1000W L CUTTING MACHINE3.imimg.com/data3/XC/NG/MY-6035150/1000w-laser-cutting-machin… · (VDI 3441): mm ±0.03 Repeatability: mm ±0.01 Load Capacity: kg 500 Overall System Weight:

Penta-Chutian Laser(Wuhan) CO., Ltd. 1 / 17

TECHNICAL OFFER FOR EAGLE 3015

1000W LASER CUTTING MACHINE

Laser Asia

Office: No. 29, A Wing, Jai Ganesh Samrajya, Bhosari, Pune-411039, India

Contact Person : Mr. Bala S. Sahane

Email: [email protected], [email protected]

Contact : +91-9970991738

mailto:[email protected]

mailto:[email protected]


About Penta-Chutian

Headquartered in Wuhan, Penta-Chutian is a JV company by EL.EN Group and Chutian Laser Group, the two leading

manufacturers in Italian and Chinese laser industry respectively. Penta-Chutian’s incorporation is purposed to provide the

industry a high-quality laser solution with the high-power laser cutting machines.

Who we are

A ambitious laser cutting machine manufacturer that enjoys a leaping growth over the past 5 continuous years;

The major exporter of high-power laser cutting machine in China;

Provides the 1st laser cutting equipment to China’s Launch Vehicle industry;

A professional laser cutting machine supplier for China’s high-speed rail industry;

The quality of Penta-Chutian's products is guaranteed by the state-of-the-art Italian technology, and the local integration

procedure is also under the strict supervation by Italian engineers to ensure full compliance with European standards.

Penta-Chutian’s products‘ stablity and cost-performance builts itself a popular reputation across industries; and its offices

have been set up in most major Chinese cities to serve its fast growing market.

A glance at Penta-Chutian


FIBER Serial Laser Cutting Machine

EAGLE 3015 1000

Technical data

Table Travels: in (mm)

X Axis 1500

Y Axis 3000

Z Axiz 120

Max. Speed: m/min 50

Max. Acceleration: 0.7G

Static Accuracy (VDI 3441): mm ±0.03

Repeatability: mm ±0.01

Load Capacity: kg 500

Overall System Weight: kg 12500

Machining capability

Material Max. Thickness

Mild Steel 8 mm

Stainless Steel 4 mm

Aluminum alloy 2 mm


Why EAGLE 3015 1000:

Imported European Fiber laser source with 1000W power

Wide range of applications in metal processing, including: Mild Steel, Stainless Steel, Aluminum alloy, etc.

Superior edge quality plus high cutting speed

High precision driven box using World Leader-Top Quality Rack & Pinion Drive Technologies and Gearbox

Advanced European dual processor CNC system for axial movement

New AlfaControl operating software developed by Penta Chutian Italy

Direct laser control with PWM (Pulse Width Modulation)

Automatic Gas Assist System

Windows™ Driven Control Software with Materials Parameters Database

Advanced Metal Cutting Post Processor software (Alma, AutoCAD)

Advantages

Gantry Structure

High Speed & High Acceleration

Over 80% parts are imported

Constant Improvements

Italian Technology


Overview

The Penta Chutian EAGLE is capable of cutting at very high speeds while simultaneously obtaining and maintaining

excellent dimensional accuracy. Server motor drives used can produce maximum acceleration rates that are not

possible with traditional ball screws, or other common methods. The FIBER laser source permits processing with

high quality, top performance, greatest productivity and lowest operating costs. This makes the EAGLE System the

simplest, yet, most durable high performance system available on the market.

The Penta Chutian EAGLE is a complete integrated system for the cutting and processing of various types of metal

materials with medium thin thickness.


