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    Articial neural network models for predicting condition of offshore oil

    and gas pipelines

    Mohammed S. El-Abbasy a,, Ahmed Senouci b, Tarek Zayed a, Farid Mirahadi a, Laya Parvizsedghy a

    a Dept. of Building, Civil and Environmental Engineering, Concordia University, Montreal, Quebec, Canadab Dept. of Civil and Environmental Engineering, Qatar University, Doha, Qatar

    a b s t r a c ta r t i c l e i n f o

    Article history:

    Received 10 August 2013Revised 17 March 2014

    Accepted 3 May 2014

    Available online 22 May 2014

    Keywords:

    Offshore oil and gas pipelines

    Condition prediction

    Articial neural network

    Pipelines daily transport and distribute huge amounts of oil and gas across the world. They are considered the

    safest method of transporting oil and gas because of their limited number of failures. However, pipelines aresubject to deterioration and degradation. It is therefore important that pipelines be effectively monitored to

    optimize their operation and to reduce their failures to an acceptable safety limit. Numerous models have been

    developed recently to predict pipeline conditions. Nevertheless, most of these models have used corrosion

    features alone to assess the condition of pipelines. Hence, this paper presents the development of models that

    evaluate and predict the condition of offshore oil and gas pipelines based on several factors besides corrosion.

    The models were developed using articial neural network (ANN) technique based on historical inspection

    data collected from three existing offshore oil and gas pipelines in Qatar. The models were able to successfully

    predict pipeline conditions with an average percent validity above 97% when applied to the validation data set.

    The models are expected to help pipeline operators to assess and predict the condition of existing oil and gas

    pipelines and hence prioritize the planning of their inspection and rehabilitation.

    2014 Elsevier B.V. All rights reserved.

    1. Introduction

    Pipelines remain a reliablemeans of transportingproductsvital to the

    sustenance of national economies in theworldsuch as water,oil, and gas

    [11]. The rst oilpipeline, which was built in 1879 in Pennsylvania, was

    109 miles long and 6 in. in diameter [21]. Nowadays more than 60

    countries have pipeline networks exceeding 2000 km in length. The

    United States has the longest pipeline network followed by Russia[17].

    Gas and oil pipelines are subject to deterioration and degradation.

    Pipeline accidents can cause catastrophic environmental damage due

    to oil spillage as well as economic losses due to production interruption

    [12]. Several types of accidents of oil and gas pipelines have been

    recorded in the CONCAWE (CONservation of Clean Air and Water in

    Europe) report [9]. They are most frequently classied inve cause cat-

    egories: 1) third party, which represents a damage causedby operations

    carried out by others in the pipeline vicinity and not related to its man-

    agement; 2) corrosion, which consists of an inside corrosion related to

    the product being transported and an outside corrosion related to the

    pipeline coating and cathodic protection; 3) mechanical, which consists

    of fracturesor cracksoccurring when efforts go beyond the efforts of the

    system permits; 4) operational error, which is caused by excessive

    pressure or system malfunction; and 5) natural events such as land-slides, oods, erosion in general, subsidence, earthquakes, frost or light-

    ning. It is therefore important that the condition of pipelines is

    effectively monitored to optimize their operation and reduce their fail-

    ures to an acceptable safety limit.

    Most of the developed condition assessment models are either sub-

    jective (i.e., depending only on expert opinion considering no historical

    data), or not comprehensive (i.e., dealing with only one failure cause).

    Therefore, the objective of this research is to develop a more compre-

    hensive condition assessment model that allows pipeline operators to

    take the necessary actions to prevent future catastrophic failures.

    2. Research objectives

    Themain objectives of thepresent study areto designa conditionas-

    sessment and prediction models and develop expected deterioration

    curves for offshore oil and gas pipelines.

    3. Background

    Variousattemptshave been carried outin the last two decades foroil

    and gas pipelines' leakage, defect type, corrosion rate, failure type, and

    failure probability predictions. Ren et al. [30]applied back propagation

    neural network to predict the corrosion rate of natural gas pipelines.

    Particle swarm optimization (PSO) technique was employed by Liao

    et al.[23]to develop a model that predicts internal corrosion rate for

    Automation in Construction 45 (2014) 5065

    Corresponding author.

    E-mail addresses:[email protected](M.S. El-Abbasy),[email protected]

    (A. Senouci), [email protected] (T. Zayed),[email protected] (F. Mirahadi),

    [email protected](L. Parvizsedghy).

    http://dx.doi.org/10.1016/j.autcon.2014.05.003

    0926-5805/ 2014 Elsevier B.V. All rights reserved.

    Contents lists available at ScienceDirect

    Automation in Construction

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / a u t c o n

    http://dx.doi.org/10.1016/j.autcon.2014.05.003http://dx.doi.org/10.1016/j.autcon.2014.05.003http://dx.doi.org/10.1016/j.autcon.2014.05.003mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://dx.doi.org/10.1016/j.autcon.2014.05.003http://www.sciencedirect.com/science/journal/09265805http://www.sciencedirect.com/science/journal/09265805http://dx.doi.org/10.1016/j.autcon.2014.05.003mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://dx.doi.org/10.1016/j.autcon.2014.05.003http://crossmark.crossref.org/dialog/?doi=10.1016/j.autcon.2014.05.003&domain=pdf
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    wetgas gatheringpipelines. Themodel wasalso developedusing genet-

    ic algorithm (GA) and ANN techniques which outperformed the PSO.

    Dawotola et al.[10]developed a rupture risk management model for

    crude oil pipelines using a methodology that incorporates structured

    expert judgment and analytic hierarchy process (AHP). Noor et al. [27]

    used semi-probabilistic and deterministic methodologies to predict

    the remaining strength of submarine pipelines subjected to internal

    corrosion. Bersani et al.[4]developed a risk assessment model using

    historical data from the United States Department of Transportation(DOT) to predict the failure causedby third party activity. Historical fail-

    ure data wasalso used to develop a tool to predict the class of eachspill-

    age in oil pipelines using statistical analysis classication and regression

    tree [5].Lietal. [22] presenteda methodto predictthe corrosionand the

    remaining life of underground pipelines using a mechanically-based

    probabilistic model that considers the effect of randomness in pipeline

    corrosion using Monte Carlo simulation technique. Singh and Markeset

    [33]presented a proposed methodology, based on fuzzy logic frame-

    work, for theestablishment of a risk-based inspection program for pipe-

    lines according to the estimation of its corrosion rate. Peng et al. [28]

    developed a fuzzy neural network model, which is based on failure

    tree and fuzzy computing, to predict the rate of failure for oil and gas

    pipelines. Dawotola (2009)[41]proposed a combined AHP and Fault

    Tree Analysis to support the design, theconstruction, and theinspection

    and maintenance of oil and gas pipelinesby proposing an optimal selec-

    tion strategy based on the probability and consequence of failure. Jinhai

    et al.[19]proposed a leak fault-detection method based on the combi-

    nation of Rough Set (RS) and ANN, calledhybrid fault-detection method

    based on RS and ANN (HFDMRSNN). Carvalho et al. [7]used the ANN

    technique for pattern recognition of magnetic ux leakage (MFL) sig-

    nals in weld joints of pipelines obtained by intelligent pig to distinguish

    the presence of defects and their type. AHP was used by Dey [12] to de-

    velop a model to help decision makers select a suitable type of inspec-

    tion or monitoring technique for pipelines. Hallen et al.[18]presented

    a probabilistic analysis framework to evaluate the condition of a corrod-

    ing pipeline and the evolution of its probability of failure with time.

