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Articial neural network models for predicting condition of offshore oil
and gas pipelines
Mohammed S. El-Abbasy a,, Ahmed Senouci b, Tarek Zayed a, Farid Mirahadi a, Laya Parvizsedghy a
a Dept. of Building, Civil and Environmental Engineering, Concordia University, Montreal, Quebec, Canadab Dept. of Civil and Environmental Engineering, Qatar University, Doha, Qatar
a b s t r a c ta r t i c l e i n f o
Article history:
Received 10 August 2013Revised 17 March 2014
Accepted 3 May 2014
Available online 22 May 2014
Keywords:
Offshore oil and gas pipelines
Condition prediction
Articial neural network
Pipelines daily transport and distribute huge amounts of oil and gas across the world. They are considered the
safest method of transporting oil and gas because of their limited number of failures. However, pipelines aresubject to deterioration and degradation. It is therefore important that pipelines be effectively monitored to
optimize their operation and to reduce their failures to an acceptable safety limit. Numerous models have been
developed recently to predict pipeline conditions. Nevertheless, most of these models have used corrosion
features alone to assess the condition of pipelines. Hence, this paper presents the development of models that
evaluate and predict the condition of offshore oil and gas pipelines based on several factors besides corrosion.
The models were developed using articial neural network (ANN) technique based on historical inspection
data collected from three existing offshore oil and gas pipelines in Qatar. The models were able to successfully
predict pipeline conditions with an average percent validity above 97% when applied to the validation data set.
The models are expected to help pipeline operators to assess and predict the condition of existing oil and gas
pipelines and hence prioritize the planning of their inspection and rehabilitation.
2014 Elsevier B.V. All rights reserved.
1. Introduction
Pipelines remain a reliablemeans of transportingproductsvital to the
sustenance of national economies in theworldsuch as water,oil, and gas
[11]. The rst oilpipeline, which was built in 1879 in Pennsylvania, was
109 miles long and 6 in. in diameter [21]. Nowadays more than 60
countries have pipeline networks exceeding 2000 km in length. The
United States has the longest pipeline network followed by Russia[17].
Gas and oil pipelines are subject to deterioration and degradation.
Pipeline accidents can cause catastrophic environmental damage due
to oil spillage as well as economic losses due to production interruption
[12]. Several types of accidents of oil and gas pipelines have been
recorded in the CONCAWE (CONservation of Clean Air and Water in
Europe) report [9]. They are most frequently classied inve cause cat-
egories: 1) third party, which represents a damage causedby operations
carried out by others in the pipeline vicinity and not related to its man-
agement; 2) corrosion, which consists of an inside corrosion related to
the product being transported and an outside corrosion related to the
pipeline coating and cathodic protection; 3) mechanical, which consists
of fracturesor cracksoccurring when efforts go beyond the efforts of the
system permits; 4) operational error, which is caused by excessive
pressure or system malfunction; and 5) natural events such as land-slides, oods, erosion in general, subsidence, earthquakes, frost or light-
ning. It is therefore important that the condition of pipelines is
effectively monitored to optimize their operation and reduce their fail-
ures to an acceptable safety limit.
Most of the developed condition assessment models are either sub-
jective (i.e., depending only on expert opinion considering no historical
data), or not comprehensive (i.e., dealing with only one failure cause).
Therefore, the objective of this research is to develop a more compre-
hensive condition assessment model that allows pipeline operators to
take the necessary actions to prevent future catastrophic failures.
2. Research objectives
Themain objectives of thepresent study areto designa conditionas-
sessment and prediction models and develop expected deterioration
curves for offshore oil and gas pipelines.
3. Background
Variousattemptshave been carried outin the last two decades foroil
and gas pipelines' leakage, defect type, corrosion rate, failure type, and
failure probability predictions. Ren et al. [30]applied back propagation
neural network to predict the corrosion rate of natural gas pipelines.
Particle swarm optimization (PSO) technique was employed by Liao
et al.[23]to develop a model that predicts internal corrosion rate for
Automation in Construction 45 (2014) 5065
Corresponding author.
E-mail addresses:[email protected](M.S. El-Abbasy),[email protected]
(A. Senouci), [email protected] (T. Zayed),[email protected] (F. Mirahadi),
[email protected](L. Parvizsedghy).
http://dx.doi.org/10.1016/j.autcon.2014.05.003
0926-5805/ 2014 Elsevier B.V. All rights reserved.
Contents lists available at ScienceDirect
Automation in Construction
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / a u t c o n
http://dx.doi.org/10.1016/j.autcon.2014.05.003http://dx.doi.org/10.1016/j.autcon.2014.05.003http://dx.doi.org/10.1016/j.autcon.2014.05.003mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://dx.doi.org/10.1016/j.autcon.2014.05.003http://www.sciencedirect.com/science/journal/09265805http://www.sciencedirect.com/science/journal/09265805http://dx.doi.org/10.1016/j.autcon.2014.05.003mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://dx.doi.org/10.1016/j.autcon.2014.05.003http://crossmark.crossref.org/dialog/?doi=10.1016/j.autcon.2014.05.003&domain=pdf7/24/2019 1-s2.0-S0926580514001149-main
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wetgas gatheringpipelines. Themodel wasalso developedusing genet-
ic algorithm (GA) and ANN techniques which outperformed the PSO.
Dawotola et al.[10]developed a rupture risk management model for
crude oil pipelines using a methodology that incorporates structured
expert judgment and analytic hierarchy process (AHP). Noor et al. [27]
used semi-probabilistic and deterministic methodologies to predict
the remaining strength of submarine pipelines subjected to internal
corrosion. Bersani et al.[4]developed a risk assessment model using
historical data from the United States Department of Transportation(DOT) to predict the failure causedby third party activity. Historical fail-
ure data wasalso used to develop a tool to predict the class of eachspill-
age in oil pipelines using statistical analysis classication and regression
tree [5].Lietal. [22] presenteda methodto predictthe corrosionand the
remaining life of underground pipelines using a mechanically-based
probabilistic model that considers the effect of randomness in pipeline
corrosion using Monte Carlo simulation technique. Singh and Markeset
[33]presented a proposed methodology, based on fuzzy logic frame-
work, for theestablishment of a risk-based inspection program for pipe-
lines according to the estimation of its corrosion rate. Peng et al. [28]
developed a fuzzy neural network model, which is based on failure
tree and fuzzy computing, to predict the rate of failure for oil and gas
pipelines. Dawotola (2009)[41]proposed a combined AHP and Fault
Tree Analysis to support the design, theconstruction, and theinspection
and maintenance of oil and gas pipelinesby proposing an optimal selec-
tion strategy based on the probability and consequence of failure. Jinhai
et al.[19]proposed a leak fault-detection method based on the combi-
nation of Rough Set (RS) and ANN, calledhybrid fault-detection method
based on RS and ANN (HFDMRSNN). Carvalho et al. [7]used the ANN
technique for pattern recognition of magnetic ux leakage (MFL) sig-
nals in weld joints of pipelines obtained by intelligent pig to distinguish
the presence of defects and their type. AHP was used by Dey [12] to de-
velop a model to help decision makers select a suitable type of inspec-
tion or monitoring technique for pipelines. Hallen et al.[18]presented
a probabilistic analysis framework to evaluate the condition of a corrod-
ing pipeline and the evolution of its probability of failure with time.
