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1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

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Page 1: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications
Page 2: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

01

• CEO Message

• About Us

• History and Evolution

• Business Structure

• International Operations & Our Footprint

• Clients

• Construction

• Fabrication

• Maintenance

• Tanks

• MASCO

• Joint Ventures

• Quality

• Health, Safety and Environment

• Resources

• Training

• Landmark Projects

• Office Locations

- 03

- 04

- 06

- 09

- 10

- 11

- 13

- 17

- 22

- 28

- 30

- 31

- 36

- 38

- 40

- 42

- 44

- 48

Contents

Page 3: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

04

Lines of

Business

• Construction

• Fabrication

• Maintenance

Industry

Sectors

• Oil & Gas

• Refineries

• Petrochemical

• Power

• Aluminium

Service

Construction

• EPC Projects

• Civil

• Mechanical

• Electrical & Instrumentation

• Tanks

• Pipelines and Flowlines

• HDPE Lining

Fabrication

• Piping & Equipment

• Exotic Materials

• Aluminium

Maintenance

• Turnaround & Shutdown

• Plant Maintenance

• Workshop Based Maintenance

Training

Special Technical Services LLC (STS), headquartered in The Sultanate of Oman, is a leading

multidisciplinary contracting group specializing in Construction, Fabrication and Maintenance

services for the Energy and Industrial sectors.

STS was established in 1980 as a member of The Oman Oilfield Supply Centre L.L.C. (OOSC)

group of companies, a leading Omani Conglomerate, to provide specialist oil & gas field

maintenance services.

Today, we operate across the MENA region and undertake a diverse portfolio of projects in

several areas of the Oil & Gas Industry such as Field Development, Enhanced Oil Recovery

(EOR), Gas Treatment and Compression, Refineries, Petrochemicals, Tank Farms, Pipelines,

Flowlines, Onplot and Offplot Facilities for the leading Oil & Gas companies. Our in-house

capabilities encompass Civil, Mechanical, Electrical and Instrumentation disciplines with

dedicated teams serving each of these discipline areas.

The mix of intellectual capital, investment in technology, local knowledge, industrial facilities,

fabrication workshops as well as our large fleet of sophisticated construction equipment gives

us a competitive edge.

We have a proven track record of maintaining high safety standards across the business and

have consistently achieved Lost Time Injury frequencies well below the industry average.

In recognition of our dedication to occupational health and safety, we have received several

letters of appreciation and safety awards.

About Us

05

As a reflection of our international quality standards, construction and project management

techniques, STS holds ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 certification.

Our growing and diverse client base is a testament of our ability to conceptualize, manage and

deliver high value & complex projects to the clients’ satisfaction.

For the last 35 years, STS has worked in partnership with its customers nurturing relationships

by providing high quality services focused on delivering & adapting to meet client

expectations. These long lasting relationships and our long term contracting model has been

the basis on which we have maintained a healthy and stable revenue stream.

STS will continue to challenge the status quo and identify new niche markets as well as

strengthen traditional areas of our business with the underlying goal to add value to our

customers and our business.

Commitmentto Quality & HSE

• Committed to HSE & Quality excellence• High calibre team

• Enviable HSEQ records

Focus on Delivery• Execute on time and

on budget• Deliver value for money

to clients• Deliver returns to

shareholders

Project Execution• Experienced Project Team

• Fully developed and proven project implementation

processes• Adapt to changing client

requirements

Over155 Million

Man - Hours In Last 5 Years

Turnover of USD 450 Million

ISO 9001:2008ISO 14001:2004

OHSAS 18001:2007

Over 8,000 Employees – 16

Nationalities

1200 Major Equipments Valued Over

USD 100Million

Our Strengths

Page 4: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

19841980 19931987 19951994 1997

Fabrication & Maintenance

Shop established in Al Khuwair

Technical Training

Capability Established

STS

Established

High Density Polyethylene

(HDPE)

Lining Capability Established

Wellhead Maintenance

Capability Established

Fabrication Shop Certified to

ASME – U, U2

Commence Oilfield

Maintenance &

Commissioning Services

Pipeline Maintenance

Services Commence

Oilfield Construction Services

Commence with Mechanical

Capability

ISO

Certification Achieved

06

History and Evolution

2006 20122001 2006 20142010 2013

Expand in-house Construction

Capability to include Civil

Expand in-house Capability to

include Automation and Control

Aluminium Smelter Services

Commence through MASCO

Workshop Established in Sohar

Expand in-house Construction

Capability to include E & I

Workshop Established in

Nizwa (100,000 sqm)

API 6A & 6D

Certification Achieved

Operations Commence in

Bahrain & UAE

New Headquarters Established in

Al Khuwair, Muscat

Oracle’s JD Edwards ERP Suite

implemented

ISO 14001: 2008 &

OHSAS 18001: 2007

Certified by TUV

Aluminium Smelter Services

Expand to Qatar through JV with

Aluref, South Africa – STAREF

Mechanical Interference fit

Capability Established through

Oman Stealth –Lock JV

HDPE Lining Capability

Enhanced through JV with

United Pipeline Systems, USA - USTS

Maintenance Services

Portfolio Enhanced to include

Turnaround & Shutdowns

07

Page 5: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

08 09

Business Structure

Business Units International Offices Joint Ventures Subsidiaries

EMC

Projects

Workshops

International Business

Bahrain

UAE

Qatar

Saudi Arabia

STST

USTS

STAREF

MASCO

Page 6: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

International Operations & Our Footprint

United Arab Emirates

Bahrain

Kuwait

Algeria

Qatar

Sultanate of Oman

Saudi Arabia

Group HQ: Muscat, Sultanate of Oman

10

Clients

E&C

11

Page 7: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

12

STS has a rich and varied experience in execution of challenging projects within critical

timelines and stringent parameters.

