49
BODY Wh€n you e.d wklng drrgEn3: . Red Gl34cton, 'HOW lO FEAD wlRlNG I,AGMMS", . S* EL s€clion. POIV€R SUPPLY FOUING" lor DoB dBlribudo. clrcuh. SECTIONBF CONTENTS (lncluding "Clipand F.stener') BODY END (lnclud'ng'Pow€r Wndow snd "Po*er Doo' Locl ) INSTFUMENT PAN€L,...,..,..,,.,,.,.,. INTEFIOF AND EXTEFIOF (n EXTEBIOR, ncludi.g "Weate6trps) SEAT SUN BOOF .,. , WINDSHIELO ANOW NOOWS BOOY AL GNMENT a For *al ben, €ler to MAection,

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Page 1: 14. Body.PDF

BODY

Wh€n you e.d wklng drrgEn3:. Red Gl34cton, 'HOW lO FEAD wlRlNG I,AGMMS",. S* EL s€clion. POIV€R SUPPLY FOUING" lor DoB dBlribudo. clrcuh.

SECTIONBF

CONTENTS

(lncluding "Clip and F.stener')BODY END

(lnclud'ng'Pow€r Wndow snd "Po*er Doo' Locl )INSTFUMENT PAN€L, . . . , . . , . . , , . , , . , . , .INTEFIOF AND EXTEFIOF

(n EXTEBIOR, ncludi.g "Weate6trps)SEATSUN BOOF . , . ,WINDSHIELO ANO W NOOWS

BOOY AL GNMENT

a For *al ben, €ler to MA ection,

Page 2: 14. Body.PDF

GEiIEBAL SERVICING

Precautions. Wh€n €moving orinslallingva ous parts, p ace a clolh or padding onto lh6 vehicl€ body lo prevent

. Ha.de tdm,nodng, i . s l rumen ls ,g l6 ,€ lc . .a r6 lu lydu ingrenov ingor lns ta la on .86ca€ lu lno llo soil or damage lhom.

. Apply sealing @mpound wh€r€ naes.ary when insialling pans.

. Wh€. applying $aling @mpound, be caEfullhai sealing comp€lnd does.ol pfoxud€ lbn pans.r When rep aci.g any m6lal patu (lor axample body olier panet, menbeG, etc ), be su€ lo lake rust

Circuit Breaker InspectionFo' eranpl€. wh€n cJ'enr6JoA lhecrcu( isbrcr€nwirnina

circul brcakeE arc u$d in th€ lo lowing sysGms.. Power window & pow€r door ock

clddl^|sBP&E

Clio gnd Faslener. The lollowing numb€E and.ymbols corespond lo clips and,aste.e6 n BF secron.. Reda@ any clips and/orlasteneF which are damaged du.tng removator insralalion.

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Page 3: 14. Body.PDF

GENERAL SERVICINGClip and Faslener (Confd)

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Page 4: 14. Body.PDF

BODY END

Whe. emovinq or insiallino hood, lrunk lid or back d@r, da@ a clorh or olher paddi.g on hood,irunk lid or back door 6h66 lo avoid *atching vehicle body.Bumper lascia: ll is mad6 ol p .st c, s do nol us6 .xcossive lorce and lake carc lo keep o I away

. when removing clips or iasteneA, reler lo c ip & Faslener.

Body From End! Hood adjushent Adtust al hing€ podion.r Hood lock adiBlm.nt Aft.r adtust ng, chek hood lock conrrcl opgnlion. AppLy a @al of

hood lock6 6n9.ging mechanism.. H@d opener: Do nol anampt lo b€nd cable forcibly. Doing $ increases efion r€qlir€d

REMOVAL - Front bump€r als€mblyO Remove left and nght t llel moldings (Models eqlipped wilh lilel moldings).O Remov€ 16ft and doht tuh s gnallamps.O Femov€ l€ft and nghl cleahncelamps.O Remove scBsand bolls sed ng bomperlascia@ Renole leri and /ghl l@erbolts and oosen upper nuls secunng enlorcedent ro body.@ Exlact buhper assembly.O Di*ss.mble lscia and rcntorc€manl.@ Femole tonl bumper apron.