    Sinha and Pandey [34] developed a simulation-based probabilistic

    fuzzy neural network model to estimate the failure probability of

    aging oil and gas pipelines due to corrosion. Ahammed [1]presented amethodology to assess the remaining service life of a pressurized pipe-

    line containing active corrosion defects. Belsito et al. [3]developed a

    leakage detection system for liqueed gas pipelines using ANN for

    leak sizing and location.

    Most of the previously-mentioned models were either subjective

    [10,12]or did not cover all the failure causes of oil and gas pipelines

    [1,4,18,22,23,26,27,30,33,34] . In other words, they lack the objectivity

    in predicting the different failure types of pipelines. As a result, Senouci

    et al.[31]developed a regression and articial neural network (ANN)

    models to predict possible failure types for oil and gas pipelines. The

    model took into consideration the prediction of failure types beside cor-

    rosion, such as mechanical, third party, natural hazard, and operational

    failures. The model was built based on a historical data collected from a

    report that was prepared by CONCAWE [9]. Later, [32] developedanother model for the same purpose using fuzzy logic technique and

    compared the results with those obtained using the regression and

    ANN models developed by Senouci et al. [31]. The results comparison

    showed that the developed fuzzy-based model outperformed the

    regression and ANN models with respect to model validity.

    Despite the attempts made to predict the failure type of oil pipelines

    considering causes other than corrosion, still none of the previously-

    mentioned models can be used to assess the condition of pipelines.

    Actually, such models were intended to either predict the corrosion

    rate, pipe leakage, or failure/defect type focusing mostly on corrosion

    related factors. In addition to that, the important issues ofinterdepen-

    dencybetween different factors' relations anduncertaintyof factors'

    severity weights were not addressed simultaneously. Furthermore,

    none of the previous studies developed models that can forecast the

    deterioration rate of oil and gas pipelines and hence can build up their

    respective deterioration curve. Consequently, El-Abbasy et al.[14]de-

    veloped a model that assesses the condition of oil and gas pipelines

    based on several factors including corrosion using both Analytic Net-

    work Process (ANP) and Monte-Carlosimulation.The model considered

    factors' interdependency (using ANP), made decisions under uncertain-

    ty (using simulation), and handled decisions involving large number of

    variables (using integrated simulation/ANP). It was successfully tested

    on an existing offshore gas pipeline in Qatar by comparing the resultsobtained using the model with the actual pipeline condition.

    Thesimulation model built by El-Abbasy et al. [14] is considered as a

    rst phase to evaluate or assess the condition of offshore oil and gas

    pipelines. Two major limitations were found in the study conducted

    by El-Abbasy et al.[14]. First, the factors that were used to predict the

    pipeline condition were not sufcient due to the lack of collected data.

    The factors related to the pipeline structural condition were also not

    considered. Second, the model was developed and tested using inspec-

    tion data for a single 12-inch gas pipeline. The limited historical inspec-

    tion data did not allow the examination of the effect of changing

    the pipe diameter or the type of the transported product on the devel-

    oped model. Moreover, the limited inspection data did not allow the

    development of sound deterioration curves for oil and gas pipelines.

    To overcome the above limitations, an extensive data collection was

    performed in a study conducted by El-Abbasy et al. [15]where seven

    historical inspection data seta were collected for three different

    pipelines with several sizes (i.e. diameters), materials, and types of the

    carried product. Four factors were considered in addition to those

    presented in the previous study[14].The additional factors included

    the anode wastageand three factors related to the pipeline structural

    condition namely, support condition, joint condition, and free

    spans. The regression analysis technique was used to correlate be-

    tween all these factors using the gathered data. The developed models

    were validated yielding an average validity percentage above 96%. In

    addition, the study proposed a standard condition assessment scale

    or rating system for oil and gas pipelines. This rating system can be

    used as a guideline to decide and plan the maintenance of pipelines

    (i.e., lining, cathodic protection, replacement, etc.) and to prioritize

    rehabilitation/upgrading projects within the approved budget.Although the study conducted by El-Abbasy et al. [15]provided

    sound results, the use of the regression analysis technique as a machine

    learning algorithm has still some limitations. Several other machine

    learning algorithms can be used to predict pipeline condition including

    ANN, Support Vector Machine (SVM), Nave Bayes (NB), Decision Trees

    (DT), Random Forest (RF), and K-Nearest Neighbor (K-NN). Although

    ANN is considered one of the oldest methods, it is still found to be a

    competitive algorithm among the new ones. For instance, Tahyudin

    et al. [36] compared theperformance of SVM, DT, ANN, NB, and Logistic

    Regression (LR) to predict the graduation students on time. The results

    showed that ANN and SVM were the best predictors with an accuracy

    rate almost100%.Caruana and Niculescu-Mizil[6] carried out a compar-

    ison between ten supervised learning algorithms being applied on

    eleven binary classication problems using eight performance metrics.It was found that the ANN was among the top ve best algorithms.

    Other studies showed the outperformance of the ANN technique.

    Mohana and Thangaraj[24]showed that ANN is better than SVM for

    modelling resource state prediction. Prabhakar[29]also showed the

    better performance of ANN over SVM in predicting software effort.

    Mollazade et al. [25] compared four different learning algorithms,

    namely, ANN, SVM, DT, and Bayesian Network (BN) for grading raisins

    based on visual features. Results of validation stage showed ANN had

    the highest classication accuracy, 96.33%. After ANN, SVM with poly-

    nomial kernel function (95.67%), DT with J48 algorithm (94.67%) and

    BN with simulated annealing learning (94.33%) had higher accuracy,

    respectively. On the contrary, Folorunsho[16]used medical dataset to

    predict the diabetes probability of any patient using ANN and DT. It

    was found that DT outperformed ANN with a lower error metrics and

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    higher correlation coefcient. Such learning algorithms were also ap-

    plied in elds that are relevant to our study, i.e. pipe condition monitor-

    ing. Kalanaki and Soltani [20] developed a break rate prediction models

    for water pipes using SVM. Performance results were compared with

    continuous genetic algorithm-based support vector regression (SVR-

    GA), continuous ant colony algorithm-based SVR (SVR-ACO), PSO-

    based SVR (SVR-PSO), ANN, and adaptive neuro-fuzzy inference sys-

    tems (ANFIS). The results revealed the outperformance of using SVM

    as a machine learning algorithm. On the other hand, Tabesh et al. [35]assessed pipe failure rate and mechanical reliability of water distribu-

    tion networks using ANN, ANFIS, and Nonlinear Regression (NLR)

    where the results indicated the robustness of using ANN over the

    other methods.

    Based on the above, it is quite clear that there is no a specic ma-

    chine learning algorithm have an absolute outperformance over the

    other. In other words, some algorithms may perform clearly better or

    worse than the others depending on the problem nature as well as the

    data format. While a given machine learning approach may be easier

    to implement for a given problem, or more suited to a particular data

    format, to tackledifcult problems what matters in theend is theexper-

    tise a scientist has in a particular machine learning technology. What

    can be obtained with a general-purpose machine learning method can

    be achieved using another general-purpose machine learning method,

    provided the learning architecture and algorithms are properly crafted

    [8]. As a result, it was decided in this study to use ANN to develop con-

    dition prediction models for oil and gas pipelines. The main advantage

    of ANN is related to the capability for learning from specic predened

    patterns. The learning capacity may include classication, prediction,

    and controlling of any specic task. Besides that, ANN provides two

    major advantages over the regression analysis technique which have

    been used by El-Abbasy et al. [15]to predict oil and gas pipeline condi-

    tion. First, ANN has the ability to detect implicitly any complex nonlin-

    ear relationships between independent and dependent variables[38].