We deploy advanced construction methodologies, well-defined systems, softwares and

proven procedures. We have over 1,200 items of equipment, in over 80 categories, with

complete mobilisation across project sites to ensure timely completion.

Oilfield construction is our core capability and we boast of a successful history in executing

both Fixed Term EPC Projects and Long Term Service Contracts. Our in-house capabilities

encompass Civil, Mechanical, Electrical and Instrumentation disciplines besides specialist

fabrication and tank construction with dedicated teams serving each discipline area.

Construction

C

ivil

Mechanical

Instrum

entatio n Electri

cal

• Greenfield &

Brownfield Plant

Construction

• EPC of Tanks

• Oil & Gas Field

Development

• Gas Treatment &

Compression

• Onplot & Offplot

Facilities

• Pipelines & Flowlines

• Enhanced Oil

Recovery (EOR)

• Refinery

• Petrochemicals

Construction

Multi-Discipline Projects

13

Page 8: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

Civil Capabilities

Mechanical Capabilities• Piping Fabrication & Erection

Carbon Steel (CS)

Low Temperature Carbon Steel (LTCS)

Stainless Steel (SS)

Duplex Stainless Steel (DSS)

Corrosion Resistant Alloy (CRA)

Glass Reinforced Epoxy (GRE)

Glass fiber Reinforced Plastics (GRP)

Glass Reinforced Vinylester (GRV)

• Structural Steel

• Static & Rotating Equipment Erection

• Pipeline and Flowlines

• Process plant civil works

• Control and switchgear building construction

• Commercial, industrial and residential building works

• Pipeline and flowline civil works

• General earthworks, well pad site preparation and earthmoving

• General maintenance and civil service contracts

• Reinforced concrete structures for industrial and infrastructure projects

• Reinforced concrete structures associated to compressor stations

• Fabrication & Installation of structural steel for pipe rack, pipe supports,

compressor/pump sheds and other tresstles.

14

Electrical Capabilities

Instrumentation Control & Automation Capabilities• EPC of Complete Instrumentation in Oil field services

• Installation of Instrumentation Systems ( PLC, IPS,DCS, F & G, SCADA , WHCP, Flow metering system,

Pressure reduction system, Analyzer with analytical instruments, Instrument cabling work etc)

• Refurbishment, Calibration and Testing of all types of Field Instruments, Control Valves, On / Off

Valves and Testing & Calibration of Safety Valves

• Complete Electrical Works of Substations & Overhead Lines upto 132kV

• Construction Services involving installation and testing

• Testing & Commissioning Services

• Industrial Electrical Works

• Complete Electrical Works of Power Generating Stations

15

Page 9: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

16

STS operates two specialized fabrication workshops in Oman, located at Nizwa and Sohar industrial

zones covering a total area of 125,700 sqm.

Our workshops are well equipped with state-of-the-art fabrication & welding machinery and material

handling equipment. Workshop facilities include heavy fabrication bays, vessel fabrication shops,

machine shops, areas dedicated to exotic materials welding and aluminium welding.

We have covered fabrication areas in excess of 24,500 sqm. with effective fabrication height of max.

10.5 m under hook and single lift crane capacity of 100 tons. This includes a 3,000 sqm. of covered

maintenance shop to cater to pump maintenance, machining and valve repair and testing.

Our operations are certified to EN ISO 9001:2008 Quality management system and shops are

approved by Petroleum Development Oman and other major Oil & Gas , Refinery & Petrochemical

companies across GCC.

Fabrication

• Fabrication of HRSG / OTSG – First time in Oman

• Manufactured & Supplied process equipment with more than 40 meter in length

• Delivered more than 15 clad/weldoverlaid vessels

• CRA/SDSS Piping Fabrication for Projects outside Oman

• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels

• Supplied more than 500 skid packages for various applications for the Oil & Gas Industry

• Manufactured & Supplied process skids with more than 9 meter in height

Special Achievements

17

Page 10: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

Workshop Facilities and Capabilities

Plot Area : 100,000 Sq. MtrsCovered Area : 15,000 Sq. MtrsO�ce Area : 1200 Sq. MtrsNo of Bays : 6 Nos

Workshop Facilities:

55,000 Std inch Dia./Month or450 MT Vessels & Equipment/ Month

ISO 9001:2008OHSAS 18001:2007ISO 14001:2004ASME Approvals - U, U2 & SNational Board Approvals - NB & RAPI 6A & 6D

Vessels - ASME Div.1- U Stamped/ Div.2 - U2 Stamped. Vessel Strip Cladding Facility2 & 3 Phase Production / Test SeparatorsSkid Packages - MSV Skids / CI Skids/ CSS Manifolds Strainers/ FiltersPiping pre-fabricationOri�ces Plates and Assembly – incl. Multistage Pumps & Valve Maintenance Services

Alloy 625 (Inconel)Alloy 825 (incolloy)Monel 400Hastelloy 6 MoSuper Duplex Stainless Steel Duplex Stainless Steel Stainless Steels 316, 304, 310 Low Alloys P11, P22 & P91Low Temperature Carbon Steel

Current Production Capacity: Certi�cation: Experience in Product categories: Welding Capability:

PMI TestingHardness TestingBoroscope UnitFerritescopeDynamic Balancing MachineTest Bench for Isolation valvesCalibration & Test bench for Relief ValvesPressure & Temp. Recorders

Inspection and Testing Facilities:

