1020W ANGLE GRINDERdoc.ferm.com/Servotool/documents/AGM6030 Ma GB-IRE WWW 0711-19.pdf · 20.Check damaged parts. Check the angle grinder for damaged parts before use. Check for alignment

After Sales SupportNow you have purchased a Power Craftproduct you can rest assured in theknowledge that as well as your 3 yearparts and labour warranty you havethe added peace of mind of dedicatedhelplines and web support.

1020W ANGLE GRINDERUser Guide & Warranty

AFTER SALES SUPPORTUK HELPLINE NO 0905-460005

IRELAND HELPLINE NO 1520-932626

WEB SUPPORT www.heltec.eu

MODEL NUMBER: PAG-125/1020

UK Helpline 0905-460005 • Ireland Helpline 1520-932626Web Support: www.heltec.euModel Number: PAG-125/1020 02

Contents

03 Introduction

04 Machine specifications

06 Safety instructions- General Safety Instructions - Additional safety instructions

12 Assembly- Assembling the hand grip- Assembling and removing the protective cover- Mounting a grinding disc- Mounting cutting, grinding discs and roughing

discs

15 Operation- Deburring- Cutting

18 Maintenance

22 Exploded view

23 Warranty


Introduction

Congratulations on choosing to buy aPowerCraft product.

By doing so you now have the assurance and peace of mind that comes withpurchasing a product made by one of Europe’s leading distributor.

All products brought to you by PowerCraft are manufactured to the higheststandards of performances and safety, and, as part of our philosophy forcustomer service and satisfaction, are backed by our comprehensive 3 Year Warranty.

We hope you will enjoy using your purchase for many years to come.

1020W ANGLE GRINDER

Always read the instructions for electrical products carefully beforeuse. It will help you understand your product better and avoidunnecessary risks. Keep this instructions manual in a safe place forfuture use. Include these instructions when giving the appliance toanother user.

The angle grinder is suitable for non-professional use for cutting or deburringmasonry, concrete and metal or separating materials.


Machine specifications

Technical specifications

Product information

Fig. A

Voltage 230 V~Frequency 50 HzPower input 1020 WNo-load speed 11000/minDisc diameter 125 mmSpindle thread size M14Weight 2.6 kgLpa (sound pressure) 94.0 dB (A)Lwa (sound power) 107.0 dB (A)Vibration value 8.26 m/s2


Machine specifications

Fig. A (page 4)

1. On/off switch2. Guard3. Grinding disc (not included)4. Spindle lock5. Side handle6. Switch lock

Package contents1 Angle grinder1 Side handle1 Spanner1 Protective guard1 Carbon brush set1 Safety goggles1 Instructions manual1 After sales card1 Quick start guide


Safety instructions

The following symbols are used in these instructions:

Read the instructions carefully.

Conformity with the relevant EU safety directives.

Class II machine - double insulation - earth connection notrequired.

Danger of life and risk of injury as well as risk of damage to themachine in case of non-adherence to the safety instructions inthese instructions of use.

Danger of electric shock.

Remove the plug from the mains socket.

Keep bystanders away.

Risk of fire.

Wear ear and eye protection.

Wear protective gloves.


Safety instructions

Faulty and/or discarded electrical or electronic machines have tobe collected at the appropriate recycling locations.

General Safety InstructionsAttention! When using electric machines always observe the safety regulationsapplicable in your country to reduce the risk of fire, electric shock andpersonal injury. Read the following safety instructions and also the enclosedsafety instructions. Keep these instructions in a safe place!

For safe working:

1. Keep work area clear.Cluttered areas and benches invite injuries.

2. Consider work area environment.Do not expose power tools to rain. Do not use power tools in damp orwet locations. Keep work area well lit. Do not use power tools in presenceof flammable liquids or gases.

3. Guard against electric shock.Prevent body contact with grounded surfaces (e.g. pipes, radiators,refrigerators).

4. Keep visitors away.Visitors should be kept away from the work area at all times. Do not letvisitors handle the machine at any time.

