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ECOPETROL BARRANCABERMEJA FWUSAC BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) CONTRACT No. 13-123939-02 BARRANCABERMEJA, COLOMBIA Page 1 of 22
JOB SPECIFICATION
123939-60A3 TITLE PAGE
Instrumentation Symbols and Identification
The subject job specification is issued herewith. Please discard any previous issue of this specification. For convenience, the nature of the revision is briefly noted under remarks.
Revision Number Log Rev Date By Pages Approved
by Reason for Issue
A 2/06/09 AM / LM 17 HC Issued for Internal Review B 2/20/09 AM / LM 15 HC / FS Issued for Client Approval 0 6/17/09 AM / LM 16 HC / FS Issued for Design 1 10/14/10 A.Millan 22 LM/HC/HT Issued for Construction
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 2 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
CONTENTS
TITLE PAGE 1
CONTENTS 2
I. PURPOSE 3 II. SCOPE 3 III. REFERENCE DOCUMENTS 3
A. Project Job Specifications 3
IV. DEFINITIONS 4 B. Applicable Standards 4
V. GENERAL 6 VI. FUNCTIONAL IDENTIFICATION 11 VII. LOOP IDENTIFICATION 16 VIII. SYMBOLS 16 ATTACHMENT A. ALLOWABLE FIRST LETTERS 18 ATTACHMENT B. INSTRMENT MEASUREMENT NOTAION TABLE 21 ATTACHMENT C. LEGEND AND SYMBOLS DRAWINGS 22
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 3 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
I. PURPOSE
This Job Specification provides criteria for the uniform and consistent presentation of Instrument and Control Symbology and Identification on P&IDs for the ECOPETROL Barrancabermeja Refinery Modernization Project (PMRB) - Barracabermeja, Colombia.
II. SCOPE
Instrumentation Symbols and Identification shall be in accordance with the Standard ANSI/ISA-5.1-2009 and the additional definitions, statements, requirements and exceptions described in the following sections of this Job Specification. These additional definitions, statements and requirements detail and describe the selected numbering scheme, graphic symbol, and other choices required by ANSI/ISA-5.1-2009. This Specification covers the generation of new P&IDs. It also applies to P&IDs provided by packaged equipment suppliers and to tagging conventions used in the instrument database. This document provides design guidelines for the P&ID symbol and identification conventions associated with Instrumented Control Systems including the tagging used for identifying hard & soft tags. This document also provides several typical P&ID representations of the symbols as linked to field sensing devices, motor and valve controls. The intention of this document is to clarify how to represent Instrumentation symbols on P&IDs, not to provide all details how to implement the control systems.
III. REFERENCE DOCUMENTS
A. Project Job Specifications
123939-00A1 Basic Engineering Data
123939-60A1 Instrument Basis of Design
123939-60A16 SPI Automation Practice
123939-60A18 Control Systems-Electrical Interface
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 4 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
B. Applicable Standards
ANSI/ISA-5.1-2009 Instrumentation Symbols and Identification.
IV. DEFINITIONS
must or shall A mandatory requirement for which exceptions will not normally be granted.
should A preferred course of action for which exceptions will be granted for a superior course of action.
may An acceptable course of action for which exceptions will be granted for equal or better course of action.
Instrumentation Process measurement, monitoring, controlling, and interlocking devices and equipment.
Instrument System A collection of instrumentation that is specifically designed and configured to perform a unique function, such as, distributed control, safety instrumented systems, process stream analysis, etc.
Owner ECOPETROL or its designated representative (EPC Contractor, Contractor, in the sense of prime contractor)
EPC CONTRACTOR Engineering, Procurement and Construction Contractor. FPJV or its designated representative.
Fail Closed (FC) The characteristic of an automated valve that results in the valve closing as a result of specific malfunctions, including loss of signal or motive power (Reference ISA S5.1.).
Fail Indeterminate (FI) The characteristic of an automated valve that results in the valve moving to an unknown position as a result of specific malfunctions, including loss of signal or motive power. Some automated valves will not stay at the last position upon failure and will instead move with the process differential pressure. Additional equipment may be needed to meet the definition of FC, FO or FL. (Reference ISA S5.1.).