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Page 5: 14. Body.PDF

BODY ENOBody Front End (Co 'd)

b d d n c d ' | d d | 4 1 6 . f f

Hd },!fr!d d d'dd B

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Page 6: 14. Body.PDF

BODY END

Body Rear End and Opener. BackdooradtustmBnt Adjusl al hi.ge ponon forproperlil.. Back door lo.k st€r6m adiuslment Adjusl slfker so ftat it is in lhe @nler ol the l@k. Ailer

adjustmenl, che.k lock ope€lon.. opener abe: 0o not anempl lo bend cable !sng €rc€€siv.lorc€.. A l i€ r ins la la ton ,makesure lha l l runk l id /backdoorand iue t i l l e r idopensmoolhy .

6. B€ 6Etul not to scEtch bsk dd.t y wts inllalling back doq, A $alched stay may @!* 96

b. The @nlenta ot ihE b.ck d@r .r.y rB und€r p|lsure, Do not bke apan, punctu€, apply heal or

Fe.noval - Fear bllmper a8€emblyFemov€ l€fi and dght f 116l moldings (Mod6ls Bquippod wilh lilot moldings)Hemove left and /ghl mud quards (Models equipped wilh mud ouads).Fedove leli and /ght $€wssecudnq bumper lascia lo wh€€l.rch.Fenove lell a.d iaht borls seufnq bumper lascla lo brackel.Fedove lell and daht srews secuinq bumperlascia to back doof openino.Femove lefi and ng bolls securng bunper @i.lorcement lo ear side nenber.Oisass6mble lascia and rc nforcemenl.

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BODY ENDBody Rear End and Op€ner (Cont d)

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Page 8: 14. Body.PDF

DOOR

Front DoorWh.n €moving door, be sure not lo s.ralch vehi. e body.Afi6radjusing door o' d@_ ock. che(r doo' ocr op6€ o-

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Page 9: 14. Body.PDF

DOOR

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F ont Door (Confd)

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. (!hom .n fi 6.r ffi)b r.k !p knob r'4 prry, d .@r. *tih b.n .

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Page 10: 14. Body.PDF

DOORFrcnl Door (Confd)O T€mpoEnly xghron gulde '€ilbolts.O Inst.llOla$ onlo @mer plai6.(O llohten lorer edoe ouid. E boh 6)O cla$ upper poni;d A .nd B a€ ;siron.d Es shom bn,@ Move guirl€ Ei, b.ck.nd lonh [email protected] adjusted.@ nghs guid€ eil bo,ls, makns .uF it does nol nak6 5rEn9

@nlacl wllh 9l6s low€r.dge and bottom ol *Bh.Move iho d6r 916. up and down sw€El timo6 !o mako su6

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Page 11: 14. Body.PDF

DOOR

Rear Door

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Page 12: 14. Body.PDF

DOOR

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Ferr Door (Cont'd)

: € -r -64) sl^"""'-g4j t, $;

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Page 13: 14. Body.PDF

DOOR

WIBING DIAGBAM

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Page 14: 14. Body.PDF

DOOF

Power Door LockWIFING DIAGFAMconcentraled door lock syst m

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Page 15: 14. Body.PDF

DOORPow.l Door Lock (Cont d)

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Page 16: 14. Body.PDF

INSTBUMENT PANEL

a, Dlsnnccl g@nd Lmindlbm brtLry in [email protected]. Be @Etul not to $Flch pad rnd olher prds.

BEMOVAL - lmlrument psnel a8s€mblyO R€mov6 d€6nng wh€.|. B6ler lo S-r s.clion "STEEBING WHEEL AND STEEBING COLUMN".G) Bemove owerand upper6lumn 6v€6 and key escuLheon.

Befrove hood opeier handleO Bemove drive/s side lower i

O Remove combinaton mele..R€mov€ m€id hamoss conneclo€ and sp€6dom6l€r c.bl€.

@ R€move clusl€f id c.C) Aemove pockel deck

R€move sening scGw lor healef and A/C contro unll.O R€mov€ aud o sysiom pads.

R€mov€ aud o hah.ss.R€ m ov€ ani6nn. l66d€r.

