167
7/24/2019 10 Apc Pcws Handson Training Cts http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 1/167 2/21/16 Reliance Technology Group – APC / RTO  For  Internal Circulation 1 Process Engineering Group PCWS Hands On Training Rajalingam R Viknesh Raja Swetha Nair Umesh C

10 Apc Pcws Handson Training Cts

Embed Size (px)

Citation preview

Page 1: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 1/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1

Process Engineering Group

PCWS Hands On Training

Rajalingam R

Viknesh Raja

Swetha Nair Umesh C

Page 2: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 2/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation2

Scope How to Load & Start the controller

Criteria's for keeping controller ON

 Rap !aria"les #roperties

 $nterittent !aria"les #roperties

 How to read % & C stats & $nterpret the

 Case Stdies to "ring !aria"les nder control

Page 3: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 3/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(

Controller Location Points to remember in Hands-on:

)nsre that *o are aking changes in *or controller + Changing in other,s controller will

spoil *or and *or colleage,s tie

$ts recoended not to do the e-ercise in .R)C0OR S"controller nless ntil it is

necessar*

$ts recoended not to sa!e the controller 

Read the !alidation sheet carefll* "efore o!ing to the ne-t 3estion

Once *o answer the 3estion e-plained "* the trainer in the !alidation sheet4 please wait

for *or colleages to coplete if *o ha!e an* do"t in the ne-t 3estion

5or !alidation sheet will "e !alidated at the end of the training

Page 4: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 4/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation

Controller Location

Located in the following folder in the #C online ser!er7

C78#rogra 9iles8spen0ech8C Online8app

9older nae4 +dl and +ccf naes shold "e the sae+

Controllers shold "e placed in a"o!e folder "efore configring in #C:S

Page 5: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 5/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;

New Controller Create

Page 6: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 6/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation6

New Controller Create

Page 7: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 7/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<

Load Controller 

Page 8: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 8/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=

Load controller Stats

Page 9: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 9/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>

Start controller 

Page 10: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 10/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?

Start controller Stats

Page 11: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 11/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation11

 to Start on Re"oot

Page 12: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 12/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation12

)-ercise17 Loading a Controller 

Stop the Controller 

@nload the Controller 

Aelete the Controller 

Load the Controller 

Start the Controller 

 to Start the Controller on Re"oot

Page 13: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 13/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(

Aefinitions

Controller $nter!al B 00SS/No of CoefficientsDE6? secs

00SS is decided "ased on the #rocess settling tie

No of coefficients is decided "ased on the Controller $nter!al re3ired

Critical switches7

? ND Not critical for A%Cpls controller operation

1 5D Critical for A%Cpls controller operation and Coposite if Coposite option is

sedD

2 CD Critical for Coposite participation "t not for controller operationD

$dentifies critical !aria"les/s"controller in the controller with respect to control

operation and with respect to participation in a Coposite site+ $f for an* reason

a !aria"le deeed critical for control CR$$NA B 1D is not a!aila"le to the

controller and the controller is ON4 it will trn O99+ Siilarl*4 if a

!aria"le/s"controller is critical for Coposite and not a!aila"le4 then the

Coposite participation switch CL#R)FD will "e set to O99

Page 14: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 14/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1

Controller O99 G Critical Aistr"ance !aria"le O99

Page 15: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 15/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1;

Controller O99 G Critical Aistr"ance !aria"le O99

Page 16: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 16/1672/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation16

)-ercise27 Controller ON/O99

%ake the %aster Controller O99 sing a A

Page 17: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 17/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1<

Controller O99 G :ith Critical s" controller O99

Page 18: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 18/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1=

Controller ON

Page 19: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 19/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1>

)-ercise(7 Controller ON/O99

%ake the %aster Controller O99 sing a critical S"Controller 

Page 20: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 20/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation2?