Laser (El.En. Integrated with the machine)

Excellent Beam Parameter Product (BPP)

Constant BPP Over Entire Power Range

Small Focus Over Large Working Distance

Over 25% Wall-Plug Efficiency

Maintenance Free Operation

Modular ‘Plug & Play’ Design

Very Compact and Easy to Install

Estimated Diode Lifetime>100,000hrs

Integrated Coupler or Beam Switch

FIBER Laser

·Lowest overall operating cost, as 30% of electrical efficiency can greatly reduce production cost

·With flexible transmitting system of fiber laser source, it very easy to integrate with robot arm and multi-dimension

working pallets

·Substantial reduction in laser footprint, light weight as moving can be very easily


Standard Cutting Head

Cutting head from FIBER MINI, USA is a simple, yet flexible, design that allows Laser Mech to optimize the processing

head to the end user’s Fiber Laser. The head is capable of cutting a wide range of materials. Fiber Mini RA delivers both

user-friendly operation and reliable performance at an attractive price.

Features

Available with or without capative height sensing

Temperature sensors protect optics and minimize the chance of overheating

10mm of lens movement to set focus

Quick and easy access to the cover glass

Flexible design to optimize spot size

Smooth assist gas flow

Compact, lightweight design

Models available for most popular fiber connections

Cutting head adopts flexible design, competent of collision-proof and automatic reset, which automatically stops cutting

and flexibly diverges and resets when accidental collision occurs, and moreover pick up from the former point, making the

whole cutting process free from effect.


Advanced CNC control Features

The Penta Chutian EAGLE System is complete with is front-end software: Z32 Control System. This software has

been developed within the Windows XP Professional It eliminates the possibility of memory

overrun.

The critical motion system remains housed in a PC based real

time machine control, so that the expected performance and reliability is maintained. The merging of the control

and the Windows ™ based PC is invisible to the operator.

The control easily facilitates graphic, conversational and conventional ISO formats for manual data input

programming. The built in cutting database assists inexperienced operators to choose optimal cutting parameters

including advance head set table to cut small hole on thick material (about half of the material thickness).

The system can also communicate with an off-line computer via Ethernet connection (cable and 2nd LAN board

supplied by Penta Chutian-El.En).

Specifications

17" Color Touch screen TFT monitor

60 GB Hard Disk space for NC programs

USB 2.0 port (for easy ISO file import)

Ethernet TCP/IP RJ45 port

Fast and Easy Touch screen interface to

work easily and safely with the machine

Automatic Z-axis calibration procedure

User-friendly interface to control the

system with text error messaging

Programmable Cutting Gas Pressure

Direct Laser Control System handling

power modulation and pulsing features


Operation Software

The AlfaControl has been specifically developed to fully exploit the new linear motor systems’ features, keeping the

compatibility of any other Penta Chutian’s product.

The new software generation includes many innovations introduced during the recent years in the industrial laser-cutting

field (fast piercing, fast cutting speed on thick material etc…). The updated Users Interface (UI) improves the simplicity

and immediacy of day-by-day operations while facilitating the most complicated laser cutting scenarios. The software is

now more intuitive and easier to manage.

Among all the “standard” features of a CNC (Computer Numerical Controlled) dedicated to the laser cutting process, the

AlfaControl offers a variety of enhancements and revolutionary solutions all aimed to speed up and simplify your laserjob

always keeping the tooling quality and safety to the maximum level.

Here are some of the more noteworthy features:

Microsoft Windows XP Embedded as operative system with EWF (Enhanced Write Filter). The system is protected

from accidental cancellation of the files of the system and/or from installation of non authorized software. Any

updating of the operative system and/or the user interface program is made by a self-installing program issued by

Penta Chutian. Additionally, a partition of the hard disk is specifically dedicated to saving data of the operator.

Settings saving: the system is fitted with a memory device external to the PC that automatically and freely allows

the operator the sensible data of the system, such as settings files and/or the cutting technological parameters.

Using this innovation, together with Windows XPE EWF, the data is protected by any loss caused by accidental

events.

Job report: the system memorizes the daily job report; for any production cycle it memorizes the name of the


single processed files, the starting and the end (date and time) of the working process, the (inches) meters that

have been cut and any data that could be useful to make an analysis of the efficiency of the system.