O R€move inslrumenl lowq panelcenter.

O Remove pa$engers sde lower insirumonl cov6f.@ R€mov€ €inlorc€d panel.@ Remove leh and righl Instumenl low6r cov.re.@ R€mov6 deifcl€r s lo6 R€mov€ inslrum€nt pan€ ass.mbly.INSTALLANONBeve6e lhe prccedu€s descfbed abov€.Pay albrnion $ s nol to e6tch th6 p5n3 (plBric). ourinq in.rrlbdon, lh lhe dqcrlng parls p@kaly.

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Page 17: 14. Body.PDF

INSTRUMENT PANEL

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Page 18: 14. Body.PDF

INTERIOR AND EKIERIOR

lnteriorSIDE AND FLOOB TFIM

WEp th. tip ol fgl+l.d€d ec{drlver sih . cloth wrEn Etwl.g mlat ctip6 lrcn gMt6t6,

FEiIOVAL - Slde dd ioor lrimO B€move bnand ghl frcnl s€ats,2nd seat,3d seai and con$t€ box.@ Femove lett and ighl lrcnt kicking plates and @ar kicking pat€.O Remove dash side low.r linbher.O Fenove reaf sl€p pr.t€.@ Remow lrcnt body side welt, @ar body sid. w€h and back body sid6 rel.@ Remov6 left and dsht tont seat b.hs, 2nd *ar bels and 3rd dsr bels.O Renove Gar i@r elp€r.O Remw6 tErc hol€ cover.@ R.mov6 cantff lloor €Det.@ F6mov€ l6ri and doh tonl @lp.ts.(tr Fomove rrcd a$d oio.@ Femove rrc p,ra' !;;sh.@ Femove sde window handre coverpahhes.O R€mov6 ock p'lla' lamsh,len and dgnt ea' p'd gdmsh€s and teft and nghtba.l p,tar'owe, gar

@ Benov. h€aler swilch cover@ R€mov€ Eaf side box.(i) R€mov6 Earh@rer nler onll€.@ nenove retr ano nstrr mrir p€as@ Removo etl and nsht r6ar 3 de I n'she6@ Renoee ieft and dght back piilar lower ganish€s.

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Page 19: 14. Body.PDF

INTEFIOR AND ErIEBIORInterior (Corfd)

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Page 20: 14. Body.PDF

INTERIOR AND EXTERIOR

E

hrerbr (Contd)

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Page 21: 14. Body.PDF

INTERIOR AND ETTEROR

DOOF TRIM FEiIoVAL - D@r trimai Femovo inside handle e$utch€on.6 Femovo poror wndow sw'tch rini6h6'.O Bemove *€*. (Frcnldoor only)@ a6move clips $cuing doorlinisher.O Ul ouldoor linsher. Dscon_ecl m5 n .nd door hdresses.

Interior (Cont'd)

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Page 22: 14. Body.PDF

I}ITERIOR AND EXTERIORlrne.ior (Cont d)

FOOIr/tlBtMFEMOVAL - Front h€adtinlngO Bemove body sid6r m. B€ler to 'F€MOVAL Body sideO R6mov. l€ft and ghl sunvisoB and sunvisor h@ks.@ Femove sun bot switch and inbnor lamp.O Fenove rear sun f@l swilch.@ Bedove rcaryiew m ro.O B€mov€ sunbol w€lt.O R€mov€ ibnl headlin ng.

nEMOVAL - Rear headrining

O F6mov€ Gar mFnor ramp@ Remove rgar sunool w6lt.@ Fenove backdoor uppd !€lt.@ Femove rcar h8adlinins.