    If a signicant amount of nonlinearity between the predictor variables

    and the corresponding outcomes is present in a training data set, the

    network will adjust the connection weights to reect these nonlinear-

    ities. Thepredictor variables in a neural network usually undergo a non-

    lineartransformationat each hiddennode andoutput node. Therefore, aneural network can potentially model much more complex nonlinear

    relationships than a logistic regression model can. Empirical observa-

    tions suggest that when complex nonlinear relationships are present

    in data sets, neural network models may provide a tighter model t

    than conventional regression techniques [37]. Second, the hidden

    layer of a neural network gives it the power to detect interactions or

    interrelationships between all of the input variables. When important

    interactions exist and are not modeled explicitly in a logistic regression

    model, then a neural network model may be expected to predict a

    particular outcome better than a logistic regression model.

    Hence, in an attempt to enhance pipeline condition prediction pro-

    cess, this paper presents new condition prediction models using the

    ANN technique. The performance of the models are then compared

    with those developed using the regression analysis technique [15].

    4. Research methodology

    The developed methodology, which is shown in Fig. 1, started by

    performing a brief literature review to search for the different tech-

    niques and studies used by researchers for the condition assessment

    of oil and gas pipelines. After that, a comprehensive data collection

    wasperformed to in two different stages. The rst stage was concerned

    with the identication of the factors needed to increase the efciency of

    the condition prediction process. The second stage included gathering

    historical data for different pipeline sizes and types in Qatar based on

    previous inspections' records. The provided inspection dataset did not

    include all the factors identied in the rst stage of the data collection

    process. Furthermore, few parameters or factors in the inspections'

    dataset were not available in the factors identied previously. As a re-

    sult, the compatible factors as well as the additional factors in the in-

    spections dataset were selected to develop the condition prediction

    models.

    Five condition prediction models were developed, namely, three

    models with respect to the pipeline size (i.e. diameter) and the

    transported product type (i.e., oil or gas) and two models with respect

    to the type of the transported product only. The details and framework

    of the model development using the ANN technique will be explained

    later. Themodels were then tested, validated,and compared with previ-

    ously developed models. Finally, a sensitivity analysis was carried out to

    develop different deterioration curves by examining the degree of the

    individual impact of each factor on the pipeline condition.

    5. Data collection

    5.1. Factors affecting oil and gas pipeline condition assessment

    The factors related to corrosion or third party features are insuf-

    cient to build an accurate condition assessment model. Therefore, it

    is essential to identify other factors affecting pipeline condition. The

    identication process was carried out in three main steps: (1) experts

    prepared the most important factors that need to be considered in a

    pipeline condition assessment, (2) another list was subsequently pre-

    pared from the literature, and (3) a comparison was made between

    the two lists to determine the overlapping criteria. The most important

    START

    LITERATURE REVIEW

    Identify Factors

    Affecting Oil and Gas

    Pipeline Condition

    Select

    Compatible

    Factors

    Collect Historical

    Inspection Data for

    Oil/Gas Pipelines

    Three models with respect to

    diameter & product type

    Models

    Successful?

    ModifyM

    odels

    DETERIORATION CURVES

    END

    No

    Yes

    DATA COLLECTION

    MODEL DEVELOPMENT

    MODEL TESTING & VALIDATION

    Two models with respect to

    product type only

    Fig. 1.Research methodology.

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    factors affecting pipeline condition were then identied. These factors

    were divided into three main groups, namely, physical, external, and

    operational. The physical factors comprise general pipeline characteris-

    tics such as age, wall thickness, diameter, and applied coating condition.

    The external factors deal with the surroundingenvironmental condition

    of the pipeline while the operational factors deal with the adapted

    operational strategies for the pipelines. The questionnaire that wasdeveloped for the factors' identication was sent to 55 experts in oil

    and gas pipelines integrity management. Out of the 55 questionnaires

    sent, 28 completed questionnaires were received out of which only 25

    were taken into consideration from the targeted sample, which repre-

    sents 45.5% of the total sample. The respondents were asset, inspection,

    and operation managers as well as onshore/offshore inspection engi-

    neers with a technical experience of 6 to more than 20 years. It should

    be noted that 22 of the respondents were inspection/operation man-

    agers with a technical experience of more than 20 years. It should also

    be noted that the surveys were mainly collected from the Middle-East

    region, mostly from Qatar and Saudi Arabia.

    5.2. Historical inspection data

    Inspections data for three pipelines were collected from a large

    state-owned oil and gas industry corporation in Qatar. The three pipe-

    lines were located offshore and were of different sizes and different

    steel grades. The main characteristics of the three pipelines are shown

    in Table 1. Different inspection types were received whether they

    were internal or external. The internal inspections included reports

    and excel sheets obtained from the Magnetic Flux Leakage (MFL)

    inspection method. On the other hand, the external inspections includ-

    ed reports generated from Remotely Operated Vehicle (ROV) inspec-

    tions and cathodic protection monitoring system. The inspection

    reports were provided for two to three different inspection time inter-

    vals covering the full lengthof the offshore pipelines. As mentionedear-

    lier, the provided inspection dataset did not include all the factors

    identied in the rst stage of the data collection process. Moreover,few factors in the inspections' dataset were not available in the factors

    identied previously. As a result, the compatible factors as well as the

    additional factors in the inspections dataset were selected to develop

    the condition prediction models. The factors selected to develop the

    condition prediction models are shown inFig. 2.

    6. Model development

    The model building procedure is shown inFig. 3. The historical in-

    spection datasets obtained from three pipelines in Qatar were used to

    represent the factors affecting the pipeline condition. The 11 factors

    shown inFig. 2were used to build the models. As mentioned before,

    three models were developed based on the pipeline size (i.e. diameter)

    and the transported product type (i.e., oil or gas). Moreover, two addi-tional models were developed based only on the transported product

    type making a total ofve models as shown inFig. 3.

    After studying the inspection data of the three pipelines, it was

    found that some factors were not constant across the whole pipeline

    length. For example, the metal loss depth or the cathodic protection

    can be high in a certain sector of the pipeline and low in another. As a

    result, the pipelines were divided into several 100-meter-long

    Table 1

    Collected pipelines' main characteristics.

    Characteristics Pipeline (1) Pipeline (2) Pipeline (3)

    Total length (km) 211 45 121

    Inspected length (km) 77 45 85

    Overall location 80 km (Offshore) + 131 km (Onshore) 45 km (Offshore) 89 km (Offshore) + 32 km (Onshore)

    Inspected location Offshore Offshore Offshore

    Diameter (inches) 12 20 24

    Wall thickness (mm) 9.5 12.7 12.7

    Steel pipe grade X65 B X52SMYS (Mpa) 448 241 358

    MAOP (bars) 125 48 50

    Design pressure (bars) 139 50 107

    Product type Gas Oil Gas

    Construction year 1990 1972 1979

    Inspection years 1996 and 2004 2001 and 2009 1996, 2001, and 2008

    FACTORS AFFECTING

    PIPELINE CONDITION

    Diameter

    Age

    Metal Loss

    Coating

    Condition

    Operating

    Pressure

    Anode

    WastageSupport

    Condition

    Free Spans

    Joint

    Condition

    Crossings

    Cathodic

    Protection

    Fig. 2.Factors included in model development.

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    segments. For instance, the 24-inch gas pipeline with an inspected

    length of 85 km was divided into 850 100-meter-long segments. As

    shown inTable 1, inspections were carried for the 24-inch gas pipeline

    in 1996, 2001, and 2008. Therefore, the total number of the data points

    for developing the 24-inch gas pipeline model will be 850 3 = 2550

    data points. Using the same concept; the number of data points used

    for developing the 12-inch gas, 20-inch oil, gas, and oil models will be

    1540, 900, 4990, and 4990, respectively.

    The data for the

    gas pipeline

    model was generated by combiningthe data of the 12-inch and 24-inch gas pipelines with the 20-inch oil

    pipeline. The 20-inch oilpipeline wastreated as a gaspipeline by calcu-

    latingits actual condition using thegas model developed by El-Abbasy

    et al. [14]. This will allow the prediction models to accommodate a

    wider range of different pipelines' diameter and age. The same proce-

    dure was followed again to obtain the data for the oil pipeline

    model. In other words, the 20-inch oil pipeline data was combined

    together with the 12-inch and 24-inch gas pipeline data into one set.

    However, this time, the 12-inch and 24-inch gas pipelines were treated

    as oil pipelines by calculating their actual condition using the oil

    modeldeveloped by El-Abbasy et al.[14].

    6.1. ANN model building

    The ANN model is developed and analyzed using the Neuroshell

    2V4.0 package [37], which is a commercially available neural network

    analysis and modeling software. The ANN application framework of thecondition prediction problem is shown inFig. 3. The inspection data for

    selected factors are used to train theANN in order to obtain ANN-based

    condition prediction models. The inspection data points were divided

    randomly into three sets: (1) 60% for training; (2) 20% for testing; and

    (3) 20% for validation. The training set is used to train the network

    whereas the testing set is used to test the network during the develop-

    ment/training and also to continuously correct it by adjusting the

    weights of network links.The validation data set, which is not presented

    Define Models to be Developed

    (1) 12-Inch Gas Pipes (2) 20-Inch Oil Pipes (3) 24-Inch Gas Pipes (4) GasPipes (5) Oil Pipes

    Investigated variables

    Condition Prediction Model Using

    ANN Technique

    Define Training, Testing, & Validation Datasets

    Select Learning Algorithm

    Model Validation

    Actual vs. Predicted

    Outputs

    Mathematical

    Validation

    Train Model

    Define Design Parameters Define Training Criteria

    Recall Model for Testing

    Test Model

    Testing Successful?

    YES

    NO

    NO

    YES

    END

    START

    Fig. 3.Model development framework.

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    to the network during training, is used to validate the model. To classify

    data into the abovementioned data sets, data patterns are randomly

    selected from the entire data space, according to the set percentages.

    It is worth noting that the factors' real numeric values were normalized

    according to the normalization method shown inTable 2.

    6.1.1. Network architecture

    After dividing the datasets; the inputs and outputs were identied

    and selected. The inputs or predictors represent the factors affecting

    the pipeline condition (Fig. 2) while the output represents the pipeline

    condition. It should be noted that the pipeline condition is represented

    by a numeric scale value from 0to 10, where 0indicates that the

    pipeline is at its worst condition and 10at its best condition. Such

    scale was adapted from the study conducted by El-Abbasy et al. [15]

    which mainly depended on experts' opinions. Each pipeline's condition

    numeric range and its corresponding linguistic description, most possi-

    ble associated features, and suggested required action is shown in

    Table 3[15]. A supervised ANN, using the back propagation algorithm,

    is used to develop the condition prediction models. The network archi-

    tecture has a total ofve layersof neurons with oneinput, three hidden,

    and one output layers as shown inFig. 4.

    6.1.2. Design parameters and training criteria

    The design parameters and training criteria dened for the ANN

    models are shown inTable 4. The selection of the input and output

    variables greatly affects the ANN architecture and depends upon the

    nature of the problem. The input variables for the gasand oilpipe-

    line models include the11 factorsshown in Fig. 2. However, the diam-

    eter factor is excluded from thelist for the 12-inch gas, 20-inch oil,

    and 24-inch gaspipelines models since the diameter is constant for

    those models. Each variable is represented by one arti

    cial neuron inthe network's input and output layers. The input layer consists of 10

    neurons that represent the factors affecting the pipeline condition

    while the output layer has only one neuron that represents the pipeline

    condition. The number of neurons in the hidden layers determines how

    well a problem can be learned. If too many are used, the network will

    tend to memorize the problem, and thus not generalize well later. On

    the other hand, if too few are used, the network will generalize well

    but may not have enough powerto learn the patterns well [37]. In

    other words, the hidden layers rely on the available model building

    dataset and the nature of outputs. Therefore, getting the right number

    of hidden neurons is a matter of trial and error. Several iterations are

    made to generate the optimum number of neurons in the hidden layer

    as shown inTable 4.

    Different activation functions were applied to a hidden layer to

    detect different features in a pattern, which is processed through a net-

    work. For example, a network design may use a Gaussian function on

    one hidden layer to detect features in the mid-range of the data and

    use a Gaussian complement in another hidden layer to detect features

    from the upper and lower extremes of the data. Thus, the output layer

    will get different views of the data. Combining the two feature sets in

    the output layer may lead to a better prediction.

    The interaction among the network's layers is governed by the links

    between them. Each link in the network has a learning rate, momen-

    tum, and initial weights. Each time a pattern is presented to the

    network, the weights leading to an output node are modied slightly

    during learning to produce a smaller error the next time the same pat-

    tern is presented. The amount of weight modication is the learning

    Table 2

    Factors' normalization method.

    Factor Unit Normalization method

    Age (AG) Years AG/70

    Diameter (DI) Inches (DI 2)/(52 2)

    Metal loss (ML) % ML 1

    Coating condition (CC) % CC 1

    Crossings (CR) Number CR/20

    Cathodic protecion (CP) mV (CP 500)/(1300 500)

    Operating pressure (OP) % of Design Pressure OP 1Anode wastage (AW) % AW 1

    Support condition (SC) % SC 1

    Free spans (FS) meters FS/70

    Joint condition (JC) % JC 1

    Table 3

    Condition assessment scale[15].

    Overall pipeline

    condition

    Linguistic

    scale

    Description Action(s) required

    Fit for purpose

    910 Excellent Internal & external corrosion:almost no signs

    C orrosion rate: highlybelow expected average rate (0.08 mm/year).

    Cathodic protection:very good and within acceptable limits (N950 mV).

    Coating:very well maintained (b15% coat loss).

    Inhibitor's efciency: N95%

    Reassess in 10 years

    Regular annual maintenance.

    79 Very good Internal & external corrosion:few signs

    Corrosion rate:below expected average rate (b0.08 mm/year).

    Cathodic protection:good and within acceptable limits (850950 mV).

    Coating:well maintained (1530% coat loss).

    Inhibitor's efciency:90

    95%.

    Reassess in 8 years

    Regular annual maintenance.

    57 Good Internal & external corrosion:average signs

    Corrosion rate:nearly equal to the expected average rate (0.08 mm/year).

    Cathodic protection:adequate (750850 mV).

    Coating:still intact (3040% coat loss)

    Inhibitor's efciency:8090%.

    Reassess in 5 years

    Regular annual maintenance.

    Schedule for CP & recoating within the next 2 years.

    35 Moderate Internal & external corrosion:signicant signs

    Corrosion rate:above expected average rate (N0.08 mm/year).

    Cathodic protection:inadequate (675750 mV).

    Coating:partially damaged (4060% coat loss)

    Inhibitor's efciency:7080%.

    Reassess in 2 years

    Regular annual maintenance.

    S chedule for minor rehabilitation within the next 1 year.

    S chedule for CP & recoating within the next 1 year.

    Close to failure

    03 Critical Internal & external corrosion:severe signs

    Corrosion rate:highly above expected average rate (0.08 mm/year).

    Cathodic protection:poor (b675 mV).

    Coating:almost damaged (N60% coat loss)

    Inhibitor's efciency: b70%.

    S chedule for major rehabilitation &/or replacement immediately.

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    rate times the error. For example, if the learning rate is 0.5, the weight

    changeis one half the error. Large learning rates often lead to oscillation

    of weight changes and learning never completes, or to a convergence to

    a non-optimum solution. One way to allow faster learning without os-

    cillation is to make the weight change as a function of the previous

    weight change to provide a smoothing effect. The momentum factor

    determines the proportion of the last weight change that is added into

    the new weight change. As neurons pass values from one layer of the

    network to the next layer in back propagation networks, the values

    are modied by a weight value in the link that represents connection

    strengths between the neurons.

    Finally, the training criteria include xing the maximum and mini-

    mumabsoluteerrorand thenumber of training cycles without improve-

    ments. When the given training criteria are met, the model training is

    stopped. If the training criteria are not met, it is suggested to either

    change the activation functions or retrain using different architecture.

    SLAB 1 SLAB 4

    SLAB 3

    SLAB 2

    SLAB 5

    Link 1

    Link 3

    Link 6

    Link 4

    Link 2

    Link 5

    Input Layer Hidden Layers Output Layer

    Fig. 4.ANN models' architecture.

    Table 4

    Models' design parameters and training criteria.

    Slab no. No. of neurons Activation function Link

    Link no. Learning rate Momentum Initial weight

    Design parameters 1 10a/11b Linear (0,1) 1 0.05 0.1 0.3

    2 12 Gaussian 2 0.05 0.1 0.3

    3 12 Tanh 3 0.05 0.1 0.3

    4 12 Gaussian Complement 4 0.05 0.1 0.3

    5 1 Logistics 5 0.05 0.1 0.3

    6 0.05 0.1 0.3

    Training criteria Stop training when one of these is true about the training set Average Error b 0.0002

    Epochs since minimum average error N 1000

    Stop training when one of these is true about the test set Calibration Interval (events) 200Events since minimum average error N 20,000

    a For: 12-inch gas, 20-inch oil, and 24-inch gas pipes models.b For: gas and oil pipes models.

    Table 5

    Summary of the models' results.

    Model R 2 (%) r2 (%) Mean Squared Error

    (MSE)

    Mean Absolute Error

    (MAE)

    Min. Absolute Error Max. Absolute Error Correlation

    Coeff., r (%)

    12-Inch gas pipes 99.04 99.04 0.011 0.083 0.000 0.502 99.52

    20-Inch oil pipes 99.59 99.59 0.007 0.060 0.000 0.565 99.80

    24-Inch gas pipes 99.29 99.31 0.009 0.070 0.000 0.507 99.65

    Gas pipes 99.23 99.25 0.011 0.079 0.000 0.548 99.63

    Oil pipes 99.28 99.29 0.011 0.081 0.000 0.566 99.64

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    6.1.3. Model training and testing

    Consequently, themodel is trained until the training criteria are met.

    The training process uses supervised learningwhere the inputs and

    outputs are known within the context of the problem. After the ANN

    is trained, it can be recalled to predict the pipeline condition for any

    given testing input values. The testing input data sets are introduced

    to the trained model in order to generate the predicted output, which

    is then compared to the actual one. If they are close, the model testing

    is successful andvice versa. Thetrainingand testing processeswere per-formed successfully for all the models with reasonable results as shown

    in Table 5. The ANN model values of R2 were close to 1.0 while the MSE

    and MAE were close to 0.0. The results conrm the robustness of the

    developed models.

    6.1.4. Signicance ranking of variable

    Quantitative estimates of the relative contribution factor for

    the input variables affecting the pipeline condition are made. The con-

    tribution factor for a certain variable is considered as a rough measure

    of the importance of that variable in predicting the network's output.

    Therefore, the contribution factor, which is derived from the contribu-

    tion factor module of the referred software, determines the variable sig-

    nicance ranking. These contribution factors are developed through an

    analysis of the link weights of the trained neural network. The higher

    the number, the more that variable contributes toward prediction or

    classication of the output. Table 6shows the factors' ranking and

    their corresponding contribution factor.

    The relative signicance ranking of the considered parameters,

    obtained from the above analysis, can be generalized. As shown in

    Table 6, it can be observed that the cathodic protectionfactor can be

    considered as the most important variable affecting the pipe condition.

    Themetal lossand coating conditionfactors are also relatively im-

    portant in determining the pipeline condition. This shows thatminimiz-

    ing the corrosion rate by applying adequate coating and cathodic

    protection for offshore pipelines is essential to improve their conditions.

    It can also be observed that the operating pressurefactor has signi-

    cantly more impact in gas than in oil pipelines. On the other hand,

    crossingsand diameterare considered as the least important factor

    affecting the pipe condition. The rest of the factors, namely, age,anode wastage, support condition, joint condition, and free

    spans, contributes moderately to the pipeline prediction process.

    It should be noted that ranking the variables throughout the contri-

    bution factors is useful in rening the variables by excluding the least

    important ones. However, in the current study, no variables were ex-

    cluded since the difference between each variable's contribution factor

    is not signicant.

    7. Model validation

    The performances of the developed ve models are validated using

    the 20% validation dataset. The performance of each model is validated

    with respect to certain mathematical validation diagnostics as recom-

    mended in literature[2,40]. Eqs.(1) and (2)show the average validi-ty/invalidity percentages (i.e., AVP and AIP) in order to predict the

    error. The model is sound for an AIP value closer to 0.0 and not robust

    for an AIP value closer to 100. Similarly, the Root Mean Square Error

    (RMSE) is estimated using Eq.(3). If the value of the RMSE is close to

    0, the model is sound and vice versa. The Mean Absolute Error (MAE)

    is also dened in Eq.(4). The MAE value varies from 0 to innity and

    it should be close to zero for sound results[13]. Finally, the MAE value

    is also used to dene the tness functionfiof a model[13]as shown

    in Eq.(5). The equation for the tness function indicates that a model

    is valid when itsfivalue is close to 1000 and invalid when its fivalue

    is close to 0.

    AIP Xn

    i11

    Ei

    Ci

    100

    n

    1

    T

    able

    6

    R

    elativevariables'contributionfactorsandranking.

    Rank

    Model

    12-Inchgaspipes

    20-Inchoilpipes

    2

    4-Inchgaspipes

    Gaspipes

    Oilpipes

    Variable

    Contributionfactor

    Variable

    Contributionfactor

    V

    ariable

    Contributionfactor

    Variab

    le

    Contributionfactor

    Variable

    Contributionfactor

    1

    Cathodicprotection

    0.1

    6607

    Cathodicprotection

    0.1

    6253

    C

    athodicprotection

    0.1

    4446

    Cathod

    icprotection

    0.1

    5307

    Cathodicprotection

    0.1

    6674

    2

    Metalloss

    0.1

    3936

    Metalloss

    0.1

    1382

    M

    etalloss

    0.1

    2901

    Metalloss

    0.1

    2572

    Metalloss

    0.1

    2364

    3

    Coatingcondition

    0.1

    2299

    Coatingcondition

    0.1

    1304

    C

    oatingcondition

    0.1

    1631

    Coatin

    gcondition

    0.1

    1175

    Coatingcondition

    0.1

    1634

    4

    Operatingpressure

    0.1

    113

    Freespans

    0.0

    9705

    O

    peratingpressure

    0.0

    9748

    Operatingpressure

    0.1

    0525

    Anodewastage

    0.0

    8406

    5

    Freespans

    0.1

    071

    Supportcondition

    0.0

    9625

    F

    reespans

    0.0

    9451

    Freesp

    ans

    0.0

    8967

    Age

    0.0

    8241

    6

    Anodewastage

    0.0

    9615

    Anodewastage

    0.0

    9619

    A

    ge

    0.0

    9407

    Jointcondition

    0.0

    8723

    Jointcondition

    0.0

    8173

    7

    Age

    0.0

    6716

    Age

    0.0

    9446

    Jointcondition

    0.0

    9094

    Age

    0.0

    7222

    Supportcon

    dition

    0.0

    7867

    8

    Supportcondition

    0.0

    6697

    Jointcondition

    0.0

    7997

    A

    nodewastage

    0.0

    8498

    Anode

    wastage

    0.0

    7003

    Freespans

    0.0

    7575

    9

    Jointcondition

    0.0

    6396

    Crossings

    0.0

    7437

    S

    upportcondition

    0.0

    7593

    Supportcondition

    0.0

    6507

    Diameter

    0.0

    7492

    10

    Crossings

    0.0

    5893

    Operatingpressure

    0.0

    7232

    C

    rossings

    0.0

    7232

    Crossings

    0.0

    6006

    Operatingpressure

    0.0

    637

    11

    Diame

    ter

    0.0

    5992

    Crossings

    0.0

    5204

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    Table 7

    Regression and ANN models' validation comparison.

