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1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

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Page 1: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

1

Page 2: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

SteveDarwell

Lachlan

Agenda

� Market overview and key demand drivers

2

Lachlan Austin

Alan Westwood

� Smart Glass

� Clayton

Page 3: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

1. Viridian overview1. Viridian overview

Page 4: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Market–leading supplier of architectural glass in Australia/New Zealand

Primary Products

� Only domestic manufacturer of architectural glass in Australia (~60% market share) and NZ (~33%)

� 2 Australian manufacturing facilities

� Dandenong (Vic) –165,000t

� Ingleburn (NSW) –105,000t

4

� Ingleburn (NSW) –105,000t

Glass Processing and Services (GPS)

� Leading value added processor of architectural glass in Australia (~30% market share) and NZ (~31%)

� Leading national footprint in Australia across all states

� Locations across New Zealand’s North and South Islands Viridian operations

Float glass factory

Downstream processing site

Page 5: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Glass industry overview

Bulk

Glass

Manufacture

Install / assembleGlass Processing

(value-adding)Fabricate

Large format and

bulk glassFormed and

finished glassCompleted assembly / sub-assembly

Viridian – the only fully-integrated participant in these core markets

5

�Large format float glass

(clear, tints, coated)

�Large format laminates

and mirror

�Bulk lots of standard

sized units (annealed,

toughened)

�Installation of windows,

doors, shower screens,

splashbacks,

balustrades, etc.

�Commercial glazing

projects (curtain walls,

shop-fronts,

partitioning)

�On-site glazing

�Replacements/retrofits

�Reshaping and finishing

glass to meet end-use:

�Cutting

�Edging

�Shaping and drilling

�Toughening

�Laminating

�Painting/printing

�Creation of IGUs

�Incorporation into higher

assemblies:

�Windows

�Doors

Page 6: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Foreign glass – country of origin

50%

75%

100%

Australian Architectural Glass Market[tonnes basis]

30%

40%

50%

60%

70%

80%

90%

100%

t/y

r

Imported Glass, by Country of Origin

All Other

No Country

Details

United States

of America

Thailand

� At the primary level Viridian has maintained share in a challenging market

� Origins of foreign glass have shifted progressively towards China as supply outstrips regional demand post-GFC 1

� China is over-represented in processed bulk glass (laminates, toughened doors panels and other toughened glass)

6

Note 1. Viridian imports are within these figures also, impacting import volumes most strongly through stock building in advance of the Dandenong upgrade (YEM09, multiple countries of origin), followed by our reduced reliance on the US for coated glass (YEM10 onwards)

Source: ABS import data, Viridian analysis

0%

25%

Mar-08 Mar-09 Mar-10 Mar-11

Viridian Foreign

0%

10%

20%

30%

2008 2009 2010 2011 2012*

YEM

China

Indonesia

*YEM12 data reflects two months to May 2011Source: ABS import data, Viridian analysis

Page 7: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Glass processing market

QLD NSW VIC WA SA TAS ACT NT NZ

Viridian � � � � � � � � �

GJames � � � �

AGG Group � � �

FGI Group � �

Chevron �

� Viridian GPS is the largest processing network in Australia

� Viridian GPS is the second largest processing network in NZ

7

30%

24%

46%

Processor ShareAustralian Architectural Glass Market, YEM11

Viridian GPS

Four next largest

processors

All Others

Metro (NZ) �

Source: ABS import data, Viridian analysis Source: ABS import data, Viridian analysis

55%31%

14%

Processor ShareNZ Architectural Glass Market, YEM11

Metro GlassTech

Viridian

All Others

Page 8: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Safety

60

70

80

90

100

110

120

Fre

qu

en

cy R

ate

TOTAL RECORDABLE INJURY FREQUENCY RATE(MAT)

� Proactively addressed safety issues through implementation of “Cardinal Rules”

� Number of recordable injuries down 45% YEM11 versus YEM10

� Significant reduction in severity of injuries.

� Cuts dramatically reduced through better processes and PPE

� Key issue to be addressed is manual handling – through mechanisation and

8

0

10

20

30

40

50

Ap

r-07

Jul-

07

Oct-

07

Jan-0

8

Ap

r-08

Jul-

08

Oct-

08

Jan-0

9

Ap

r-09

Jul-

09

Oct-

09

Jan-1

0

Ap

r-10

Jul-

10

Oct-

10

Jan-1

1

Ap

r-11

Jul-

11

Oct-

11

Jan-1

2

Fre

qu

en

cy R

ate

Month

handling – through mechanisation and improved training

Page 9: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Customer service

0.60

0.70

0.80

0.90

1.00

1.10

1.20

Val

ue

of

mo

nth

ly F

OC

Rs

[$, i

nd

exe

d t

o S

ep

09

]

Free of Charge Replacements

80%

85%

90%

95%

100%

DIF

OT

%

Delivered in Full on Time (DIFOT) Performance[houselot basis]