5. Store unused tools.When not in use keep tools out of reach of children. Store in a dry andsecure location.

6. Do not force tool.Do not apply undue pressure as this may affect performance and maycause damage to the machine. Forcing the job also increases the potentialfor accidents.

7. Use right tool.Do not force small tools or attachments to do the job of heavy duty tool.Do not use a tool for purposes not intended.

8. Dress properly.Do not wear loose clothing or Jewellery. They can be caught in movingparts. Rubber gloves and nonskid footwear are recommended whenworking outdoors. Wear protective hair covering to contain long hair.


Safety instructions

9. Use safety glasses.Also use face or dust mask when operation is dusty. Use ear protection.

10. Connect dust extraction equipmentIf devices are provided for the connection of dust extraction andcollection facilities ensure these are connected and properly used.

11. Do not abuse cord.Never carry tool by cord or yank it to disconnect it from electrical socket.Keep cord from heat, oil and sharp edges.

12. Secure work.Use clamps or a vice to hold work. It’s safer than using your hand and itfrees both hands to operate tool.

13. Do not overreach.Keep proper footing and balance at all times.

14. Maintain tools with care.Keep tools sharp and clean for better and safer performance. Followinstructions for lubricating and changing accessories. Inspect tool cordsperiodically and, if damaged, have repaired by authorized service facility.Inspect extension cords periodically and replace if damaged. Keep handlesdry, clean and free from oil and grease.

15. Disconnect tools.When not in use, before servicing and when changing accessories such asblades, bits and cutters.

16. Remove adjusting keys and wrenches.Form the habit of checking to see that keys and adjusting wrenches areremoved from tool before turning it on.

17. Avoid unintentional starting.Do not carry plugged-in tools with finger on switch. Be sure switch is offwhen plugging in.

18. Outdoor use extension cords.When tool is used outdoors, use only extension cords intended for useoutdoors and so marked. Always use tool in conjunction with a residualcircuit breaker device.

19. Stay alert.Watch what you are doing. Use common sense. Do not operate tool whenyou are tired.

20. Check damaged parts.Check the angle grinder for damaged parts before use. Check foralignment of moving parts, binding of moving parts, breakage of parts,mounting, and any other conditions that may affect its operation. Anypart that is damaged should be properly repaired or replaced by our


Safety instructions

customer service centre unless otherwise indicated elsewhere in thisinstructions manual. Have defective switches replaced by our customerservice centre. Do not use tool if the switch does not turn on and off.

21. Warning.The use of any other accessory or attachment other than recommended inthis operation instructions or the catalogue may present a risk of personalinjury.

22. Have your tool repaired by an expert.This appliance is manufactured to very high standards and meets relevantsafety regulations. Repairs should only be done by a suitable qualifiedelectrical engineer or otherwise.

23. Hearing protection should be worn.24. Never use a power tool with a defective switch.

Any power tool which can no longer be switched on or off is dangerousand must be repaired.

25. If the connecting line is damaged, it must be replaced by themanufacturer or by the manufacturer’s customer service representative toprotect people from hazards.

Additional safety instructions• Check that the maximum speed indicated on the grinding disc corresponds

to the maximum speed of the machine. The speed of the machine must notexceed the value on the grinding disc.

• Make sure that the dimensions of the grinding disc correspond to thespecifications of the machine.

• Make sure that the grinding disc has been mounted and fastened properly.Do not use reducing rings or adapters to make the grinding disc fitproperly.

• Treat and store grinding discs in conformance with the supplier’sinstructions.

• Do not use the machine for grinding workpieces with a maximum thicknessexceeding the maximum grinding depth of the grinding disc.

• Do not use grinding discs for deburring.• When grinding discs have to be mounted on the thread of the spindle,

make sure that the spindle has sufficient thread. Make sure that the spindleis sufficiently protected and does not touch the grinding surface.

• Before use, inspect the grinding disc for any damage. Do not use grindingdiscs which are crack-ed, ripped or otherwise damaged.

• Before use, let the machine run idle for 30 seconds. Immediately switch off


Safety instructions

the machine in case of abnormal vibrations or occurrence of another defect.Carefully inspect the machine and grinding disc before switching themachine on again.

