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PEMFC

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  • pa E), Faculdade de Engenharia da Universidade do Porto,

    Ciencia

    5001-801 Vila-Real Codex, Portugal

    a r t i c l e i n f o

    systems (>120 C) due to the advantages they present, such asincreased tolerance to carbon monoxide and simplified water

    management.

    Mathematical models are widely used to simulate the

    behavior of fuel cells and play an important role in the

    comprehension of the phenomena occurring inside the fuel

    PEMFC have been developed since the early 90s by Springer

    et al. [1] and Bernardi and Verbrugge [2]. Springer et al.

    [1] developed an isothermal model that provided insight

    into the water transport mechanisms of the fuel cell and

    their effect on the respective performance. Bernardi and

    * Corresponding author. Tel.: 351 225081695; fax: 351 225081449.

    Avai lab le at www.sc iencedi rect .com

    w.

    i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 4E-mail address: [email protected] (A. Mendes).The interest in hydrogen fuel cells has increased because of

    their ability to produce electricity with minimal environ-

    mental pollution. Typical polymer electrolyte membrane fuel

    cells (PEMFC) operate at temperatures below the water boiling

    point; recently, attention has been drawn to high temperature

    cell and the parameters that control the performance. Most of

    experimental fuel cells results are obtained in steady-state

    conditions and therefore mathematical models, considering

    different spatial dimensions, have been developed for these

    conditions. One-dimensional (1D)models for low temperaturephenomena not included in the proposed phenomenological model.

    Copyright 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rightsreserved.

    1. Introduction development of fuel cells devices. They allow a betterArticle history:

    Received 5 March 2011

    Received in revised form

    27 April 2011

    Accepted 29 April 2011

    Available online 12 June 2011

    Keywords:

    PEM

    Fuel cell

    Dynamic model

    Impedance spectra0360-3199/$ e see front matter Copyright doi:10.1016/j.ijhydene.2011.04.218a b s t r a c t

    A dynamic one-dimensional isothermal phenomenological model was developed in order

    to describe the steady-state and transient behavior of high temperature polymer electro-

    lyte membrane fuel cells (PEMFC). The model accounts for transient species mass transport

    at the bipolar plates and gas diffusion layers and the electric double layers charge/

    discharge. To record the impedance spectra, a small sinusoidal voltage perturbation was

    imposed to the simulator over a wide range of frequencies, and the resultant current

    density amplitude and phase were recorded.

    The steady-state behavior of the fuel cell, as well as the impedance spectra were

    obtained and compared to experimental data of two different fuel cells equipped with

    different MEAs based on phosphoric acid polybenzimidazole membrane. This approach is

    new and allows a deeper analysis of the controlling phenomena. The model fitted quite

    well the IeV curves for both systems, but fairly well the Nyquist plots. The differences

    observed in the Nyquist plots were attributed to proton resistance in the catalyst layer and

    the gas diffusion limitations to cross the phosphoric acid layer that coats the catalyst,Rua Roberto Frias, s/n 4200-465 PortobDepartamento de Qumica, Escola deal

    s da Vida e do Ambiente, Universidade de Tras-os-Montes e Alto Douro, Apartado 1013,Laboratorio de Engenharia de Processos, Ambiente e Energia (LEPA

    , PortugM. Boaventura a, J.M. Sousa a,b, A. Mendes a,*A dynamic model for high temmembrane fuel cells

    journa l homepage : ww2011, Hydrogen Energy Perature polymer electrolyte

    e lsev ie r . com/ loca te /heublications, LLC. Published by Elsevier Ltd. All rights reserved.

  • i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 4 9843Verbrugge [2] developed an isothermal model for the cathode

    electrode focusing on the cell polarization characteristics,

    water transport and catalyst utilization. Both models

    account only for diffusive mass transport and

    electrochemical kinetics. Recently, more detailed 1D models

    were developed. Ramousse et al. [3] included in the fuel cell

    modeling the gas diffusion in the porous electrodes, water

    balance in the membrane and heat transfer in the

    membrane electrodes assembly (MEA) and bipolar plates.

    Although a single domain models provide important

    information concerning fluxes, species concentration,

    temperatures, and electrical potentials, two-dimensional

    (2D) models were developed in order to take into account

    spatially affected phenomena, usually along a single

    channel [4e8]. Three-dimensional (3D) models, with

    improved transport models and based on computational

    fluid dynamics were also developed [9e17]. Recently, Ko et

    al. [18] obtained the local temperature, water content in the

    MEA and gas velocity in the channel of the PEMFC, at

    different operation temperature and under the cathode

    starvation conditions using a commercial flow solver.