    Model Regression technique ANN technique

    R2 (%) AVP (%) AIP (%) RMSE MAE fi R2 (%) AVP (%) AIP (%) RMSE MAE fi

    12-Inch gas pipes 98.80 97.9 2.1 0.008 0.098 911 99.04 98.1 1.9 0.007 0.093 915

    20-Inch oil pipes 99.40 96.2 3.8 0.015 0.152 868 99.59 97.4 2.6 0.012 0.099 910

    24-Inch gas pipes 99.20 98.3 1.7 0.005 0.079 927 99.29 98.4 1.6 0.005 0.078 928

    Gas pipes 99.10 97.8 2.2 0.005 0.099 910 99.23 97.8 2.2 0.004 0.093 915

    Oil pipes 99.00 97.9 2.1 0.004 0.094 914 99.28 98.0 2.0 0.004 0.089 918

    0123456789

    PipeCondition

    Event Number

    0123456789

    200150100500

    PipeCond

    ition

    Event Number

    (b) 20-INCH OIL PIPES

    (c) 24-INCH GAS PIPES

    (d) GAS PIPES

    (e) OIL PIPES

    (a) 12-INCH GAS PIPES

    0123456789

    PipeCondition

    Event Number

    0123456789

    PipeCondition

    Event Number

    012345678910

    0 50 100 150 200 250 300 350

    0 50 100 150 200 250 300 350 400 450 500 550

    0 100 200 300 400 500 600 700 800 900 1000

    0 100 200 300 400 500 600 700 800 900 1000

    PipeCondition

    Event Number

    ACTUAL CONDITION PREDICTED CONDITION

    Fig. 5.Models' validation plots.

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    AVP 100AIP 2

    RMSEffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiX

    n

    i1 CiEi

    2=n

    q 3

    MAE

    Xn

    i1CiEij j

    n 4

    fi 10001 MAE 5

    Where: AIP = Average Invalidity Percent; AVP = Average Validity

    Percent; RMSE = Root Mean Squared Error; MAE = Mean Absolute

    Error;fi= tness function;Ei= estimated value; Ci= actual value;

    andn= number of events.

    Table 7 summarizes the results of the developed ANN model valida-

    tion parameters. These results were compared with those obtained

    using the regression models of El-Abbasy et al. [15]. As shown in the

    table, both techniques provided ve corresponding models with an

    AVP close to 1, AIP, RMSE, and MAE close to 0 as well as fi close to

    1000. These results can be considered as good indicators to the robust

    performance of the models in predicting accurately the pipeline condi-tion. Both techniques are almost similar to each other in terms of R2,

    AVP, AIP, RMSE, MAE, and fi. However, the results inTable 7show that

    the ANN technique provides slightly better results than the regression

    technique with respect to all parameters. This is due to the fact that

    the ANN technique considers the nonlinear relation of the dependent

    CATHODIC PROTECTION (mv)

    COATING CONDITION

    CATHODIC PROTECTION

    SUPPORT CONDITION

    JOINT CONDITION

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    500 580 660 740 820 900 980 1060 1140 1220 1300

    5.79 6.09 6.40 6.71 6.99 7.24 7.45 7.62 7.7 4 7.81 7.83

    5.88 6.23 6.55 6.86 7.14 7.40 7.63 7.85 8.0 3 8.19 8.33

    7.38 7.44 7.50 7.56 7.61 7.65 7.69 7.72 7.7 4 7.76 7.78

    7.53 7.56 7.58 7.61 7.64 7.66 7.69 7.71 7.7 4 7.76 7.78

    5.5

    6.5

    7.5

    8.5

    PIPE

    CO

    NDITION

    NORMALIZED VALUE

    12-INCH GAS PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS

    AGE (Years)

    CROSSING (#)

    FREE SPANS (m)

    AGE

    METAL LOSS

    CROSSINGS

    OPERATING PRESSURE

    ANODE WASTAGE

    FREE SPANS

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    0 7 14 21 28 35 42 49 56 63 70

    0 2 4 6 8 10 12 14 16 18 20

    0 7 14 21 28 35 42 49 56 63 70

    7.86 7.79 7.73 7.67 7.61 7.57 7.52 7.49 7.46 7.43 7.41

    8.32 8.04 7.79 7.55 7.34 7.14 6.95 6.77 6.58 6.39 6.18

    7.77 7.76 7.74 7.73 7.72 7.71 7.70 7.69 7.69 7.68 7.68

    9.18 9.03 8.87 8.71 8.55 8.40 8.24 8.08 7.92 7.76 7.61

    7.85 7.80 7.75 7.71 7.66 7.61 7.56 7.52 7.47 7.42 7.38

    7.85 7.71 7.58 7.47 7.36 7.27 7.18 7.11 7.05 7.01 6.97

    6

    7

    8

    9

    PIPE

    CONDITION

    NORMALIZED VALUE

    12-INCH GAS PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    Fig. 6.12-Inch gas pipes deterioration curves.

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    and independent variables as well as the correlation between the

    factors affecting the pipeline condition.

    Fig. 5shows the actual versus predicted output plot results for the

    ve developed models. It is observed that the predicted values by the

    developedmodelsare withinthe acceptable limitsand scatteredaround

    the actual values of response variable. In other words, the majority of

    the results obtained are matching with few instances of disagreement.

    Therefore, the validation test results are satisfactory.

    8. Deterioration curve building

    A sensitivity analysis is executed in order to test the developed

    models' sensitivity to changes in their inputs. For each model, the

    input variables were varied one at a time to determine their respective

    impact on the pipeline condition. For this purpose, the values of the

    studied factor were varied whereas the values of the other factors

    were kept constant at their average values. The data was presented to

    the developed models to predict new outputs. The pipeline conditions

    were obtained using the prediction models. Since there were no varia-

    tions in any factor other than the one studied, the variations observed

    in the predicted pipeline conditions were under the exclusive inuence

    of thestudied factor. In other words, the effects of all other factors were

    discounted and the impacts of the studied factor upon the pipeline con-dition were determined.