Controller O99 G Critical % in Critical S" Controller O99

Page 21: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 21/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation21

Controller ON G Critical % in Non Critical S" Controller O99

Page 22: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 22/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation22

)-ercise7 Controller ON/O99

1+ %ake the %aster Controller O99 sing a critical % of a critical

S"Controller 

2+ %ake onl* S"Controller O99 sing a critical %

Page 23: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 23/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation2(

Aefinitions

%ini n"er of ood %s or Cs

%ini n"er of good $ndependent/dependent !aria"les re3ired for A%Cpls

control+ $f an insfficient n"er of $ndependent/dependent !aria"les are a!aila"le4 the

controller will trn O99 ONS0S B ?D+

Page 24: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 24/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation2

Controller ON G %ini %s ON

Page 25: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 25/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation2;

Controller ON G %ini %s ON

Page 26: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 26/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation26

)-ercise;7 Controller ON/O99

1+ %ake the %aster Controller O99 sing the paraeter ini no

of good %s or Cs

2+ %ake the S"Controller O99 sing the paraeter ini no ofgood %s or Cs

Page 27: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 27/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation2<

Aefinitions

%a- %o!e

%aniplated !aria"le a-i o!e+ 0he largest change in engineering nitsD the

controller is allowed to ake in the aniplated !aria"le setpoint in one c*cle+

%a- SS Step

%aniplated !aria"le a-i stead*state target o!e stepD+ 0he controller a*

not calclate a stead*state target that is ore than SSS0)# awa* fro the crrent

setpoint !ale+

alid range7 ?+? I SSS0)# IB 1?+? E $#JNC$ / (?D E %J%O

0his pper "ond on SSS0)# ensres that the controller will "e a"le to o!e the

aniplated !aria"le to the new stead*state target dring the controller tie horiKon

$#JC0HD+

Page 28: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 28/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation2=

Aefinitions

% tracking indicator 

? NOD No tracking

1 5)SD 0rack !iolated liit

 )na"les aniplated !aria"le tracking+ 0he tracking option deterines what the controller does if a

aniplated !aria"le is otside its operating liits @L$NA%/LL$NA%D when the controller is trned

fro O99 to ON+

 $f tracking is disa"led the controller will not pick p the aniplated !aria"le for control4 "t will

treat it as a feed forward !aria"le $NAS0 B 1D+ $f tracking is ena"led the controller will reset the

!iolated operating liit+

 0he operating liit will "e reset to the crrent aniplated !aria"le !ale4 nless the crrent !ale

is otside the engineering liits @%)N/L%)ND+ $n that case the operating liit will "e reset

to the !iolated engineering liit+ 0he reset operating liit will onl* "e written "ack to the process

control s*ste if the controller is ON this c*cle and was O99 last c*cle+

NO0)7 Liit tracking onl* occrs when ONS0S changes fro O99 to ON+ 0racking does not occr when

trning on a s"controller SONR)FD+

Page 29: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 29/167

2/21/16 Reliance Technology Group – APC / RTO2>

Cases asterController !nitialStat"s

#imitTra$king

%i&& between #imit ' VC"rrent Val"e(C"rrent Val"e sho"ld be

o"tside limits)

aster Controller&inal stat"s '$hange in Vtarget*limit i& astergets ON

1 ON ON SS Step

2 ON O99 SS Step

( O99 O99 SS Step

O99 ON SS Step

;E O99 ON SS Step

6E O99 O99 SS Step

< ON ON I SS Step

= ON O99 I SS Step

> O99 O99 I SS Step

1? O99 ON I SS Step

11E O99 ON I SS Step

12E O99 O99 I SS Step

Switch ON the controller for which initial stats is O99

E9or Cases;4 64 11 & 124 first ake %aster Controller get O99 "* doing case1

0r* to do in %s of s"controller other than Reactor 

)-ercise67 Controller ON/O99 on %a-SS liit

Page 30: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 30/167

2/21/16 Reliance Technology Group – APC / RTO(?

