1 Power Commander 1 Installation Guide FUEL AND IGNITION 2 ... · POD-300 unit or Auto tune kit. USB CONNECTION Wire connections: To input wires into the PCV first remove the

2007-2011 HD Softail Deluxe/Heritage - PCV - 1I15-007 www.powercommander.com

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

The ignition MUST be turned OFF before installation!

*These instructions do not cover the Crossbones model*

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Dual lock Velcro® Strips1 Alcoholswab2 Zipties1 ECMtray

2007-2011 Harley Davidson Softail Deluxe & Heritage

I ns ta l l a t i on I ns t ruc t i ons

FUEL AND IGNITION

THE LATEST POWER COMMANDERSOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com


Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)Usedforclutch-lessfullthrottleupshifts.InsertthewiresfromtheDynojetquickshifterintoeitherINPUT1orINPUT2.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- NotneededonHarleyapplicationsasthespeedsignalwireisbuiltintothemainwiringharnessofthePCV.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Launch- Youcanconnectawiretoeitherinput1or2andthentheotherendtoaswitch.Thisswitchwhenengaged(continuity)willonlyallowtheRPMtoberaisedtoacertainlimit(Setinthesoftware).WhenreleasedyouwillhavefullRPM.

INPUT 2 (Grnd)

INPUT 2

CRANK

INPUT 1 (Grnd)

INPUT 1

ANALOG

SPEED

EXPANSION PORTS 1 & 2Optional Accessories such as POD-300 unit or Auto tune kit.

USB CONNECTION

Wire connections:To input wires into the PCV first remove the rubber plug on the backside of the unit and loosen the screw for the corresponding input. Using a 22-24 gauge wire strip about 10mm from its end. Push the wire into the hole of the PCV until is stops and then tighten the screw. Make sure to reinstall the rubber plug.NOTE: If you tin the wires with solder it will make inserting them easier.

ACCESSORY INPUTSPOWER COMMANDER V INPUT ACCESSORY GUIDE


1 Removetheseat.

2 UnplugthestockwiringharnessfromtheECM(Fig.A).

3 Removethe4boltsthatholdtheECMtothetrayandremovetheECM.

4 Removethetrayfromtherearfender.

5 InstalltheDynojetECMtraytotherearfender.

6 ConnectthePCVharnessin-lineofthestockwiringharnessandECM(Fig.B).

7 PlacetheBLACKPCVtoGREYstockconnectorontopoftheECM.SecuretheseconnectorstotheECMusingthesuppliedziptie.

8 Removethesecuritymodulefromthetopofthebattery(Fig.C).Thisunitslidestotherightofthebike.

FIG.A

FIG.B

FIG.C

Unpl

ug

Security module


10 UsingthesuppliedVelcrosecurethePCVtothetopofthebattery(Fig.E).

Clean both surfaces with the supplied alcohol swab prior to applying the Velcro adhesive.

9 Movethesecuritymoduletotherightsideofthebike.Useaziptietosecurethemoduletothetaillightconnector(Fig.D).

FIG.E

FIG.D

Security module

Follow these instructions when installing the Auto-tune kit (part #AT-100B).

1 InstalltheAuto-tunewidebandO2sensorsintotheexhaustpipes(foramoredetailedexplanation,seetheAuto-tuneinstallguide).

The stock O2 sensors will remain installed and actively working. The 18mm O2 sensor bungs provided in the Auto-tune kit will need to welded in to the exhaust.

2 ConnectthelongerO2sensorharnesstothefrontDynojetO2sensor.Routetheharnessalongtheframeandgoaroundtherighthandsideofthebattery.

3 Repeatstep2fortherearO2sensorusingtheshorterharness.

FIG.F

O2 h

arne

sses


6 Removetherubberplugfromthestockdiagnosticplug.ConnectthepowerleadfromtheAuto-tunemoduleintothediagnosticplug(Fig.H).

7 SecurethemoduletotheframeusingthesuppliedVelcro.

8 UsetheCANlinkcabletoconnecttheAuto-tunemoduletothePCVmodule.Itdoesnotmatterwhatportsareused.

9 SecuretheharnessesinplaceasinFigureH.MakesuretheO2sensorharnessesdonotcontacttheexhaust.

Checkwww.powercommander.comformapsandsoftwareupdates.

4 ConnectthefrontO2sensorharnesstosensorinput#1ontheAuto-tunemoduleperFigureG.Theharnesscanbecuttolengthifdesired.

5 ConnecttherearO2sensorharnesstosensorinput#2ontheAuto-tunemoduleperFigureG.Theharnesscanbecuttolengthifdesired.

FIG.J

FIG.H

FIG.G

AT Module

Diagnostic plug

Documents

1 Power Commander 1 Installation Guide FUEL AND IGNITION 2 ... · POD-300 unit or Auto tune kit. USB CONNECTION Wire connections: To input wires into the PCV first remove the