9

0.30

0.40

0.50

Sep-09 Dec-09 Mar-10 Jun-10 Sep-10 Dec-10 Mar-11

Val

ue

of

mo

nth

ly F

OC

Rs

[$, i

nd

exe

d t

o S

ep

09

]

70%

75%

80%

Sep-09 Dec-09 Mar-10 Jun-10 Sep-10 Dec-10 Mar-11

� Consistent DIFOT is a critical service element

� On-going focus on developing DIFOT measure matched to customer needs (house-lot basis, not item basis), and driving performance to market-leading levels throughout our network

� Investments in processing software ensures up to the minute understanding of status of all items to optimise DIFOT performance

� FOCRs measures first time product quality failures

� First time quality is critical to customer satisfaction and success

� 40% reduction in FOCRs due to investment in equipment, automation and employee training

Page 10: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Operational focus

Energy efficient windows — IGUs and cut-to-size glass

� High volume processing operation – long runs of similar / simpler shapes

� Relatively lower value glass

� Customer demands reliable DIFOT

Service target segments at high quality and low unit cost

Aligned operational processing focus Market segment focus

Residential fabricators

Commercial fabricators

10

� Customer demands reliable DIFOT

Complex / quality customised glass

� Batch shop operation — Shorter runs of more complex shapes

� Thicker glass — safety and feature glass

� Lower volumes / higher value

� Customer demands high quality (defect free, correct dimensions and finishes etc) one stop shop

Commercial fabricators

Partitioners, shop fitters,

commercial glaziers

Shower screens &

wardrobes

Page 11: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Improving cost position

102%

104%

106%

108%

110%

Yield Improvement

1100

1200

1300

1400

FTE

VGPS Full Tme Employees

11

� 20% reduction in headcount achieved through� higher levels of process automation� improved mgt and processes� site consolidation� workforce resizing to match market slow down in demand

• Yield is a measure of saleable glass produced as a percentage of bulk glass input to the process• 7% improvement in yield achieved through

• Improved production planning processes and software• Investment in new equipment and process automation• Improved plant maintenance processes & programmes

98%

100%

Nov-09 Feb-10 May-10 Aug-10 Nov-10 Feb-11 May-11

Rolling 12 month

1000

1100

Sep-09 Dec-09 Mar-10 Jun-10 Sep-10 Dec-10 Mar-11 Jun-11

Page 12: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Growth in energy efficient glass

� Growth in the energy efficient glass category has partly offset the decline in overall market volume

� Combination of regulatory drivers, promotional activities and general market awareness

1.05

1.10

0.3

0.35

Au

s gl

ass

mar

ke

t [t

, in

de

xed

to M

ar0

8]

Viridian GPS, Energy Efficient Sales to Total Sales(overlayed on total architectural glass market demand)

12

0.90

0.95

1.00

0.15

0.2

0.25

Mar

-08

Jun

-08

Sep

-08

De

c-0

8

Mar

-09

Jun

-09

Sep

-09

De

c-0

9

Mar

-10

Jun

-10

Sep

-10

De

c-1

0

Mar

-11

Au

s gl

ass

mar

ke

t [t

, in

de

xed

to M

ar0

8]

EE r

atio

Total Aus Market Ratio, EE Revenue to Total Glass Revenue

Source: ABS import data, Viridian analysis

Page 13: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Increase in insulating glass units

�.Twofold increase in IGU production since March 2008 (despite significant market slowdown)

� Sales predominately in cool climates and residential sector

� Data does not include Erskine Park (brought online Jun 2011)

2.25

VGPS Insulating Glass Units Sales, ANZ

13

0.50

0.75

1.00

1.25

1.50

1.75

2.00

m2

IGU

sal

es

ind

exe

d t

o M

ar0

8

IGU Sales

Index

Expon. (IGU

Sales Index)

Page 14: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Viridian GPS - strategic summary

� Industry leading safety performance

� Industry leading customer service

� Leverage high volume capability

� Lift customised solution capabilities

� Targeting 25% improvement YoY

� DIFOT & quality focus

� Target volume fabricator / builder needs

� Commercial, residential fit-out and retail

14

� Lift customised solution capabilities

� Actively manage costs

� Drive growth in energy efficiency

� Commercial, residential fit-out and retail

� Labour efficiency and glass yield focus

� Via SmartGlass and SeeBeyond campaigns and support of regulatory change

Page 15: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

2. SmartGlass2. SmartGlass

Page 16: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and
Page 17: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Premise: unique to Viridian, compelling for volume res builders

� Displace commodity float glass with higher-functioning coated glass

� Entry-level energy efficient glazing product - lift awareness and acceptance of high-performance

glass amongst Australian builders and home-buyers

� Lift the performance and value of glass into one of the highest volume channels to market

� Grow share of Viridian glass entering the market � Grow share of Viridian glass entering the market

� Define and “own” a new glass category –the basis for an on-going series of

range extensions

� Platform for differentiation of Viridian business

J

Page 18: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

6 star energy efficiency – windows & glass matter

‘With most other building elements at practical limits of

thermal performance, glazing is the remaining pathway to

better ratings’ Australian Building Codes Board 2009

Timing – regulatory environment

NSW:~5 (Approximate , BASIX)

WA: 5 (6 in May 2011 but w 12 mth "honeymoon" to 2012)

Update on Six Star regulation in Australia

WA: 5 (6 in May 2011 but w 12 mth "honeymoon" to 2012)

QLD: 6 (rapid move from 3.5 to 5, now 6, but carries

generous concessions for certain design inclusions).