Nizwa

Plot Area : 25,700 Sq. MtrsCovered Area : 9,500 Sq. MtrsO�ce Area : 450 Sq. MtrsNo of Bays : 3 Nos

30,000 Std inch Dia./Month or250 MT Vessels & Equipment/ Month

ISO 9001:2008OHSAS 18001:2007ISO 14001:2004ASME Approvals - U, U2 , S, & PPNational Board Approvals - NB & R

OTSG UnitsHRSG UnitsVessels - ASME Div.1- U Stamped/ Div.2 - U2 Stamped2 & 3 Phase Production / Test SeparatorsSkid Packages - MSV Skids / CI Skids/ ManifoldsStrainers/ FiltersPiping pre-fabricationAluminium Bus bar/ other Aluminium FabricationsValves Maintenances / Testing

Alloy 625 (Inconel)Alloy 825 (Incolloy)6 MoSuper Duplex Stainless SteelDuplex Stainless SteelStainless Steels 316, 304, 310Low Alloys P11, 22 & P91Low Temperature Carbon SteelAluminium

PMI TestingHardness TestingTest Bench for Isolation valvesCalibration & Test bench for Relief ValvesPressure & Temp. Recorders

Sohar

Approvals

18 19

Page 11: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

Client : PDO

Project : Al Noor Condensate handling Project

Length : 12 Mtr

Width : 3.75 Mtr

Height : 9Mtr

Weight : 50 MT

Multiflash Skid

Client : ORPIC

Project : Sohar Refinery Improvement Project

Diameter : 5 Mtr

Length : 40 Mtr

Weight : 125 MT

Wet Flare KO Drum

20

Manufacturing of Pressure Vessels

Fabrication & Assembly of Process Skids & Modules

Pipe Spool Fabrication

Welding & Fabrication:

500 + Welding procedures using various welding techniques including GTAW, GMAW,

SMAW, SAW, FCAW and Automatic GTAW (Orbital) Welding of exotic materials such as Alloy

625, Alloy 825, 6 Mo, SDSS, DSS, SS316, Low Alloy Steel (P91, P22, P11), Monel , Hastealloy

Maintenance:

(i) Maintenance, Repair and Testing of Pumps, Valves and other industrial machinery

(ii) Machining & Equipment Assembly works

Site Services:

(i) Field Repair and Modification of existing facility including repair of pressure equipment,

(ii) Hot tapping

(iii) Field Tie-ins

Specialized in CRA

Fabrication

Specialized in Modular Skid Fabrication

Cold-roll capacity of

239 mm thick plate

Products meeting

International Quality

Standards

Specialized in Heavy Wall and Clad Equipment

Fabrication

Services Offered

Product List• Pressure Vessels

• Columns / Towers

• Heat Exchangers, Steam Generators (OTSG and HRSG Modules)

• 3 Phase / 2 Phase Separators

• Deaerators

• Scrubbers

• Pig Launchers & Receivers

• Test Separators /Steam Separators

• Fuel Gas Separators / Cyclone Separators

• Multimedia Filters (MMF) / Sand Filters

• Nutshell Filters / Coalescer Filters

• Desalters / Desanders

• Piping pre-fabrication

• Skid packages for Gas Treatment

• Metering Skids

• Cyclic Steam Services Manifolds

• Various Pressure Equipment for Water Treatment Plant

• Storage Tanks of API 650 / EN BS14015 / EN 12285

• Well head hook up skids

• Manifold Skids for Water, Oil and Gas

• Multiport Selector Valves (MSV) skids

• Chemical Injection Skids

• Fuel Gas conditioning skids

• Strainers / Filters

• Orifice plates and Orifice Assemblies

21

Page 12: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

STS forte is Plant Maintenance, Turnaround and Shutdown across petrochemical plants

and refineries. Since inception, STS has been providing maintenance services to the

oilfield operators in Oman and carried out successful preventive and breakdown

maintenance campaigns on static and rotating equipment. Our maintenance capabilities

extend to mechanical, instrumentation and electrical disciplines.

Our mission is to provide a quality service that reduces equipment down time, product

deferment and the operating lifetime costs of equipment.

Maintenance

STS started its Turnaround and Shutdown operations in 2007 with the Mina Al Fahal

Refinery Turnaround for ORPIC and has since then continued to strive for excellence in this

arena and has established a core management team to execute such projects. STS has

invested in modern equipment like IBC/OBC (automatic bundle cleaners), hydro jetting

machines, torquing and tensioning tools, retubing tools, bundle pullers to name a few in

order to offer the most efficient services to our clients.

Turnaround & Shutdowns

22 23

Page 13: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

STS is a pioneer in oilfield maintenance and was the first Omani Company to be awarded ISO 9002 certification for maintenance of surface and subsurface oilfield equipment. We provide a range of customized services such as maintenance of critical equipment in remote locations, developing maintenancestrategies incorporating RCM, IPF and condition monitoring.

Specialized services like plant commissioning, facility optimization and production operation activities are carried out by our experienced commissioning engineers and operators.

• Wellhead Equipment

Remote Telemetry Units

Control Panels

• Rotating Equipment

Compressor and pump maintenance, gas turbine overhauls

and diesel engine overhauls.

• Electrical Systems

Including generator testing, circuit breaker, transformer,

electrical panel, motor maintenance, relay testing, lighting,

earthing checks and routine battery maintenance.

• Instrumentation Systems

Including preventive maintenance, troubleshooting, loop checking and repair of pneumatic and electronic

analogue systems as well as DCS and gas / liquid analysers, condition monitoring instruments, safe guarding

instrument checks and various types of flow meters.

Plant Maintenance

Major Activities

Instrument repair, testing and calibration service.