    It is also important to express graphically the impact of each fac-

    tor on the pipeline condition. As a result, deterioration curves were

    developed for each model as shown in Figs. 6 to 10. These deteriora-

    tion curves give a clearer understanding of the interrelationships of

    CATHODIC PROTECTION (mv)

    COATING CONDITION

    CATHODIC PROTECTION

    SUPPORT CONDITION

    JOINT CONDITION

    6

    7

    8

    9

    PIPE

    CONDITION

    NORMALIZED VALUE

    20-INCH OIL PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS

    AGE (Years)

    CROSSING (#)

    FREE SPANS (m)

    AGE

    METAL LOSS

    CROSSINGS

    OPERATING PRESSURE

    ANODE WASTAGE

    FREE SPANS

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    500 580 660 740 820 900 980 1060 1140 1220 1300

    6.52 6.72 6.93 7.13 7.33 7.52 7.72 7.91 8.10 8.28 8.47

    6.42 6.82 7.22 7.60 7.96 8.29 8.59 8.83 9.03 9.19 9.29

    7.66 7.77 7.87 7.96 8.04 8.11 8.18 8.24 8.29 8.34 8.39

    8.15 8.17 8.18 8.20 8.22 8.24 8.27 8.30 8.33 8.36 8.39

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    0 7 14 21 28 35 42 49 56 63 70

    0 2 4 6 8 10 12 14 16 18 20

    0 7 14 21 28 35 42 49 56 63 70

    8.52 8.49 8.45 8.42 8.38 8.35 8.31 8.27 8.24 8.20 8.17

    8.41 8.37 8.26 8.08 7.84 7.56 7.25 6.95 6.67 6.45 6.32

    8.36 8.35 8.33 8.32 8.30 8.29 8.27 8.26 8.24 8.23 8.21

    8.45 8.45 8.45 8.44 8.44 8.43 8.42 8.40 8.39 8.37 8.35

    8.42 8.37 8.31 8.26 8.20 8.15 8.09 8.04 7.98 7.92 7.87

    8.46 8.21 8.00 7.83 7.70 7.59 7.50 7.43 7.38 7.35 7.32

    6

    7

    8

    9

    PIPE

    CONDITION

    NORMALIZED VALUE

    20-INCH OIL PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    Fig. 7.20-Inch oil pipes deterioration curves.

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    pipeline future condition and the studied factors. As shown in the

    mentionedgures, each deterioration curve set was separated into

    two groups of factors, namely, directly proportional and inversely

    proportional.

    Therst groupshows only thefactors that have a positive impact on

    the pipeline condition. The factors in this group are the diameter, the

    coating condition, the cathodic protection, the support condition, and

    the joint condition. Smaller pipeline diameters have usually higher

    probability of failure than those with larger ones[39].This is possibly

    because smaller standard dimension ratios (SDR) affect the structural

    performance of pipelines and make them more vulnerable to external

    impact and third party damage. In addition, smaller diameter pipelines,

    which have thinner wall thicknesses, allow faster corrosion rate. Good

    and well maintained coating and cathodic protection enhances the

    pipeline condition by protecting it against corrosion. Finally, well main-

    tained supports and joints condition achieves a better structuralperfor-

    mance of the pipeline.

    On the other hand, the second group shows only the factors that

    have a negative impact on the pipeline condition. The factors in this

    group are the age, the metal loss, the anode wastage, the operating

    pressure, thecrossings, and thefree spans. Theimpact of ageon pipeline

    condition is negative in nature. An increase of the metal loss depth as a

    percentage of its pipeline wall thickness due to corrosion or mechanical

    damage degrades pipeline condition. As galvanic anodes waste, their

    sizes decrease; resulting in a decrease in their well-known sacricial

    action to protect the pipeline from corroding. Maximum allowable

    operating pressure (MAOP) decreases the pipeline condition when it

    gets close to the design pressure as it can induces more stresses on the

    CATHODIC PROTECTION (mv)

    COATING CONDITION

    CATHODIC PROTECTION

    SUPPORT CONDITION

    JOINT CONDITION

    6

    7

    8

    9

    PIPE

    CONDITION

    NORMALIZED VALUE

    24-INCH GAS PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS

    AGE (Years)

    CROSSING (#)

    FREE SPANS (m)

    AGE

    METAL LOSS

    CROSSINGS

    OPERATING PRESSURE

    ANODE WASTAGE

    FREE SPANS

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    500 580 660 740 820 900 980 1060 1140 1220 1300

    6.46 6.66 6.85 7.04 7.22 7.39 7.56 7.73 7.88 8.04 8.18

    6.29 6.54 6.84 7.16 7.48 7.80 8.08 8.33 8.53 8.66 8.73

    7.82 7.87 7.91 7.95 7.98 8.01 8.04 8.07 8.09 8.11 8.13

    7.63 7.67 7.72 7.77 7.82 7.88 7.94 8.00 8.06 8.12 8.19

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    0 7 14 21 28 35 42 49 56 63 70

    0 2 4 6 8 10 12 14 16 18 20

    0 7 14 21 28 35 42 49 56 63 70

    8.31 8.25 8.19 8.13 8.07 8.01 7.95 7.89 7.83 7.77 7.71

    8.91 8.66 8.41 8.16 7.91 7.66 7.42 7.17 6.92 6.67 6.42

    8.13 8.10 8.07 8.04 8.02 7.99 7.96 7.94 7.91 7.88 7.86

    8.86 8.69 8.53 8.37 8.22 8.07 7.92 7.77 7.62 7.46 7.30

    8.21 8.14 8.07 8.02 7.96 7.91 7.87 7.83 7.79 7.76 7.74

    8.21 8.10 7.99 7.88 7.77 7.66 7.56 7.45 7.34 7.23 7.12

    6

    7

    8

    9

    PIPE

    CONDITION

    NORMALIZED VALUE

    24-INCH GAS PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    Fig. 8.24-inch gas pipes deterioration curves.

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    pipeline. Finally, as the number of other crossing and free spans

    increase, the pipelines become less stable.

    As shown inFigs. 6 to 10, the vertical axis represents the predicted

    pipeline conditions while the horizontal axis the impact factor. Since all

    the factors do not have the same units, the horizontal axis of the

    deterioration curves are plotted using a normalized scale from 0 to 1 as

    explained inTable 2.However, for better visualization to the reader,

    the real values of the factors (age, diameter, crossings, cathodic protec-

    tion, and free spans) are listed below their corresponding normalized

    values as shown inFigs. 6 to 10.The real values of the remaining factors

    (metal loss, coating condition, operating pressure, anode wastage, sup-

    port condition, and joint condition) are not listed since they are the

    same as the normalized values. In addition, the corresponding predicted

    pipelinecondition values to eachfactor's different values are tabulatedas

    shown in each deterioration curve. For example, let us assume that the

    effect of the coating condition factor on the pipeline condition is

    studied for the 20-Inch Oil pipelines. Let us also assume that the target

    coating conditionpercentages are 20 and 60%.Therefore, simply by using

    Fig. 7, the user will select the 0.2 and 0.6 normalized values on the hori-

    zontal axis and read the corresponding predicted pipeline condition for

    each case using the underneath table for the coating condition factor.

    Alternatively, the user can just hit the coating conditioncurve for each

    case and accordingly read the predicted pipeline condition from the

    vertical axis. Based on that, the predicted pipeline conditions for coating

    condition of 20 and 60% will be 6.93 and 7.72, respectively. As a reminder,

    these results are based on the average values of factors other than the

    coating condition. The same procedure can be followed to check or

    predict the individual impact of other factors on the pipeline condition.