Cases aster Controller!nitial Stat"s

#imitTra$king

%i&& between #imit ' VC"rrent Val"e(C"rrent Val"e sho"ld beo"tside limits)

aster Controller &inalstat"s ' $hange in Vtarget*limit i& aster getsON

1 ON ON SS Step O99

2 ON O99 SS Step O99

( O99 O99 SS Step ON & Meep the % inprediction ode

O99 ON SS Step ON & change % liits to %ale

;E O99 ON SS Step O99

6E O99 O99 SS Step O99

< ON ON I SS Step ON & changes % target toNew liits

= ON O99 I SS Step ON & changes % SS targetto New liits

> O99 O99 I SS Step ON & Meep the % inprediction ode

1? O99 ON I SS Step ON & changes % liits to% ale

11E O99 ON I SS Step ON & changes % SS targetto New liits

12E O99 O99 I SS Step ON & changes % SS targetto New liits

)-ercise67 Controller ON/O99 on %a-SS liit Reslts

Page 31: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 31/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(1

1+ Controller ON to O99 G % otside Liit % 0racking ON4 Otside %a- SS Step

Page 32: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 32/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(2

1+ Controller ON to O99 G % otside Liit % 0racking ON4 Otside %a- SS Step

%aster Controller trned O99

2 C t ll ON t O99 % t id Li it % 0 ki O99 t id % SS St

Page 33: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 33/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation((

2+ Controller ON to O99 G % otside Liit G % 0racking O994 otside %a- SS Step

2 C t ll ON t O99 % t id Li it % 0 ki O99 t id % SS St

Page 34: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 34/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(

2+ Controller ON to O99 G % otside Liit G % 0racking O994 otside %a- SS Step

Controller trned O99

( C t ll O99 t ON % t id Li it % 0 ki O99 O t id % SS St

Page 35: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 35/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(;

(+ Controller O99 to ON G % otside Liit % 0racking O994 Otside %a- SS Step

( C t ll O99 t ON % t id Li it % 0 ki O99 O t id % SS St

Page 36: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 36/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(6

(+ Controller O99 to ON G % otside Liit % 0racking O994 Otside %a- SS Step

%aster Controller trned ON and kept % in prediction %ode

C t ll t d ON % t id Li it % 0 ki ON O t id % SS St

Page 37: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 37/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(<

+ Controller trned ON G % otside Liit % 0racking ON4 Otside %a- SS Step

C t ll t d ON % t id Li it % 0 ki ON O t id % SS St

Page 38: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 38/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(=

+ Controller trned ON G % otside Liit % 0racking ON4 Otside %a- SS Step

%aster Controller trned ON4 % liits got changed to % crrent !ale

; Controller reains O99 % otside Liit % 0racking ON Otside %a- SS Step

Page 39: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 39/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(>

;+ Controller reains O99 G % otside Liit % 0racking ON4 Otside %a- SS Step

%aster Controller trned O994 sing Case$

; Controller reains O99 % otside Liit % 0racking ON Otside %a- SS Step

Page 40: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 40/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation?

;+ Controller reains O99 G % otside Liit % 0racking ON4 Otside %a- SS Step

%aster Controller reains O99

6 Controller reains O99 % otside Liit % 0racking O99 Otside %a- SS Step

Page 41: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 41/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1

6+ Controller reains O99G % otside Liit % 0racking O994 Otside %a- SS Step

%aster Controller trned O994 sing Case$

6 Controller reains O99G % otside Liit % 0racking O99 Otside %a- SS Step

Page 42: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 42/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation2

6+ Controller reains O99G % otside Liit % 0racking O994 Otside %a- SS Step

Liit tracking switched O99

6 Controller reains O99G % otside Liit % 0racking O99 Otside %a- SS Step

Page 43: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 43/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation(

6+ Controller reains O99G % otside Liit % 0racking O994 Otside %a- SS Step

%aster Controller reains O99

< Controller reains ON % otside Liit % 0racking ON within %a- SS Step

Page 44: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 44/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation

<+ Controller reains ON G % otside Liit % 0racking ON4 within %a- SS Step

< Controller reains ON % otside Liit % 0racking ON within %a- SS Step

Page 45: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 45/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;

<+ Controller reains ON G % otside Liit % 0racking ON4 within %a- SS Step

%aster Controller reains ON4 % 0arget changed to liits

= Controller reains ON G % otside Liit % 0racking O99 :ithin %a- SS Ste

Page 46: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 46/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation6

=+ Controller reains ON G % otside Liit % 0racking O994 :ithin %a- SS Ste

= Controller reains ON G % otside Liit % 0racking O99 :ithin %a- SS Ste

Page 47: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 47/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<