    In the last 5 years, several steady-state models have been

    developed for high temperature fuel cells based in phosphoric

    acid doped polybenzimidazole; nonetheless, models for

    Nafion based PEMFC outnumber models for high tempera-

    ture PEMFC. Korsgaard et al. [19] and Scott et al. [20] developed

    a zero-dimensional semi-empirical model to express the

    relationship between voltage and current density; Scott et al.

    considered the effect of mass transport through the

    electrolyte film covering the catalyst layers. Cheddie and

    Munroe presented two 1D non-isothermal models focused

    on polarization performance of a fuel cell [21] and geometric

    factors such as porous media characteristics, membrane and

    catalyst properties [22]. Scott et al. [23] followed with an

    isothermal 1D model which included the potential and

    current distributions in the catalyst layers. Similarly to low

    temperature PEMFC, multidimensional models were

    developed. Hu et al. [24,25] constructed 2D models based on

    electrochemical methods (cathode exchange current density

    and cell internal resistance were supplied by linear sweep

    voltammetry and electrochemical impedance spectroscopy

    techniques) while Shamardina et al. [26] developed an

    analytical pseudo 2D isothermal model accounting for the

    crossover of reactant gases through the membrane.

    Furthermore, Cheddie and Munroe [27] developed a 2D

    model considering two phase media. These authors

    considered that oxygen and hydrogen dissolve in the

    electrolyte before undergoing electrochemical reaction,

    assuming, this way, aqueous phase kinetics. Moreover,

    steady-state 3D models were developed for phosphoric acid

    doped polybenzimidazole fuel cells [28e30].

    When integrated in a complex system that includes

    humidifiers, compressors and reformers, among others, a fuel

    cell has a response time associated to changes in the load or in

    the gas feed concentrations. The dynamic response of PEMFC

    is a central issue for mobile applications such as in automo-

    biles. Therefore, transient models have been developed to

    study the fuel cell response to changes in current density/voltage [31e37] and operation conditions [38e41], as well as its

    own start-up [39,42,43]. Andreasen and Kaer [44] developeda control-oriented model for predicting the dynamic

    temperature of a high temperature PEMFC stack. Moreover,

    Wang et al. [45] developed a transient model to predict the

    CO tolerance of high temperature PEMFC and observed the

    transient degradations of fuel cell performance.

    The dynamic models referred above take into account

    three of the four main transient processes in a PEM fuel cell,

    namely species mass transport, membrane hydration/dehy-

    dration and heat transfer. The electric double layer charge/

    discharge is often neglected, since its time constant is

    considered very short [46,47]. The double layer is, neverthe-

    less, essential for understanding the cell dynamics [48e50].

    The double layer occurs in a thin layer adjacent to the reaction

    interface: electrons accumulate on the surface of the electrode

    and protons on the surface of the electrolyte and therefore the

    interface stores electrical charge and acts as an electric

    capacitor [35,47,48,51]. Upon a load change, it will take some

    time for this charge to build up or dissipate [47,48,51,52]. High

    temperature PEMFC dynamic models incorporating double

    layer effect were developed by Zenith et al. [53] and Peng et al.

    [52]. Zenith et al. developed a control-oriented model

    considering only the transient behavior of the activation

    overvoltage when changing the resistance of the external

    load whereas Peng et al. developed a transient three-

    dimensional model accounting for transient convective and

    diffusive transport. These authors considered a macro-

    homogeneous model to describe the catalyst layer.

    Fuel cells are usually characterized by the steady-state

    response, butmore detailed information can be obtained from

    transient response measurements such electrochemical

    impedance spectroscopy (EIS) experiments. This technique

    determines the fuel cell impedance along the frequency

    domain characterizing phenomena that occur at different

    time scales [54]. The EIS spectra can be modeled using

    electrical equivalent circuits (analogs composed mainly of

    resistors and capacitors) and the corresponding parameters

    can be obtained by fitting to the experimental results [55,56].

    However, this analysis gives a simplified picture of the fuel

    cell representation and it becomes difficult to assign

    physical meaning to these parameters [57]. Alternatively, the

    parameters of the EIS spectra can be obtained using

    a dynamic phenomenological model derived from

    conservation laws. Several impedance models were

    developed for porous cathode electrodes. Springer et al. [58]

    developed a model based on macro-homogeneous porous

    electrode theory and considered the ternary diffusion on the

    gas diffusion layer (GDL). Later, Jaouen et al. [54] considered

    a spherical agglomerate model for the porous electrode.

    They considered that gases are firstly transported by

    diffusion and/or convection before dissolving in the

    electrolyte phase and reaching the catalyst particles. This

    work was further extended by Guo et al. [59]. The analysis of

    EIS based on continuum mechanics approach was reviewed

    by Gomadam and Weidner [57].

    In this work, a dynamic one-dimensional isothermal

    model was developed for high temperature PEMFC taking into

    account two transient processes: the mass transport on the

    bipolar plates and gas diffusion layers and the double layerscharge/discharge. The EIS experiments were mimicked by

    imposing a small sinusoidal voltage perturbation to the

  • simulator, over a wide range of frequencies. The developed

    model was used to simulate the steady-state and transient

    behavior of two fuel cells systems operated at 160 C, based onphosphoric acid polybenzimidazole MEAs.

    2. Fuel cell model

    A simple dynamic phenomenological model, accounting for

    the transient mass transport (on the bipolar plates and GDLs)

    and the double layers charge/discharge, was developed in

    order to describe the steady-state behavior and the imped-

    ance spectra of high temperature PEMFC. This approach is

    new and, to the best knowledge of the authors, was never

    performed before despite its relevance, as it will be shown

    below. The impedance spectra were obtained imposing

    a small voltage perturbation to the simulator and recording

    water drag coefficient through the membrane wasneglected;

    membrane was assumed impermeable to gases; anode and cathode double layer capacitanceswere assumedto be homogeneous;

    catalyst layers were assumed very thin and having homo-geneous properties (planar catalyst layer model).