Fail Locked (FL) Last Position: The characteristic of an automated valve that results in the valve remaining in the
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 5 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
last (locked) position as a result of specific malfunctions, including loss of signal or motive power. Automated valves may fail indeterminate without additional equipment. (Reference ISA S5.1.).
Fail Open (FO) The characteristic of an automated valve that results in the valve opening as a result of specific malfunctions, including loss of signal or motive power (Reference ISA S5.1.).
Hand Switch (HS) Any operator manipulated discrete control device, including hardwired panel switches and software points.
Interlock A system that, in response to a predetermined condition, initiates a predefined action. Typically comprised of binary (on - off) signals and logic used for process control, sequencing or protective interruption of normal process control functions. Protective interlocks are typically further defined as being either safety related or commercial (asset or production protection) related.
Logic solver The control equipment that performs the logic function. It can be either hardwired (e.g., relays) or Programmable Electronic Systems (e.g., DCS or PLC based, including dual or triple redundant microprocessors).
Loop Number A number that identifies a related collection, or group, of instrument devices and control functions.
Piping & Instrumentation Diagram (P&ID)
A detailed graphical representation of a process including the hardware and software (e.g. piping, equipment, instrumentation) necessary to design, construct and operate the facility. Common synonyms for P&ID's include EFD's (Engineering Flow Diagrams), UFD's (Utility Flow Diagrams) and MFD's (Mechanical Flow Diagrams).
Tag Number Unique identification number for an individual instrument device or control function
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 6 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
V. GENERAL
A. Instruments shall be identified (tagged) by a system of letters and numbers generally in accordance with the ANSI/ISA-5.1-2009 and the additional definitions, statements, requirements and exceptions described in the following paragraphs.
B. Each instrument, device or component in the project shall have a unique alpha-
numeric tag number using the following style:
XXXXX - UU NNN Z Z | | | | | | | | | Tag Number Suffix (1 letter) | | | | | | | Loop Number Suffix (1 letter) | | | | | Consecutive Number, 3 digits | | | Unit Identifier, 2 digits |
Functional Identification (max 5 letter left justified) C. The Functional Identification will use a system of letters to classify the
instrument, device or component functionality and will use up to five (5) letters left justified (see section VI). The Unit Identifier defines the unit with which the instrument/ device/ component/ loop or system is associated. The consecutive number will establish a loop identity for the instrument, in general, will be common to other instruments, devices or components of the loop of which is a part. The Loop and Instrument number suffixes are sometimes added to complete the instrument identification (Based on ANSI/ISA-5.1-2009 Annex A).
D. The Loop Number Suffix may be added to a Loop Number to identify identical loops on identical equipment in the same processing unit when the service or equipment is assigned the same equipment identification number with a suffix, such as reactors, heat exchangers, and pumps. The Loop Suffix shall be one letter and shall be located after the numeric component of the tag number.
E. The Tag Number Suffix shall be one letter and shall be located after the loop number suffix if it is used or after the numeric component of the tag number if the loop number suffix is not used. The tag number suffix may be added to Instrument Tag Numbers in the loop to designate two or more similar devices or functions:
1. Case 1 in different services, such as control valves that direct flow to
different places or auxiliary devices, such as those that perform different functions.
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 7 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
2. Case 2 in the same service, such as control valves that direct flow to
the same place or auxiliary devices, such as those that perform the same function.
F. For the new Units, the Unit identifier will be a two digit number as shown in
the table V.2 and the consecutive number will be a three-digit number between 001 and 999.