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Page 23: 14. Body.PDF

INTERIOR AND EXTERIORlderlor (Confd)

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Page 24: 14. Body.PDF

II.ITERON AND EXTERIORtui€rior (Cont'd)

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Page 25: 14. Body.PDF

INTERIOR AND EXTERIOR

@ Cowltop g lle

O Body alde lhieh€r

Exhnor (Cont d)@ wi,tshield upper rnolding and slde

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2. c lan theiide onsht.h tsne wsmounred3. s:r mord nq r.{enq and appry !.rt€ni ro bddy

BF-5

Page 26: 14. Body.PDF

INTERIOR AND EXTERIORExtc.lor (Contd)

O Foof sl(b nloldlng @ Eody skre Gih€Flrip

O Frcnt.loof sEih€rslrip and body sl.b O Sll(b doorw€sth€r3tip

8F.26

Page 27: 14. Body.PDF

INTERIOR AND EXTERIORExterior (Cont'd)

_ O Guld€ Ell fnblFr

@ Door Misr outsld€ moldlng @ B€ck door p.El rnl.ls

BF-27

Page 28: 14. Body.PDF

INTEBIOR AND EXTERIOB

@ Fe€r clmblnEllon hmp

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Exterlor (Cont'd)

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Page 29: 14. Body.PDF

II{TERIOR AND EXTERIORExt€rio. (Contd)

. @ Back dod Nindow gia53

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8F.29

Page 30: 14. Body.PDF

SEAT

. When €moving or insialling lhe seal tr m, hand € carclully ro k6.p din out and abid damage.

Front Seet

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Page 31: 14. Body.PDF

SEATFronl Seat (Confd)

HEATING SEATMIEBiIOSTAT. Henng unit is u.ilzed wilh tim. Wh€n handling trm, b€ en€mdv carciul nol lo scralch heatng

. Do not use any o4an c solvent, such as lhinn€r, benzene, alcohol, gasollne, etc. lo clean lrms

. Always rBplace h€ting lnil andlnn as a unit.

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Page 32: 14. Body.PDF

SEATFront Se€t (Cont'O

WIFING DIAGFAM

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Page 33: 14. Body.PDF

SEAT

- - . when rcmoving or inslal ing lha .eal iim, h5.d € €Bfully lo k€ep dirl oul and avoid damag€.

Second S€atTyp€ I

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Page 34: 14. Body.PDF

SEAT

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Second Seat (Conr'd)

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Page 35: 14. Body.PDF

SEAT

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Third Sesl

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Page 36: 14. Body.PDF

E

B

SUNROOF

Flnlsher assMbly EmovalLo6en shade stopp.r sc€w fbm ouEid€ ol body.Bemove screws frcm shade [email protected] shade stoppe6 90'counlerclockwise (a6 6hown) and sld€ 3had6 sssmbly backward.Align fbnl shade bEcket wilh cubLn i.lrame and remove it lrom lhe companmenl6 de lh@lgh lheoulout. Slide shade loNard and r€mov€ €.r shad€ backol thDuqh lhe cutoul.

wind *nectof ErnovalRemovg ths lwo sorcws and guid6 slopp6r.Remov€ lh. lwo guid€ am sc.Bws.Afier oosening sc@w and €moving sp ng, sideNlove delleclor backwad and €move to|i gulde

delleclor guide am loryad and outotstopper.am nom sloPper. Bemove detLector.

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BF-36

Page 37: 14. Body.PDF

SUNROOF

Front

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Page 38: 14. Body.PDF

SUNFOOF

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Page 39: 14. Body.PDF

SUNROOF

. Aier anv adlustment, ch€ck sun@l operalion snd lid alignmenl.

. Handle linish€. plate and gl6ss lid wlh €re 60 nollo€use damaq€

. h is desnab e lof easv inslallarion io ma* each point belore Gmovar.CA,T|ON:a, alxdw {or* wiih r h€lp6ib, is@ sunrcol ir.re lEn E.r d@r opening.

Fronl and RearFEMOVAL - St|nrool lid as*mblY

6 rih-up lronl6u.bol, cl6e eai sunrooi lid.

6 Bemove lh€ lix nuls ssuing sunborlid assemby lo link as.emblv

FEilovAL - Shads agmbly(i Afte'€Tov.nq >u-'oo hd 6s€nby, tenor'e sccws secuinq'€at dc'n> Io 'ool6 cemoE resn€ n \cear smr@r' close 'un'oo shade rTbnl su_rco1O Remove shad€.ss€mbly

BEMOVAL - Sunrool ass€mbly@ R€mov6 headlinin!. Fofdal.ls, Gf€r lo FooF TFIM' in !nl6rior".(i) Disconn€cr inledor ladp hah€ss.(A Ferove bollisslenng sc@ss bo'ri "nd

_uls. Fenor'e @r d-1(c onrs-n!or)6n D s@nn€cl fbnl and ear d6in hose6.@ aemove nlls a.d borts secudng sunrcor r.iLand molo.lo oo,@ B€move sunroor 6ss€mbly.