24

• Valves

Repair and refurbishment of various types of valves.

• Static Equipment

Preventive and corrective maintenance of various static equipment including Heat

Exchangers, Vessels, Tanks, Separators, Fin-fan Coolers, Heaters, Tray columns.

In-house hot insulation work & Stopaq coating jobs

25

Page 14: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

26 27

STS workshop in Nizwa and Sohar are fully accredited by

AIB-Vincotte International with EN ISO 9001-2008 Quality

Systems. Our Nizwa workshop is API 6A accredited for well

head equipment and Christmas Tree and API 6D accredited

for pipeline valves. We have a dedicated covered area of

3000 sqm. for maintenance activities in Nizwa and offer

mobile services for adhoc maintenance activities in the

Sohar Industrial zone.

Our Nizwa maintenance workshop is equipped with

advanced machinery viz., Modern Heavy Duty Lathes,

Universal Milling Machine, Heavy Duty Radial Drilling

Machines and Advance Dynamic Balancing Machine. In

addition, the workshop has a calibration and testing shop

including Test Bench for Isolation Valves & Test Bench for

Relief Valves of any size and large storage, assembly and lay

down area.

We have also provided repair and maintenance services for

ball, gate, globe, butterfly, check valves, relief valves, control

valves and pumps.

• Well Head and Christmas tree maintenance (pertaining to API 6A)

• Pipeline valve maintenance and testing (pertaining to API 6D)

• Pressure and Safety Relief Valve testing / calibration

• Centrifugal Pump and Screw Pump

• Beam Pumps: maintenance, repair, refurbishment and re-installation

• Manufacturing and re-tubing of heat exchangers

• Hydro-testing capacity up to 40,000 psi

• Maintenance, repair and overhaul of all Industrial machinery

• Erection, commissioning and maintenance of overhead EOT cranes

• Remanufacturing of impellers & casing for pumps

• Shaft rebuild & reconditioning

Workshop Based Maintenance

Maintenance Services

25 Years of Experience

Remanufacturing of Pumps & Valve Parts

Highly skilled and Experienced

Team

Dedicated Area of 3000 sqm. for Maintenance

Activities in Nizwa

Internationally Accredited Workshops

Modern and Heavy Duty Machineries

Page 15: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

28 00

For over a decade, STS has successfully executed design, procurement, construction, maintenance and repair of steel storage tanks. We have a dedicated team of skilled personnel and specialized equipment to carry out tank design and construction activities in-house whilst maintaining high standards of HSE and Quality.

Services Offered • Design & Construction

• Inspection

• Cleaning and sludge removal

• Repair / replacement of

Roof seals

Bottom plates/ annular plates

Shell plates

Roof, roof plates and roof truss

Piping

Internals

Tanks

DedicatedTeam

Complete Solutions

10 Years of Tank EPC

29

Page 16: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

30 00

Aluminium Fabrication & Maintenance Services

MASCO

Majan Aluminium Services L.L.C (MASCO), now a wholly owned subsidiary of STS was incorporated

in Oman in the year 2005 as a Joint Venture with Austin Engineering of Australia.

Today, MASCO is delivering services to the expanding Gulf Aluminium Smelting market specifically

in the fields of:

• Potroom Aluminium busbar fabrication and installation including risers and anode beams

• Anode stem fabrication and refurbishment

• Site installation, live busbar repair procedures and commissioning assistance of busbar systems

MASCO is an ISO 9001: 2008 company and has achieved the Intellectual Property Protection IPP

accreditation to meet client specific requirements.

MASCO's manufacturing facility is based at STS’ 26,000 sqm. workshop in Sohar and is ideally placed

approximately 2 kms. from Sohar port to serve the global aluminium industry.

We have experience in AP35 and DX Technology busbar fabrication including anode stem

fabrication and maintenance services with activities carried out in:

• Sohar Aluminium, Oman

• Emirates Aluminium, UAE

• Alba, Bahrain

Diverse Experience

26,000 sqm. Workshop in

Sohar

Proximity to the port

STS believes in the power of strategic alliances to deliver value added solutions by way of

new and improved technologies. We have formed successful partnerships and brought

industry specific know how to the region.

Joint Ventures

STAREF Mobilizes &

Begin Operations in June 2014

6 YearContract

Awarded in Jan 2014

Refractory &Mechanical

Refurbishment of 704 pots

STAREF is a Joint Venture Company established by STS Oman and Aluref from Richards

Bay - South Africa. The partnership was incorporated in late 2013 to provide specialist

potshell maintenance services to the Qatalum Aluminium Smelter in Qatar which is inclusive

of all refractory and mechanical refurbishment of 704 pots.

STAREF

31

Page 17: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

USTS is a Joint Venture between United Pipeline Systems and STS. USTS provides the world’s leading HDPE lining system for protecting pipelines from corrosion and internal abrasion. USTS has completed projects for major companies such as Saudi Aramco, Kuwait Oil Company, Petroleum Development Oman, Occidental Petroleum, Daleel Petroleum. Qatar Petroleum, ADCO.

United Special Technical Services LLC (USTS)

32

Rehabilitating an existing line with Tite Liner is more economical than building a new line.

Advantages of Tite Liner vs Loose Liner: lower material cost, greater resistance to collapse,

higher performance with less liner movement due to expansion and contraction with

operating conditions, excellent hole spanning capability.

Since 1985, our experienced teams have successfully installed over 15,000 km of HDPE

lining ranging from 2” to 52” in diameter and pressure rating up to ANSI 2500 across the six

continents.

