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New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions, LLC (+1) 832-512-0109 [email protected] RefComm Galveston 2016

105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

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Page 1: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

New Inventions for Extending The

Service Life of Coke Drums

Mahmod Samman, Ph.D., P.E.

Houston Engineering Solutions, LLC

(+1) 832-512-0109

[email protected]

RefComm

Galveston 2016

Page 2: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

Overview

Three issued and pending HES patents in last

two years aimed at mitigating or minimizing

classic coke drum failures:

• Non-welded skirt attachment

• Non-bolted skirt anchors

• Fatigue-resistant shell

2

Page 3: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

Non-welded skirt attachment

3

Page 4: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

Skirt Attachment Cracking

4

API 1996 Survey

Page 5: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

HES Tongue-and-Groove Skirt

5

Page 6: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

6www.hes.us.com

Status

6

• Precedents:

– Sliding skirt 2002 (24+ drums in operation)

– Retrofit 2011 - in operation

– Undocumented set 30+ years in operation

• Being implemented

Page 7: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

Non-bolted skirt anchors

7

Page 8: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

Skirt Bolt failures

8

Page 9: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

HES Clearance-Restraint Anchors

9

Page 10: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

10www.hes.us.com

Status

10

• Not aware of any precedents

• Being implemented

Page 11: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

Fatigue-resistant shell

11

Page 12: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

Seam Bulging

12

Weil & Rapasky 1958

Page 13: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

HES Staggered-Seam Shell

13

Page 14: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

14www.hes.us.com

Status

14

• Not aware of any precedents

• No pending implementation

Page 15: 105-FINAL-New Inventions for Extending the Service Life of ......New Inventions for Extending The Service Life of Coke Drums Mahmod Samman, Ph.D., P.E. Houston Engineering Solutions,

www.hes.us.com

Summary

Three issued and pending HES patents in last

two years aimed at mitigating or minimizing

classic coke drum failures:

• Tongue-and-Groove skirt attachment

– Being implemented

• Clearance-Restraint skirt anchors

– Being implemented

• Staggered-Seam shell design

15