FEMOVAL - Link & wlre a6€€mbly (Rd sunroof only)@ Afi€r redovnq .had6 ossembly and sunrcot 4.emby, rcmove the lwo screws s6c! ng hodets lo

@ Remov€ th€ two scGws secu ng window dolleclor to sunrool 6il.rii Bemove w ndow dsfleclor.6 B€movethe lwo sc€ws s6cu ns suide stopperc lo sunrcol ail.

Rear (Conr'O

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Page 40: 14. Body.PDF

SUNROOF

Wiring Diagram

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Page 41: 14. Body.PDF

WINDSHIELD AND WINDOWS

Afi€. €mov ng moldings,

:s

ge €Eld not to *ratch gt4 wh6

FEPAIFING WATEF LEAKS FOF WINDSHIELD

WindshieldINSTALLATION. U* gEnuiE Ni*n Sel.nl kil or equlvabd. Follot

h.tructlds tumlshed win it. Atl€r irctalldlion, lh€ v€hicle Ehould rem.in sidionary tor

rep heat or ope. fame My as pdftB aE flamm.blo,

Adis the uer ol rha l.cr ft.t Ehicb *ould not b€ ddven onough @& d srlae unril e.lrnt ha. properly vll€nird.. Do nol u* slant whlch ls post il. usble tem.. Kep pdnN and *al6ni in a @1, dry ple. ldelly, they

should b€ 3toEd in . Elrigeralof.. Win&hi.ld da should be lrctalled wlthln 15 mi.utes ot

e.l.nl d.n. to haden 15 mlnulG alter il is aDoli.d,. Moldlng nust be lGlalled suE $ rhsr ir i5 in p@irion

+-4ry,I

)

L€aks can be repaned withoul remov ng and re nsiatinq gtass.ll mrer ls lelking b.teEn qutting m.tedat and body or ben@r de and €utking m.teEt! d.t€FmrE re €|M or ft r@k by apptying water whit6 puehtng gtas ourward.To srop lrie eak, appty primer (it ne€ssary) aid lhen seaanl to rhe t6ak point.

BF-4t

Page 42: 14. Body.PDF

MIBROR

Door MlnorBEMOVAL. W€p llat-b|ad.d sc6wdn@r widl a cbrh b p€v€ni.cbtching @r ot door mnrcr. Do not insen

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Page 43: 14. Body.PDF

II|IRROR

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Ooor Mlnor (Cont'd)MFING DIAGFAM

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BODY ALIGNMEI{T

Al dlm€n.ions ndi.al€d in ligur6. a€ aclualone6Wh€n a l6m l€ck ng g6uge is us€d, adiust bolh po nle6 lo €qla leng$ and check the poi.ie6 andgaug€ il$ll io make suB lh6r€ is no 1rc6 play.When a measuring iape is u*d, check lo be suG lheB is no glongalion, irist ng or bendinA.Measuremenls should beiaken at the @nrer ollh€ mounlinq hol6s.An asieisk (') lollowlng lhe value al the neas! nq poi indiel€s thal th€ measu na point on theother side is symhefically lho same valu..The @odinales ot lhe measurcment poinc aE lh6 d 3lan6s maasu@d lrcn lhe siandad line ol

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Englne CompartnEot

CD

MEASUFEMENT

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Page 45: 14. Body.PDF

BODY ALIGNMENT

MEAST'FEMENT POINTSEngine Companment (Confd)

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Page 46: 14. Body.PDF

BODY ALIGNMET.IT

MEAIiUFEMENT

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BODY ALIGNMENT

MEASUFEMEM PONISUnderbody (Corn'd)

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BODY ALIGNMEI,ITUnderbody (Cont'd)

MEASUREMEMI

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