Services• Specializing in Pipeline Protection and Rehabilitation Services

• HDPE lining for new and existing pipes

• Tite Liner™, Safety Liner™, Loose Liner

• Rotolining and Shop Lining for fittings

• Freestanding HDPE Piping Systems

• HDPE Sheet Lining

• Pond Lining

USTS Completes highest ever Pressure Tite Liner Project in Kuwait. 150

km pipeline network for 7,500 psi Effluent Water Injection with ANSI

2500 connections. Tested at 528 bar / 7,668 psi.

USTS Completes longest ever Compression Fit Liner Installation in Qatar 24”x 2.5 km. Single Section Offshore Produced Water Pipeline.

• 2014 :

• 2013:

Achievements

33

Page 18: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

34

More than 90 Million Man hours (55 months) worked

with an LTI of 0.055

More than 97 Million kms.

Driven with anRTA Frequency 0.10

LEAN for Continuous

Improvement

STST, a Joint Veture between Special Technical Services LLC (STS) and Tebodin & Partner LLC has

been awarded the Engineering and Maintenance Contract (EMC) - North, for 7 years at an estimated

annual turnover of the USD 120 million, by Petroleum Development Oman (PDO).

STST is a joint collaborative set-up to complement the strengths of STS and Tebodin. The JV has

facilitated better synergies and efficiencies for services to PDO.

STST- Special Technical Services & Tebodin L.L.C• Concept Selection

• Front End Engineering Design (FEED)

• Detailed Design (DD)

• Portfolio of medium sized Greenfield and Brownfield

projects (including Infrastructure, GRE pipelines, CS/DSS

pipelines, roads and buildings)

• Preventive, Corrective, Break down and Emergency

maintenance

• Integrity management

• Shutdowns

• Mercury decontamination and hot tapping

• Specialized secondment

• Technical reviews

• Commissioning support

Integrated Support Services

Integrated Engineering

Services

Integrated Maintenance

Services

EPC Projects

The association has harnessed a conducive company culture and leadership bringing high levels of expertise

to the industry. New technologies, Innovative people development initiatives, better financial standing and

better industry practices have emerged as a result of this partnership. With the joint efforts of the stakeholders,

PDO will now gain from better services and value addition.

STST is proud to have an international group of talented personnel to facilitate all tasks in a safe and sound

manner maintaining overall quality at all its operational sites. With over 7,000 employees from 12 nationalities,

STST operates with world-class levels of HSE & Quality.

About TebodinTebodin is one of the leading European providers of multidisciplinary consulting and engineering services. The

company, which generates an annual output volume of €225 million and has 4,900 employees has a network

of around fifty offices in West, Central and Eastern Europe, the Middle East, Asia and Africa. Founded in 1945 in

The Netherlands, Tebodin offers a broad range of engineering services in various markets.

These include general and detailed planning of plants as well as project management, procurement and

construction supervision. Tebodin is based in the Middle East since 1974. Tebodin is part of the international

engineering and services company Bilfinger SE.

ISO 9001: 2008Certified

More than 2,300 Omani

NationalsEngaged

Quality Team consists of more than 100

QA/QC Professionals

Supply Chain Managing more than

500 Vendors

35

Page 19: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

Quality

We strive for excellence and are in a constant pursuit of Quality improvement. Our team of highly qualified, experienced and competent quality professionals, IRCA Registered auditors, Welding Specialists, AWS / CSWIP / BGas / ASNT certified inspectionpersonnel cater to the specific needs of Oil and Gas sector projects.

CertificationsOur Quality Management System is set in line with ISO 9001:2008 and , ISO/TS 29001:2010 standards and is certified to ISO 9001: 2008 Standards.

STS fabrication facilities holds ASME ‘U’, ‘U2’, ‘S’ and ‘PP’ stamps Certificates of Authorization for the manufacture of Boilers, Pressure vessels and Power Piping. We also hold ‘R’ Certificate of Authorization from National Board for the repair and alteration of pressure vessels. American Petroleum Institute (API) have certified our facilities for use of API monograms 6A & 6D for the design and manufacturing of Wellhead components and Pipeline Valves respectively.

At STS, we believe

“Right the First Time Right Every Time”.

The Quality Department has established and approved more than 400 welding procedure qualification records.

STS welding procedures cover various types / grades of materials like: Carbon Steel (CS), Low Temperature Carbon

Steel (LTCS), Austenitic Stainless Steel (ASS), Duplex Stainless Steel (DSS), Super Duplex Stainless Steel (SDSS),

Corrosion Resistant Alloy (CRA) (Alloy 625, 825, 6Mo), Low Alloy, Cladding, etc.

Welding CapabilitiesAssurance

Highly Qualified,

Competent and Experienced Professionals

Performance Measurement through KPIs

Certified QMS Facilities for Specific

Products

Welding Capabilities

for Exotic Materials

We monitor the Quality Management System and Product quality performance through Key Performance Indicators (KPIs) and improve the efficiency & effectiveness of our processes by taking timelycorrective/preventive measures. The Quality Assurance department regularly measures and analyses the effectiveness of management systems implementation through a well-planned system of internal quality audits and management reviews.

To ensure the autonomy of Quality functions, STS has established a matrix reporting system whereby QA/QC staff reports to the site managers administratively and Corporate QA/QC Department functionally.

Page 20: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

We have successfully executed over 150 million man-hours and road exposure of over 153 million kilometer in last five years.