    2.1. Mass balances

    The unsteady state partial and total mass balance equations

    for the flow fields (anode or cathode) are described in the

    following by Equations (1) and (2):

    VFF

  • i n t e r n a t i o n a l j o u r n a l o f h y d r o gt 0; pGDLi cz pFFi;in for both anode and cathode (6)

    z 0; pGDL;ai ct pFF;ai and z da; NGDL;ai ct Scl;ai (7)

    z 0; NGDL;ci ct Scl;ci and z dc; pGDL;ci ct pFF;ci (8)where the superscripts a and c refers to anode and cathode

    electrodes, respectively, and cl means catalytic layer. d is

    the gas diffusion layer thickness and Si is a source term,

    defined as:

    SH2 jar2F

    ; SO2 jcr4F

    ; SH2O jcr2F

    (9)

    For species that do not take part in the reaction, Si 0. F isthe Faraday constant and jr is the reaction current density,

    calculated by the ButlereVolmer equation [61]:

    jr j0

    pclipi; in

    !g0B@eanFhact

  • DN2 P dx PGDL;c

    x0 b pN2 dx x0 0 (24-c)

    i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 49846vpGDL;a

    i

    vq"v

    vx

    DGDL;a

    i P

    GDL;a v

    vx

    pGDL;a

    i

    PGDL;a

    !bpGDL;ai

    vPGDL;a

    vx

    !#sref

    sGDL;a

    (22-a)

    vpGDL;c

    i

    vq"v

    vx

    DGDL;c

    i P

    GDL;c v

    vx

    pGDL;c

    i

    PGDL;c

    !bpGDL;ci

    vPGDL;c

    vx

    !#sref

    sGDL;c

    (22-b)

    DGDL;aH2 PGDL;a ddx

    pGDL;a

    H2

    PGDL;a

    !

    x1 bpGDL;a

    H2

    dPGDL;a

    dx

    x1

    dref

  • powder was pressed to the gas diffusion layer with heated

    plates at 160 C and 5.5 bar for 2 min. The in-house MEA wasthen placed in an Electrochem single cell and closed with

    the eight screws, applying a torque of 3.5 N m to each screw.

    The fuel cell was operated at 160 C, 2 bar and 1.0% of

    MEAs were operated at atmospheric pressure with stoichi-

    ometry of 2 for air and 1.2 for hydrogen and using non-

    straightforward method for EIS spectra analysis, but the

    transposition of the capacitance and resistance values into

    physical significant parameters is not always evident or easy.

    An alternative way to relate directly the EIS spectras

    parameters with the electrochemical system is to use

    dynamic phenomenological models. The model presented in

    this study considers two transient processes, namely the

    mass transport at the bipolar plate and gas diffusion layer and

    the double layer charge/discharge, either for the anode or for

    the cathode. When a sinusoidal perturbation is applied to the

    model, three semi-circles can appear in the Nyquist plot

    showing the impedance related with the mass transport (at

    low frequencies) and the combination of charge transfer

    resistancewith catalyst double layer capacitance of anode and

    cathode (at medium to high frequencies). The semi-circles are

    Fig. 2 e Simple electrical analogs of fuel cell systems.

    Fig. 3 e Nyquist (a) and Bode (b) plots obtained using the

    Equations (27)e(30), representing the electric circuit of

    Fig. 2 (a), and the model, using data from Table 1 and

    ja0[10 A$cmL2.

    i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 4 9847humidified inlet gases, at 160 C. The MEAs were activated atconstant load of 0.20 A$cm2 and 160 C for at least 100 h [68].

    For both MEAs, the polarization curve was obtained start-

    ing at OCV and decreasing the potential until 300 mV. AC

    impedance spectroscopy was obtained in the frequency range

    from 100 kHz to 100 mHz with a perturbation amplitude of

    5 mV, using a Zahner IM6e electrochemical workstation

    coupled with a potentiostat PP-241.

    4. Results and discussion

    The most common way to analyze EIS spectra is using an

    equivalent electrical circuit. Fitting this equivalent circuit

    model to the EIS spectra, it is possible to obtain the parameters

    that characterize the electrochemical system. The use of

    equivalent electric circuits can be a very easy and

    Table 1 e Parameters used in phenomenological modelfor simulator validation.

    Symbol Value Unitsrelative humidity (RH) in both streams, after potential

    cycling activation [67]. The cell was fed with 1.7 cm3$s1 ofhydrogen and with 5.0 cm3$s1 of air (STP).