    DIAMETER (Inches)

    CATHODIC PROTECTION (mv)

    DIAMETER

    COATING CONDITION

    CATHODIC PROTECTION

    SUPPORT CONDITION

    JOINT CONDITION

    5.5

    6.5

    7.5

    8.5

    PIPE

    CONDITION

    NORMALIZED VALUE

    GAS PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS

    AGE (Years)

    CROSSING (#)

    FREE SPANS (m)

    AGE

    METAL LOSS

    CROSSINGS

    OPERATING PRESSURE

    ANODE WASTAGE

    FREE SPANS

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    2 7 12 17 22 27 32 37 42 47 52

    500 580 660 740 820 900 980 1060 1140 1220 1300

    7.84 7.88 7.92 7.96 8.00 8.05 8.09 8.13 8.17 8.21 8.26

    6.32 6.56 6.78 6.99 7.18 7.36 7.53 7.68 7.81 7.93 8.04

    5.95 6.25 6.61 6.98 7.35 7.68 7.96 8.18 8.31 8.37 8.40

    7.56 7.59 7.62 7.66 7.70 7.75 7.80 7.85 7.92 7.98 8.05

    7.36 7.46 7.54 7.62 7.70 7.77 7.83 7.89 7.95 7.99 8.03

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    0 7 14 21 28 35 42 49 56 63 70

    0 2 4 6 8 10 12 14 16 18 200 7 14 21 28 35 42 49 56 63 70

    8.18 8.12 8.05 7.99 7.92 7.86 7.79 7.73 7.67 7.60 7.54

    8.36 8.25 8.09 7.87 7.61 7.31 6.99 6.68 6.39 6.14 5.98

    8.01 7.97 7.92 7.88 7.84 7.80 7.75 7.71 7.67 7.63 7.58

    9.31 9.10 8.90 8.70 8.51 8.33 8.15 7.97 7.80 7.63 7.47

    8.07 8.02 7.96 7.90 7.85 7.79 7.73 7.68 7.62 7.57 7.51

    8.58 8.51 8.43 8.34 8.25 8.15 8.05 7.93 7.82 7.69 7.56

    5.5

    6.5

    7.5

    8.5

    9.5

    PIPE

    CONDITION

    NORMALIZED VALUE

    GAS PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    Fig. 9.Gas pipes deterioration curves.

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    Besides examining the impact of changing each factor on the pipe-line condition, additional deterioration curves were developedfor oil

    and gas pipelinesto show the effect of changing all the factors togeth-

    er. These curves were developed by changing simultaneously all the

    factors normalized values starting from their best possible to their

    worst effects on the pipeline condition as shown in Fig. 11. For more

    clarication, the curves were built by rst increasing the age factor by

    oneyear starting from zero. Simultaneously, themetal loss, coating con-

    dition, cathodic protection, crossings, anode wastage, free spans, joint

    and support condition factors were changed proportionally according

    to their rate of increase or decrease based on the received historical

    inspection data. However, both the factors of diameter and operating

    pressure were kept constant. The effect of such periodical change in

    the factors' values was determined by calculating the pipeline condition

    each year using the developed model. It should be noted that the

    deterioration proles shown inFig. 11does not take into account anykind of rehabilitation action that may take place during the pipeline op-

    eration. Also, due to the lack of inspections data received, the accuracy

    of the deterioration proles can be enhanced throughout receiving

    more additional inspections data.

    According to the developed deterioration curves, it can be observed

    that the cathodic protectionand coating conditionfactors have the

    highest positive impacts on the pipeline condition while the diameter

    factorhas thelowest positive impact. On theotherhand,the metal loss

    and crossings factors have the highest and lowest negative impacts on

    the pipeline condition, respectively. This indicates that the corrosion re-

    lated factors (cathodic protection, metal loss, and coating condition) are

    the most important contributors to the pipeline condition prediction.

    However, other factors including age, support condition, joint condition,

    anode wastage, and free spans, are still essential for pipeline condition

    DIAMETER (Inches)

    CATHODIC PROTECTION (mv)

    DIAMETER

    COATING CONDITION

    CATHODIC PROTECTION

    SUPPORT CONDITION

    JOINT CONDITION

    6

    7

    8

    9

    PIPE

    CONDITION

    NORMALIZED VALUE

    OIL PIPES DETERIORATION CURVES - DIRECTLY PROPORTIONAL FACTORS

    AGE (Years)

    CROSSING (#)

    FREE SPANS (m)

    AGE

    METAL LOSS

    CROSSINGS

    OPERATING PRESSURE

    ANODE WASTAGE

    FREE SPANS

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    2 7 12 17 22 27 32 37 42 47 52

    500 580 660 740 820 900 980 1060 1140 1220 1300

    8.50 8.54 8.58 8.62 8.66 8.70 8.74 8.78 8.82 8.86 8.90

    6.66 6.90 7.14 7.36 7.58 7.79 7.99 8.19 8.37 8.56 8.73

    6.21 6.31 6.65 7.13 7.66 8.17 8.61 8.92 9.08 9.16 9.18

    7.94 8.02 8.09 8.16 8.23 8.29 8.36 8.42 8.47 8.53 8.58

    7.92 8.01 8.10 8.18 8.26 8.33 8.39 8.44 8.49 8.54 8.57

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    0 7 14 21 28 35 42 49 56 63 70

    0 2 4 6 8 10 12 14 16 18 20

    0 7 14 21 28 35 42 49 56 63 70

    8.86 8.79 8.72 8.64 8.57 8.50 8.42 8.35 8.27 8.20 8.12

    9.21 9.02 8.78 8.50 8.19 7.86 7.51 7.15 6.82 6.51 6.25

    8.66 8.63 8.59 8.56 8.54 8.51 8.49 8.47 8.45 8.44 8.43

    8.83 8.80 8.77 8.75 8.72 8.69 8.67 8.64 8.61 8.59 8.56

    8.59 8.55 8.50 8.44 8.35 8.25 8.13 7.99 7.84 7.67 7.48

    8.02 7.97 7.93 7.89 7.85 7.80 7.76 7.72 7.67 7.63 7.59

    6

    7

    8

    9

    PIPE

    CONDITION

    NORMALIZED VALUE

    OIL PIPES DETERIORATION CURVES - INVERSELY PROPORTIONAL FACTORS

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    FACTORS' REAL VALUES

    CORRESPONDING PIPE CONDITION

    Fig. 10.Oil pipes deterioration curves.

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    prediction as they together represent around 40% of their contribution

    strength. Also, operating pressure has a signicantly higher effect on

    gaspipeline condition than on oilpipelines.

    9. Conclusions

    A studyon the condition prediction of oil and gaspipelines was con-

    ducted. Twenty quantitative and qualitative factors having a major im-

    pact on thecondition of oil and gas pipeline were identiedof which 11

    were used in this study. The ANN technique was used to develop ve

    condition prediction models with respect to pipeline size and type of

    transported product. The developed models are based on historical

    inspection data collected from three different offshore pipelines in

    Qatar. The collected data were prepared, organized, and subsequently

    used to train, test, andvalidate themodels. Thecoefcientof determina-

    tion (R2) results for the developed models were between 99.04 and

    99.59%. In addition, all other necessary statistical diagnosis have been

    checked showing sound results for the developed models. The models

    have been validated and the results showed their robustness with anaverage validity percentage between 97.40 and 98.40%. The developed

    ANN models were compared with previously developed regression

    models that serve the same purpose of this study. It was found that the

    performance of both techniques were close to each other, however, the

    ANN technique provided better results. Finally, a sensitivity analysis

    was carried out in order to build deterioration curves for the models de-

    veloped. The deterioration curves showthe degree of the individual effect

    of each factor on the pipeline condition. Cathodic protection and coating

    condition were found to have the highest positive effect on the pipeline

    condition while metal loss have the highest negative effect. On the

    other hand, diameter and crossings were found to have the lowest posi-

    tive and negative effects on the pipeline condition, respectively. The

    models are expected to help pipeline operators to assess and predict

    the condition of existing oil and gas pipelines and hence prioritize theirinspections and rehabilitation planning.

    Acknowledgments

    The authors gratefully acknowledge the support provided by

    Qatar National Research Fund (QNRF) for this research project under

    award No. QNRF-NPRP 09-901-2-343. The authors would also like to

    acknowledge the operational pipeline engineers of Qatar Petroleum

    for their invaluable suggestions and recommendations.

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    0

    1

    23

    4

    5

    6

    7

    8

    9

    10

    0 10 20 30 40 50 60 70

    PIE

    CONDITION

    AGE (Years)

    GAS & OIL PIPELINES DETERIORATION PROFILES

    GAS PIPES OIL PIPES

    Fig. 11.Deterioration proles.

    64 M.S. El-Abbasy et al. / Automation in Construction 45 (2014) 5065

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