Sinha and Pandey [34] developed a simulation-based probabilistic
fuzzy neural network model to estimate the failure probability of
aging oil and gas pipelines due to corrosion. Ahammed [1]presented amethodology to assess the remaining service life of a pressurized pipe-
line containing active corrosion defects. Belsito et al. [3]developed a
leakage detection system for liqueed gas pipelines using ANN for
leak sizing and location.
Most of the previously-mentioned models were either subjective
[10,12]or did not cover all the failure causes of oil and gas pipelines
[1,4,18,22,23,26,27,30,33,34] . In other words, they lack the objectivity
in predicting the different failure types of pipelines. As a result, Senouci
et al.[31]developed a regression and articial neural network (ANN)
models to predict possible failure types for oil and gas pipelines. The
model took into consideration the prediction of failure types beside cor-
rosion, such as mechanical, third party, natural hazard, and operational
failures. The model was built based on a historical data collected from a
report that was prepared by CONCAWE [9]. Later, [32] developedanother model for the same purpose using fuzzy logic technique and
compared the results with those obtained using the regression and
ANN models developed by Senouci et al. [31]. The results comparison
showed that the developed fuzzy-based model outperformed the
regression and ANN models with respect to model validity.
Despite the attempts made to predict the failure type of oil pipelines
considering causes other than corrosion, still none of the previously-
mentioned models can be used to assess the condition of pipelines.
Actually, such models were intended to either predict the corrosion
rate, pipe leakage, or failure/defect type focusing mostly on corrosion
related factors. In addition to that, the important issues ofinterdepen-
dencybetween different factors' relations anduncertaintyof factors'
severity weights were not addressed simultaneously. Furthermore,
none of the previous studies developed models that can forecast the
deterioration rate of oil and gas pipelines and hence can build up their
respective deterioration curve. Consequently, El-Abbasy et al.[14]de-
veloped a model that assesses the condition of oil and gas pipelines
based on several factors including corrosion using both Analytic Net-
work Process (ANP) and Monte-Carlosimulation.The model considered
factors' interdependency (using ANP), made decisions under uncertain-
ty (using simulation), and handled decisions involving large number of
variables (using integrated simulation/ANP). It was successfully tested
on an existing offshore gas pipeline in Qatar by comparing the resultsobtained using the model with the actual pipeline condition.
Thesimulation model built by El-Abbasy et al. [14] is considered as a
rst phase to evaluate or assess the condition of offshore oil and gas
pipelines. Two major limitations were found in the study conducted
by El-Abbasy et al.[14]. First, the factors that were used to predict the
pipeline condition were not sufcient due to the lack of collected data.
The factors related to the pipeline structural condition were also not
considered. Second, the model was developed and tested using inspec-
tion data for a single 12-inch gas pipeline. The limited historical inspec-
tion data did not allow the examination of the effect of changing
the pipe diameter or the type of the transported product on the devel-
oped model. Moreover, the limited inspection data did not allow the
development of sound deterioration curves for oil and gas pipelines.
To overcome the above limitations, an extensive data collection was
performed in a study conducted by El-Abbasy et al. [15]where seven
historical inspection data seta were collected for three different
pipelines with several sizes (i.e. diameters), materials, and types of the
carried product. Four factors were considered in addition to those
presented in the previous study[14].The additional factors included
the anode wastageand three factors related to the pipeline structural
condition namely, support condition, joint condition, and free
spans. The regression analysis technique was used to correlate be-
tween all these factors using the gathered data. The developed models
were validated yielding an average validity percentage above 96%. In
addition, the study proposed a standard condition assessment scale
or rating system for oil and gas pipelines. This rating system can be
used as a guideline to decide and plan the maintenance of pipelines
(i.e., lining, cathodic protection, replacement, etc.) and to prioritize
rehabilitation/upgrading projects within the approved budget.Although the study conducted by El-Abbasy et al. [15]provided
sound results, the use of the regression analysis technique as a machine
learning algorithm has still some limitations. Several other machine
learning algorithms can be used to predict pipeline condition including
ANN, Support Vector Machine (SVM), Nave Bayes (NB), Decision Trees
(DT), Random Forest (RF), and K-Nearest Neighbor (K-NN). Although
ANN is considered one of the oldest methods, it is still found to be a
competitive algorithm among the new ones. For instance, Tahyudin
et al. [36] compared theperformance of SVM, DT, ANN, NB, and Logistic
Regression (LR) to predict the graduation students on time. The results
showed that ANN and SVM were the best predictors with an accuracy
rate almost100%.Caruana and Niculescu-Mizil[6] carried out a compar-
ison between ten supervised learning algorithms being applied on
eleven binary classication problems using eight performance metrics.It was found that the ANN was among the top ve best algorithms.
Other studies showed the outperformance of the ANN technique.
Mohana and Thangaraj[24]showed that ANN is better than SVM for
modelling resource state prediction. Prabhakar[29]also showed the
better performance of ANN over SVM in predicting software effort.
Mollazade et al. [25] compared four different learning algorithms,
namely, ANN, SVM, DT, and Bayesian Network (BN) for grading raisins
based on visual features. Results of validation stage showed ANN had
the highest classication accuracy, 96.33%. After ANN, SVM with poly-
nomial kernel function (95.67%), DT with J48 algorithm (94.67%) and
BN with simulated annealing learning (94.33%) had higher accuracy,
respectively. On the contrary, Folorunsho[16]used medical dataset to
predict the diabetes probability of any patient using ANN and DT. It
was found that DT outperformed ANN with a lower error metrics and
51M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065
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higher correlation coefcient. Such learning algorithms were also ap-
plied in elds that are relevant to our study, i.e. pipe condition monitor-
ing. Kalanaki and Soltani [20] developed a break rate prediction models
for water pipes using SVM. Performance results were compared with
continuous genetic algorithm-based support vector regression (SVR-
GA), continuous ant colony algorithm-based SVR (SVR-ACO), PSO-
based SVR (SVR-PSO), ANN, and adaptive neuro-fuzzy inference sys-
tems (ANFIS). The results revealed the outperformance of using SVM
as a machine learning algorithm. On the other hand, Tabesh et al. [35]assessed pipe failure rate and mechanical reliability of water distribu-
tion networks using ANN, ANFIS, and Nonlinear Regression (NLR)
where the results indicated the robustness of using ANN over the
other methods.
Based on the above, it is quite clear that there is no a specic ma-
chine learning algorithm have an absolute outperformance over the
other. In other words, some algorithms may perform clearly better or
worse than the others depending on the problem nature as well as the
data format. While a given machine learning approach may be easier
to implement for a given problem, or more suited to a particular data
format, to tackledifcult problems what matters in theend is theexper-
tise a scientist has in a particular machine learning technology. What
can be obtained with a general-purpose machine learning method can
be achieved using another general-purpose machine learning method,
provided the learning architecture and algorithms are properly crafted
[8]. As a result, it was decided in this study to use ANN to develop con-
dition prediction models for oil and gas pipelines. The main advantage
of ANN is related to the capability for learning from specic predened
patterns. The learning capacity may include classication, prediction,
and controlling of any specic task. Besides that, ANN provides two
major advantages over the regression analysis technique which have
been used by El-Abbasy et al. [15]to predict oil and gas pipeline condi-
tion. First, ANN has the ability to detect implicitly any complex nonlin-
ear relationships between independent and dependent variables[38].