G. For existing Units, the unit number will be a two-digit number. For process areas with similar Unit Number (i.e. U-200 and U-2000), a leading zero shall be included as part of the unit identifier. The consecutive number will be a three-digit number limited by the numerical sequence of the similar unit number: i.e. for process areas U-200 and U-250, the consecutive number will be between 000 and 499 for unit U-200 and will be between 500 and 999 for unit U-250. In this case, the numeric component of the tag number (UU NNN) shall be provided by the Owner. See examples below:
Tag Components
Instrument Tag Function Unit Consecutive Loop Suffix
Instrument Suffix
Existing Units
PT -02080 PT 200 080
FT -02199AB FT 200 199 A B
LT -20545 LT 2000 545
FT -02617B FT 250 617 B
PG -38271 PG 3800 271
New Units
FT -82155A FT 8200 155 A
PADHH-69502 PADHH 6900 502
Table V.1. Tagnames Examples
H. The Unit Identifier shall follow the proposed Unit Numbers in the project as
per Table V.2 below. This table shall be consulted together :
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 8 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
Table V.2. Unit Identifiers
Unit Number Unit Name
Unit Identifier Remarks
MAJOR ISBL PROCESS UNITS
U-200 Crude Distillation Unit 02 Review and Integrate Existing Unit with New Units (Consecutives 000-499)
U-250 Crude Distillation Unit 02 Dismantling Existing ADU Section (Consecutives 500-999)
U-2000 Crude Distillation Unit 20 Modification Vacuum Section to Deep Flash Technology
U-2100 Crude Distillation Unit 21 Demolish. Dismantling Existing ADU and Vacuum Section
U-8000 Crude Atmospheric Distillation Unit 80 Unit will not be installed
U-8100 Crude Vacuum Distillation Unit 81 Unit will not be installed
U-8200 Delayed Coker Unit (DCU) 82 New
U-8300 Coking Naphtha Hydrodesulphurization Unit (CNHU) 83 New
U-8400 Hydrocracker Unit (HCU) 84 New
U-8500 Hydrogen Generation Unit 85 New
U-8600 U8700
Sour Water Stripper(SWS) Train 1 Sour Water Stripper Train 2
86 87
New
U-8900 U-9000
Amine Regeneration (ARU) - Train 1Amine Regeneration Unit - Train 2
89 90 New
U-9100 U9200
Sulfur Recovery Unit - Train 1 Sulfur Recovery Unit - Train 2
91 92 New SRU
U-9400 U-9500
Tail Gas Treating Unit - Train 1 Tail Gas Treating unit - Train 2
94 95 New TGTU
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 9 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
Unit
Number Unit Name Unit
Identifier Remarks
MAJOR OSBL UNITS
U-3000 Raw Material Storage Tanks 30 Revamp
U-3200 Raw Material Storage Tanks - Pump House #2 Area 32 Revamp
U-3300 Raw Material Storage Tanks - Pump House #7 Area 33 Revamp
U-3500 Raw Material Storage Tanks - Pump House #5 Area 35 Revamp
U-3800 Raw Material Storage Tanks - Pump House B & C Are 38 Revamp
U-3900 Raw Material Storage Tanks - Pump House #9 Area 39 Revamp
U-6000 Fire Water Distribution System 60 New
U-6100 Boiler Feedwater System Package & Steam and Power Generation 61 New
U-6200 Cooling Water System 62 New
U-6300 Wastewater Treatment and Recovery System 63 New
U-6400 Plant and Instrument Air System -Train 1 64 New
U-6600 Hydrocarbon Flare System 66 New
U-6700 Acid Gas Flare System 67 New
U-6800 Coke Storage & Handling System 68 New, Includes Coke Barge Loading
U-6900 Liquid Sulfur Gantry 69 New
U-7000 Spare 70
U-7100 Raw Material Storage Tanks 71 New
U-7200 Storage Tanks 72 Replacement and Relocation
U-7300 Nitrogen Supply System 73 New
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 10 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
Unit
Number Unit Name Unit
Identifier Remarks
U-7400 Caustic Supply System 74 New
U-9700 Electrical Substation 97 New
U-9800 Interconnecting Piping (Including Underground) 98 New
I. Where ANSI/ISA-5.1-2009 offers alternate methods of presentation, the project
practice is to use the method requiring the fewest symbols. Symbols will not be shown for the following:
1. Valve positioners. Valve positioners will not be part of the Instrument
Index. They shall be identified and included in the instrument database and P&IDs only if they are provided as standalone instruments or if they need to be installed distantly from the related final element.