• Make sure that sparks do not put people into danger or that they contacthighly flammable substances.

• Make sure that the workpiece is sufficiently supported or clamped. Keepyour hands away from the surface to be cut.

• Always wear safety goggles and hearing protection. If desired or requiredalso use another kind of protection like for example an apron or helmet.

• Ensure that mounted wheels and points are fitted in accordance with themanufacturer’s instructions.

• Ensure that blotters are used when they are provided with the bondedabrasive product and when they are required.

• If a guard is supplied with the tool never use the tool without such a guard.• For tools intended to be fitted with threaded hole wheel, ensure that the

thread in the wheel is long enough to accept the spindle length.• Ensure that ventilation openings are kept clear when working in dusty

conditions. If it should become nessesary to clear dust, first disconnect thetool from the mains supply (use non metallic objects) and avoid damaginginternal parts.

• Use the side handle supplied with the equipment. Any loss of control overthis machine can lead to injuries.

• Though poor conditions of the electrical mains, shortly voltage drops canappear when starting the equipment. This can influence other equipment(eq. blinking of a lamp). If the mains-impedance Zmax <0.348 Ohm, suchdisturbances are not expected. (In case of need, you may contact your localsupply authority for further information.

• Do not use cutting discs for grinding.• If a protective cover or guard is supplied with a power tool, never operate

that tool without it.• Always wear protective gear such as gloves and a dust mask.

Always check that the power supply corresponds to the voltage onthe rating plate.

Your machine is double insulated in accordance with EN 50144;therefore no earthwire is required.


Safety instructions

Replacing cables or plugsRepairs and servicing should only be carried out by a qualified technician orservice firm.

Using extension cablesOnly use an approved extension cable suitable for the power input of themachine. The minimum conductor size is 1.5 mm2. When using a cable reelalways unwind the reel completely.

Prior to mounting an accessory always unplug the tool.


Assembly

Assembling the hand gripFig. AThe hand grip is suitable for either left or right-handed use.

• Turn the hand grip (Fig A, 5, page 4) to the notch on the right side of themachine for left-handed use.

• Turn the hand grip (Fig A, 5, page 4) to the notch on the left side of themachine for right-handed use.

• Turn the hand grip to the notch on the top of the machine to use itvertically.

Assembling and removing the protective cover

Fig. B

Only change the protective cover for a metal version or one made fromsimilar material. The position of the protective cover can be adjustedaccording to the working conditions without using tools. The closed side ofthe protective cover must always face toward the user.

Assembly• If a flange nut (Fig C, 10, page 13) and the lower flange disc (Fig C, 9,

page 13) are fitted, remove them from the spindle (see section on Using aGrinding Disc).

• Remove the 4 screws with circlip (9) and the retaining ring (8).• Fit the protective cover (2) over the spindle (10) and onto the device.

Ensure that the circlip (9) is located under the protective cover (2).

7

8

9

2

10


Assembly

• Place the fixing-ring (8) on the guard: the ring-holes have to be on thescrew-holes.

• Mount the guard and fixing-ring with help of the 4 screws and washers(7).

• To dismantle the protective cover, proceed in reverse order.

Be aware the screws are tightened well enough. Check regularly ifthe screws are still fixed.

Mounting a grinding disc

Fig. C

Use grinding discs of the correct dimension. Use fibre reinforced grindingdiscs only. The grinding disc must not touch the edge of the guard.

• Press the spindle lock (Fig. A, 4, page 4) and turn the spindle (6) until itengages in the lock. Keep the spindle lock pressed during this procedure.

• Remove the flange nut (10) from the spindle using the spanner (11).• Position the grinding disc (4) on the flange (9).

Lay the bottommost flange with the notch down underneath.

• Place the flange nut on the spindle and tighten it using the spanner.


Assembly

When doing so, ensure that the flange nut is fitted in the correct direction,determined by the thickness of grinding disc (description in the next section).

Ensure that the top flange has been fully turned onto the spindleand that the grinding disc is firmly clamped between the twoflanges so that the disc cannot move.

• Release the spindle lock and check that the spindle is unlocked by rotatingit.