Re-start of the job: in addition to the possibility of re-calling the last interrupted job, due for example to an

electrical black out, the CNC is able to memorize the last 64 part-programs incorrectly unfinished. If there is the

need to voluntarily give precedence to a more urgent job, the operator can re-launch the unfinished job later on.

Pre-view function: allows a rapid full check out of the entire geometry of the sheet. It is able to indicate the

dimensions of the bounding box, the length of the cutting path and more. A special function allows verification

before starting the laser cutting if the sheet dimension is big enough to contain all the geometries.

Remote diagnostic-assistance: available with Premium Service Pack

Cutting technologies: fully integrated in the technological schedule.

Cutting lines: up to 5 for each single technological schedule.

Scheduling: the operator can input a limitless number of program schedules, separate from those provided by the

system.

N.U.R.B.S.: managing the curves up to the 4° grade in primitive format.

ISO optimization function: this function automatically analyses the part-program minimizing the execution time.

Advanced administration of the cutting head: it minimizes the risks of collisions of the cutting head during the

idle movement, even keeping the maximum motion speed.

I/O data: Ethernet (TCP/IP), WiFi and USB ports.

Check CUT feature: the system can stop the machining process to have to examine the cut quality in fully safe

conditions and then will restart quickly the job immediately.

Automatic edge detection on metal sheets: this function automatically recognizes the metal sheet position and

rotational/translation of the CNC axes origin to match the actual sheet position on the working table (therefore

there is no need to manually move the sheet on the pallet, avoiding any unwanted scratches): typically ±0.02 inch

(±0.5 mm) precision with good material edges.

AlfaControl Operating Screen


Mainframe

Structural Dynamic Design and Variate Analysis technology of Finite Element Method enable the base own

outstanding dynamic and static features. The frame-structure base is made with high quality steel plates by

professional OEM partners through welding, secondary aging treatment and precision machining by large-scale

gantry-structure milling machine. All of these designs and processing make sure the excellent vibration resistance,

rigidity and stability.

The gantry structure is designed from Aluminum and is extremely rigid; yet, lightweight to achieve and maintain

high acceleration. The gantry is a monoblock cast by aluminum alloy, with less weight, smaller inertance and better

vibration reducing. It is made through rough machining and late strict aging treatment and precision machining.

Because the dynamic part is light, the inertance is small, moving speed is high and processing precision is high.

Transmission is through rack and pinion. The gantry is installed on the support guide of the body of the machine tool.

With directing guide and level guide on it, the gantry can achieve fast moving and feed motion through servo motor

driving coaxial rack and pinion on either side.

The work area is 3040mm in the Y axis direction and 1540 mm in the X axis. The pallet is 3060 by 1560, allowing the

position of the clamps outside the working area.


Fume extraction: the pulse and filtered type of suction system will take off the wasted cutting assisting gas and

smoke produced during the cut from the table, filtered and then released to the environments.

Cooling water is maintained at ideal operating temperature via a chiller that assures correct cooling of the internal

laser system. The chiller is equipped with dual line water services. The first is targeting the Laser. The second one is

used for the external optics and cutting head lens: this feature eliminates the risk of condensation.

Automatic Gas Assist System

The EAGLE front end software is equipped with sophisticated control of the cutting service gas. In particular each gas

pressure can be adjusted from 150 mBar to 6 Bar in the case of compressed air and oxygen, and from 150 mBar to 20

Bar in the case of nitrogen.

All the information on service gas is specified in the Head Set tables and in the zone indicated by number 7 in Figure 1

showing the specifications currently programmed for service gas. These state the type of gas (air, oxygen etc…) and

the required pressure.

Furthermore, the effective gas pressure can be read, and this information is also displayed on screen; if the effective

pressure reading then differs from the set value by more than a specified threshold, an alarm signal is then activated,

i.e. the real pressure value changes from red to yellow.

