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Going beyond basic tubing,hose, and fittings has beenNewAge® Industries’ commitmentfor years. In fact, many of ourstock product lines began asspecial customer requests. We
consider it a challenge todesign and produce items
that the competition won’teven attempt.
One such special item isHOT BOND®, a processwhich thermally bondstwo or more tubes ofsimilar material into auniform ribbon oftubing. A neatappearance, reducedcomplexity, and easier,
less-costly installation areimmediate benefits. HOT
BOND tubing or hose canbe formed into many
configurations using varioussizes and types of tubing
and/or hose to meet yourrequirements. Color-coded tubingcan provide easier maintenanceby enhancing traceability.
ELECTRIC HOT BOND for bondingjacketed electrical wire or light
Custom Services
Hot Bond® Thermal bonded plastic tubing & hose . . . . . . . . . . . . . . . . . . . . . . . . . .2
Custom Extrusions . . . . . . . . . . . . .4
Heat-Formed Shapes . . . . . . . . . . .6
Custom Coiling . . . . . . . . . . . . . . . . . .8
Fabrication Services Post-extrusion fabrication . . . . . . .9
Overbraiding & Jacketing . . . .10
Hose Assemblies . . . . . . . . . . . . . .11
Dip Molded Tubing . . . . . . . . . . . . .12
cable to tubing or hose forelectro-pneumatic devices is alsoavailable. Your result is an easy-to-manage product with improvedaesthetics, because ELECTRIC HOTBOND allows you to do away withcumbersome wire ties.
Heat-formed shapes are anotherarea where NewAge Industriescan help make your job easier.Tubing and hose can be fabri-cated into various shapes thatyou specify — curves, elbows,coils, flared ends. Don’t settle forimpromptu fixes and adjustmentswhen you can have a part madethat truly fits your needs.
Other NewAge Industries’ customcapabilities include cutting–to–length, custom compounding forenhanced performance, over-braiding, jacketing, printing,special packaging, custom hoseassemblies, and dip moldedtubing. Contact yourrepresentative today with yourapplication and specifications,and see how “standard” ourcustom services can be. ■
Sign up for our eNewsletter at www.newageindustries.com/extrusionsFluid Transfer Specialists ®
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123cHot Bond®
T h e r m a l l y B o n d e d T u b i n g & H o s e
■ HOT BOND is a process by which thermoplastic tubing or hoseis bonded together using a proprietary heat process into an
integrated ribbon, offering the uncommon combination ofreduced cost and improved aesthetics to your product. No
solvents, which could migrate and cause contaminationof adjoining surfaces or materials, are used in the
bonding process.
The blend of the HOT BOND process and NewAge®Industries’ vast tubing and hose inventory providesfaster delivery at a lower cost than a typical customextrusion. Prototyping is easy, and both long andshort runs are equally cost effective and welcome.
Reducing the cost of tubingand hose installations is only
part of the story. HOT BONDhelps to promote quality and
value in your product by exhibitinga clean, well-organized look.
Various sizes, quantities, and configurationsmake it easy to design HOT BOND into a new
product or to retrofit an existing item.
®
■ PERMANENT BONDOffering maximum durability, permanently bonded tubing andhose will not separate without cutting tools (which should beused carefully to leave the tubing or hose wall undamaged).
■ STRIPPABLE BONDProvides flexibility during installation by permitting separationof individual tubes from the ribbon for fitting purposes. Toolsare typically not needed — simply twist the tubing or hose atthe bond and peel back — a quick and easy process.
■ SKIP BONDLengths of bonded material alternate with unbonded sectionsat regular intervals that you specify. SKIP BOND results in clean-surface sections for easy fitting and/or clamp attachment.
Choose Your Bond Strength
Why HOT BOND?■ Saves time and money oninstallation. By eliminating therepetitive effort needed for multiplerouting during installation, a savingsof 50% or more can be realized. ■ A neat appearance. HOT BONDvisually shows your attention todesign while enhancing the overallquality of your product.■ Easier line traceability. Quicktroubleshooting translates intosaved time and expense.■ Saves space. A ribbon of bondedtubing and hose is more exact indimension than a bundle,permitting a more compact design.■ HOT BOND is available only fromNewAge Industries, the FluidTransfer Specialists®.