Mounting cutting, grinding discs and roughing discs

Fig.D Fig. E

Fig. D and E show how to mount the flange (11) when using thick (4 – 8 mm)and thin (2,5 – 4 mm) discs.The following grinding discs can be used with this grinder.

• For deburring: grooved, fibreglass reinforced type 27. Dimensions Ø 125 x6.0 x 22.2 mm.

• For slitting/ cutting: grooved, fibreglass reinforced, type 41 and type 42.Dimensions Ø 125 x 3.0 x 22.2 mm.

If you use normal grinding discs they should always be fibreglassreinforced.


Operation

Always follow the safety instructions and keep to the applicableregulations.

Hold the machine away from the workpiece when turning it on and offbecause the grinding disc could damage the workpiece.

• Clamp the workpiece firmly or use another method to ensure that itcannot move while working.

• Check the discs regularly. Worn grinding discs have a negative effect onthe machine’s efficiency. Change to a new grinding disc in good time.

• Always first turn the machine off after use before removing the plug fromthe socket.

Deburring

Fig. F

An angle of inclination of 30º to 40º will give the best results whendeburring. Move the machine back and forth using light pressure. This willprevent the workpiece from discolouring or becoming too hot and will avoidmaking groves.

30 - 40o


Operation

Never use abrasive cutting discs for deburring work!

Cutting

Fig. G

Maintain firm contact with the workpiece to prevent vibration and do not tiltor apply pressure and when cutting. Use moderate pressure when working,appropriate to the material that is being worked on. Do not slow downgrinding discs by applying sideways counter pressure. The direction in whichyou want to cut is important. The machine must always work against thedirection of the cut; so never move the machine in the other direction! Thereis the risk that the machine will catch in the cut causing kickback and thatyou will lose control.

The ON/OFF/ switchFig. ATurn the machine on using the ON/OFF (Fig A, 1, page 4). The machine willturn off if you release the switch.

Locking the switchThe ON/OFF/ switch (Fig A, 1, page 4) can be locked by pressing in theON/OFF/ switch and then locking it with the locking button (Fig A, 6, page 4).


Operation

The lock can be released by quickly pressing on the ON/OFF/ switch (1).

The grinder will continue to run after it is turned off.

Only lay the machine down once the motor has completely stopped turning.Do not put the machine on a dusty surface. Dust particles can penetrate themachine.

Never use the spindle key to stop the motor turning.

Never use the machine to grind magnesium workpieces.


Maintenance

Disconnect the machine from the mains before carrying outcleaning and maintenance work.

This machine has been designed to operate over a long period of time with aminimum of maintenance. Continuous satisfactory operation depends uponproper machine care and regular cleaning.

CleaningRegularly clean the machine housing with a soft cloth, preferably after eachuse. Keep the ventilation slots free from dust and dirt. If the dirt does notcome off use a soft cloth moistened with soapy water. Never use solventssuch as petrol, alcohol, ammonia water, etc. These solvents may damage theplastic parts.

LubricationThe machine requires no additional lubrication.

FaultsShould a fault occur, please contact the address on the warranty card. On theback page of this manual you find an exploded view showing the parts thatcan be ordered.

EnvironmentIn order to prevent the machine from damage during transport, it is deliveredin a sturdy packaging. Most of the packaging materials can be recycled. Takethese materials to the appropriate recycling locations.


Maintenance

Troubleshooting

Faulty and/or discarded electrical or electronic machines have tobe collected at the appropriate recycling locations.

• Machine fails tooperate:

• The motor does notreach maximumspeed:

• Machine overheats:

• Excessive sparking ormotor runs irregular:

• Power turned off

• The extension cableis too thin and/or toolong

• Air vents areblocked. Clean themwith a dry cloth.

• There’s dirt inside themotor or the carbonbrushes are worn.

• (Extension) cabledamaged

• The mains voltage islower than 230 V

• The machine hasbeen overloaded. Use the machine forthe purpose it ismade for.

• Replace the carbonbrushes or bring themachine to aspecialized repaircentre.