If a signicant amount of nonlinearity between the predictor variables
and the corresponding outcomes is present in a training data set, the
network will adjust the connection weights to reect these nonlinear-
ities. Thepredictor variables in a neural network usually undergo a non-
lineartransformationat each hiddennode andoutput node. Therefore, aneural network can potentially model much more complex nonlinear
relationships than a logistic regression model can. Empirical observa-
tions suggest that when complex nonlinear relationships are present
in data sets, neural network models may provide a tighter model t
than conventional regression techniques [37]. Second, the hidden
layer of a neural network gives it the power to detect interactions or
interrelationships between all of the input variables. When important
interactions exist and are not modeled explicitly in a logistic regression
model, then a neural network model may be expected to predict a
particular outcome better than a logistic regression model.
Hence, in an attempt to enhance pipeline condition prediction pro-
cess, this paper presents new condition prediction models using the
ANN technique. The performance of the models are then compared
with those developed using the regression analysis technique [15].
4. Research methodology
The developed methodology, which is shown in Fig. 1, started by
performing a brief literature review to search for the different tech-
niques and studies used by researchers for the condition assessment
of oil and gas pipelines. After that, a comprehensive data collection
wasperformed to in two different stages. The rst stage was concerned
with the identication of the factors needed to increase the efciency of
the condition prediction process. The second stage included gathering
historical data for different pipeline sizes and types in Qatar based on
previous inspections' records. The provided inspection dataset did not
include all the factors identied in the rst stage of the data collection
process. Furthermore, few parameters or factors in the inspections'
dataset were not available in the factors identied previously. As a re-
sult, the compatible factors as well as the additional factors in the in-
spections dataset were selected to develop the condition prediction
models.
Five condition prediction models were developed, namely, three
models with respect to the pipeline size (i.e. diameter) and the
transported product type (i.e., oil or gas) and two models with respect
to the type of the transported product only. The details and framework
of the model development using the ANN technique will be explained
later. Themodels were then tested, validated,and compared with previ-
ously developed models. Finally, a sensitivity analysis was carried out to
develop different deterioration curves by examining the degree of the
individual impact of each factor on the pipeline condition.
5. Data collection
5.1. Factors affecting oil and gas pipeline condition assessment
The factors related to corrosion or third party features are insuf-
cient to build an accurate condition assessment model. Therefore, it
is essential to identify other factors affecting pipeline condition. The
identication process was carried out in three main steps: (1) experts
prepared the most important factors that need to be considered in a
pipeline condition assessment, (2) another list was subsequently pre-
pared from the literature, and (3) a comparison was made between
the two lists to determine the overlapping criteria. The most important
START
LITERATURE REVIEW
Identify Factors
Affecting Oil and Gas
Pipeline Condition
Select
Compatible
Factors
Collect Historical
Inspection Data for
Oil/Gas Pipelines
Three models with respect to
diameter & product type
Models
Successful?
ModifyM
odels
DETERIORATION CURVES
END
No
Yes
DATA COLLECTION
MODEL DEVELOPMENT
MODEL TESTING & VALIDATION
Two models with respect to
product type only
Fig. 1.Research methodology.
52 M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065
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factors affecting pipeline condition were then identied. These factors
were divided into three main groups, namely, physical, external, and
operational. The physical factors comprise general pipeline characteris-
tics such as age, wall thickness, diameter, and applied coating condition.
The external factors deal with the surroundingenvironmental condition
of the pipeline while the operational factors deal with the adapted
operational strategies for the pipelines. The questionnaire that wasdeveloped for the factors' identication was sent to 55 experts in oil
and gas pipelines integrity management. Out of the 55 questionnaires
sent, 28 completed questionnaires were received out of which only 25
were taken into consideration from the targeted sample, which repre-
sents 45.5% of the total sample. The respondents were asset, inspection,
and operation managers as well as onshore/offshore inspection engi-
neers with a technical experience of 6 to more than 20 years. It should
be noted that 22 of the respondents were inspection/operation man-
agers with a technical experience of more than 20 years. It should also
be noted that the surveys were mainly collected from the Middle-East
region, mostly from Qatar and Saudi Arabia.
5.2. Historical inspection data
Inspections data for three pipelines were collected from a large
state-owned oil and gas industry corporation in Qatar. The three pipe-
lines were located offshore and were of different sizes and different
steel grades. The main characteristics of the three pipelines are shown
in Table 1. Different inspection types were received whether they
were internal or external. The internal inspections included reports
and excel sheets obtained from the Magnetic Flux Leakage (MFL)
inspection method. On the other hand, the external inspections includ-
ed reports generated from Remotely Operated Vehicle (ROV) inspec-
tions and cathodic protection monitoring system. The inspection
reports were provided for two to three different inspection time inter-
vals covering the full lengthof the offshore pipelines. As mentionedear-
lier, the provided inspection dataset did not include all the factors
identied in the rst stage of the data collection process. Moreover,few factors in the inspections' dataset were not available in the factors
identied previously. As a result, the compatible factors as well as the
additional factors in the inspections dataset were selected to develop
the condition prediction models. The factors selected to develop the
condition prediction models are shown inFig. 2.
6. Model development
The model building procedure is shown inFig. 3. The historical in-
spection datasets obtained from three pipelines in Qatar were used to
represent the factors affecting the pipeline condition. The 11 factors
shown inFig. 2were used to build the models. As mentioned before,
three models were developed based on the pipeline size (i.e. diameter)
and the transported product type (i.e., oil or gas). Moreover, two addi-tional models were developed based only on the transported product
type making a total ofve models as shown inFig. 3.
After studying the inspection data of the three pipelines, it was
found that some factors were not constant across the whole pipeline
length. For example, the metal loss depth or the cathodic protection
can be high in a certain sector of the pipeline and low in another. As a
result, the pipelines were divided into several 100-meter-long
Table 1
Collected pipelines' main characteristics.
Characteristics Pipeline (1) Pipeline (2) Pipeline (3)
Total length (km) 211 45 121
Inspected length (km) 77 45 85
Overall location 80 km (Offshore) + 131 km (Onshore) 45 km (Offshore) 89 km (Offshore) + 32 km (Onshore)
Inspected location Offshore Offshore Offshore
Diameter (inches) 12 20 24
Wall thickness (mm) 9.5 12.7 12.7
Steel pipe grade X65 B X52SMYS (Mpa) 448 241 358
MAOP (bars) 125 48 50
Design pressure (bars) 139 50 107
Product type Gas Oil Gas
Construction year 1990 1972 1979
Inspection years 1996 and 2004 2001 and 2009 1996, 2001, and 2008
FACTORS AFFECTING
PIPELINE CONDITION
Diameter
Age
Metal Loss
Coating
Condition
Operating
Pressure
Anode
WastageSupport
Condition
Free Spans
Joint
Condition
Crossings
Cathodic
Protection
Fig. 2.Factors included in model development.
53M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065
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segments. For instance, the 24-inch gas pipeline with an inspected
length of 85 km was divided into 850 100-meter-long segments. As
shown inTable 1, inspections were carried for the 24-inch gas pipeline
in 1996, 2001, and 2008. Therefore, the total number of the data points
for developing the 24-inch gas pipeline model will be 850 3 = 2550
data points. Using the same concept; the number of data points used
for developing the 12-inch gas, 20-inch oil, gas, and oil models will be
1540, 900, 4990, and 4990, respectively.