2. Balloons identifying flow primary elements. Flow primary elements will be
part of the Instrument Index. 3. Local process variable indicators on transmitter outputs, unless it is
intended to designate a special location for the indicator, as shown by a note next to the tagging balloon.
4. Square root extraction signal conditioning. Unless noted otherwise on the
P&IDs, square root extraction of head meter type flow instrumentation is assumed to be performed in the transmitter.
J. Transmitters with integral indicators shall be identified with letters (FT, PT, LT, TT, AT).
K. Control Valves shall be identified with letters (FV, PV, LV, TV, etc). New
positioners for existing valves shall be added to the instrument database under the same valve tag with a comment Existing Valve New Positioner
L. I/P Converters and Electro-pneumatic positioners shall be identified with
letters FY, PY, LY, TY, and AY and shall be included in the instrument database and P&IDs only if they are provided as standalone instruments or if they need to be installed distantly from the related final element.
M. If it is required to use multiplexers or wireless transmitters, they shall be identified on P&ID and included in the instrument database. See examples 1 and 2 below:
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 11 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
Figure V.1. Example 1
TE82001
TE82004TE
82002
TT82004
TI82004
TT82003
TI82001
TI82002
Figure V.1. Example 2
N. Functional identification of an instrument shall be made according to its
function and shall not be based on its construction. Thus a differential pressure transmitter used for flow measurement shall be tagged as FT or a pressure transmitter on an atmospheric tank to measure its level shall be tagged as LT and so on.
O. The numeric component of Tag Numbers may be duplicated within the same unit area (e.g. FT -63001 and LT -63001 have a different first letter but have the same numeric component, 63001).
VI. FUNCTIONAL IDENTIFICATION
A. The functional identification of an Instrument shall be a system of letters generally in accordance with the ANSI/ISA-5.1-2009, extracts from which follow. Minor modifications have been made.
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 12 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
B. The functional identification of an instrument will consist of letters from Table VI.1, and will include one first-letter, covering the measured or initiating variable ([L]=Level, [F]=Flow, [P]=Pressure, etc.) and the succeeding letter covering the functions of the individual instrument ([T]=Transmitter, [C]=Controller, [I]=Indicator, etc.). Additional letters can be included as modifiers of the first of succeeding letter previously mentioned. Modifiers shall be consistently used wherever applicable. Use maximum five (5) letters as functional identification.
C. The modifiers [R]=Run / [S]=Stop and [C]=Close / [O]=Open for the succeeding letters shall be used for the Run/Stop and Close/Open signals rather than suffixes (e.g. the Run/Stop push button shall be tagged as HSR -82001 and HSS -82001 instead of HS -82001A and HS -82001B).
D. Control Signal to auxiliary electrical devices like motors interposing relays, shall use [Y] rather than [M] or [X] as first-letter (e.g. YY -82001 instead of XY -82001).
E. Auxiliary devices like solenoid valves shall be tagged based upon their initiating loop and not upon their output loop.
F. All Control Functions shall include the modifier [I] (e.g. FIC -82001 instead of FC -82001).
G. Safety valve, pressure relief valve, safety relief valve, vacuum relief valve and thermal relief valve shall use the functional identification [PSV]. An Identification / Tag Number Suffix could be added to Identification / Tag Numbers of these valves in case of a multiple relief valve system scenario.
H. The Deviation Alarm is an alarm generated when the difference between two analog values exceeds a limit (e.g., deviation between primary and redundant instruments or a deviation between process variable and setpoint). The general deviation alarm between redundant transmitters shall use the functional identification [*AD*], i.e. the high deviation alarm for the transmitters PT -82501A, PT -82501B and PT -82501C shall be PADH -82501.
I. The Motor Operated Valves for the Offsite Area (U-7100) and the existing units could be identified [MOV] to keep consistency with the existing tag naming convention in the ECOPETROL Barrancabermeja Refinery.