=+ Controller reains ON G % otside Liit % 0racking O994 :ithin %a- SS Ste

%aster Controller reains ON4 % 0arget changed to liits

> Controller O99 to ON G % otside Liit G % 0racking O99 within %a- SS Step

Page 48: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 48/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=

>+ Controller O99 to ON % otside Liit % 0racking O994 within %a- SS Step

>+ Controller O99 to ON G % otside Liit G % 0racking O994 within %a- SS Step

Page 49: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 49/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>

>+ Controller O99 to ON % otside Liit % 0racking O994 within %a- SS Step

%aster Controller trned ON4 % kept in prediction ode

1? Controller O99 to ON G % otside Liit % 0racking ON :ithin %a- SS Step

Page 50: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 50/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;?

1?+ Controller O99 to ON % otside Liit % 0racking ON4 :ithin %a- SS Step

1?+ Controller O99 to ON G % otside Liit % 0racking ON4 :ithin %a- SS Step

Page 51: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 51/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;1

1?+ Controller O99 to ON % otside Liit % 0racking ON4 :ithin %a- SS Step

%aster Controller trned ON4 % liits got changed to % crrent !ale

11+ Controller O99 to ON G % otside Liit % 0racking ON4 :ithin %a- SS Step

Page 52: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 52/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;2

g 4 p

11+ Controller O99 to ON G % otside Liit % 0racking ON4 :ithin %a- SS Step

Page 53: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 53/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;(

g 4 p

%a- SS Step has changed to 1?

11+ Controller O99 to ON G % otside Liit % 0racking ON4 :ithin %a- SS Step

Page 54: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 54/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;

g 4 p

%aster Controller trned ON4 % target got changed to @pper liit

12+ Controller O99 to ONG % otside Liit % 0racking O994 :ithin %a- SS Step

Page 55: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 55/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;;

g 4 p

%aster Controller ade O99 "* doing Case$

12+ Controller O99 to ONG % otside Liit % 0racking O994 :ithin %a- SS Step

Page 56: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 56/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;6

g p

Liit tracking trned O99 and %a- SS Step has changed to (?

12+ Controller O99 to ONG % otside Liit % 0racking O994 :ithin %a- SS Step

Page 57: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 57/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;<

g

%aster Controller trned ON4 % !ale got changed to % Liits

1(+ S"Controller O99 to ONG % otside Liit % 0racking ON4 :ithin %a- SS Step

Page 58: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 58/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;=

1(+ S"Controller O99 to ONG % otside Liit % 0racking ON4 :ithin %a- SS Step

Page 59: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 59/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation;>

S"Controller trned ON4 % liits got changed to % ale

1+ S"Controller O99 to ONG % otside Liit % 0racking O994 :ithin %a- SS Step

Page 60: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 60/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation6?

1+ S"Controller O99 to ONG % otside Liit % 0racking O994 :ithin %a- SS Step

Page 61: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 61/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation61

S"Controller trned ON4 % in #rediction onl*

)-ercise<7 S"Controller ON/O99

Page 62: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 62/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation62

Repeat case> "* keeping the particlar % critical

S"Controller reains O99 G Critical % otside Liit % 0racking O994 within %a- SSStep

Page 63: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 63/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation6(

S"Controller reains O99 G Critical % otside Liit % 0racking O994 within %a- SS Step

Page 64: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 64/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation6

S" Controller reained O99

Controller O99 to ON G % otside Liit G at nti :indp & otside %a- SS Step

Page 65: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 65/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation6;

1??

Change ias sch that 9$C111?% goes to 1??

