10 - Soldadura (1)

7/21/2019 10 - Soldadura (1)

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Test Project for the 42nd. WorldSkillsCompetition in Leipzig, Germany 2013.Copyright◎ 2011 Worldskills International

All Rights Reserved.

Skill: 10. Welding, Schweissen, Soudage

Paper: A3Date: 18. Dec. 2012Scale: N. T. S

Drawn/Designed by: Chih-Peng Chen TW / Kamyer Sadeghi IR

Description: Pressure Vessel-Assembly

Drawing No: WSC2013_TP10_IR_PRESSURE VESSEL-ISO A

Rev. 2 Page: 4

OR

ALL DIMENSION IN MILLIMETRES

6 0

380

1 2 5

8 5

8 5

3 0 2

0

3 0

8 0

2 8 0

35

A

B C D

E

F

G H

I

J

K

L

MN O

P

Q R

R

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2 5 0

INSTRUCTIONS

1.TACK WELDS CAN BE MADE IN ANY POSITION WITH ANY PROCESS IN THE MOST LOGICAL SEQUENCE

FOR STRUCTURAL SQUARENESS AND JOINT ACCESS. ALL TACK WELDS ARE TO BE MADE NO LONGER

THAN 15 mm AND PLACED ON THE OUTSIDE OF THE VESSEL ONLY. ALL WELDS ARE TO BE MADE AS

INDICATED ON DRAWING.

2. ALL FILLET WELDS EXCEPT SPECIAL NOTES ARE TO BE 10 mm (+2mm/-0mm) IN LEG LENGTH.

3. GRINDING WILL BE LIMITED TO : TACK WELDS, STARTS, STOPS, ROOT PASS, FACE AND TOES.

4. POST CLEANING : WIRE BRUSH ONLY AFTER SLAG REMOVAL, NO GRINDING.

WELDING PROCESSES1. SMAW--111

2. GTAW--1413. GMAW--1354. FCAW--136

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Description: Pressure Vessel-Assembly

Drawing No: WSC2013_TP10_IR_PRESSURE VESSEL-ISO E

Rev. 2 Page: 1

OR


6 0

380

1 2 5

8 5

8 5

3 0 2

0

3 0

8 0

2 8 0

250

35

A

B C D

E

F

G H

I

J

K

L

MN O

P

Q R

R

C D

F

Q

E

318

INSTRUCTIONS

1.TACK WELDS CAN BE MADE IN ANY POSITION WITH ANY PROCESS IN THE

MOST LOGICAL SEQUENCE FOR STRUCTURAL SQUARENESS AND JOINT

ACCESS. ALL TACK WELDS ARE TO BE MADE NO LONGER THAN 15 mm AND

PLACED ON THE OUTSIDE OF THE VESSEL ONLY. ALL WELDS ARE TO BE

MADE AS INDICATED ON DRAWING.

2. ALL FILLET WELDS EXCEPT SPECIAL NOTES ARE TO BE 10 mm

(+2mm/-0mm) IN LEG LENGTH.

3. GRINDING WILL BE LIMITED TO : TACK WELDS, STARTS, STOPS, ROOT

PASS, FACE AND TOES.

4. POST CLEANING : WIRE BRUSH ONLY AFTER SLAG REMOVAL, NO

GRINDING.

WELDING PROCESSES1. SMAW--1112. GTAW--1413. GMAW--1354. FCAW--136

7/21/2019 10 - Soldadura (1)


7/21/2019 10 - Soldadura (1)


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Description: Pressure Vessel-Welding Symbols

Drawing No: WSC2013_TP10_IR_PRESSURE VESSEL-ISO A

Rev. 2 Page: 5

OR


135

136

136 135

135136

136

136

141

141

4(+2/-0)141 4(+2/-0)

141

141

135

135

136

111

111

141

135 136 135

136 135

136

135

135

136

6(+2/-0)111

111

135 136

141

WELDING PROCESSES1. SMAW--1112. GTAW--1413. GMAW--1354. FCAW--136

INSTRUCTIONS

1.TACK WELDS CAN BE MADE IN ANY POSITION WITH ANY PROCESS IN THE

MOST LOGICAL SEQUENCE FOR STRUCTURAL SQUARENESS AND JOINT

ACCESS. ALL TACK WELDS ARE TO BE MADE NO LONGER THAN 15 mm AND

PLACED ON THE OUTSIDE OF THE VESSEL ONLY. ALL WELDS ARE TO BEMADE AS INDICATED ON DRAWING.

2. ALL FILLET WELDS EXCEPT SPECIAL NOTES ARE TO BE 10 mm

(+2mm/-0mm) IN LEG LENGTH.

3. GRINDING WILL BE LIMITED TO : TACK WELDS, STARTS, STOPS, ROOT

PASS, FACE AND TOES.

4. POST CLEANING : WIRE BRUSH ONLY AFTER SLAG REMOVAL, NO

GRINDING.

111

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Drawn/Designed by: Chih-Peng Chen TW / K. S. Lee KR

Description: Stainless Steel/ Rostfrei Stahl/Inoxable L'acier

Drawing No: WSC2013_TP10_KR_SS-ISO A-R1

Rev. 2 Page: 2

OR

REMARKSDESCRIPTIONSMATERIALQ'TYITEM

PLATE, 120X110X2AISI 3041A

PLATE, 80X50X2AISI 3042B

CUT TO SHAPEPLATE, 90X80X2 TRIANGLEAISI 3044C

PLATE, 100X80X2AISI 3041D

CUT TO SHAPEPLATE, 60X50X2 TRIANGLEAISI 3041E

PLATE, 100X60X2AISI 3041F

PLATE, 90X48X2AISI 3041GCUT TO SHAPEPLATE, 150X60x100X2 TRAPEZOIDAISI 3041H

PLATE, 90X60X2AISI 3041I

PLATE, 100X90X2AISI 3041J

ID 9 mm CENTER HOLE DRILLEDPLATE, 90X78X2 PURGING PLATEAISI 3041K

TACKED ON PLATE KTUBE, OD 8X50X2AISI 3041L

INSTRUCTIONS TO COMPETITORS1. ALL TACK WELDS GTAW (TIG) (141) IN ANY POSITION.

2. ALL BUTTS & CORNER WELDS TO HAVE FULL PENETRATIONS.

3. ALL THE WELDING MUST BE CARRIED OUT WITH BASE PLATE "A" IN THE FLAT POSITION.

4. ALL FILLET LEG SIZES: 3.0 mm WITH TOLERANCE (+1.0 mm/-0.0 mm).5. OUTSIDE CORNER WELD RADII: 2.0mm WITH TOLERANCE (+1.0 mm/-0.0 mm).


9020 50502020

D

E F

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C C

C

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B B

H L

A

G

K

6 0

50

6 0

100

150 90

8 0

E

H C

50

3 9

45

90

7 8

n 8

n 9

--TACKWELD ONLY FOR PURGING--TO BE REMOVED FOR EXAMINATION

K

L

7/21/2019 10 - Soldadura (1)


7/21/2019 10 - Soldadura (1)


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Test Project for the 42nd. WorldSkillsCompetition in Leipzig, Germany 2013.Copyright◎ 2011 Worldskills InternationalAll Rights Reserved.



Drawn/Designed by: Chih-Peng Chen TW

Description: Aluminium Alloy

Drawing No: WSC2013_TP10_TW_ALUMINIUM-ISO A

Rev. 2 Page: 2

OR


PLATE, 190X90X3AA 50521A

CUT TO SHAPEPLATE, 110X103.92X3AA 50522B

PLATE, 177.74X80X3AA 50522C

PLATE, 160X110X3AA 50521D

PLATE, 120X120X3AA 50522E

PLATE, 160X57X3AA 50521F

CUT TO SHAPEPLATE, 120X103.92X3AA 50522G PLATE, 190X120X3AA 50521H

PLATE, 160X120X3AA 50521I

TUBE, OD 60X25X3AA 50521J

Det. A

INSTRUCTIONS TO COMPETITORS1. WELDING PROCESS: GTAW (TIG) (141).

2. WELDING POSITIONS: ALL EXCEPT VERTICAL DOWN..

3. ALL THE WELDING MUST BE CARRIED OUT WITH BASE PLATE "A" IN THE FLAT POSITION.4. ALL FILLET LEG SIZES: 4.0 mm WITH TOLERANCE (+2.0 mm/-0.0 mm).

5. OUTSIDE CORNER WELD RADII: 3.0mm WITH TOLERANCE (+2.0 mm/-0.0 mm).

103.92

1 1 0

28.87

5 0

120

60

1 0 3

. 9 2

ITEM B ITEM G

ALL DIMENSION IN MILLIMETRESELEVATION

REVERSE ELEVATION

95

6 0

1212

1212

A

BB

CC

D

EGE G

H

I

J

F

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Drawn/Designed by: Chih-Peng Chen TW

Description: Aluminium Alloy

Drawing No: WSC2013_TP10_TW_ALUMINIUM-ISO E

Rev. 2 Page: 1

OR

TUBE, OD 60X25X3AA 50521J

PLATE, 160X120X3AA 50521I

PLATE, 190X120X3AA 50521H

CUT TO SHAPEPLATE, 120X103.92X3AA 50522G

PLATE, 160X57X3AA 50521F

PLATE, 120X120X3AA 50522E

PLATE, 160X110X3AA 50521D

PLATE, 177.74X80X3AA 50522CCUT TO SHAPEPLATE, 110X103.92X3AA 50522B

PLATE, 190X90X3AA 50521A


Det. A

INSTRUCTIONS TO COMPETITORS1. WELDING PROCESS: GTAW (TIG) (141).

2. WELDING POSITIONS: ALL EXCEPT VERTICAL DOWN..

3. ALL THE WELDING MUST BE CARRIED OUT WITH BASE PLATE "A" IN THE FLAT POSITION.4. ALL FILLET LEG SIZES: 4.0 mm WITH TOLERANCE (+2.0 mm/-0.0 mm).

5. OUTSIDE CORNER WELD RADII: 3.0mm WITH TOLERANCE (+2.0 mm/-0.0 mm).

103.92

1 1 0

28.87

5 0

120

60

1 0 3

. 9 2

ITEM B ITEM G


ELEVATIONREVERSE ELEVATION

95

6 0

1212

1212

A

B B

CC

D

EG E G

H

I

J

F

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10 - Soldadura (1)