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■ The HOT BOND process can be applied to either stock tubing orhose or to custom extrusions of like materials (PVC to PVC, nylonto nylon, etc). NewAge® Industries can HOT BOND reinforcedhose to unreinforced tubing, half inch to three quarter inchsizes, colored to clear — the choices are nearly endless. Wecan then cut, coil, strip back, or assemble as necessary. Thefinal product can be finished as needed.
Below at right are some typical configurations to use as a reference. If you don’t see what you need, call yourrepresentative to customconfigure the productfor you.
Hot Bond®
T h e r m a l l y B o n d e d T u b i n g & H o s e
Twin, triple,coiled . . .HOT BOND isalways made toyour specs.
Trace lines quicklyand easily with
different colors.
Simplify yourelectropneumaticconnections. A cleaner,easier-to-manage, fasterinstallation will give yourproduct the competitive edge.
NewAge Industries’ fabri cationengineers can HOT BOND yoursupplied electrical wire and lightcable to tubing or hose to meetthe needs of electropneumaticservice. Standard PVC orfluoropolymer jacketed wirescan be mated to tubing or hoseof similar material to meet yourrequirements. Contact yourrepresentative for details andassistance.
®
. . . and other configurations, up to amaximum finished width of 2-1/8”
Electrical lines,from jacketed lightgauge wire to cable (customer supplied), can bebonded to tubing and hose of similar material.
Fig. 1 Fig. 2 Fig. 3 Fig. 4
Two or more tubes are possible
Contact your NewAge Industries’ representative to obtain a quotation for Hot Bond or Electric Hot Bond.
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123cCustom ExtrusionsT u b i n g & H o s e C u s t o m E x t r u d e d t o S p e c i f i c a t i o n s
■ In addition to the stock tubing and hose products in this catalog,NewAge® Industries also offers extensive custom extrusion
capabilities. Custom extrusions of tight tolerances, customreinforcement, colors, in-line cutting, and special resin
compounds can be created for your application.
Custom compounding permits designers to fine tune a plastic material to meet special performancerequirements. By blending additives into the raw plasticmaterial, we can enhance specific areas of plasticperformance. Custom compounding adds value byproviding a part specifically designed to meet yourneed — a part that can last longer and work better inyour application.
We encourage you to contact your NewAge Industriessales representative between 8 am and 6 pm, eastern
time, (Fridays until 5 pm) at 800-50-NEWAGE (fax 800-837-1856), and utilize their knowledge and
experience to turn your design ideas into reality.
NewAge Industries can provide custom compounds offering . . .
In-line cuttingaccomplishestwo processes —the extrusion andyour specific cut-to-length piece — at onetime. That saves you timeand cost. It also ensures that youreceive a straight piece with no coil set.
■ Low Temperature Flexibility■ Improved Purity■ Resistance to Fungus Growth■ Improved Elasticity■ Resistance to Ozone Deterioration■ Anti-Static Properties■ Improved Dielectric Properties■ Improved Conductivity■ U.V. Stabilization■ Decreased Tackiness■ Fuel and Oil Resistance ■ Gamma Stability
State-of-the-artextrusion equipment, like thisPVC line, ensures top-qualitytubing and hose. Regularmaintenance checks andfrequent equipment updatesenable NewAge Industries tocontinuously improve ourproducts and enhance ourprocesses.
Resins and compounds can becombined or specially formulatedto produce unique performancecharacteristics.
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Made in U.S.A.
■ Custom extrusions can be made from a wide variety of materials. NewAge®Industries will create custom tooling if necessary to give you a product thatmeets the specifications of your application.
Custom ExtrusionsT u b i n g & H o s e C u s t o m E x t r u d e d t o S p e c i f i c a t i o n s
In addition to the materials in this catalog, the following are available as custom extrusions . . .