J. The Tank Gauging System and Motor Operated Valve host stations could use the functional identification [UK].
K. The Level Transmitter part of a Tank Gauging System shall use the functional identification [UT] instead of [LT]. This level transmitter usually gets multiple process variables (level, pressure and temperature) for the tank gauging system.
L. The water level transmitter part of the existing Tank Gauging System could use the functional identification [NT] or [LT] in accordance with tag naming convection existing unit.
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INSTRUMENTATION SYMBOLS AND IDENTIFICATION
M. The Variable Modifier [Z] shall be used to identify components of the Safety Instrumented Systems.
N. Readout/Passive Function indicate [I] applies to the analog or digital readout of an actual measurement or input signal to a discrete instrument or a distributed control system's video display unit. It should apply to field signal indicators (4-20 mA, 0-100%, engineering units with low accuracy) and remote display indicators (engineering units with high accuracy).
O. The attachment A includes a table with the allowable first letters for single and multi-input components.
P. The Measurable Variable [Y] should be used for sequence controlled logic which is associated with batch control (i.e. Coke Drum Valving sequence).
Q. Refer to the Job Specification 123939-60A18, Control Systems-Electrical
Interface for Motor Control Tagging convention. Typical tagging for motor control is shown in the legend sheets, Attachment C.
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 14 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
TABLE VI.1
FIRST LETTER SUCCEEDING LETTERS MEASURING OR
INITIATING VARIABLE
MODIFIER
READOUT OR PASSIVE FUNCTION
OUTPUT FUNCTION MODIFIER
A ANALYSIS (3) ALARM B BURNER FLAME USERS CHOICE (1) USERS CHOICE (1) USERS CHOICE (1) C USERS CHOICE (1) CONTROL
COMPUTER/AUTO/MAN (5)
CLOSE
D USERS CHOICE (1) DIFFERENTIAL OR DEVIATION
DEVIATION
E VOLTAGE (EMF) PRIMARY ELEMENT F FLOW RATE RATIO (FRACTION) G GAS DETECTION GLASS / GAUGE H HAND (MANUALLY
INITIATED) HIGH (OPEN)
I CURRENT (ELECTRICAL)
INDICATE
J POWER SCAN MULTIPLEX OR TREND K TIME OR TIME
SCHEDULE TIME RATE OF CHANGE
CONTROL STATION (5) COMPUTER/MAN
L LEVEL LIGHT LOW (CLOSE) M USERS CHOICE (1) MOMENTARY MIDDLE OR
INTERMEDIATE N USERS CHOICE (1) USERS CHOICE USERS CHOICE (1) USERS CHOICE (1) O USERS CHOICE (1) ORIFICE (RESTRICTION) OPEN P PRESSURE OR VACUUM POINT (TEST)
CONNECTION
Q QUANTITY INTEGRATE OR TOTALIZE
R RADIOACTIVITY RECORD RUN S SPEED OR FREQUENCY SAFETY SWITCH STOP T TEMPERATURE TRANSMIT U MULTIVARIABLE MULTIFUNCTION MULTIFUNCTION MULTIFUNCTION V VIBRATION,
MECHANICAL ANALYSIS VALVE, DAMPER, OR
LOUVER
W WEIGHT OR FORCE WELL, PROBE X UNCLASSIFIED (2) X AXIS UNCLASSIFIED (2) UNCLASSIFIED (2) UNCLASSIFIED (2) Y EVENT, STATE,
PRESENCE Y AXIS RELAY, COMPUTE OR
CONVERTER
Z POSITION Z AXIS DRIVER, ACTUATOR OR UNCLASSIFIED FINAL CONTROL ELEMENT
See Notes for Table VI.1 -- Meanings of Identification Letters in the next
page. (Reference ANSI/ISA-5.1-2009 Section 4)
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INSTRUMENTATION SYMBOLS AND IDENTIFICATION
Notes for Table VI.1 -- Meanings of Identification Letters
(Reference ANSI/ISA-5.1-2009 Section 4)
1. A user's choice letter is intended to cover unlisted meanings that will be used repetitively in a particular project. If used, the letter may have one meaning as a first-letter and another meaning as a succeeding-letter. The meanings need be defined only once in a legend, or otherwise, for that project.
2. The unclassified letter [X] is intended to cover unlisted meanings that will
be used only once or to a limited extent. If used, the letter may have any number of meanings as a first-letter and may have any number of meanings as a succeeding-letter. Except for its use with distinctive symbols, it is expected that the meanings will be defined outside a tagging balloon on a P&ID. For example, XR -00002 may be a stress recorder, XR -00003 may be a vibration recorder, and XX -00004 may be a stress oscilloscope.
3. First-letter [A] for analysis covers all analyses that are not listed in Table
2 and are not covered by a user's choice letter. It is expected that the type of analysis in each instance will be defined outside a tagging balloon on a P&ID.
4. A pilot light that is part of an instrument loop shall be designated by a
first-letter followed by succeeding-letter [L]. For example, a pilot light that indicates an expired time period may be tagged [KL]. However, if it is desired to tag a pilot light that is not part of a formal instrument loop, the pilot light may be designated in the same way. Except motor status lights which shall be not tagged [XL], regardless of the contact source. See note 2 above. Status lights for valves shall be tagged [ZLO] for the open position and followed by [ZLC] for the closed position.
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INSTRUMENTATION SYMBOLS AND IDENTIFICATION
VII. LOOP IDENTIFICATION
A. The loop identification of an instrument shall have a unique alpha-numeric loop number using the following style:
X - UU NNN Z | | | | | | | | | | | | | | | Loop Number Suffix (1 letter) | | | | | Consecutive Number, 3 digits | | | Unit Identifier, 2 digits | First Letter - Functional Identification (max 2 letter left justified)
B. Refer to section V.General on this document for the completed description of
each part on the Loop Identification. C. A Loop Number Suffix may be added to a Loop Number to identify identical loops
on identical equipment in the same processing unit when the service or equipment is assigned the same equipment identification number with a suffix, such as reactors, heat exchangers, and pumps. The Loop Suffix shall be one letter and shall be located after the numeric component of the Loop Identification Number.
D. Because of the critical nature of the safety relief devices, [PS] is considered as Measured/ Initiating Variables in the Loop Identification Number.
VIII. SYMBOLS
A. It is not the intention of this standard to list all symbols or combinations. ANSI/ISA-5.1-2009 lists many more. Symbols not specifically depicted in the Job Specification 123939-60A3 shall be based on ANSI/ISA-5.1-2009. Instrumentation Symbology and details are also shown on the attached Legends and Symbols drawings in Attachment C.
B. Control valve positioners and control valve electric-to-air converters will be shown. (Reference ANSI/ISA-5.1-2009 Table 5.4.3 drawings 2 and 5). These devices may be identified on P&IDs just in the cases specified in the paragraph V.I.1 in this document.
C. In addition, various notations may be used on individual symbols. For example, the letter "V" just outside the circle can indicate an item supplied by a package vendor, or the letters "LP" can indicate a local panel mounting.
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INSTRUMENTATION SYMBOLS AND IDENTIFICATION
See Legend Sheets in attachment C. These letters shall be placed at the lower right of an instrument balloon as follow: (V) and (LP).
D. The actuator action (FO, FL, FC) in the event of actuating medium failure shall be shown on the P&IDs, close to the control valves. (Based on ANSI/ISA-5.1-2009 Table 5.4.4 Method A).
E. Most of instruments balloons used for tagging shall be solid line on P&ID's. These instruments may be repeated on auxiliary flow diagrams (AFD's), in phantom to provide a clear functional understanding. If it is required to show the same balloon in two different P&IDs, just one of them shall be shown with solid line and the other ones shall be shown with dash lines.
F. An arrow head shall be used when required to clarify the direction of the signal for all line types. It shall be shown at the end of the line where it enters a device.
G. All alarm/trip values (i.e. temperature, flow, pressure, etc.) shall NOT be shown on P&IDs but shall be provided as part of the instrument database.