VIC: 6 (approvals from 01May2011, following 12mth honeymoon)

SA: 6 (went in Sep 2010)

ACT: 6 (May 2010, but transition out to Jan 2011)

TAS: 5 (went in Jan 2010)

NT: 5 (May 2010)

Page 19: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Climate demands

combination of Solar Heat

control and insulation

SmartGlass – target markets

HOT

BCA driving new build to higher energy efficiency levels

States with “more pleasant” climates slower to move

Economic case for higher insulation performance is stronger in colder climates

control and insulation

19

COLD

MIXED

Climate demands high

insulation and capture of

Solar Heat

Page 20: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Owner /

Arch-Specified

Res ~45% of Res Custom Build ~12%

Reno / Retrofit ~11%

Target market - volume res in hot/mixed climates

Building Window Market(tonnes basis)

Non-Res ~49%

Builder-Specified

~55% of ResVolume Build ~28%

Target – Warm and mixed climates, metro bias

Page 21: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

SmartGlass Benefits

SmartGlass Benefit*

Melbourne Sydney Brisbane

SmartGlass SP10

Polaris

SmartGlass SP40 Oasis

SmartGlass SP50

Stellar

21

Incremental Stars 0.5 0.7 1.1

Heating and Cooling Load [MJ/yr] 12.2% 15.6% 26.7%

Energy Costs [$/yr] 12.2% 16.1% 27.1%

Greenhouse Gas Emissions [t/yr] 0.56 0.29 0.30

[Camry km/yr] 2,650 1,390 1,420

*Notes: Benefit of using SmartGlass in place of ordinary 4mm clear float in an industry-typical unimproved aluminium frames (estimated performance data for different SmartGlass products)•Results Based on SWA Technical Report (2009) data derived using NFRC-compatible version 1.1.4.1 of AccuRate.•Modelled energy/GHG savings within each climate zone shown are based on an otherwise adequately insulated 240m2 detached house. Energy cost savings assume non-ducted reverse-cycle electrical heating and cooling used in all cases, at power prices typical of retail tariffs for the applicable metro area.•Results vary with climate, home design, and orientation, glazed area and distribution, heating and cooling appliance mix, and local energy prices.•“Camry km/yr” denotes the CO2 savings expressed as the equivalent emissions generated by driving a 2006 Camry sedan (ADR 81/02 combined cycle). Source emissions data can be found at http://www.toyota.com.au/camry-hybrid-camry/features/fuel-economy/fuel-economy-calculator

Page 22: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

The benefit ladder

Two important benefits of an entry-level product:

– Help convert from ordinary float

– Create basis for consideration of better glass forms

4:12:4LE IGU $14,250

Indicative window

house-lot price

4:12:4LE IGU $14,250

Indicative window

house-lot price

Make-up in

Alum Window

Make-up in

Alum Window

4 Clr

6.38 Clr C+

4:12:4 IGU

$7,000

$12,000

$12,500

4 Clr

SmartGlass

4:12:4 IGU

$7,000

$12,000

$12,500

$8,400

6.38 C+ Clr

Indicative window pricing based on house-lot pricing to major builders for aluminium windows with different glazing configurations

Page 23: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and
Page 24: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

3. Clayton3. Clayton

Page 25: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Clayton site

� Total of 34,579 square metres

– 22,605 sq. mtrs at Whiteside Road

– 11,974 sq. mtrs at Brear Street

� 24hr / 5 day operation

� 322 employees

� World first fully automated double glazing line

Page 26: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Capabilities at Clayton

� Single cut to size annealed glass

� Double glazing

� Toughened glass

� Laminate glass (Bulk and custom products)

� Seraphic painting

� Processed glass (Polished, holes, shapes etc.)

� Specialty products (Digiglass, Pyroguard, Security)

Page 27: 1. Viridian overview...2011/06/30  · Melbourne Sydney Brisbane SmartGlass SP10 Polaris SmartGlass SP40 Oasis SmartGlass SP50 Stellar 21 Incremental Stars 0.5 0.7 1.1 Heating and

Key KPIs achieved

� Safety

– 62% reduction in TRIFR over prior year

– Introduction of automation and delivery systems to reduce manual handling

� 35% increase in productivity over prior year� 35% increase in productivity over prior year

� 30% reduction in staffing numbers c.f. Jan 2010

� Increase in delivery performance and quality to meet and exceed customer expectations