■ Clear, Rigid Materials ■ Synthetic RubbersAcrylics Cellulosics Buna-N Hytrel®
Polycarbonate CAB, CAP Butyl Neoprene■ EVA (Varying percentages) EPDM Polyisoprene■ Nylon 6 Hypalon® SBR■ All Densities of Polyethylene ■ Tefzel®
■ Polystyrene ■ Thermoplastic Elastomers■ PVDF ■ Other Plastic Materials
Services■ In-Line Cutting ■ Colors■ Co-Extrusions ■ Striping■ Multi-Lumen Tubing ■ Special Sizes and Tolerances■ Multi-Tube Extrusions ■ Custom Packaging and Labeling■ Webbed Tubing
Askaboutspecial O.D. treatments, such asribbing for better hand gripping,longitudinal tracer lines, and specificcolor combinations. I.D. treatments arealso available — call for details.
NewAge Industries’ extrusion equipment featuresadvanced computer technology that constantlymonitors nearly 100 critical points along anextrusion line. This system enables the same topquality on runs requiring custom specs, such asexceptionally tight tolerances, reinforcing yarncoverage, and special colors.
NewAge Industries can color match an extrusion to meet yourneed. Why not have us color your tubing, hose, or othercustom extrusion to match your equipment or company colorsfor the ultimate in aestheticsand identification?
Contact your NewAge Industries’ representative to obtain a quotation for custom extrusions.
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Nearly unlimitedshapes and designs
are possible by heatforming thermoplastic
tubing and hose, so why not get exactly what you need?
Heat-Formed ShapesC u s t o m - F a b r i c a t e d H e a t - F o r m e d T u b i n g & H o s e
■ Fabricating tubing and hose into special shapes opens a range ofoptions for custom-designed parts at a reasonable cost. Formed shapes
can eliminate problems such as kinking, and they often makeinstallations easier. By using heat and special tooling in a controlled
environment, we can custom form thermoplastic tubing and hoseinto a variety of configurations. Supply NewAge® Industries withyour blue print to see how we can manufacture shapes to matchyour application requirements.
The fixture needed to heatform your part may alreadyexist. Ask about it!
Use elbows with twists,flared ends, even curves in
bonded tubing and hose (seepage 2) to exactly fit your application.
Even short, simple pieces with a singleelbow can improve your product.There’s no loose tubingto get in the way.
What shape do you need?
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Your sales representativecan assist you with your design,then manage the manufacture and delivery for you.
■ NewAge® Industries possesses the capabilities andexperience to quickly produce and deliver yourpart by using stock products as a base for thecustom item. Possible shapes include . . .
■ Flared Ends
■ Twists
■ Elbows
■ Curves
■ Double and Triple Bends
■ Retractable coils (see page 8)
Heat-Formed ShapesC u s t o m - F a b r i c a t e d H e a t - F o r m e d T u b i n g & H o s e
Contact your NewAge Industries’ representative to obtain a quotation for heat-formed shapes.
Flared ends allow for the proper fit aroundexisting equipment or special fittings. Asyou can see, the possibilities are numerous.
Shapes are heat formedby skilled team membersusing dedicated equipment andtried-and-true techniques. Put ourexperience to work for you.
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123cCustom CoilingN y l o n & P o l y u r e t h a n e
■ The flexibility to pull, twist, stretch, or bend a section oftubing is often a must in many manufacturing processes.
Coiled tubing can be the solution. By taking flexible, semi-rigid, or rigid material and wrapping it into a coil,
extraordinary flexibility can be achieved. Coiled tubingand hose is used in industries such as food and
beverage, robotics, laboratories, and as supply linesfor air and various fluids.
Both coiled nylon and polyurethane offerresistance to chemicals, oils, and greases. Nylonalso works well for solvents and alkalies, and itoffers a very low degree of moisture absorption.Polyurethane handles fuels and the effects ofweather and provides extra protection against
kinking and abrasion.*
Tubing I.D. sizes rangingfrom 1/16” through 5/8”
can be coiled. Retractedlengths can vary up to a
maximum overall lengthof 4 feet including specified
tail lengths. Expanded lengthsvary depending on coil diameter and
are estimated based on material, stresson the tubing when expanded, and howthe tubing responds to retraction. Contacta sales representative to help you design aretractable coil to fit your application.
Standard coils of fluoropolymer tubing canbe found in our Fluoropolymer product catalog.Fluoropolymer tubing may also be custom coiled to your required needs — call for details.
*Field testing should be performed to determine suitability for your application.
