15-May-2017 SECURE AUTOMATION INVESTMENT Egypt Oil & … · The Best Control Network Modernization We Have Ever Made The Honeywell solution •Step-wise UCN controllers upgrade •TRUE

Egypt Oil & Gas Technologies Symposium

SECURE AUTOMATION INVESTMENTRahul Buragohain

15-May-2017

© 2015 by Honeywell International Inc. All rights reserved.

Contents

• Honeywell Evolution Vision

• HPM / FSC Support Plan

• Migration Hardware

• Migration Methodology

- EHPM True On Process Migration

- FSC to Safety Manager


Delivering continuous evolution for

40+ years

Honeywell Evolution Vision

Committed to Protecting Your Automation Investments

• Keep your reliable system running longer with different modernization options

• Protect intellectual property and capital investments

• Provide services support for upgrade to the new technology


TPS Merges into Experion

TPS Components Gradually Melt into Experion

C300

Safety Manager

Vision

EHPMExperion Station

Fault-Tolerant Ethernet


Unified Control Environment Benefits

Support Longevity and Improved Plant Performance

• Expansions with controllers of choice

• Replication of Control functions

• Replication of applications and HMI

Process ExpansionEfficiency

Up to 50% reduction in engineering cost

• Better diagnostics

• Reduced maintenance

• Skilled labor availability

Maintenance Efficiency

Maintenance cost reduction >5% with modernization

Sustainability

• Keeps your plant running longer

• Protects your Intellectual property (IP)

• Protects your CAPEX investments

• Utilize skills / resources

IP, CAPEX life extension to 2035



HPM / FSC Support Plan

Plan to Migrate

2016 2017 2018 2019 2020 2021 2022 2023 2024 2025

• Currently Under Legacy Support

– Not available for system expansion projects.

– PM IOs are supported at least through 2035

– Non-critical Product Anomaly Fixes

– Full TAC Support

• End-2024 – Phased Out

– On Request TAC support

– RCP Parts based on availability



EHPM Support Plan

Extended Lifecycle Support

• Under Secondary Support

– Available for system expansion projects.

– Extend support and functionality by another 10 years till 2035.

– PM IOs are supported at least till 2035.

– Functionality

• 2014 – C300/ACE P2P – TPN685.1; EPKS430

• 2014 – EHPM historization on ESV-T - TPN685.1; EPKS430

• 2015 – SM on EUCN, FSC migration – TPN685.1; SM160

• 2015 – Direct ES-T access to EHPM – TPN685.3; EPKS431

• 2015 – ENB (Enhanced Network Bridge) – TPN 686

• 2018 – TCMI (Triconex Communication Module Interface) on EUCN

– Full TAC Support

2016 2017 Secondary to Legacy not defined yet 2034 2035



Simplified Migration Approach

The Best Control Network Modernization We Have Ever Made

The Honeywell solution

• Step-wise UCN controllers upgrade

• TRUE on-process infrastructure setup

• TRUE on-process HPM-EHPM upgrade

• No changes - control, applications, HMI

• Coax <-> FTE devices peer-to-peer communication on the hybrid UCN

Addressed Customer needs

• Improved Reliability, Availability with min Investment

• Investment planning flexibility

• Eliminate process downtime

• Minimized engineering effort

• Minimized upgrade/expansion risks

• Capex Life Extension


UCN TO EUCN : Hardware

UCN components NIM

PM

APM

HPM

FSC

LM

EUCN components ENIM/ENB

EHPM

FSC/SM

ELMM


Replacing

COMM board

(front)

Replace EPNI I/O (back)

Replace EPNI board (front)

HPM to EHPMNIM to ENIM

Replacing HPM

I/F assy (back)

UCN TO EUCN : Hardware

Universal Embedded Appliance (UEA)

Simple Modernization1. FTE based UCN - EUCN

2. Swap Card on HPM – EHPM

3. Swap Card on NIM – ENIM

4. No change to HPM controls;No change to any IO



On-Process creation of hybrid UCN

ENB - Incremental step-wise modernization

LCN

UC

N

NIM

(H)PM

FSC

Triconex

SM

EUCNENB

US

PCUS

GUS

HM AM/

EPLCG

Orion ES

ESV

FTE

C300


On-Process Modernization with EHPM Solutions

LCN

UC

N

(H)PM

FSC

Triconex

SM

EUCNENB

EHPM

US

PCUS

GUS

HM AM/

EPLCG

Orion ES

ESV

FTE

C300

Incremental & On-Process MigrationENB (Enhanced Network Bridge) – TPN 686 , EPKS R431


FSC to SM on EUCN upgrade

LCN

UC

N

FSC

Triconex

SM

EUCNENB

EHPM

SM

US

PCUS

GUS

HM AM/

EPLCG

Orion ES

ESV

FTE

C300

TÜV Approved Verification

SM160, FSC800


Triconex-SMM to Triconex-TCMI Upgrade

UC

N

Triconex

SM

EUCNENB

EHPM

SM

TCMI

US

PCUS

GUS

HM AM/

EPLCG

Orion ES

ESV

FTELCN


EUCN Migration Complete

LCN

SM

EUCNENIM

EHPM

SM

TCMI

US

PCUS

GUS

HM AM/

EPLCG

Orion ES

ESV

FTE

TriconexC300


• Universal Embedded Appliance (UEA)

- ELCN Bridge and Appliance Physical Nodes

- Triconex Communications Module Interface (TCMI) replaces Triconex SMM

- ¼ the size of a Classic LCN Node – LCN Cabinet, Dell Cabinet Mount

1.75 in44.45 mm

19 in482.6 mm

Key SwitchMigration and selection buttons

Display

First Module Second Module

Front

BackAC Power Fan/Vent

FTE A and B

Module RedundancyPort

TCMI PortsRear Module is removable

MAU Ports

New Experion LCN Hardware


ELCN Introduction (2018-19)

LCN

HM

ESV-T

US

PCUS

GUS

Orion EST

SMEUCN

C300

FTE

EHPM

SM

ENBENIM

ELCN BridgeAM/ EPLCG

ENIM

TCMITriconex


Thank you for your time

Questions?

Documents

15-May-2017 SECURE AUTOMATION INVESTMENT Egypt Oil & … · The Best Control Network Modernization We Have Ever Made The Honeywell solution •Step-wise UCN controllers upgrade •TRUE