• HSE Policy

• HSE Vision Statement

• Strategic HSE Objectives

• HSE KPIs

• Heat Stress Management campaign

• Health and Lifestyle campaign

• Hand & Finger Injury campaign

• HAZID / Hazard Hunt Program

• Corporate HSE reporting

• Empowerment to Stop

• Management Inspections & Walkthrough

• Senior Management Incident Review Process

• HSE Workshops

• Corporate HSES Audit program

• New HSE Induction Training Modules

• Environmental Aspects Impact Register

• Incident Loss Accounting

• Six monthly HSE Management Review

• HSE Activity Schedule

• Monthly HSE Score Card

• Client HSE Alliance Forum

• Supervisory competence improvement program

• Employee welfare facilities

At STS we believe Health, Safety and Environment (HSE) is an integral part of our

business. Our business continuity is regularly measured by the way we impact

people, assets, environment and reputation.

Our HSE Management System is certified to OHSAS 18001: 2007 and ISO 14001: 2004

standards, which forms the basis for consistent improvement in the best interests of

our stakeholders.

The company has developed simple yet effective rules based on our learnings from

past incidents. The rules are our ‘HSE Assurance Keys’ which we believe have

tremendous potential to further promote safe HSE culture.

STS has been instrumental in setting the highest safety standards in work-at-height

activities. We are the only contracting company in Oman approved by the

Construction Industry Technical Board (CITB) for imparting training in accordance

with the CITB standards.

Our Road Safety Improvement Team (RSIT) works closely with the drivers and helps

them adopt defensive driving principles as a way of life. The In Vehicle Monitoring

System (IVMS) team is prompt in tracking driver violations real-time and helps

intervene before any mishap takes place.

We have introduced a number of HSE initiatives aimed at increasing management

involvement, employee awareness and understanding of hazards in the workplace.

The initiatives listed are now embedded within our HSE management system.

Health, Safety and Environment

Page 21: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

Our systems, programs and procedures adhere to stringent performance standards

which have been customized to unique site requirements and productivity goals. Our

services are designed to:

• Maximize Productivity

• Optimize Plant & Equipment

• Provide 24x7 support at sites

• Improve Financial Bottomline

We follow OEM and DOT specifications to increase the life of vehicles & equipments

there by ensuring that all preventive and corrective measures are done through ECE

norms.

Our central workshop is located at Muscat, Oman with 15 fully equipped workshops

around Oman, Bahrain and Qatar.

We have a highly trained and motivated team, which aims towards providing all

our sites the best service by exceeding the expectations of our customers even in

such a challenging service industry.

Plant & Equipment Exceeding customer expectations and

aiming for excellence

We manage and operate a diverse fleet worth over US $ 100 Million comprising of:

• Heavy construction equipment

• Lifting equipment

• Static equipment

• Heavy tractors and trucks

• Light & Commerical vehicles

With more than 8,000 people from 16 nationalities, we have the cultural diversity that enhances and establishes our commitment to excellence.

Our workforce transcends cultural and ethnic differences to come together as a single cohesive energy that emanates team spirit which is actually palpable at any of our work sites. This team spirit can be seen at work right from the top management, down the line to the work force in the field.

Our work force is motivated by real opportunities for growth and culture of self management with several of the key staff being promoted from within.

Multicultural but Single –Minded

Human Resources

Palpable Team Spirit

Over 8,000 Employees

16 Nationalities

DiverseCultural & Ethnic

Backgrounds

Workforce Empowered

To Take Critical Decisions

Beyond employment, we provide internationally recognised training to empower our local staff with specialized skills and enhance their employment potential.

We passionately believe in empowering our people, giving them significant responsibility early in their careers to accelerate growth and offer ample opportunity to shine.

Regardless of the complexity of work and challenges presented, our workforce is committed to excellence.

Page 22: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

• Scaffolding Risk Assessment

• SG 4.15 – Safe Use of Harnesses

• SG 19 – Rescue from Height

• Manual Handling

• TG20:13

• Harness Inspection

Training

Internal Programs

STS prides itself on delivering technical training and development to its employees in its own Technical Training Centers. These centers deliver both internal and internationally recognized training programs.

The training programs are certified through EAL UK for the technical courses, CITB International / PASMA UK for scaffolding courses and ASME for welding courses.

STS success and growth over the years is due to the diligence, hard work and application of our employees. To this end, there are countless examples of the development and growth of talented individuals from their initial roles into higher roles including Supervision and Management.

CITBSafe Erection and Dismantling Of Scaffolds - Part A

Safe Erection and Dismantling Of Scaffolds - Part B

Safe inspection Of Scaffolds (SIS)

Scaffolds Supervisors Course

Diploma in Engineering Maintenance and Installation - Mechanical

Diploma in Engineering Maintenance and Installation - Electrical

Diploma in Engineering Maintenance and Installation - Instrumentation

Diploma in Engineering Maintenance and Installation - Mechanical

Diploma in Engineering Maintenance and Installation - Electrical

Diploma in Engineering Maintenance and Installation - Instrumentation

Diploma in Performing Engineering Operations (QCF)

NVQ 2

NVQ 2

NVQ 2

NVQ 3

NVQ 3

NVQ 3

NVQ 2

Trade

Technicians

Sca�olders

Level

2/3 G & 6G

Trade

ASME Welder Quali�cation Section IX

Level

Welding

Page 23: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

• EPC Contract for Amal 1C Plant & HRSG Project, 2015-2018, PDO

• EPC of Amin On-Plot Water Injection Development, 2012-2014, PDO

• EPC of Saih Rawl Permanent PDO Accommodation Complex, 2013-2014, PDO

• EPC of Saih Nihaydha Middle Ghariff Development Project, 2012-2013, PDO

• EPC of Yibal Second Stage Depletion Compressor Project, 2012-2014, PDO

• EPC of Saih Rawl Oil Integrity Piping Replacement Project, 2012-2014, PDO

• EPC of Fahud Control System Upgrade Project, 2008-2009, PDO

• EPC of Mabrouk Field Development Project, 2007-2008, PDO

• EPC Nahada-1 Booster Station, 2006-2008, PDO

Oil & Gas Facility Development – EPC ProjectsLandmark Projects

• Erection, Installation and testing of Electrical works for 120MW Musandam Power Plant, 2016, Wartsila

• Construction for On-Plot Amal Steam Surface Facilities Phase 1C, 2016-2017, PDO

• Piping, Fabrication and Erection works for Sohar Refinery Improvement Project, 2016, Petrofac/Daelim

• Construction and Installation of Well site Facilities - Khazzan Gas Project, 2015-2018, BP Oman

• Procurement & construction of Sur Gas Supply Station, 2012-2013, PDO

• Mauddud Steam Flood Pilot Project, 2012, ProGauge Technologiess / Tatweer Petroleum, Bahrain

• Rubble Steam Pilot Project, 2011, ProGauge Technologiess / Tatweer Petroleum, Bahrain

• Amal Steam Surface Facilities, 2010-2014, PDO

• Harweel Cluster Phase II, 2008-2009, PDO

• Burhaan Phase-II Construction Project, 2004-2005, PDO

• Saih Rawl - Phase IV Expansion, 2004-2005, PDO

Oil & Gas Facility Development - Construction Projects

• Khamilah Gas Compressor Project , 2015 , Enerflex / Occidental

• Block-62 Gas Plant Rental Project, 2015-2016 , Enerflex / Occidental

• Construction for Abu Tabul Gas plant Project, 2012-2014, Enerflex/OOCEP

• Upgradation of Zuliyah Production Station, 2011, Exterran / PDO

• Khazzan Gas Compression Facility, 2009-2010, Enerflex / BP

• EPC of Gas Supply to Downstream Industries, 2008 to 2009, OGC

• Daleel Gas Processing Plant , 2007-2008, Exterran / Daleel Petroleum

• Zauliyah Gas Gathering/ Production Plant, 2007-2008, Exterran / PDO

• Lekhwair GCU & Compression PC Project, 2007-2008, PDO

• EPC of Well Testing Facilities, 2012-2014, PDO

• EPC of Lekhwair Water Injection Project, 2011-2012, PDO

• Flowline Installation and Site Construction Services, 2011-2012, BP

• Saih Rawl Gathering Expansion Project , 2006 , PDO

• EPC Lekhwair Flow line Construction, 1995-1996, PDO

• EPC Flow line & Manifold Construction Contracts, 1992-1993, ELF

Off - Plot Projects

• Engineering, Procurement & Construction Contract – Nimr, 2014-2016, PDO

• Pot Re-lining Mechanical works, 2016 - 2018 , Ma’aden Aluminium

• Pot Re-lining Services Contract, 2014 - 2019, Qatalum

• Civil Works Services for Safah (Block 09) and Wadi Lathem (Block 27) Fields, 2013-2016, Occidental

• Engineering & Maintenance Contract – North Oman, 2011-2017, PDO

• Mukhaizna Maintenance Service Contract, 2007-2010, Occidental

• KSF Integrated Service Contract, 2007-2010, Medco

• Engineering & Maintenance Contract – North Oman, 2005-2010, PDO

• Wellhead & Field Monitoring Equipment Maintenance & Support , 2001-2011, PDO

• Engineering Service Contract DCME&I, 2001-2005, PDO

• North Oman Campaign Maintenance, 1996-2001, PDO

• Pipeline Maintenance Contract for North & South Oman, 1996-2000, PDO

Long Term Service Contracts

Gas Treatment and Compression

Page 24: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

• EPC of 8 Tanks for WTP-LOT 4 at Mukhaizana, 2013-2014, Occidental

• EPC of 10 Tanks at Safah and Wadi Latham, 2012- 2014, Occidental

• EPC of 3 Condensate & Diesel storage Tanks at Abu Tabul Block-60 Gas Processing Plant,

2012-2013, Enerflex / OOCEP

• EPC of Tanks at Amin On-Plot Water Injection Development, 2012-2014, PDO

• EPC of 4 Chamber Gas Floatation Tank at Suwaihat, 2012-2013, PDO

• EPC of 7 Tanks for GAP SAC Project, 2010, Occidental

• EPC of 5 Tanks at Shah & Sahil Field Abu Dhabi, 2010- 2012, TR / ADCO

• EPC of 5 Tanks at Marmul Polymer Flooding Project, 2007-2008, BEC/PDO

• EPC of 3 Tanks at Safah and Wadi Latham, 2007- 2008, Occidental

Workshop – Fabrication

Tanks

• Fabrication & supply of HP CS vessels with U2 stamp for Rabab Harweel Integrated Project(RHIP),

2015-2016, Petrofac/PDO

• Fabrication & Supply of CS/SS , Pressure Vessels for BP Khazzan CPF, 2015-2016, Petrofac / BP

• Fabrication & supply of Process & Utility Skids for BP Khazzan CPF, 2015-2018, Petrofac/BP

• Supply of Cyclic Steam Service Manifolds (13 nos) for Amal 1C project, 2015-2016, Worley Parsons/PDO

• Fabrication of Power Modules for HRSG (12 Nos) for Amal-1C Steam Project, 2014-2015,

Nooter/Eriksen/ PDO

• Columns & Vessels for Sohar Refinery Improvement Project, 2014-2015 Daelim-Petrofac/ ORPIC

• Flow Splitters & Surge Vessels for Amal-1C Project , 2014-2015, WorleyParsons/PDO

