

103

COMPRESSORAKA9462ZXC--AK172JT

049302--40

12

2MAIN

230-50-1

+CAPACITOR--R

UN--15UF/370V

027087

12

2230-50-1

+CAPACITOR--STA

RT--72--88U

F/330V

039567

12

2230-50-1

+RELAY--STA

RT--C

OMPRESSOR

041064

12

2230-50-1

COMPRESSORAJB7461JXC--AJ556JT

027084--34

1512

MAIN

230-50-1HP81

+CAPACITOR--R

UN--15UF/370V

027087

1103

230-50-1

+CAPACITOR--STA

RT--161--193UF/250V

031790

1103

230-50-1

+RELAY--STA

RT--C

OMP.3A

RR3B

3A4

023607--27

1103

230-50-1

DIAGRAM--W

IRING

050205--40S

1000

MOTO

R--FAN100W

220--240V50HZ

047178--34

1000

VIDEO--TRAIN

FILM--SS--TAYLO

RMATE

037665--PAL

11

11

000

SELFSERVE

BLO

CK--BACKUP--H

OPPERLO

CK

041176

22

103

BLO

CK--PIVOT--H

OPPERLO

CK

041175

11

103

DECAL--M

AG--FLAVORPADS

044022

11

000

DECAL--M

AG--SLF

SRV--TM--TWIN

044021

11

000

GUARD--POWERSWITCH

034830

22

103

HOODA.*162W/HOPPERLO

CKSTD.

X41195

11

103

LOCK--KEYSTYLE

#1289

037362

11

103

PCBA.--MIX

LOW

CHIME

X41243S

ER1

11

103

115VOLT

PIVOT--H

OPPERLO

CK

039035

11

103

PLU

G--BACKUPBLO

CK

041177

44

103

Page 41: 152 ice cream

Model 150050416-12

Page 42: 152 ice cream

Model 150050416-27

Page 43: 152 ice cream

Model 150050416-40

Page 44: 152 ice cream

Model 152047514

Page 45: 152 ice cream

Models 162/168050205-12

Page 46: 152 ice cream

Models 162/168050205-27

Page 47: 152 ice cream

Models 162/168050205-40S