Custom coilsmay be used for shopair supply, instrumentation,robotics, fluid transfer, paintspray, processing and packagingequipment, laboratories, foodand beverage, pneumatic tools,vacuum powered equipment,and more.
Customization can includedouble coiled lines and a varietyof sizes and colors in eithernylon or polyurethane.
NewAge Industries can supply coilscomplete with removable orpermanently–attached fittings.Save yourself time and laborcosts by having a finished partshipped to you.
Contact your NewAge Industries’ representativeto obtain a quotation for custom coiling
Clear or translucent custom coils allowfluids to be viewed. Take the guesswork outof making sure liquids are moving properlytoward their destination.
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How manypieces do you need?How long? Repetitive cuttingto tight tolerances is just oneof NewAge Industries’fabrication services.
■ What really sets NewAge® Industries apart from othermanufacturers is our ability and willingness to offer variousservices to create a custom part from stock material. Thisbenefits you in two ways — fast delivery and low cost.
Repetitive cutting can provide you with ten piecesthat are ten feet long or millions of pieces 1/8" long— whatever you need. NewAge Industries canefficiently and cleanly cut the product to yourspecifications.
Printing and striping can tailor the look of yourcompany’s product. We can provide permanently-printed material with your logo, part number, sizeinformation, date code, or other information that youspecify. Printed products can reinforce and enhanceyour company identity, create product traceability, oridentify capabilities or limitations of the item, all at areasonable cost.
Fabrication Services
Custom packaging is another option.Your order can be cut to length, coiled,
and boxed to your requirements.
Show your attention todetail. Trademarks,
sizes, specialcapabilities, andmore can beprinted forpermanentidentification.
Contact your NewAge Industries’ representative to obtain a quotation for fabrication services.
Other Fabrication Services■ Hole Punching■ Slitting■ Irradiating■ Sleeving for high temperature or
wear protection■ Bonding (page 2)■ Heat-formed shapes (page 6)■ Coiling (page 8)■ Assembling (page 11)■ Packaging
C u t t i n g , P r i n t i n g , S t r i p i n g , P a c k a g i n g , S l i t t i n g , M o r e
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123cOverbraiding & Jacketing
■ There are times when applications require a moredurable tubing or hose product than standard
reinforced or unreinforced stock material.Applications may present high temperatures or
pressures, excessive friction, attack bychemicals or corrosives, kink or crush
possibilities, or other parameters that needa special hose. Perhaps you need to bundlemultiple tubes of dissimilar material, orrequire electrical conductivity orgrounding, or simply choose to alter theaesthetics of your product.
NewAge® Industries is prepared toprovide you with custom overbraiding
and/or jacketing, uniquely suited to meetyour application's requirements. We offer a
broad mix of materials at a reasonable cost.Stainless steel overbraided PTFE hose, for
instance, can handle up to 3000 psi workingpressure* — more than 20 times that of standard
PTFE tubing. Straight walled, stainless steel over braidedPTFE hose conforms to SAE 100R14 standards. NewAge
Industries stocks straight walled material in sizes ranging from3/16" I.D. to 1-1/4" I.D.; ask about custom sizes.
Colored fabrics give you severaladvantages — easy run traceability,increased pressure usage, andextra protection against heat,abrasion, and kinking.
Stainlesssteel or fabricoverbraiding allowsincreased pressure capabilitiesfor both reinforced hose andunreinforced tubing. Multiplelayers are also possible.
F o r I n c r e a s e d C a p a b i l i t i e s , P r o t e c t i o n , K i n k R e s i s t a n c e
In addition to stainless steel and fabric coverings, such as nylon and polyester, the following materials are available:
■ Brass ■ Kevlar®
■ Bronze ■ Nomex®
■ Carbon steel ■ Other fabrics
■ Copper ■ Most thermoplastic materials
*A permanent fitting must be installed for use in high pressure applications. The listedpressure is meant only as a guide to aid in design. Field testing should be performed todetermine the actual value for the application.
Contact your NewAge Industries’ representative to obtain a quotation for overbraiding or jacketing.
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By combining our broad line of tubing,hose, fittings, and clamps, the optimumhose assembly for your application canbe fabricated quickly.