Servo motor, drivers and decelerator

To ensure stability and precision, EAGLE CNC Laser Cutting Machine adopts servo motor made by ESTUN and decelerator

made by ALF, USA.

Europe software CAD/CAM system

The PowerCut software package includes a standard Cad 2D license plus advance metal cutting features, such as Auto

Nesting, Pre-Piercing, Auto lead in-out. It converts standard DWG and DXF files into FIBER ISO file.


Main parts of the system

Sequence Number Name Amount Manufacturer & Brand

Article1 Laser Source

i 1000W laser source 1 unit EL.EN Group, Italy

Article2 External Beam Path and Cutting Head

i Cutting Head 1 piece FIBER MINI, USA

ii

High and Low Pressure

Assisting Valve, Pneumatic

component

2 set SMC, Japan

Article3 Main Frame

i Mechanical Flat Table and

Parts 1 unit Penta Chutian Laser (Wuhan) CO, Ltd

ii X, Y Axial Rack and Pinion I set Taiwan

iii Linear Guide 1 set BOSCH , Germany

iv Accessories 1 set Penta Chutian Laser (Wuhan) CO, Ltd

Article 4 CNC system and software

i Z32 CNC System

(including Control Software) 1set EL.EN Group, Italy

ii Servo Motor and Drivers 3sets ESTUN

iii Automatic CAD&CAM

Software 1 set Europe

iv Cutting Database 1 set EL.EN Group, Italy

Article 5 Standard Auxiliary Systems

ii Suction System 1set Domestic Match

iii Dross collector 1set Penta Chutian Laser (Wuhan)CO, Ltd

V Chiller 1 set Domestic Match

Article 6 Options

i Pallet Exchanger 1set Penta Chutian Laser (Wuhan) CO, Ltd

ii Air Compressor and Dryer 1set Atlas Wuxi

iii Stabilizer 1set Domestic Match


Working Conditions

ITEMS CONTENTS

1 Electricity capacity: 60KVA

2

Requirements for the power supply: (recommend the stabilizer)

(1)Output power: 380V

(2)Stability of the tri-phase: +10%

(3)Adjustability of the output voltage: <2%

3

Gas supply for the compressed air (Recommend are screw type compressor, tank, dryer and Oil-Water filters)

(1)Capacity: 0.6 m3

(2)Nominal pressure: 10 bar

(3)Air purity: residual oil content of 0.03 ppm

(4) Air flow rate: 1 L/min

5 Cutting material:

The cutting material should be equal and flat, clean on the surface without paint and oxidation. The material

has also to be suitable for the laser cutting process and to have a high standard quality.


Section 1: Training

Advance training: Penta Chutian-El.En will provide up to five (5) days of training on machine operation and advanced

training on software operation. This will be done at Penta Chutian facility in Wuhan, China, prior to shipment of the system.

Living and travel expenses are not included.

On-site training: the seller will provide up to 1 weeks of training on the machine operation, maintenance, laser operating,

cutting parameters, graphics edition, common troubleshooting, etc. The on-site training includes up to 1 weeks of one

seller’s technician at the buyer's site, the visa, international ticket, meal and living expenses are covered by the buyer.

Section 2: Warranty (A, B, C, D)

Penta Chutian, warrants to the original purchaser of the system, that it shall be free of defects as follows:

A.Warranty includes Labor and Parts for ONE (1) year / 2000 hours

Drive Mechanisms Motors and Mag Tracks

Bearings Way Strips

Basic Structural Integrity of Positioner Other Mechanical Systems

Laser Electrical / Electronic Systems

B.Warranty does not include:

Travel expenses to and from the customer site for purposes of warranty repair

Shipping expenses for warranty/non-warranty replacement parts

Optical elements (lenses, bending optics)

Consumable items such as, but not limited to, nozzles, material support pins, crossbars, pallets and

surface followers, etc.