    The Celtec e P1000 MEA cathode side was loaded with

    0.8 mg$cm2 of platinum and the anode with 1 mg$cm2 ofplatinum; the total MEA thickness was 905 mm and the active

    area was 20.25 cm2. The membrane thickness was approxi-

    mately 120 mm. Accordingly to suppliers specifications, theFuel cell current density jcell 0.23 A$cm2

    Anode pressure Pa 1 bar

    Cathode pressure Pc 1 bar

    Membrane proton conductivity k 0.06 S$cm1

    Membrane thickness dm 100 mm

    GDL electrical conductivity s 2.22 S$cm1

    GDL thickness anode da 375 mm

    GDL thickness cathode dc 375 mm

    Cathode exchange current density jc0 8 106 A$cm2Anode transfer coefficient aa 0.5 e

    Cathode transfer coefficient ac 0.2 e

    Anode capacitance Cadl 5 mF$cm2

    Cathode capacitance Ccdl 50 mF$cm20.0 0.1 0 .2 0 .3 0 .4 0.50 .0

    0 .1

    0 .2

    -Z

    ''/

    c

    m2

    Z '/ cm 2

    A nalytica l so l. (a ) P hen. M odel

    1 10 100 1000 10000

    0.20

    0 .25

    0 .30

    0 .35

    0 .40

    0 .45

    |Ph

    as

    e|/

    Frequency/ H z

    Z/

    c

    m2

    A na lytica l so l. (a ) P hen . M ode l

    0

    10

    20

    30

    a

    bassociated to a time constant (sEIS), which depends on the

    values of the capacitance (C ) and resistance (R) (sEIS R$C ).

    4.1. Simulator validation

    The phenomenological model was first used to predict the

    response of two very simple fuel cell systems, represented by

    the electrical analogs in Fig. 2.

    The electric equivalent circuit of a fuel cell is composed by

    cathode and anode analogs and ohmic losses, connected in

    series. The electric analog of the anode and cathode can be

    well represented by a resistance (representing the charge

  • transfer resistance (it was attributed a value of

    RcTrf 227 U$cm2), element 2 represents cathode double layercapacitance Ccdl 50 mF$cm2 and element 3 is the ohmicresistance Rohm 200:5 U$cm2. Additionally, element 4represents the anode charge transfer resistance

    Rohm 118 U$cm2 and element 5 represents anode doublelayer capacitance Cadl 5 mF$cm2. The Nyquist and Bodeplots of these electric circuits were also obtained by using the

    following equations:

    Z Z0 jZ00 (27)With Z

    Z02 Z002

    q. The real and imaginary parts of the

    impedance can be obtained as [69]:

    Z0 Rohm RaTrf

    1 u2Cadl2RaTrf2 RcTrf

    1 u2Ccdl2RcTrf2 (28)

    Z00 u"

    Cadl

    RaTrf

    21 u2Cadl2RaTrf2

    Ccdl

    RcTrf

    21 u2Ccdl2RcTrf2

    #(29)

    For the analog of Fig. 2 (a), RaTrf 0. The phase shift wasobtained by

    Z00

    0 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .60 .0

    0 .1

    0 .2

    0 .3

    Z '/ c m 2

    -Z

    ''/

    c

    m2

    A n a ly t ic a l s o l. ( b ) P h e n . M o d e l

    0 .1 1 10 100 1000 100000.15

    0 .20

    0 .25

    0 .30

    0 .35

    0 .40

    0 .45

    0 .50

    0 .55

    |Ph

    as

    e|/

    Frequency/ H z

    Z/

    c

    m2

    A na ly tica l so l. (b ) P hen . M ode l

    0

    10

    20

    b

    a

    i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 49848Fig. 4 e Nyquist (a) and Bode (b) plots obtained the using

    Equations (27)e(30), representing the electric circuit oftransfer resistance) in parallel with a capacitance (represent-

    ing the double layer capacitance), called RC analog. In both

    electric analogs, element 1 represents the cathode charge

    Fig. 2 (b) and the model, using data from Table 1

    and ja0[0:1 A$cmL2.

    Table 2 e Parameters used to simulate the fuel cells behavior.

    In-house ME

    Fuel cell temperature T 160

    Anode pressure Pa 2

    Cathode pressure Pc 2

    Anode gas supply rate Qa 1.7

    Cathode gas supply rate Qc 5.0

    MEA active area A 4.4

    Membrane proton conductivity k 0.025

    Membrane thickness dm 100

    GDL electrical conductivity s 2.22

    GDL porosity anode ea 0.76

    GDL porosity cathode ec 0.76

    GDL gas permeability b 5.8 108GDL thickness anode da 375

    GDL thickness cathode dc 375

    H2 effective diffusivity DGDLH2 0.519

    O2 effective diffusivity DGDLO2 0.130

    H2O effective diffusivity anode DGDL;aH2O

    0.519

    H2O effective diffusivity cathode DGDL;cH2O

    0.147

    Anode exchange current density ja0 0.5

    Cathode exchange current density jc0 5 106Anode transfer coefficient aa 0.5

    Cathode transfer coefficient ac 0.2

    Reaction order anode g 0.5

    Reaction order cathode g 14 arctanZ0

    (30)

    A set of operating conditions and properties, listed in Table

    1, were chosen for run the developed phenomenological

    model. To predict the impedance plots of the electrical

    analogs in Fig. 2 (a) and (b) it was assumed an exchange

    current density for the anode (ja0) of 10 A$cm2 and

    0.1 A$cm2, respectively, and no mass transfer resistance atthe GDLs. A high anode exchange current density will make

    anode charge transfer resistance negligible.