■ The final step in creating a functional hose is toassemble the components. This basic fact, however, isoften overlooked in the purchasing process, causingdelays and added expense. Why not allow the FluidTransfer Specialists® to save you from the hasslesby assembling the components for you?
NewAge® Industries’ expert fabrication team isprepared to assemble any mix of componentsinto a finished assembly. From an item assimple as Nylobrade® hose with aThermobarb® fitting and a hose clamp, to acustom overbraided PTFE hose with a heat-shielding sleeve and a permanent, crimp-typefitting, we can assure you that the job is donecorrectly and cost effectively. We employ SPC(Statistical Process Control) procedures toensure the best quality assembly and, if desired,we can perform 100% leak testing.
Industrial stainless steel, carbon steel, sanitarypolished stainless steel — NewAge Industries has thematerials and ability to permanently crimp the correctfitting for your application. Don’t risk a mismatched systemor misapplied fitting. Order your hose with fittingspermanently attached to ensure a durable, leak-proofconnection.
Hose Assemblies
Finished assemblies with permanently-attached stainless steel fittings are
available. Let NewAge Industrieshandle the assembly labor for you,
so you receive a finished, ready-to-install product. Contact your salesrep for details.
Contact your NewAge Industries’ representative to obtain a quotation for hose assemblies.
C u s t o m M a d e t o S p e c i f i c a t i o n s
DISTRIBUTOR PARTNER 800-50-NEWAGE(800-506-3924)
215-526-2300Fax: 800-837-1856
145 James WaySouthampton, PA 18966www.newageindustries.com
Hot Bond, Nylobrade, Thermobarb, NewAge, “Fluid Transfer Specialists,” The "N" Logo, and AdvantaPure are trademarks of NewAge® Industries, Inc. • Hytrel, Kevlar, Nomex, and Tefzel trademarks DuPont • Hypalon trademark DuPont Performance Elastomers • Pantone is the property of Pantone, Inc.
NOTICE: NewAge Industries, Inc. has been a privately owned corporation since 1954. Neither the corporation nor its principals are affiliated, in any way, with any other group or entity either representing themselves as or being referred to by the term New-Age.
WARRANTY: NewAge Industries’ products are warranted to be free from defects in material and workmanship. Any product found to carry such defects will be replaced without charge. This warranty is limited only to the replacement of NewAge Industries' products, item for item, which after examination byNewAge Industries are deemed defective. NewAge Industries specifically disclaims any other liability. The data supplied is provided as a helpful guideline and is believed to be reliable; however, nothing stated shall constitute a guarantee, recommendation, or warranty for any application.
2/25/16© NewAge Industries, Inc. 2016 Specifications are subject to change without notice.
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123cDip Molded Tubing
■ Dip Molded Tubing provides flexibility in both designand the finished product. The PVC-based material is
versatile and offers flexibility, antimicrobacterialadditives for various grades (FDA, 3-A, NSF, and
UL), and the availability of Pantone® colors tomatch or differentiate from other equipment.
Several Shore A durometer hardnesses areoffered. The technical specifications,chemical resistance, and pressurecapabilities of Dip Molded Tubing areequal to those of PVC material at thesame hardness value.
Each part is custom engineered andmanufactured to best meet anapplication’s requirements. Typical uses
include manifolds, dispensingequipment, fluid delivery and mixing
systems, appliances, general air or fluidtransfer, supply and drain lines, and more.
Dipmolding caneliminate the needfor fittings and clamps, as well as leak potential.
C u s t o m M o l d e d T u b i n g & A s s e m b l i e s
Contact your NewAge Industries’ representative to obtain a quotation for dip molded tubing.
Advantages■ Dip molded method for consistent interior dimensions and
even flow
■ Offers unimpeded fluid or air flow for better performance – noconnections to obstruct flow
■ Stops leaks by eliminating typical tubing and fitting connections
■ Improves aesthetics – one molded part instead of multiple tubingand fitting connections held together by clamps
■ Addresses labor assembly costs and time
■ Only one part to be inventoried instead of tubing, fittings, and clamps
■ Saves space in tight areas
■ Variety of grades available – FDA, 3-A, NSF, UL
■ Designs can range from simple to complex
■ Can reduce the overall weight of assemblies