H. The circle within a square shall represent the Primary shared-display, shared-control system devices or functions. If the system is other than the primary DCS device or function, it can be identified as notation outside of the bubble; such as PLC-1.
I. The rotated square within a square shall represent the Safety Instrumented System devices or system. If the system is other than the primary SIS device or function, it can be identified as notation outside of the bubble, such as BMS-1.
J. The type of elements for temperature primary elements and level transmitter shall be identified on the EFD according to the instrument measurement notation table in the attachment B on this Job Specification.
K. The Tank Gauging System and Motor Operated Valve host stations shall use the Computer System and Software Symbol shown in the ANSI/ISA-5.1-2009, Table 5.1.1 Symbol No 3 Column C.
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INSTRUMENTATION SYMBOLS AND IDENTIFICATION
ATTACHMENT A. ALLOWABLE FIRST LETTERS
First Letters Measured/Initiating
Variables Measured/Initiating Variables (w/ and w/o Modifiers)
Multi-Input Component Name Single Input
Component Common to
Single Loop Common to Two Loops
Analysis A U Analysis(SIS) AZ UZ
Burner, Combustion B U Burner,
Combustion(SIS) BZ UZ
Users Choice C U Users Choice D U
Voltage E U Voltage(SIS) EZ UZ
Flow, Flow Rate F U Flow Ratio FF Flow Total FQ UQ Flow Safety FS Flow(SIS) FZ UZ
Users Choice G U Hand H U
Hand(SIS) HZ UZ Current I U
Current(SIS) IZ UZ Power J
Power Totalize JQ Power(SIS) JZ
Time, Schedule K U Time Totalize KQ UQ
Level L U Level(SIS) LZ UZ
Users Choice M U Users Choice N U Users Choice O U
Pressure P U Pressure Difference PD
Pressure Differential
PD UD
Pressure Ratio PF Pressure Scan PJ PJ
First Letter for the loop which normally
actuates the instrument:
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 19 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
First Letters Measured/Initiating
Variables Measured/Initiating Variables (w/ and w/o Modifiers)
Multi-Input Component Name Single Input
Component Common to
Single Loop Common to Two Loops
Pressure Rate of Change
PK UK
Pressure Safety PS Pressure(SIS) PZ UV
Quantity Q U Quantity Totalize QQ UQ
Radiation R U Radiation Totalize RQ UQ
Radiation(SIS) RZ UZ Speed, Frequency S U
Speed(SIS) SZ UZ Temperature T U Temperature Difference
TD
Temperature Differential
TD UD
Temperature Ratio TF Temperature Scan TJ
Temperature Rate of Change
TK UK
Temperature Safety TS Temperature(SIS) TZ UZ Multivariable U
Multivariable Scan UJ Multivariable(SIS) UZ
Vibration, Machinery Analysis
V U
Vibration(SIS) VZ UZ Vibration X-Axis VX UX Vibration Y-Axis VY UY Vibration Z-Axis VZ UZ
Vibration X-Axis(SIS)
VZX UZX
Vibration Y-Axis(SIS)
VZY UZY
Vibration Z-Axis(SIS)
VZZ UZZ
Weight, Force W U Force(SIS) WZ UZ
Weight Difference WD Weight Differential WD UD
Weight Ratio WF Weight Loss (Gain) WK UK
Weight Total WQ UQ
First Letter for the loop which normally
actuates the instrument:
First Letter for the loop which normally
actuates the instrument:
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 20 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
First Letters Measured/Initiating
Variables Measured/Initiating Variables (w/ and w/o Modifiers)
Multi-Input Component Name Single Input
Component Common to
Single Loop Common to Two Loops
Force X Axis WX UX Force Y Axis WY UY Force Z Axis WZ UZ