    A Celtec MEA Units Reference

    160 C [exp. condition]1 bar [exp. condition]

    1 bar [exp. condition]

    3.5 cm3$s1 [exp. condition]13.8 cm3$s1 [exp. condition]20.25 cm2 [exp. condition]

    0.090 S$cm1 [determined]120 mm BASF

    2.22 S$cm1 [30]0.6 e [determined]

    0.6 e [determined]

    5.8 108 cm2 [52]375 mm [determined]

    375 mm [determined]

    0.727 cm2$s1 [60]0.176 cm2$1 [60]e cm2$s1 [60]0.206 cm2$s1 [60]0.4 A$cm2 [determined]5 106 A$cm2 [determined]0.5 e [determined]

    0.2 e [determined]

    0.5 e [22]1 e [22]

  • 0.2

    i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 4 98490.0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .10 .0

    0 .1

    C urren t dens ity/ A cm -2

    0 .3

    0 .4

    0 .5

    0 .6

    0 .7

    olta

    ge lo

    ss

    / V

    A c tiva tion anode

    olta

    ge lo

    ss

    / V

    A c tiva tion ca thode

    0 .02

    0 .03

    0 .04

    0 .05b0.3

    0 .4

    0 .5

    0 .6

    0 .7

    0 .8

    0 .9

    1 .0

    1 .1

    Vo

    ltage

    / V

    E xpe rim en ta l P hen . m ode l

    aFig. 3 shows the Nyquist and Bode plots obtained by

    Equations (27)e(30), representing the electric analog of Fig. 2

    (a) (analytical sol. (a)), and predicted by the model using data

    from Table 1 and ja0 10 A$cm2. Fig. 4 shows the Nyquist andBode plots predicted by Equations (27)e(30), representing the

    electric analog of Fig. 2 (b) (analytical sol. (b)), and obtained by

    the model using data from Table 1 and ja0 0:1 A$cm2.Nyquist and Bode plots obtained from the phenomenological

    model and by the analytical equations show that the model

    describes correctly electrochemical systems that can be well

    described by elemental electric analogs.

    4.2. Fuel cell modeling

    The purpose of a phenomenologicalmodel is to provide a good

    fitting of the experimental values and to assist understanding

    the physical problem and to optimize the operating and

    design conditions. In the present case, two fuel cells operating

    at 160 C and equipped with two different MEAs, based onphosphoric acid doped PBI membranes, were considered: an

    in-house MEA and a Celtec e P1000 MEA. The experimental

    (exp.) conditions and parameters used in the simulation of

    both fuel cells are shown in Table 2.

    0.0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .10 .0

    0 .1

    0 .2

    VV

    C u rren t dens ity/ A cm -2

    O hm ic

    0 .00

    0 .01

    Fig. 5 e Experimental and simulated IeV curves for the

    Celtec e P1000 MEA operated at 160 C, 1 bar and withunhumidified air and hydrogen gas flow (a), and sources of

    voltage loss obtained from simulation: anode (right Y-axis)

    and cathode activation losses and ohmic losses (b). The

    model parameters are presented in Table 2.0.0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .70 .0

    0 .1

    0 .2

    0 .3

    0 .4

    0 .5

    0 .6

    0 .7

    0 .8

    0 .9

    1 .0

    1 .1

    Vo

    ltage

    / V

    C u rren t dens ity/ A cm -2

    E xpe rim en ta l P hen . M ode l

    0 .3

    0 .4

    0 .5

    0 .6

    olta

    ge lo

    ss

    / V

    olta

    ge lo

    ss

    / V A c tiva tion anode

    A ctiva tion ca thode

    0.10

    0 .15

    0 .20

    a

    bThe values of transfer coefficient (ac) and exchange current

    density (jc0) for the cathode were estimated by fitting the Tafel

    equation to experimental IeV curves for Celtec e P1000 MEA

    and for very low current densities and are ac 0.2 (or nac 0.8)and jc0 5 106 A$cm2, respectively. These values are inagreement with the literature for similar operating conditions

    [22,26]. The same cathode exchange current density was also

    used for the in-house MEA, since the experimental values of

    the IeV curves in the relevant region are very few. Moreover,

    Lui et al. [70] showed that the exchange current density of

    oxygen reduction does not markedly change with relative

    humidity (up to 10%) or the phosphoric acid loading in

    a platinum interface with phosphoric acid doped PBI.

    The membrane conductivity, the transfer coefficient (aa)

    and the exchange current density of the anode (ja0), the GDL

    porosity (e) and the anode and cathode capacitances were

    obtained by fitting the model to the IeV curve for each MEA

    and to the impedance spectra at fuel cell current density of

    0.18 A$cm2 for the in-house MEA and at 0.20 A$cm2 for theCeltec e P1000 MEA.

    4.2.1. IeV modelingThe experimental and the modeled IeV curves are shown in

    Fig. 5 (a) for the Celtece P1000MEA and in Fig. 6 (a) for the in-

    0.0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .70 .0

    0 .1

    0 .2 VV

    C u rren t dens ity/ A cm -2

    O hm ic

    0 .00

    0 .05

    Fig. 6 e Experimental and simulated IeV curves for the in-

    house MEA operated at 160 C, 2 bar and 1.0% RH (a) andsources of voltage loss obtained from simulation: anode

    (right Y-axis) and cathode activation losses and ohmic

    losses (b). The model parameters are presented in Table 2.

  • observed at cathode activation overpotential for Celtec e

    P1000 MEA at current densities higher than 0.90 A$cm2.

    0.0 0.1 0.2 0.3 0.4 0.5 0.60.0

    0.1

    0.2

    0.3

    Experim enta l P hen. m odel

    Z '/ cm 2

    -Z

    ''/

    c

    m2

    0 .5

    0 .6

    0 .7

    P hen. m ode l

    |2 40

    50

    60

    E xperim en ta l

    a

    b

    Fig. 9 e Fuel cell electrical equivalent circuit. Elements 1

    and 4 represent anode and cathode charge transfer

    resistance, elements 2 and 5 represent anode and cathode

    double layer capacitance, elements 6 and 7 represent the

    resistance and capacitance associated with gas phase

    mass transfer; element 3 is the ohmic resistance.

    i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 498500.1 1 10 100 10000.0

    0 .1

    0 .2

    0 .3

    0 .4

    Ph

    as

    e|/

    Z/

    c

    m

    0

    10

    20

    30house MEA. The predicted IeV curves are quite close to the

    experimental values. Fig. 5 (b) and Fig. 6 (b) also show the

    simulated anode and cathode activation losses and ohmic

    losses as a function of the current density for the Celtec e

    P1000 MEA and the in-house MEA, respectively. As expected,

    the major contribution for the voltage loss was due to the

    cathode activation. Since the mass transport overpotential is

    more pronounced for higher current densities, an increase is

    Frequency/ H z

    Fig. 7 e Experimental and simulated Nyquist plot (a) and

    Bode plot (b) for the Celtec e P1000 MEA operated at

    160 C, 1 bar and with unhumidified air and hydrogen gasflow, at 0.20 A$cmL2 current density. The model

    parameters are presented in Table 2.

    0.0 0.1 0 .2 0.3 0.4 0.50.0

    0.1

    0.2

    100 H z M odel

    100 H z Exp. 10 H z M odel

    E xp. Phen. m odel 0.3 A cm E xp. Phen. m odel 0.4 A cm E xp. Phen. m odel 0.5 A cm

    -Z

    ''/

    c

    m2

    10 H z Exp.

    Fig. 8 e Experimental and simulated Nyquist plots for the

    Celtec e P1000 MEA operated at 160 C, 1 bar, and withunhumidified air and hydrogen gas flow, at 0.30 A$cmL2,

    0.40 A$cmL2 and 0.50 A$cmL2 current density. The model

    parameters are presented in Table 2.4.2.2. EIS modeling e Celtec e P1000 MEAThe experimental and predicted Nyquist and Bode plots of the

    Celtece P1000MEA at fuel cell current density of 0.20 A$cm2

    are shown in Fig. 7. The best fit to the impedance spectra was

    obtained for Cadl 20 mF$cm2 and Ccdl 74 mF$cm2.Since the relative importance of the several phenomena

    occurring in the fuel cell varies with the current density, the

    phenomenologicalmodelwascomparedwith theexperimental

    results for the Celtec e P1000 MEA at higher current densities

    (0.3 A$cm2, 0.4 A$cm2 and 0.5 A$cm2), using the same

    parameters used for current density 0.2 A$cm2 eTable 2. Theonly parameters fitted for each current density were the

    anode and the cathode capacitances. According to the

    experimental data, the membrane conductivity at current

    densities 0.4 A$cm2 and 0.5 A$cm2 increased from0.09 S$cm1 to 0.1 S$cm1. Fig. 8 shows the experimental andbest fitting Nyquist plots. A capacitance value of 40 mF$cm2

    was used for the anode, for all current densities, and

    capacitances of 100 mF$cm2, 120 mF$cm2 and140 mF $ cm2 were used for the cathode side, for currentdensities of 0.30 A$cm2, 0.40 A$cm2 and 0.50 A$cm2,

    respectively.

    0.3 Experim enta l0.0 0 .1 0.2 0.3 0 .4 0.5 0.60 .0

    0 .1

    0 .2

    107 H z EC

    10 H z EC

    1 H z EC

    107 H z E xp .

    10 H z E xp.

    E lectrica l c ircu it (EC ) fitting

    Z '/ cm 2

    -Z

    ''/

    c

    m2

    1 H z Exp .

    Fig. 10 e Experimental Nyquist plot and predicted by the

    Thales software using the electric circuit of Fig. 9, for the

    Celtec e P1000 MEA operated at 160 C, 1 bar, and withunhumidified air and hydrogen gas flow, at 0.20 A$cmL2

    current density. The model parameters are presented in

    Table 2.

  • The phenomenological model captures the qualitative

    response of the fuel cell impedance at 0.2 A$cm2 (Fig. 7).Nonetheless, at this point it is interesting to compare the

    model results with the parameters obtained by fitting the

    equivalent electric circuit presented in Fig. 9 to the

    experimental spectrum (Fig. 7). Resistances 1 and 4

    represent the charge transfer resistance of anode and

    cathode whereas capacitances 2 and 4 represent the double

    layer capacitance of anode (Cadl) and cathode (Ccdl). An extra

    RC was included to describe the mass transfer resistance of

    the reactant species to the active sites [56,71]. Elements 6

    and 7 represent the resistance and capacitance associated

    with mass transfer. The ohmic resistance represented by

    element 3 includes membrane proton resistance and the

    electronic resistance of the electrodes.

    Usually, when electrical equivalent circuits are employed

    to study fuel cell EIS spectras, the capacitance of anode and

    cathode is replaced by a constant phase element, mainly

    because of the electrodes porous structure (the capacitance

    caused by the double layer charging is distributed along the

    pore depths [57,72]). To compare the electrical equivalent

    i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 4 9851circuit with the phenomenological model, pure capacitive

    elements were considered, because the model assumes flat

    electrodes. The Thales software (Zahner-Elektrik GmbH) was

    used to fit this electrical model to the experimental data,

    Fig. 10. From the electrical circuit fitting to the experimental

    data, it was obtained a capacitance of 10 mF cm2 and74 mF cm2 for the anode and cathode, respectively. Thesevalues are close to the ones obtained by the proposed model.

    For higher current densities, the model also predicts

    qualitatively the Nyquist spectra. However, the predicted

    cathode semi-circles are associated to lower frequencies than

    the experimental ones (Fig. 8). The model results were

    compared with the parameters obtained from fitting the

    electrical circuit of Fig. 9 to the experimental spectra

    (Fig. 11). The capacitances predicted by the model are also

    higher than the capacitances obtained by fitting the

    0.0 0.1 0 .2 0 .3 0.40 .00

    0.05

    0.10

    0.15

    0.20

    500 H z

    107 H z

    Experim enta l E lectrica l c ircu it fitting Phen. m ode l

    Z '/ cm 2

    -Z

    ''/

    c

    m2

    10 H z

    Fig. 11 e Experimental Nyquist plot and predicted Nyquist

    plots by Thales software using the electric circuit analog of

    Fig. 9 (blue line) and by the phenomenological model

    (green line), for the Celtec e P1000MEA operated at 160 C,1 bar, and with unhumidified air and hydrogen gas flow, at

    0.50 A$cmL2 current density. The model parameters are

    presented in Table 2. (For interpretation of the references tocolour in this figure legend, the reader is referred to the

    web version of this article.)electrical circuit to experimental points. For instance, at

    current density 0.50 A$cm2, the electric circuit best fittingwas for Cadl 10 mF$cm2 and Ccdl 62 mF$cm2. These twoparameters were then introduced in the phenomenological

    model and the resultant Nyquist plot is shown in Fig. 11

    together with the original electric circuit fitting. As it can be

    seen, the results from the equivalent electric circuit fits

    quite well the experimental results, contrarily to the model

    ones.

    The proposed dynamic model is very simple and considers

    a planarmodel for the catalyst layer at the anode and cathode.

    According to this approach, the characteristic semi-circles

    associated to the anode and cathode depend only on the

    interfacial kinetics of the electrochemical reactions, with the

    diameter of the EIS loops determined by the charge transfer

    resistances. Two other processes, however, can affect the

    kinetic loop, namely the diffusion coefficient of gases towards

    the catalyst layer and the resistance associated with the

    proton leaving the catalyst layer [58]. When proton transport

    resistance within catalyst layer becomes noticeable, a 45

    branch should appear at high frequencies in the Nyquist

    plot [54,57,58]. Furthermore, Springer et al. [58] showed that,

    with air cathodes (at low temperature operation) the charge

    transfer resistance of the cathode decreases for higher

    current densities until reaching a minimum value;

    afterward, the charge transfer resistance increases due to

    a depletion of oxygen within the catalyst layer. The gas

    diffusion on the phosphoric acid before undergoing

    electrochemical reaction as well as proton conductivity

    within the catalyst layer were not considered in the present

    model, and, therefore, qualitative differences in the kinetic

    loop would be expected, especially at high current densities.

    For increasingly high current densities, the charge transfer

    resistance at the cathode decreases as a result of the

    increasing driving force for the oxygen reduction reaction

    (Fig. 8); at the same time, the oxygen concentration within

    the catalyst layer decreases. So, considering similar

    capacitances, the Nyquist plot predicted by the model has

    lower charge transfer resistances than the experimental

    plot. The mass transfer resistance associated with the

    transport in the gas diffusion layer (represented by the semi-

    circle at low frequencies) is the only mass transport

    resistance inserted in the model.

    4.2.3. EIS modeling e in-house MEAThe experimental and simulated Nyquist and Bode plots of

    the in-house MEA at 0.18 A$cm2 are shown in Fig. 12 (a). Thebest fit to the impedance spectra was obtained for

    Cadl 40 mF$cm2 and Ccdl 80 mF$cm2. The model Nyquistplot is in agreement with the experimental values, Fig. 12

    (a). However, the semi-circles are associated to much lower

    frequencies.

    The phenomenological model predictions were again

    compared with the parameters obtained from fitting the elec-

    trical circuit of Fig. 9 to the experimental spectra (Fig. 12 (b)).

    The electric circuit best fitting was for Cadl 1:3 mF$cm2 andCcdl 5:5 mF$cm2. These two parameters were thenintroduced in the model and the resultant Nyquist plot isshown in Fig. 12 (b), together with the original electric circuit

    fitting.

  • 0 .2 1 0 H z M o d e l 1 0 H z E x p .

    1 0 0 H z E x p .

    c

    m

    i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 498520 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .90 .0

    0 .1 1 0 0 H z M o d e l

    0 .8 9 H z M o d e l

    Z '/ c m 2

    -Z

    ''/ 1 0 0 0 H z E x p .

    0 .0

    0 .1

    0 .2

    0 .3

    0 .4

    1 0 H z

    1 0 7 H z

    E xp e r im e n ta l E le c tr ic a l c irc u it f itt in g P h e n . m o d e l

    -Z

    ''/

    c

    m2

    1 0 0 0 H z

    b0 .3

    0 .4 E x p e r im e n ta l (E xp .) P h e n . M o d e l

    2

    aThe use of lower values of capacitance in the simulator

    originated a different Nyquist plot compared to the experi-

    mental values. The model predicts a semi-circle at lower

    frequencies that is related to the gas diffusion layer

    resistances.

    At low current densities, it is expected that the charge

    transfer resistance be dominated by the electrochemical reac-

    tions. Nonetheless, the proton resistance and the gas diffusion

    limitations in the catalyst layer can also contribute to the

    effective charge transfer resistance making it noticeable in the

    Nyquist plot. Indeed, this MEA has no ionomer in the catalyst

    layer and proton-bridge between catalyst and electrolyte is

    assured by migrating phosphoric acid from the electrolyte

    membrane. As a consequence, for a similar value of capaci-

    tance, a lower value of charge transfer resistance is obtained

    using the model when compared to the experimental values.

    5. Conclusions

    A dynamic one-dimensional isothermal phenomenological

    model was developed for simulating high temperature poly-

    mer electrolyte membrane fuel cells. The model was used to

    0 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9

    Z '/ c m 2

    Fig. 12 e Experimental and simulated Nyquist plot (a);

    experimental Nyquist plot, predicted Nyquist plot by

    Thales software using the electric circuit analog of Fig. 9

    (blue line) and by the phenomenological model (green line)

    (b), for the in-house MEA operated at 160 C, 2 bar, and 1.0%relative humidity, at 0.18 A$cmL2 current density. The

    model parameters are presented in Table 2. (For

    interpretation of the references to colour in this figure

    legend, the reader is referred to the web version of this

    article.)simulate the steady-state and the impedance spectra of two

    fuel cells operated at 160 C, one equipped with an in-houseassembled MEA and the other with Celtec e P1000 MEA. To

    obtain the impedance spectra a small voltage perturbation

    over a wide range of frequencies was imposed to the

    simulator.

    The steady-state behavior was captured and the model

    proved to predict qualitatively well the Nyquist plots of both

    fuel cell systems. The observed differences were assigned to

    proton resistance and the gas diffusion limitations within the

    catalyst layer, which were not considered in the phenome-

    nological model.

    A new phenomenological model is under development

    that takes into account the porous structure of the catalyst

    layer.

    Acknowledgments

    The work of M. Boaventura was supported by FCT (Grant

    SFRH/BD/28187/2006). The present work was also partially

    supported by FCT projects PTDC/EQU-EQU/70574/2006 and

    PTDC/EQU-EQU/104217/2008.

    Nomenclature

    A active area, cm2

    Cdl differential capacitance, F$m2

    Dr diffusivity, cm2$s1

    D effective diffusivity, cm2$s1

    Etherm thermodynamic voltage, V

    E0 standard state reversible fuel cell, V

    F Faraday constant, C$mol1

    f frequency, Hz

    J0 amplitude of current response, A$cm2

    j0 exchange current density, A$cm2

    jcell fuel cell current density, A$cm2

    jr reaction current density, A$cm2

    k membrane proton conductivity, S$cm1

    N flux, mol cm2$s1

    n electrons transferred, mol

    P total pressure, bar

    p partial pressure, bar

    Q volumetric flow rate, cm3$s1

    R resistance, U$cm2

    < gas constant, bar $ cm3$mol1$K1DS^ entropy change, J$K1

    S source term, mol $ cm2$s1

    T temperature, K

    t time, s

    V volume, cm3

    Vcell operating voltage, V

    V0 amplitude of the perturbation, V

    z spatial coordinate, cm

    Z impedance, U$cm2

    Z0 impedance magnitude, U$cm2

    0

    Z real component of impedance, U$cm2

    Z00 imaginary component of impedance, U$cm2

  • i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 9 8 4 2e9 8 5 4 9853r e f e r e n c e s

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    A dynamic model for high temperature polymer electrolyte membrane fuel cells1 Introduction2 Fuel cell model2.1 Mass balances2.2 Fuel cell voltage2.3 Dimensionless equations2.4 Solution of the model equations

    3 Experimental4 Results and discussion4.1 Simulator validation4.2 Fuel cell modeling4.2.1 IV modeling4.2.2 EIS modeling Celtec P1000 MEA4.2.3 EIS modeling in-house MEA

    5 Conclusions Acknowledgments Nomenclature References