• Cyclic Steam Service Manifolds for Amal Stem Project, 2014, Al Turki/PDO

• Fabrication of 59 MSV Skids for South ODC, 2014-2015 Al Turki/ PDO

• Fabrication of Power Modules for HRSG (10 Nos) for Amal-1B Steam Project, 2012, Nooter/Eriksen/ PDO

• Fabrication of SS & CRA piping for Turkmenistan Gas Project, 2011-2012, Petrofac

• Fabrication of OTSG Steam Generators (7 Nos) for Amal Steam Project, 2010 - 2011, Progauge Technologies

• ASME Boiler Piping Fabrication - Qarn Alam Steam Project , 2009-2010, Dodsal/PDO

• HP Steam Separators for Qarn Alam Steam Project , 2009-2010, Dodsal/PDO

• HP Test Separator package –Khazzan Gas Compression Facility,2009-2010, Enerflex/BP

• Relief Valves Calibration & Maintenance for MAF Refinery during Shutdown, 2014, ORPIC

• Relief Valves Calibration & Maintenance for Salalah Methanol during TA Shutdown, SMC, 2014

• Centrifugal Pumps Maintenance for Occidental Mukhaizna, 2013-2014, Occidental

• Relief Valves Calibration & Maintenance for Sohar Refinery during Shutdown, 2013, ORPIC

• High Energy Centrifugal Pump Maintenance Services Contract, 2011-2015, PDO

• Routine Pump Maintenance Services Contract, 2010-2014, PDO

• Centrifugal Pump Repair/ Service Contract , 2005-2010, PDO

• Centrifugal Pump Maintenance Services Contract, 2002-2010, PDO

Workshop Maintenance

• Long Term Incentivized Routine Main Mechanical (Static) TA Contract, 2015-2018, ORPIC

• ORPIC 2015 Sohar refinery Emergency shutdown, 2015 , ORPIC

• OMC Turnaround 2015 - Non Reformer Jobs, 2015, Oman Methanol Company LLC

• Main Mech. Contract Static –Mina-Al Fahal Refinery, 2014, ORPIC

• Turnaround of Salalah Methanol Plant, 2014, SMC

• Turnaround of Aromatics Plant – Sohar Refinery 2013 , ORPIC

• Turnaround of Polypropylene Plant – Sohar 2013, ORPIC

• Major Refinery Turnaround – Mina-Al Fahal Refinery, 2012 , ORPIC

• Minor Refinery Shutdown – Mina-Al Fahal Refinery, 2010 , ORPIC

• Major Refinery Turnaround – Sohar, 2010 , ORPIC

• Minor Refinery Shutdown – Mina-Al Fahal Refinery, 2008 , ORPIC

• Major Refinery Turnaround – Mina-Al Fahal Refinery, 2007 , ORPIC

Turnaround & Shutdown

Page 25: 1-STS BROCHURE web page• Supplied more than 30 nos. of ASME Sec. VIII Div. 2, U2 stamped heavy pressure vessels • Supplied more than 500 skid packages for various applications

Group Headquarter

Nizwa, Oman Sohar, Oman

Muscat, Oman

Bahrain

MASCO, Oman

UAE

Special Technical Services & Tebodin L.L.C (STST)

Qatar

Joint Ventures (JV)

International Offices

STS Building, Building No: 1/75/A, Way No: 2316, Block No: 223,

Dohat Al Adab St., Madinat Al Sultan Qaboos, P.O. Box. 307,

Postal Code 118, Al-Harthy Complex, Muscat, Sultanate of Oman

Tel : +968 24647100 | Fax : + 968 24697100

Nizwa Industrial Estate,

Plot No.357 to 370, Road 3A, P.O. Box. 1655,

Postal Code. 611, Sultanate of Oman

Tel : + 968 25449077 | Fax : + 968 25449099

Arabian International Special Technical Services L.L.C.

Al Saman Tower, Block "A", Office 407,

Hamdan St. P.O. Box 46708,

Abu Dhabi - United Arab Emirates

Tel : +9712 6229740 | Fax : +9712 6229065

Qatar Special Technical Services, L.L.C

C-222, 2nd Floor C – Block, Builing No 77

Souq Messaieed, Street No 600, Zone 92

Messaieed Industrial City, P.O. Box: 50612, State of Qatar.

Tel : +974 44413074 | Fax: + 974 44419397

Bahrain Special Technical Services (STS) Co. W.L.L

Flat Nos. 33 Building No.1575,

Road No. 4631, Block No. 646, P.O.Box-70667,

Sitra, Nuwaidrat, Kingdom of Bahrain.

Tel : + 973 17622082 | Fax : + 973 17622081

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Sohar Industrial Establishment,

Plot No. 253 & 254, P.O. Box. 52,

Postal Code. 327, Sultanate of Oman

Tel : + 968 26751238 | Fax : + 968 26750392

24, Azaibah Plaza, Way 61, Al Maaridh St,

P.O. Box 716, Postal Code. 130, Al Athaibah,

Muscat, Sultanate of Oman

Tel :+968 24612474 | Fax : +968 24587676

United Special Technical Services LLC. (USTS)Shatti Al Qurum , Beach Commerical Complex,

Office # 208 and 210 (2nd Floor), Way # 3003, Building # 163,

P.O. Box. 307, Postal Code 118, Al-Harthy Complex,

Muscat, Sultanate of Oman

Tel : +968 22060020 | Fax : + 968 22060021

Email: [email protected]

Majan Aluminium Services L.L.C (MASCO)

Plot No. 253 & 254, Sohar Industrial Establishment,

P.O Box 52, Postal Code. 327, Sultanate of Oman

Tel : + 968 26751476 | Fax : + 968 26750392

E-mail : [email protected] Web : www.stsoman.com

Office Locations