Damage to machine resulting from a collision or other misuse

Damage caused by materials not recommended for Laser process

Equipment must be regularly serviced in accordance with Penta Chutian-El.En.’s machine documentation. If service work is

required on a warranted Penta Chutian System, it must be performed by either:

Penta Chutian-El.En. Service Technician

Subcontractor provided by Penta Chutian-El.En.

Service Technician, authorized by Penta Chutian-El.En., in writing and in advance of performance of the service work

It is understood that Penta Chutian-El.En. has no control over the method in which a laser system is used and makes no

warranties with regard to the use of the system for a specific purpose or product unless specifically agreed upon by an


authorized Penta Chutian-El.En. representative in writing, prior to the sale of the system.

C.Warranty shall be null and void if:

-Any revisions, adjustments or repairs are made to the warranted system without written permission from Penta

Chutian-El.En.

-Damage to the system, including:

1. Damage caused by fire, theft, windstorm, malicious acts, etc.

2. Damage to the system through misuse by the customer

3. Damage to the system through the use of a faulty or non-conforming utility or service such as electric power,

gases, water or air

4. Failure to perform the recommended maintenance as outlined in the manual

5. Failure to notify Penta Chutian-El.En. with timely written notice of a defect or problem

D. Warranty for Cutting Head from FIBER MINI:

Terms of warranty for cutting head from FIBER MINI are directly transferred to the buyer of fiber laser cutting equipment

from Penta-Chutian in accordance with same terms specified in the original contract with FIBER MINI

Warranty:

FIBER MINI shall guarantee that the goods are made of best materials, with first class workmanship, brand new unused

and correspond in all respects with the quality, specifications and performance. FIBER MINI shall also guarantee that the

goods when correctly mounted and properly operated and maintained, will give warranty period of 12 months and will

always maintain the goods.

Section 3: Spare Kits

1 ea. – Ceramic kit 1 ea. –Protection Mirror

10 ea. – Nozzle 1 ea. – Focus Mirror

Section 4: Europe Power Cut

The PowerCut software package includes a standard Cad 2D license plus advance metal cutting features, such as Auto

Nesting, Pre-Piercing. It convert standard DWG and DXF files into PLUS ISO file.

Section 5: Installation

The supplier shall provide the demander with installation layout plan (including requirements for Civil engineering,

water, electricity, use level of gas and piping.)Within 15 days upon and from the date on which the business contract is


signed.

Installation shall be carried out in user’s factory and the user must prepare enough room, power supply, ventilating

system and equipment for installation. Installation shall be taken charge of by extremely well trained engineer of the

supplier. The supplier is responsible for installation of the equipment (including installation of the vent) and testing. The

user should cover the layout, water pipe, gas pipe, electrical cables for the installation and should fully cooperation with

our engineers, the job for connecting all the pipes and cables are covered by our engineer.

The installation includes up to 3-5 days of 1 Penta Chutian technicians at the buyer's site, the visa, international ticket,

meal and living expenses are covered by the buyer.

Section 6:After-sale Service

1） Within warranty period, if any quality related defect occurs on the equipment, the buyer shall reply and provide

maintenance instructions through phone or conduct on-sight service. In terms of on-sight service are demanded,

on-sight service requires seller’s technicians stay at buyer’s site, therefore, the visa, international ticket, meal and

living expenses are covered by the buyer.

2） Within warranty period, seller will be responsible for any damage caused by the quality problem of the equipment by

free parts replacing and service.

After warranty period expired, the seller’s well trained service engineer shall provide phone service or conduct on-sight

service. If replacement of the components is required, seller shall charge buyer on the replaced components with the fair

market price; and buyer shall be responsible for any possible occurring expense to seller’s service engineer such as visa,

international ticket, meal and living expenses.

Documents

1000W L CUTTING MACHINE3.imimg.com/data3/XC/NG/MY-6035150/1000w-laser-cutting-machin… · (VDI 3441): mm ±0.03 Repeatability: mm ±0.01 Load Capacity: kg 500 Overall System Weight: