1.26 Strategy

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    Module 1.26

    Testing Strategy 1

    Frequency regime and bandwidth

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    2Guided Ultrasonics Ltd. - Module 1.26 - Rev 3 - 02 Apr 2007

    Before Data Collection Check presence and condition ofequipment and tools;

    Select location and prepare pipe

    surface if necessary;

    Check probe orientation, attach ring

    with correct orientation and check

    that transducers contact the pipe;

    Connect leads, turn on instrument,

    start software, check ring and

    instrument are detected;

    Check capacitance and coupling; Complete collection screen inputs,

    set range and choose protocol;

    Collect.

    After Data Collection Check status and raw data. Rectify anyproblems;

    Measure visible features and mark on

    results;

    Classify other features using:

    amplitude, shape, symmetry, frequency

    behaviour, and orientation;

    Auto fit DACs, adjust if necessary;

    Check suspicious echoes and/or reverb

    (move ring position if required);

    Classify unidentified signals and confirmwith other techniques;

    Write comments for reporting;

    Attach photos and print/export report.

    Wavemaker G3 usage checklist

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    Toneburst excitation

    Instead of a large pulse to excite the waves, we use tonebursts:

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    Toneburst excitation

    This allows us to chose the frequency and bandwidth of the signal:

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    Time traces

    The raw time traces are processed to show only the envelopeover distance

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    Excitation signal parameters

    Frequency used just like in standard UT, except that our transducers

    work over a frequency range and not just at a single

    frequency

    Bandwidth

    like choosing a narrow or wide band probe in standard UT

    We use frequency regime instead of frequency: a number which normalises the wavelength to pipe diameter

    a high number corresponds to high frequency, and a low

    number to low frequencies

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    Frequency regime

    High frequency regime (>6) gives higher sensitivity

    shorter propagation distances

    Low frequency regime (

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    Automatic collection

    By default, the software always samples a range offrequencies

    Results are presented at interpolated frequency

    Frequency regime and the bandwidth of the displayed datacan be changed dynamically after data collection

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    Frequency regime

    Sweep function:

    Use the Frequency regime slider and Animate

    buttons to quickly sweep through a range of interpolated

    frequency regimes

    Animate buttonFrequency slider

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    Frequency regime

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    Frequency regime

    Limits:

    Transducer spacing sets an optimum frequency

    regime (can be seen from status screen)

    Limits are automatically set by the software

    Level 1 operators are recommended to work within

    the positive frequency regime (fr > 0) only.

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    Frequency regime

    Recommended frequency regimes:

    Recommendations can be found in G3 manual (Table

    3.2)

    Practice using this and tables 3.3 and 3.5 to determinethe optimum spacing for the following cases:

    16 pipe with welded supports

    2 pipe with welded supports

    Discuss the implications

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    Frequency regime

    Compromise between range and sensitivity:

    Higher frequency regimes give higher sensitivity but

    shorter propagation range Lower frequency regimes give lower sensitivity but

    longer propagation range

    Desired balance depends on the required sensitivity for

    a specific application

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    Bandwidth

    Narrow frequency bandwidth meansMore power

    Long time signal (many cycles)

    Broad frequency bandwidth means

    Better resolution

    Short time signal (few cycles)

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    Bandwidth

    The number of cycles (in time) determines the bandwidth

    broad band narrow band

    Time

    Amp

    litu

    de

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    Dead zone

    The transducers cannot receive any signals while theyare transmitting.

    This creates the dead zone close to the ring that

    cannot be inspected Exact length of dead zone depends on the excitation

    signal bandwidth and frequency during collection

    When planning ring location always consider the

    worst case (the lowest frequency of the test)

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    When the frequency regime is lower, the transmissiontime and the dead zone are larger

    Dead zone

    Low frequency regime High frequency regime

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    Broad Band Narrow Band

    Dead zone

    When the bandwidth is narrower, the transmission timeand the dead zone are larger

    Broad band Narrow band

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    Dead zone

    Display in software automatically activated

    Green area is dead zone

    Grey area is near field (more later)

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    Collection protocols

    There are times when it is beneficial to optimise the system forthe pipe that is being screened

    Special collection protocols can be selected from the Collect

    Screen

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    Collection protocol

    Short range screening Designed for use on short sections

    Frequency is set as high as possible for current ringspacing

    Bandwidth is increased to maximise resolution andminimise dead zone

    High noise filter Designed for use on pipes that vibrate wildly

    Increased averaging is selected Additional hardware filtering is engaged

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    Summary

    Ability to change the frequency regime and bandwidth isimportant:

    We want to achieve a balance between High Sensitivity

    Good Axial Resolution

    Short Dead ZoneVersus

    Range

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    Frequency regime for thick pipes

    Depending on frequency regime of excitation andthickness of pipe the second torsional mode T(0,2) can

    appear

    Generally the pipe wall thickness would have to beover 50mm for this to become important

    Level 1 operators can only work in the frequency

    regime where only T(0,1) is present

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    -4.0 -2.0 0.0 2.0 4.0 6.0

    0.0

    2.0

    4.0

    6.0

    8.0

    10.0

    12.0

    Distance (m)

    Amp(mV)

    +

    F1

    -

    F1

    Frequeny regime for thick pipes

    Example of test when T(0,2) IS NOT present

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    -4.0 -2.0 0.0 2.0 4.0 6.0

    0.0

    2.0

    4.0

    6.0

    8.0

    10.0

    12.0

    Distance (m)

    Amp(mV)

    +F

    1

    -F

    1

    Frequeny regime for thick pipes

    Example of test when T(0,2) IS present.