The data for the
gas pipeline
model was generated by combiningthe data of the 12-inch and 24-inch gas pipelines with the 20-inch oil
pipeline. The 20-inch oilpipeline wastreated as a gaspipeline by calcu-
latingits actual condition using thegas model developed by El-Abbasy
et al. [14]. This will allow the prediction models to accommodate a
wider range of different pipelines' diameter and age. The same proce-
dure was followed again to obtain the data for the oil pipeline
model. In other words, the 20-inch oil pipeline data was combined
together with the 12-inch and 24-inch gas pipeline data into one set.
However, this time, the 12-inch and 24-inch gas pipelines were treated
as oil pipelines by calculating their actual condition using the oil
modeldeveloped by El-Abbasy et al.[14].
6.1. ANN model building
The ANN model is developed and analyzed using the Neuroshell
2V4.0 package [37], which is a commercially available neural network
analysis and modeling software. The ANN application framework of thecondition prediction problem is shown inFig. 3. The inspection data for
selected factors are used to train theANN in order to obtain ANN-based
condition prediction models. The inspection data points were divided
randomly into three sets: (1) 60% for training; (2) 20% for testing; and
(3) 20% for validation. The training set is used to train the network
whereas the testing set is used to test the network during the develop-
ment/training and also to continuously correct it by adjusting the
weights of network links.The validation data set, which is not presented
Define Models to be Developed
(1) 12-Inch Gas Pipes (2) 20-Inch Oil Pipes (3) 24-Inch Gas Pipes (4) GasPipes (5) Oil Pipes
Investigated variables
Condition Prediction Model Using
ANN Technique
Define Training, Testing, & Validation Datasets
Select Learning Algorithm
Model Validation
Actual vs. Predicted
Outputs
Mathematical
Validation
Train Model
Define Design Parameters Define Training Criteria
Recall Model for Testing
Test Model
Testing Successful?
YES
NO
NO
YES
END
START
Fig. 3.Model development framework.
54 M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065
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to the network during training, is used to validate the model. To classify
data into the abovementioned data sets, data patterns are randomly
selected from the entire data space, according to the set percentages.
It is worth noting that the factors' real numeric values were normalized
according to the normalization method shown inTable 2.
6.1.1. Network architecture
After dividing the datasets; the inputs and outputs were identied
and selected. The inputs or predictors represent the factors affecting
the pipeline condition (Fig. 2) while the output represents the pipeline
condition. It should be noted that the pipeline condition is represented
by a numeric scale value from 0to 10, where 0indicates that the
pipeline is at its worst condition and 10at its best condition. Such
scale was adapted from the study conducted by El-Abbasy et al. [15]
which mainly depended on experts' opinions. Each pipeline's condition
numeric range and its corresponding linguistic description, most possi-
ble associated features, and suggested required action is shown in
Table 3[15]. A supervised ANN, using the back propagation algorithm,
is used to develop the condition prediction models. The network archi-
tecture has a total ofve layersof neurons with oneinput, three hidden,
and one output layers as shown inFig. 4.
6.1.2. Design parameters and training criteria
The design parameters and training criteria dened for the ANN
models are shown inTable 4. The selection of the input and output
variables greatly affects the ANN architecture and depends upon the
nature of the problem. The input variables for the gasand oilpipe-
line models include the11 factorsshown in Fig. 2. However, the diam-
eter factor is excluded from thelist for the 12-inch gas, 20-inch oil,
and 24-inch gaspipelines models since the diameter is constant for
those models. Each variable is represented by one arti
cial neuron inthe network's input and output layers. The input layer consists of 10
neurons that represent the factors affecting the pipeline condition
while the output layer has only one neuron that represents the pipeline
condition. The number of neurons in the hidden layers determines how
well a problem can be learned. If too many are used, the network will
tend to memorize the problem, and thus not generalize well later. On
the other hand, if too few are used, the network will generalize well
but may not have enough powerto learn the patterns well [37]. In
other words, the hidden layers rely on the available model building
dataset and the nature of outputs. Therefore, getting the right number
of hidden neurons is a matter of trial and error. Several iterations are
made to generate the optimum number of neurons in the hidden layer
as shown inTable 4.
Different activation functions were applied to a hidden layer to
detect different features in a pattern, which is processed through a net-
work. For example, a network design may use a Gaussian function on
one hidden layer to detect features in the mid-range of the data and
use a Gaussian complement in another hidden layer to detect features
from the upper and lower extremes of the data. Thus, the output layer
will get different views of the data. Combining the two feature sets in
the output layer may lead to a better prediction.
The interaction among the network's layers is governed by the links
between them. Each link in the network has a learning rate, momen-
tum, and initial weights. Each time a pattern is presented to the
network, the weights leading to an output node are modied slightly
during learning to produce a smaller error the next time the same pat-
tern is presented. The amount of weight modication is the learning
Table 2
Factors' normalization method.
Factor Unit Normalization method
Age (AG) Years AG/70
Diameter (DI) Inches (DI 2)/(52 2)
Metal loss (ML) % ML 1
Coating condition (CC) % CC 1
Crossings (CR) Number CR/20
Cathodic protecion (CP) mV (CP 500)/(1300 500)
Operating pressure (OP) % of Design Pressure OP 1Anode wastage (AW) % AW 1
Support condition (SC) % SC 1
Free spans (FS) meters FS/70
Joint condition (JC) % JC 1
Table 3
Condition assessment scale[15].
Overall pipeline
condition
Linguistic
scale
Description Action(s) required
Fit for purpose
910 Excellent Internal & external corrosion:almost no signs
C orrosion rate: highlybelow expected average rate (0.08 mm/year).
Cathodic protection:very good and within acceptable limits (N950 mV).
Coating:very well maintained (b15% coat loss).
Inhibitor's efciency: N95%
Reassess in 10 years
Regular annual maintenance.
79 Very good Internal & external corrosion:few signs
Corrosion rate:below expected average rate (b0.08 mm/year).
Cathodic protection:good and within acceptable limits (850950 mV).
Coating:well maintained (1530% coat loss).
Inhibitor's efciency:90
95%.
Reassess in 8 years
Regular annual maintenance.
57 Good Internal & external corrosion:average signs
Corrosion rate:nearly equal to the expected average rate (0.08 mm/year).
Cathodic protection:adequate (750850 mV).
Coating:still intact (3040% coat loss)
Inhibitor's efciency:8090%.
Reassess in 5 years
Regular annual maintenance.
Schedule for CP & recoating within the next 2 years.
35 Moderate Internal & external corrosion:signicant signs
Corrosion rate:above expected average rate (N0.08 mm/year).
Cathodic protection:inadequate (675750 mV).
Coating:partially damaged (4060% coat loss)
Inhibitor's efciency:7080%.
Reassess in 2 years
Regular annual maintenance.
S chedule for minor rehabilitation within the next 1 year.
S chedule for CP & recoating within the next 1 year.
Close to failure
03 Critical Internal & external corrosion:severe signs
Corrosion rate:highly above expected average rate (0.08 mm/year).
Cathodic protection:poor (b675 mV).
Coating:almost damaged (N60% coat loss)
Inhibitor's efciency: b70%.
S chedule for major rehabilitation &/or replacement immediately.
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rate times the error. For example, if the learning rate is 0.5, the weight
changeis one half the error. Large learning rates often lead to oscillation
of weight changes and learning never completes, or to a convergence to
a non-optimum solution. One way to allow faster learning without os-
cillation is to make the weight change as a function of the previous
weight change to provide a smoothing effect. The momentum factor
determines the proportion of the last weight change that is added into
the new weight change. As neurons pass values from one layer of the
network to the next layer in back propagation networks, the values
are modied by a weight value in the link that represents connection
strengths between the neurons.
Finally, the training criteria include xing the maximum and mini-
mumabsoluteerrorand thenumber of training cycles without improve-
ments. When the given training criteria are met, the model training is
stopped. If the training criteria are not met, it is suggested to either
change the activation functions or retrain using different architecture.
SLAB 1 SLAB 4
SLAB 3
SLAB 2
SLAB 5
Link 1
Link 3
Link 6
Link 4
Link 2
Link 5
Input Layer Hidden Layers Output Layer
Fig. 4.ANN models' architecture.
Table 4
Models' design parameters and training criteria.
Slab no. No. of neurons Activation function Link
Link no. Learning rate Momentum Initial weight
Design parameters 1 10a/11b Linear (0,1) 1 0.05 0.1 0.3
2 12 Gaussian 2 0.05 0.1 0.3
3 12 Tanh 3 0.05 0.1 0.3
4 12 Gaussian Complement 4 0.05 0.1 0.3
5 1 Logistics 5 0.05 0.1 0.3
6 0.05 0.1 0.3
Training criteria Stop training when one of these is true about the training set Average Error b 0.0002
Epochs since minimum average error N 1000
Stop training when one of these is true about the test set Calibration Interval (events) 200Events since minimum average error N 20,000
a For: 12-inch gas, 20-inch oil, and 24-inch gas pipes models.b For: gas and oil pipes models.
Table 5
Summary of the models' results.
Model R 2 (%) r2 (%) Mean Squared Error
(MSE)
Mean Absolute Error
(MAE)
Min. Absolute Error Max. Absolute Error Correlation
Coeff., r (%)
12-Inch gas pipes 99.04 99.04 0.011 0.083 0.000 0.502 99.52
20-Inch oil pipes 99.59 99.59 0.007 0.060 0.000 0.565 99.80
24-Inch gas pipes 99.29 99.31 0.009 0.070 0.000 0.507 99.65
Gas pipes 99.23 99.25 0.011 0.079 0.000 0.548 99.63
Oil pipes 99.28 99.29 0.011 0.081 0.000 0.566 99.64
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6.1.3. Model training and testing
Consequently, themodel is trained until the training criteria are met.
The training process uses supervised learningwhere the inputs and
outputs are known within the context of the problem. After the ANN
is trained, it can be recalled to predict the pipeline condition for any
given testing input values. The testing input data sets are introduced
to the trained model in order to generate the predicted output, which
is then compared to the actual one. If they are close, the model testing
is successful andvice versa. Thetrainingand testing processeswere per-formed successfully for all the models with reasonable results as shown
in Table 5. The ANN model values of R2 were close to 1.0 while the MSE
and MAE were close to 0.0. The results conrm the robustness of the
developed models.
6.1.4. Signicance ranking of variable
Quantitative estimates of the relative contribution factor for
the input variables affecting the pipeline condition are made. The con-
tribution factor for a certain variable is considered as a rough measure
of the importance of that variable in predicting the network's output.
Therefore, the contribution factor, which is derived from the contribu-
tion factor module of the referred software, determines the variable sig-
nicance ranking. These contribution factors are developed through an
analysis of the link weights of the trained neural network. The higher
the number, the more that variable contributes toward prediction or
classication of the output. Table 6shows the factors' ranking and
their corresponding contribution factor.
The relative signicance ranking of the considered parameters,
obtained from the above analysis, can be generalized. As shown in
Table 6, it can be observed that the cathodic protectionfactor can be
considered as the most important variable affecting the pipe condition.
Themetal lossand coating conditionfactors are also relatively im-
portant in determining the pipeline condition. This shows thatminimiz-
ing the corrosion rate by applying adequate coating and cathodic
protection for offshore pipelines is essential to improve their conditions.
It can also be observed that the operating pressurefactor has signi-
cantly more impact in gas than in oil pipelines. On the other hand,
crossingsand diameterare considered as the least important factor
affecting the pipe condition. The rest of the factors, namely, age,anode wastage, support condition, joint condition, and free
spans, contributes moderately to the pipeline prediction process.
It should be noted that ranking the variables throughout the contri-
bution factors is useful in rening the variables by excluding the least
important ones. However, in the current study, no variables were ex-
cluded since the difference between each variable's contribution factor
is not signicant.
7. Model validation
The performances of the developed ve models are validated using
the 20% validation dataset. The performance of each model is validated
with respect to certain mathematical validation diagnostics as recom-
mended in literature[2,40]. Eqs.(1) and (2)show the average validi-ty/invalidity percentages (i.e., AVP and AIP) in order to predict the
error. The model is sound for an AIP value closer to 0.0 and not robust
for an AIP value closer to 100. Similarly, the Root Mean Square Error
(RMSE) is estimated using Eq.(3). If the value of the RMSE is close to
0, the model is sound and vice versa. The Mean Absolute Error (MAE)
is also dened in Eq.(4). The MAE value varies from 0 to innity and
it should be close to zero for sound results[13]. Finally, the MAE value
is also used to dene the tness functionfiof a model[13]as shown
in Eq.(5). The equation for the tness function indicates that a model
is valid when itsfivalue is close to 1000 and invalid when its fivalue
is close to 0.
AIP Xn
i11
Ei
Ci
100
n
1
T
able
6
R
elativevariables'contributionfactorsandranking.
Rank
Model
12-Inchgaspipes
20-Inchoilpipes
2
4-Inchgaspipes
Gaspipes
Oilpipes
Variable
Contributionfactor
Variable
Contributionfactor
V
ariable
Contributionfactor
Variab
le
Contributionfactor
Variable
Contributionfactor
1
Cathodicprotection
0.1
6607
Cathodicprotection
0.1
6253
C
athodicprotection
0.1
4446
Cathod
icprotection
0.1
5307
Cathodicprotection
0.1
6674
2
Metalloss
0.1
3936
Metalloss
0.1
1382
M
etalloss
0.1
2901
Metalloss
0.1
2572
Metalloss
0.1
2364
3
Coatingcondition
0.1
2299
Coatingcondition
0.1
1304
C
oatingcondition
0.1
1631
Coatin
gcondition
0.1
1175
Coatingcondition
0.1
1634
4
Operatingpressure
0.1
113
Freespans
0.0
9705
O
peratingpressure
0.0
9748
Operatingpressure
0.1
0525
Anodewastage
0.0
8406
5
Freespans
0.1
071
Supportcondition
0.0
9625
F
reespans
0.0
9451
Freesp
ans
0.0
8967
Age
0.0
8241
6
Anodewastage
0.0
9615
Anodewastage
0.0
9619
A
ge
0.0
9407
Jointcondition
0.0
8723
Jointcondition
0.0
8173
7
Age
0.0
6716
Age
0.0
9446
Jointcondition
0.0
9094
Age
0.0
7222
Supportcon
dition
0.0
7867
8
Supportcondition
0.0
6697
Jointcondition
0.0
7997
A
nodewastage
0.0
8498
Anode
wastage
0.0
7003
Freespans
0.0
7575
9
Jointcondition
0.0
6396
Crossings
0.0
7437
S
upportcondition
0.0
7593
Supportcondition
0.0
6507
Diameter
0.0
7492
10
Crossings
0.0
5893
Operatingpressure
0.0
7232
C
rossings
0.0
7232
Crossings
0.0
6006
Operatingpressure
0.0
637
11
Diame
ter
0.0
5992
Crossings
0.0
5204
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Table 7
Regression and ANN models' validation comparison.
Model Regression technique ANN technique
R2 (%) AVP (%) AIP (%) RMSE MAE fi R2 (%) AVP (%) AIP (%) RMSE MAE fi
12-Inch gas pipes 98.80 97.9 2.1 0.008 0.098 911 99.04 98.1 1.9 0.007 0.093 915
20-Inch oil pipes 99.40 96.2 3.8 0.015 0.152 868 99.59 97.4 2.6 0.012 0.099 910
24-Inch gas pipes 99.20 98.3 1.7 0.005 0.079 927 99.29 98.4 1.6 0.005 0.078 928
Gas pipes 99.10 97.8 2.2 0.005 0.099 910 99.23 97.8 2.2 0.004 0.093 915
Oil pipes 99.00 97.9 2.1 0.004 0.094 914 99.28 98.0 2.0 0.004 0.089 918
0123456789
PipeCondition
Event Number
0123456789
200150100500
PipeCond
ition
Event Number
(b) 20-INCH OIL PIPES
(c) 24-INCH GAS PIPES
(d) GAS PIPES
(e) OIL PIPES
(a) 12-INCH GAS PIPES
0123456789
PipeCondition
Event Number
0123456789
PipeCondition
Event Number
012345678910
0 50 100 150 200 250 300 350
0 50 100 150 200 250 300 350 400 450 500 550
0 100 200 300 400 500 600 700 800 900 1000
0 100 200 300 400 500 600 700 800 900 1000
PipeCondition
Event Number
ACTUAL CONDITION PREDICTED CONDITION
Fig. 5.Models' validation plots.
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AVP 100AIP 2
RMSEffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiX
n
i1 CiEi
2=n
q 3
MAE
Xn
i1CiEij j
n 4
fi 10001 MAE 5
Where: AIP = Average Invalidity Percent; AVP = Average Validity
Percent; RMSE = Root Mean Squared Error; MAE = Mean Absolute
Error;fi= tness function;Ei= estimated value; Ci= actual value;
andn= number of events.
Table 7 summarizes the results of the developed ANN model valida-
tion parameters. These results were compared with those obtained
using the regression models of El-Abbasy et al. [15]. As shown in the
table, both techniques provided ve corresponding models with an
AVP close to 1, AIP, RMSE, and MAE close to 0 as well as fi close to
1000. These results can be considered as good indicators to the robust
performance of the models in predicting accurately the pipeline condi-tion. Both techniques are almost similar to each other in terms of R2,
AVP, AIP, RMSE, MAE, and fi. However, the results inTable 7show that
the ANN technique provides slightly better results than the regression
technique with respect to all parameters. This is due to the fact that
the ANN technique considers the nonlinear relation of the dependent
CATHODIC PROTECTION (mv)
COATING CONDITION
CATHODIC PROTECTION
SUPPORT CONDITION
JOINT CONDITION
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
500 580 660 740 820 900 980 1060 1140 1220 1300
5.79 6.09 6.40 6.71 6.99 7.24 7.45 7.62 7.7 4 7.81 7.83
5.88 6.23 6.55 6.86 7.14 7.40 7.63 7.85 8.0 3 8.19 8.33
7.38 7.44 7.50 7.56 7.61 7.65 7.69 7.72 7.7 4 7.76 7.78
7.53 7.56 7.58 7.61 7.64 7.66 7.69 7.71 7.7 4 7.76 7.78
5.5
6.5
7.5
8.5
PIPE
CO
NDITION
NORMALIZED VALUE
12-INCH GAS PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS
AGE (Years)
CROSSING (#)
FREE SPANS (m)
AGE
METAL LOSS
CROSSINGS
OPERATING PRESSURE
ANODE WASTAGE
FREE SPANS
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0 7 14 21 28 35 42 49 56 63 70
0 2 4 6 8 10 12 14 16 18 20
0 7 14 21 28 35 42 49 56 63 70
7.86 7.79 7.73 7.67 7.61 7.57 7.52 7.49 7.46 7.43 7.41
8.32 8.04 7.79 7.55 7.34 7.14 6.95 6.77 6.58 6.39 6.18
7.77 7.76 7.74 7.73 7.72 7.71 7.70 7.69 7.69 7.68 7.68
9.18 9.03 8.87 8.71 8.55 8.40 8.24 8.08 7.92 7.76 7.61
7.85 7.80 7.75 7.71 7.66 7.61 7.56 7.52 7.47 7.42 7.38
7.85 7.71 7.58 7.47 7.36 7.27 7.18 7.11 7.05 7.01 6.97
6
7
8
9
PIPE
CONDITION
NORMALIZED VALUE
12-INCH GAS PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
Fig. 6.12-Inch gas pipes deterioration curves.
59M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065
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and independent variables as well as the correlation between the
factors affecting the pipeline condition.
Fig. 5shows the actual versus predicted output plot results for the
ve developed models. It is observed that the predicted values by the
developedmodelsare withinthe acceptable limitsand scatteredaround
the actual values of response variable. In other words, the majority of
the results obtained are matching with few instances of disagreement.
Therefore, the validation test results are satisfactory.
8. Deterioration curve building
A sensitivity analysis is executed in order to test the developed
models' sensitivity to changes in their inputs. For each model, the
input variables were varied one at a time to determine their respective
impact on the pipeline condition. For this purpose, the values of the
studied factor were varied whereas the values of the other factors
were kept constant at their average values. The data was presented to
the developed models to predict new outputs. The pipeline conditions
were obtained using the prediction models. Since there were no varia-
tions in any factor other than the one studied, the variations observed
in the predicted pipeline conditions were under the exclusive inuence
of thestudied factor. In other words, the effects of all other factors were
discounted and the impacts of the studied factor upon the pipeline con-dition were determined.
It is also important to express graphically the impact of each fac-
tor on the pipeline condition. As a result, deterioration curves were
developed for each model as shown in Figs. 6 to 10. These deteriora-
tion curves give a clearer understanding of the interrelationships of
CATHODIC PROTECTION (mv)
COATING CONDITION
CATHODIC PROTECTION
SUPPORT CONDITION
JOINT CONDITION
6
7
8
9
PIPE
CONDITION
NORMALIZED VALUE
20-INCH OIL PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS
AGE (Years)
CROSSING (#)
FREE SPANS (m)
AGE
METAL LOSS
CROSSINGS
OPERATING PRESSURE
ANODE WASTAGE
FREE SPANS
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
500 580 660 740 820 900 980 1060 1140 1220 1300
6.52 6.72 6.93 7.13 7.33 7.52 7.72 7.91 8.10 8.28 8.47
6.42 6.82 7.22 7.60 7.96 8.29 8.59 8.83 9.03 9.19 9.29
7.66 7.77 7.87 7.96 8.04 8.11 8.18 8.24 8.29 8.34 8.39
8.15 8.17 8.18 8.20 8.22 8.24 8.27 8.30 8.33 8.36 8.39
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0 7 14 21 28 35 42 49 56 63 70
0 2 4 6 8 10 12 14 16 18 20
0 7 14 21 28 35 42 49 56 63 70
8.52 8.49 8.45 8.42 8.38 8.35 8.31 8.27 8.24 8.20 8.17
8.41 8.37 8.26 8.08 7.84 7.56 7.25 6.95 6.67 6.45 6.32
8.36 8.35 8.33 8.32 8.30 8.29 8.27 8.26 8.24 8.23 8.21
8.45 8.45 8.45 8.44 8.44 8.43 8.42 8.40 8.39 8.37 8.35
8.42 8.37 8.31 8.26 8.20 8.15 8.09 8.04 7.98 7.92 7.87
8.46 8.21 8.00 7.83 7.70 7.59 7.50 7.43 7.38 7.35 7.32
6
7
8
9
PIPE
CONDITION
NORMALIZED VALUE
20-INCH OIL PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
Fig. 7.20-Inch oil pipes deterioration curves.
60 M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065
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pipeline future condition and the studied factors. As shown in the
mentionedgures, each deterioration curve set was separated into
two groups of factors, namely, directly proportional and inversely
proportional.
Therst groupshows only thefactors that have a positive impact on
the pipeline condition. The factors in this group are the diameter, the
coating condition, the cathodic protection, the support condition, and
the joint condition. Smaller pipeline diameters have usually higher
probability of failure than those with larger ones[39].This is possibly
because smaller standard dimension ratios (SDR) affect the structural
performance of pipelines and make them more vulnerable to external
impact and third party damage. In addition, smaller diameter pipelines,
which have thinner wall thicknesses, allow faster corrosion rate. Good
and well maintained coating and cathodic protection enhances the
pipeline condition by protecting it against corrosion. Finally, well main-
tained supports and joints condition achieves a better structuralperfor-
mance of the pipeline.
On the other hand, the second group shows only the factors that
have a negative impact on the pipeline condition. The factors in this
group are the age, the metal loss, the anode wastage, the operating
pressure, thecrossings, and thefree spans. Theimpact of ageon pipeline
condition is negative in nature. An increase of the metal loss depth as a
percentage of its pipeline wall thickness due to corrosion or mechanical
damage degrades pipeline condition. As galvanic anodes waste, their
sizes decrease; resulting in a decrease in their well-known sacricial
action to protect the pipeline from corroding. Maximum allowable
operating pressure (MAOP) decreases the pipeline condition when it
gets close to the design pressure as it can induces more stresses on the
CATHODIC PROTECTION (mv)
COATING CONDITION
CATHODIC PROTECTION
SUPPORT CONDITION
JOINT CONDITION
6
7
8
9
PIPE
CONDITION
NORMALIZED VALUE
24-INCH GAS PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS
AGE (Years)
CROSSING (#)
FREE SPANS (m)
AGE
METAL LOSS
CROSSINGS
OPERATING PRESSURE
ANODE WASTAGE
FREE SPANS
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
500 580 660 740 820 900 980 1060 1140 1220 1300
6.46 6.66 6.85 7.04 7.22 7.39 7.56 7.73 7.88 8.04 8.18
6.29 6.54 6.84 7.16 7.48 7.80 8.08 8.33 8.53 8.66 8.73
7.82 7.87 7.91 7.95 7.98 8.01 8.04 8.07 8.09 8.11 8.13
7.63 7.67 7.72 7.77 7.82 7.88 7.94 8.00 8.06 8.12 8.19
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0 7 14 21 28 35 42 49 56 63 70
0 2 4 6 8 10 12 14 16 18 20
0 7 14 21 28 35 42 49 56 63 70
8.31 8.25 8.19 8.13 8.07 8.01 7.95 7.89 7.83 7.77 7.71
8.91 8.66 8.41 8.16 7.91 7.66 7.42 7.17 6.92 6.67 6.42
8.13 8.10 8.07 8.04 8.02 7.99 7.96 7.94 7.91 7.88 7.86
8.86 8.69 8.53 8.37 8.22 8.07 7.92 7.77 7.62 7.46 7.30
8.21 8.14 8.07 8.02 7.96 7.91 7.87 7.83 7.79 7.76 7.74
8.21 8.10 7.99 7.88 7.77 7.66 7.56 7.45 7.34 7.23 7.12
6
7
8
9
PIPE
CONDITION
NORMALIZED VALUE
24-INCH GAS PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
Fig. 8.24-inch gas pipes deterioration curves.
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pipeline. Finally, as the number of other crossing and free spans
increase, the pipelines become less stable.
As shown inFigs. 6 to 10, the vertical axis represents the predicted
pipeline conditions while the horizontal axis the impact factor. Since all
the factors do not have the same units, the horizontal axis of the
deterioration curves are plotted using a normalized scale from 0 to 1 as
explained inTable 2.However, for better visualization to the reader,
the real values of the factors (age, diameter, crossings, cathodic protec-
tion, and free spans) are listed below their corresponding normalized
values as shown inFigs. 6 to 10.The real values of the remaining factors
(metal loss, coating condition, operating pressure, anode wastage, sup-
port condition, and joint condition) are not listed since they are the
same as the normalized values. In addition, the corresponding predicted
pipelinecondition values to eachfactor's different values are tabulatedas
shown in each deterioration curve. For example, let us assume that the
effect of the coating condition factor on the pipeline condition is
studied for the 20-Inch Oil pipelines. Let us also assume that the target
coating conditionpercentages are 20 and 60%.Therefore, simply by using
Fig. 7, the user will select the 0.2 and 0.6 normalized values on the hori-
zontal axis and read the corresponding predicted pipeline condition for
each case using the underneath table for the coating condition factor.
Alternatively, the user can just hit the coating conditioncurve for each
case and accordingly read the predicted pipeline condition from the
vertical axis. Based on that, the predicted pipeline conditions for coating
condition of 20 and 60% will be 6.93 and 7.72, respectively. As a reminder,
these results are based on the average values of factors other than the
coating condition. The same procedure can be followed to check or
predict the individual impact of other factors on the pipeline condition.
DIAMETER (Inches)
CATHODIC PROTECTION (mv)
DIAMETER
COATING CONDITION
CATHODIC PROTECTION
SUPPORT CONDITION
JOINT CONDITION
5.5
6.5
7.5
8.5
PIPE
CONDITION
NORMALIZED VALUE
GAS PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS
AGE (Years)
CROSSING (#)
FREE SPANS (m)
AGE
METAL LOSS
CROSSINGS
OPERATING PRESSURE
ANODE WASTAGE
FREE SPANS
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
2 7 12 17 22 27 32 37 42 47 52
500 580 660 740 820 900 980 1060 1140 1220 1300
7.84 7.88 7.92 7.96 8.00 8.05 8.09 8.13 8.17 8.21 8.26
6.32 6.56 6.78 6.99 7.18 7.36 7.53 7.68 7.81 7.93 8.04
5.95 6.25 6.61 6.98 7.35 7.68 7.96 8.18 8.31 8.37 8.40
7.56 7.59 7.62 7.66 7.70 7.75 7.80 7.85 7.92 7.98 8.05
7.36 7.46 7.54 7.62 7.70 7.77 7.83 7.89 7.95 7.99 8.03
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0 7 14 21 28 35 42 49 56 63 70
0 2 4 6 8 10 12 14 16 18 200 7 14 21 28 35 42 49 56 63 70
8.18 8.12 8.05 7.99 7.92 7.86 7.79 7.73 7.67 7.60 7.54
8.36 8.25 8.09 7.87 7.61 7.31 6.99 6.68 6.39 6.14 5.98
8.01 7.97 7.92 7.88 7.84 7.80 7.75 7.71 7.67 7.63 7.58
9.31 9.10 8.90 8.70 8.51 8.33 8.15 7.97 7.80 7.63 7.47
8.07 8.02 7.96 7.90 7.85 7.79 7.73 7.68 7.62 7.57 7.51
8.58 8.51 8.43 8.34 8.25 8.15 8.05 7.93 7.82 7.69 7.56
5.5
6.5
7.5
8.5
9.5
PIPE
CONDITION
NORMALIZED VALUE
GAS PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
Fig. 9.Gas pipes deterioration curves.
62 M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065
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Besides examining the impact of changing each factor on the pipe-line condition, additional deterioration curves were developedfor oil
and gas pipelinesto show the effect of changing all the factors togeth-
er. These curves were developed by changing simultaneously all the
factors normalized values starting from their best possible to their
worst effects on the pipeline condition as shown in Fig. 11. For more
clarication, the curves were built by rst increasing the age factor by
oneyear starting from zero. Simultaneously, themetal loss, coating con-
dition, cathodic protection, crossings, anode wastage, free spans, joint
and support condition factors were changed proportionally according
to their rate of increase or decrease based on the received historical
inspection data. However, both the factors of diameter and operating
pressure were kept constant. The effect of such periodical change in
the factors' values was determined by calculating the pipeline condition
each year using the developed model. It should be noted that the
deterioration proles shown inFig. 11does not take into account anykind of rehabilitation action that may take place during the pipeline op-
eration. Also, due to the lack of inspections data received, the accuracy
of the deterioration proles can be enhanced throughout receiving
more additional inspections data.
According to the developed deterioration curves, it can be observed
that the cathodic protectionand coating conditionfactors have the
highest positive impacts on the pipeline condition while the diameter
factorhas thelowest positive impact. On theotherhand,the metal loss
and crossings factors have the highest and lowest negative impacts on
the pipeline condition, respectively. This indicates that the corrosion re-
lated factors (cathodic protection, metal loss, and coating condition) are
the most important contributors to the pipeline condition prediction.
However, other factors including age, support condition, joint condition,
anode wastage, and free spans, are still essential for pipeline condition
DIAMETER (Inches)
CATHODIC PROTECTION (mv)
DIAMETER
COATING CONDITION
CATHODIC PROTECTION
SUPPORT CONDITION
JOINT CONDITION
6
7
8
9
PIPE
CONDITION
NORMALIZED VALUE
OIL PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS
AGE (Years)
CROSSING (#)
FREE SPANS (m)
AGE
METAL LOSS
CROSSINGS
OPERATING PRESSURE
ANODE WASTAGE
FREE SPANS
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
2 7 12 17 22 27 32 37 42 47 52
500 580 660 740 820 900 980 1060 1140 1220 1300
8.50 8.54 8.58 8.62 8.66 8.70 8.74 8.78 8.82 8.86 8.90
6.66 6.90 7.14 7.36 7.58 7.79 7.99 8.19 8.37 8.56 8.73
6.21 6.31 6.65 7.13 7.66 8.17 8.61 8.92 9.08 9.16 9.18
7.94 8.02 8.09 8.16 8.23 8.29 8.36 8.42 8.47 8.53 8.58
7.92 8.01 8.10 8.18 8.26 8.33 8.39 8.44 8.49 8.54 8.57
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0 7 14 21 28 35 42 49 56 63 70
0 2 4 6 8 10 12 14 16 18 20
0 7 14 21 28 35 42 49 56 63 70
8.86 8.79 8.72 8.64 8.57 8.50 8.42 8.35 8.27 8.20 8.12
9.21 9.02 8.78 8.50 8.19 7.86 7.51 7.15 6.82 6.51 6.25
8.66 8.63 8.59 8.56 8.54 8.51 8.49 8.47 8.45 8.44 8.43
8.83 8.80 8.77 8.75 8.72 8.69 8.67 8.64 8.61 8.59 8.56
8.59 8.55 8.50 8.44 8.35 8.25 8.13 7.99 7.84 7.67 7.48
8.02 7.97 7.93 7.89 7.85 7.80 7.76 7.72 7.67 7.63 7.59
6
7
8
9
PIPE
CONDITION
NORMALIZED VALUE
OIL PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
FACTORS' REAL VALUES
CORRESPONDING PIPE CONDITION
Fig. 10.Oil pipes deterioration curves.
63M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065
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prediction as they together represent around 40% of their contribution
strength. Also, operating pressure has a signicantly higher effect on
gaspipeline condition than on oilpipelines.
9. Conclusions
A studyon the condition prediction of oil and gaspipelines was con-
ducted. Twenty quantitative and qualitative factors having a major im-
pact on thecondition of oil and gas pipeline were identiedof which 11
were used in this study. The ANN technique was used to develop ve
condition prediction models with respect to pipeline size and type of
transported product. The developed models are based on historical
inspection data collected from three different offshore pipelines in
Qatar. The collected data were prepared, organized, and subsequently
used to train, test, andvalidate themodels. Thecoefcientof determina-
tion (R2) results for the developed models were between 99.04 and
99.59%. In addition, all other necessary statistical diagnosis have been
checked showing sound results for the developed models. The models
have been validated and the results showed their robustness with anaverage validity percentage between 97.40 and 98.40%. The developed
ANN models were compared with previously developed regression
models that serve the same purpose of this study. It was found that the
performance of both techniques were close to each other, however, the
ANN technique provided better results. Finally, a sensitivity analysis
was carried out in order to build deterioration curves for the models de-
veloped. The deterioration curves showthe degree of the individual effect
of each factor on the pipeline condition. Cathodic protection and coating
condition were found to have the highest positive effect on the pipeline
condition while metal loss have the highest negative effect. On the
other hand, diameter and crossings were found to have the lowest posi-
tive and negative effects on the pipeline condition, respectively. The
models are expected to help pipeline operators to assess and predict
the condition of existing oil and gas pipelines and hence prioritize theirinspections and rehabilitation planning.
Acknowledgments
The authors gratefully acknowledge the support provided by
Qatar National Research Fund (QNRF) for this research project under
award No. QNRF-NPRP 09-901-2-343. The authors would also like to
acknowledge the operational pipeline engineers of Qatar Petroleum
for their invaluable suggestions and recommendations.
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0
1
23
4
5
6
7
8
9
10
0 10 20 30 40 50 60 70
PIE
CONDITION
AGE (Years)
GAS & OIL PIPELINES DETERIORATION PROFILES
GAS PIPES OIL PIPES
Fig. 11.Deterioration proles.
64 M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065
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