Exploded view

Parts list

No. Description Position406847 Outer flange 1406846 Inner flange 3407008 Protective guard 7408642 Spindle gear 15406952 Auxiliary handle 23408643 Pinion gear 25408640 Rotor 28408641 Stator 34407009 Switch 47406814 Spanner 49


Warranty

WARRANTY CERTIFICATEYear of manufacture: 03/2008 1020W ANGLE GRINDER/PAG-125/1020Congratulations! You have made an excellent choice with the purchase of this Qualityproduct. Our commitment to quality also includes our service. Should you, contrary toexpectations, experience defects due to material or manufacturing faults during private usewithin 36 months of the date of purchase we shall be liable for warranty in accordance withstatutory warranty regulations, provided that: - The device was not put to any use other than the intended.-Was not overloaded. - Was not used with the wrong accessories. - Repairs where not carried out by anyother than the authorised workshop. The warranty certificate is only valid in connection with the receipt.Please keep both in a safe place. The warranty does not affect your statutory rights.The product is guaranteed for a period of three years beginning on the day of purchase. Keep your purchasereceipt safe as proof of the date of purchase. The guarantee period can only be extended for the duration ofany repair required.During the warranty period if the item becomes defective, in the first instance, please call the helpline. Wewill, at our discretion either repair or exchange the device in accordance with warranty legislation.

Please include the following when sending in your product for repair:1. The receipt (proof of purchase)2. This warranty certificate with your name, address, contact details and a fault description

completed overleaf.If the original receipt is not enclosed the repair will be charged for in all cases. After the warranty hasexpired you can still send defective devices for repairs FREIGHT PREPAID to the address at the end of thisbooklet. Quotes as well as repairs after warranty period are to be paid for in all cases. Ensure the product issent well packed as no responsibility can be accepted for items lost or damaged in transit. This warrantydoes not affect your statutory rights.

EC DECLARATION OF CONFORMITYWe Ferm B.V.Lingenstraat 6, 8028 PM Zwolle, The Netherlandsdeclare that the design and construction of the following machine, in the form supplied by us, comply withthe requirements of the appropriate EC directives.Product Description: 1020W ANGLE GRINDERModel: PAG-125/1020In confirmity with the following standards or standardization documents: EN55014-1, EN55014-2, EN50144-1,EN50144-2-3, EN61000-3-2, EN61000-3-3According to the provision of the directives: 98/37/EC, 73/23/EEC, 89/336/EEC, 2002/95/EC, 2002/96/EC

J.A. Bakker - van Ingen J. LodewijkCEO Ferm B.V. Quality Manager Ferm Global 03/2008

In order to deal with your enquiry as quickly and efficiently as possible, we ask you to send yourenquiry by email ([email protected]). Do not forget to include your name, address and a

daytime telephone number.

Alternatively, you can contact our freephone service hot-line on the number given below.Office hours are as follows:

Mon - Fri: 8 am - 6 pm, Sat: 10 am - 2 pm, Sun: 10 am - 4 pm

UK HelplineHeltec Ltd.

Circuit Tech Ltd.Units 1/9 Stanley Mill • Kirkebrok Road • Deane, Bolton Lancs, England • BL3 4JE

Service Center

0905-460005 - £ 0,06 / min.

Ireland HelplineHeltec Ltd.

Circuit Tech Ltd.Units 1/9 Stanley Mill • Kirkebrok Road • Deane, Bolton Lancs, England • BL3 4JE

Service Center1520-932626 - E 0,15 / min.

WEB SUPPORTwww.heltec.eu

Replacements or repairs under guarantee regulations are free of charge.

Name:

Address:

Contact Telephone No.:

E-mail:

Location of purchase:

Fault Description:

If you are requested by the manufacturer to return the item for repair please complete the enclosed section and send it together

with your product and your receipt (proof of purchase) to theservice address shown below.

1020W ANGLE GRINDERPAG-125/1020

GB/IRE-0711-19

Documents

1020W ANGLE GRINDERdoc.ferm.com/Servotool/documents/AGM6030 Ma GB-IRE WWW 0711-19.pdf · 20.Check damaged parts. Check the angle grinder for damaged parts before use. Check for alignment