Controller O99 to ON G % otside Liit G at nti :indp & otside %a- SS Ste

Page 66: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 66/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation66

S" Controller / %aster reains ON e!en liit is otside %a- SSStep

Controller ON to O99 G % otside Liit G nti :indp reo!ed & otside %a- SS Step

Page 67: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 67/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation6<

Controller trned O99 when :S stats got reo!ed

Controller ON to O99 G % otside Liit G nti :indp reo!ed & otside %a- SS Step

Page 68: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 68/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation6=

Controller ON G Sar*

Page 69: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 69/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation6>

P Critical !aria"les shold "e ON to take the s"controller ON

P Critical S" controller shold "e ON to take the controller in Line

P $f critical Aistr"ance !aria"les is switched O99 %aster controller will get switched

off 

P % liit tracking to "e kept alwa*s ON & C tracking O99

P % liit will "e rela- "ased on crrent !ale if tracking is ONP $f the liit is otside a- SS step then controller will get off e!en if it is for non

critical !aria"le

P $f controller is in nti windp then e!en if liit is otside a- SS step then

controller will not trn off P No of %s & Cs online shold "e ore than the %in no of %s & Cs to keep

the controller ON

Page 70: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 70/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<?

Rap aria"les

Rap aria"les

Page 71: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 71/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<1

0re Rap aria"les G :ill "e lwa*s Critical

Page 72: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 72/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<2

0re Rap aria"les G :ill "e lwa*s Critical

Page 73: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 73/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<(

)-ercise=7 Rap !aria"les

Page 74: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 74/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<

et the essage .0re raps st "e critical in *or essage "o-

Controller O99 G if 0re Rap aria"le is switched off & s"controller critical

Page 75: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 75/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<;

S"Controller O99 G if 0re Rap aria"les is switched off as s"controller is ade non critical

Page 76: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 76/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<6

S"Controller O99 G if 0re Rap aria"les is switched off as s"controller is ade non critical

Page 77: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 77/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<<

)-ercise>7 Raps criticalit*

Page 78: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 78/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<=

1+ %ake the %aster Controller O99 "* switching O99 Rap

2+ %ake the S"Controller O99 "* switching O99 Rap

Controller O99 G on Rap $"alance

Page 79: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 79/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation<>

Controller O99 G on Rap $"alance G thogh S" controller is non Critical

Ae to Ra

p Shed option

Page 80: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 80/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=?

Ae to Rap Shed option

)-ercise1?7 Rap $"alance

Page 81: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 81/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=1

1+ %ake the %aster Controller O99 sing Rap i"alance

2+ %ake the S"Controller O99 sing Rap i"alance

Rap aria"les Sar*

Page 82: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 82/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=2

Ram+ Variables

On rap i"alance paraeter can "e set to

  Shed )ntire controller AefaltD or Shed Onl* S" controller 

Tr"e Ram+ Variable

  lwa*s Critical  Shed controller or s"controller on %a- Rap $"alance

depending on Rap shed option

Pse"do Ram+ Variable

  Can "e ade Non Critical

  Shed controller or S"Controller on %a- Rap $"alance

depending on Rap shed option

Page 83: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 83/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=(

$nterittent aria"les

$nterittent aria"les

Page 84: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 84/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=

Aefinitions

Page 85: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 85/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=;

%a-i @se #rediction

%a-i c*cles for which the prediction for this dependent !aria"le can "e sed for

control+ Once this liit is e-ceeded4 the !aria"le is set A+ 0his entr* is onl* re3ired

for !aria"les with interittent signals+

$nterittent aria"les

Page 86: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 86/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=6

$nterittent aria"les

Page 87: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 87/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=<

$nterittent aria"les G @se #rediction if not pdated

Page 88: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 88/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation==

)-ercise117 $nterittent aria"les

Page 89: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 89/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation=>

$nterittent aria"les G %ake $11>1# in #rediction %ode

$nterittent aria"les G ad "e*ond %a- #red C*cle

Page 90: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 90/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>?

$nterittent aria"les G ad "e*ond %a- #red C*cle

Page 91: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 91/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>1

)-ercise127 $nterittent aria"les

Page 92: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 92/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>2

$nterittent aria"les G %ake $11>1# "ad withot switching O99

$nterittent aria"les G ad to ood Not possi"le till ne-t New !ale

Page 93: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 93/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>(

$nterittent aria"les G ad to ood Not possi"le till ne-t New !ale

Page 94: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 94/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>

$nterittent aria"les G ad to ood Not possi"le till ne-t New !ale

Page 95: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 95/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>;

$nterittent aria"les G ad to ood Not possi"le till ne-t New !ale

Page 96: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 96/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>6

$nterittent aria"les G ad to ood Not possi"le till ne-t New !ale

Page 97: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 97/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation><

$nterittent aria"les

Page 98: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 98/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>=

$nterittent aria"les G Sar*

Page 99: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 99/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation>>

P %a- #rediction C*cles G (+; ties nal*Ker c*cle 0ie

P Onl* change in !ales which are "etween noise and peak !ale are considered ood

P $f ood !ale not recei!ed within %a- prediction c*cles !ale will "ecoe "ad

P 0ill that tie !ale is predicted sing the odel Cr!e

P 0ill the tie nal*Ker is ha!ing "ad !ale it can,t "e taken in line

P  Has to wait till it gets new !ale to change fro "ad stats to Noral stats

Page 100: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 100/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1??

0@N$N G % COS0

% Stats

Page 101: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 101/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?1

C Stats

Page 102: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 102/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?2

C & % Stats

Page 103: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 103/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?(

C & % Stats

Page 104: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 104/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?

Page 105: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 105/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?;

:h* %s are toching its liitsQ

% Costing

Page 106: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 106/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?6

% Costing

Page 107: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 107/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?<

% Costing

Page 108: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 108/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?=

% Costing

Page 109: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 109/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?>

% Costing

Page 110: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 110/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation11?

% Costing

Page 111: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 111/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation111

% Costing

Page 112: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 112/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation112

)-ercise1(7 % Costing

Page 113: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 113/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation11(

%ake LC;<?>S to in o!e stats withot an* error essage

% Costing

Page 114: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 114/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation11

% Costing

Page 115: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 115/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation11;

)-ercise17 0ning

Page 116: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 116/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation116

%ake LC;<?>S to toch its lower liits withot changing liits

% Cost

Page 117: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 117/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation11<

% Cost

Page 118: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 118/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation11=

% 0ning #araeter Sar*

Page 119: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 119/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation11>

%ini %o!eent and %ini cost %s

% L# Cost@nconstrained

%o!eent

%ini %a-iiKe

Cost

%iniiKe

%ini%o!eent

Aon,t o!e for optiiKation

%o!e if it allows a

liiting constraint to

"e rela-ed4 ths allowing

a cost % to "e o!ed

Aefinitions

Re!erse cting $ndicator 

Page 120: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 120/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation12?

g

%aniplated !aria"le re!erse action indicator7

? NOD Airect acting increase setpoint4 otpt increasesD

1 5)SD Re!erse acting increase setpoint4 otpt decreasesD

  re!erse acting controller is one in which an increase in the setpoint will case a decrease in

the otpt !al!e positionD+ %ost ACSs are configred to atoaticall* handle re!erse acting

controls ths pro!iding the correct !ale to the appropriate :SCOA entr*+ $f a ACS does

not atoaticall* translate the codes then $R)RS can "e set to 1 to re!erse the states 1

and 2 of :SCOA in the controller+

% Re!erse acting

Page 121: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 121/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation121

Change 9$C111?S co"ined stats fro noral to :S H$ "* changing "ias to 2;?

% Re!erse acting

Page 122: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 122/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation122

)-ercise1;7 % Re!erse acting

Page 123: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 123/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation12(

Change 9$C111?S co"ined stats fro :S H$ to :S LO

withot changing "ias

% Re!erse acting

Page 124: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 124/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation12

% Re!erse acting

Page 125: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 125/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation12;

)-ercise167 % Liit Rela-ing

Page 126: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 126/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation126

%ake 0$2??# to get controlled at its pper liit withot changing its liits

% Liit Rela-ing

Page 127: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 127/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation12<

% Liit Rela-ing

Page 128: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 128/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation12=

9C111?

0C=?1

% Liit Rela-ing

Page 129: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 129/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation12>

Page 130: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 130/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(?

0@N$N G C Ranks

)-ercise1<7 C Ranking

Page 131: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 131/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(1

%ake #C>2?(% to get controlled at its lower liits

C Ranking

Page 132: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 132/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(2

C Ranking

Page 133: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 133/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1((

)-ercise1=7 C Ranking

Page 134: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 134/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(

%ake 0$2??# to gi!e p at its pper liits withot

gi!ing p #C21?1# pper liits

C Rank

Page 135: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 135/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(;

C Rank

Page 136: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 136/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(6

C Rank

Page 137: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 137/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(<

Page 138: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 138/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(=

0@N$N G )-ternal 0argets

Aefinitions

)-ternal 0arget Range

Page 139: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 139/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1(>

)0CRN specifies a range for the e-ternal target+ 0he pper liit for the e-ternal

target is set to )0C)0CRN/2+ 0he lower liit for the e-ternal target is set to )0C

)0CRN/2+ n* !ale within these ranges will "e considered a feasi"le !ale "* the

stead*state sol!er 

)-ternal 0arget

Page 140: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 140/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation1?

Change M?2%## $S to 1(+>

)-ercise1>7 )-ternal 0arget Range

Page 141: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 141/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation

11

%ake M?2%## Stats to noral withot

switching O99 )0 Switch and Ranks

)-ternal 0arget Range

Page 142: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 142/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation

12

)-ternal 0arget Range

Page 143: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 143/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1(

)-ternal 0arget Range

Page 144: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 144/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1

)-ercise2?7 )-ternal 0arget Rank

Page 145: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 145/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;

%ake M?2%## Stats to noral withot switching O99 )0 Switch

and keeping RangeB?

)-ternal 0arget Rank

Page 146: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 146/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation16

)-ternal 0arget Rank

Page 147: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 147/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1<

)-ternal 0arget Rank

Page 148: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 148/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1=

Page 149: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 149/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1>

Controller #erforance $pro!eent

%C#$ ipro!eent

Page 150: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 150/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;?

 Net No of %s G No of %s O99 or at Setpoint G ?+;E%s at Op Liits G %s at )ngg liitsD

- 1??

  Net no of %s D

%C#$ ipro!eent

Page 151: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 151/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;1

%C#$ ipro!eent

Page 152: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 152/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;2

%C#$ ipro!eent

Page 153: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 153/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;(

%C#$ ipro!eent

Page 154: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 154/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;

%C#$ ipro!eent

Page 155: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 155/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;;

%C#$ ipro!eent

Page 156: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 156/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;6

%C#$ ipro!eent

Page 157: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 157/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;<

%C#$ ipro!eent

Page 158: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 158/167

2/21/16 Reliance Technology Group – APC / RTO  For 

 Internal Circulation1;=

%C#$ ipro!eent

Page 159: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 159/167

2/21/16Reliance Technology Group – APC / RTO   For  Internal Circulation1;>

%C#$ ipro!eent

Page 160: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 160/167

2/21/16Reliance Technology Group – APC / RTO   For  Internal Circulation16?

%C#$ ipro!eent

Page 161: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 161/167

2/21/16Reliance Technology Group – APC / RTO   For  Internal Circulation161

%C#$ ipro!eent

Page 162: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 162/167

2/21/16Reliance Technology Group – APC / RTO   For  Internal Circulation162

%C#$ ipro!eent

Page 163: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 163/167

2/21/16Reliance Technology Group – APC / RTO   For  Internal Circulation16(

)-cercise217 %C#$ ipro!eent

chie!e the elow %C#$s with ot switching off an* % or s"controllers

Page 164: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 164/167

2/21/16Reliance Technology Group – APC / RTO   For  Internal Circulation16

 chie!e the elow %C#$s with ot switching off an* % or s"controllers

P ;?

P <?

P >?

P 1??

%C#$ $pro!eent Sar*

0o $pro!e %C#$

Page 165: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 165/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation16;

0o $pro!e %C#$

P   ll %S shold "e kept ON

P   %s stats shold "e noral it sholdn,t "e at liits

$n short

P   Controllers shold "e alwa*s constrained "* Cs and not "* %s

Festions

Page 166: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 166/167

2/21/16 Reliance Technology Group – APC / RTO   For  Internal Circulation166

Page 167: 10 Apc Pcws Handson Training Cts

7/24/2019 10 Apc Pcws Handson Training Cts

http://slidepdf.com/reader/full/10-apc-pcws-handson-training-cts 167/167

Thank You !