Force X Axis(SIS) WZX UZX
Force Y Axis(SIS) WZY UZY Force Z Axis(SIS) WZZ UZZ
Unclassified X U Event, State,
Presence Y Y
Event, State(SIS) YZ YZ Position, Dimension Z U
Position(SIS) ZZ UZ Position X Axis ZX UX Position Y Axis ZY UY Position Z Axis ZZ UZ
Position X Axis(SIS)
ZZX UZX
Position Y Axis(SIS)
ZZY UZY
Position Z Axis(SIS)
ZZZ UZZ
Position Difference ZD UD Position Difference
X Axis ZDX UDX
Position Difference Y Axis
ZDY UDY
Position Difference Z Axis
ZDZ UDZ
First Letter for the loop which normally
actuates the instrument:
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 21 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
ATTACHMENT B. INSTRUMENT MEASUREMENT NOTATION TABLE
Analysis
AIR = Excess air H2O = Water O2 = Oxygen UV = Ultra-violetCO = Carbon monoxide H2S = Hydrogen OP = Opacity VIS = Visible lightCO2 = Carbon dioxide HUM = Humidity ORP = Oxidation VISC = ViscosityCOL = Color IR = Infrared pH = Hydrogen ion = COMB = Combustibles LC = Liquid REF = Refractometer = COND = Elec. MOIS = Moisture RI = Refractive = DEN = Density MS = Mass TC = Thermal = GC = Gas NIR = Near infrared TDL = Tunable Diode =
FlowCFR = Constant flow OP = Orifice plate PT = Pitot tube VENT = Venturi tubeCONE = Cone OP- = Corner taps PV = Pitot venturi VOR = Vortex SheddingCOR = Coriollis OP- = Circle quadrant SNR = Sonar WDG = WedgeDOP = Doppler OP-E = Eccentric SON Sonic = DSON = Doppler sonic OP- = Flange taps TAR = Target FLN = Flow nozzle OP- = Multi-hole THER = Thermal = FLT = Flow tube OP-P = Pipe taps TTS = Transit time = LAM = Laminar OP- = Vena contracta TUR = Turbine = MAG = Magnetic PD = Positive US = Ultrasonic =
LevelCAP = Capacitance GWR = Guided wave NUC = Nuclear US = Ultrasonicd/p = Differential LSR = Laser RAD = Radar DISP = DisplacerDI = Dielectric MAG = Magnetic RES = Resistance REFL = ReflexDP = Differential MS = Magnetostrictive SON = Sonic N-REF = Non-Reflex
PressureABS = Absolute MAN = Manometer VAC = Vacuum AVG = Average P-V = Pressure-vacuum = DRF = Draft SG = Strain gage = =
TemperatureBM = Bi-metallic RTD = Resistance temp TCK = Thermocouple TRAN = TransistorIR = Infrared TC = Thermocouple TCT = Thermocouple = RAD = Radiation TCE = Thermocouple THRM = Thermistor = RP = Radiation TCJ = Thermocouple TMP = Thermopyle =
MiscellaneousBurner, Combustion Position Quantity Radiation
FR = Flame rod CAP = Capacitance PE = Photoelectric = Alpha radiationIR = Infrared EC = Eddy current TOG = Toggle = Beta radiationTV = Television IND = Inductive = = Gamma radiationUV = Ultraviolet LAS = Laser = n = Neutron = MAG = Magnetic = = = MECH = Mechanical = = = OPT = Optical = = = RAD = Radar = = = = = =
Speed Weight, ForceACC = Acceleration LC = Load cell = = EC = Eddy current SG = Strain gauge = = PROX = Proximity WS = Weigh scale = = VEL = Velocity = = = = = = =
ECOPETROL BARRANCABERMEJA FWUSAC SPECIFICATION No: 123939-60A3 BARRANCABERMEJA REFINERY MODERNIZATION PROJECT (PMRB) Page 22 of 22 BARRANCABERMEJA, COLOMBIA REV No: 1
INSTRUMENTATION SYMBOLS AND IDENTIFICATION
ATTACHMENT C. LEGEND AND SYMBOLS DRAWINGS
Refer to Project Drawings 123939-0000-A1-50-003, and 123939-0000-A1-50-005 thru 012
Note: The attached drawings are the latest revision available in the project when this Job Specification was issued. These drawings are included here just for reference. The drawings with the latest revision in the project documentation shall be used for the
EFD/P&ID development.