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1 Polymers Chapter 30 Light weight Flexible Easily processable Transparent (sometimes) Strong Elastic Cheap

1 Polymers Chapter 30 Light weight Flexible Easily processable Transparent (sometimes) Strong Elastic Cheap

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Page 1: 1 Polymers Chapter 30 Light weight Flexible Easily processable Transparent (sometimes) Strong Elastic Cheap

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Polymers

Chapter 30

Light weightFlexibleEasily processableTransparent (sometimes)StrongElasticCheap

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Polymers

• Macromolecules > 10,000 grams/mole (e.g. proteins, DNA)

poly = many

mer = units or pieces

Poly-cis-isoprene

n

1000 g/mole

n

Polyisoprene(natural rubber)

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Polymers in Common Products

They are everywhere

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Polymers have non-Newtonian Properties

Long macromolecules: 100,000 x longer than diameterEntanglements are slow to disentangleResult: Flexible, tough, strong materials

Sticky & viscous in solution or melted

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Types of Polymers

Elastomers Thermoplastics Thermosets

RubberyElastic

Polyisoprene,Neoprene,Spandex or LycraSilicones

PolystyrenePolycarbonatePolyethyleneNylonPolyester

EpoxiesSome urethanesCured polyestersFormaldehyde resins

•Tough•Flexible•Softens with heat

StrongInflexibleInsoluble and does not soften with heat

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• The large size of polymer molecules gives them some unique physical properties compared with small organic molecules.

• Linear and branched polymers do not form crystalline solids because their long chains prevent efficient packing in a crystal lattice.

• Most polymers have crystalline regions and amorphous regions.

Polymer Structure and Properties

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• Crystallites: These are ordered crystalline regions of the polymer that lie in close proximity and are held together by intermolecular interactions, such as van der Waals forces or hydrogen bonding.

• Crystalline regions impart toughness to a polymer.

• The greater the crystallinity (i.e., the larger the percentage of ordered regions), the harder the polymer.

Crystallites

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• Amorphous regions: These are segments of the polymer structure where the polymer chains are randomly arranged, resulting in weaker intermolecular interactions.

• Amorphous regions impart flexibility.

• Branched polymers are generally more amorphous, and since branching prevents chains from packing closely, they are also softer.

Amorphous Regions

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• Two temperatures, Tg and Tm, often characterize a polymer’s behavior.

• Glass transition temperature (Tg): temperature at which a hard amorphous polymer becomes soft.

• Melt transition temperature (Tm): temperature at which crystalline regions of the polymer melt to become amorphous.

• More ordered polymers have higher Tm values.

Polymer Transition Temperatures

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Processing Thermoplastics

Rule of ThumbAmorphous: Tg + 80 °CCrystalline: Tm + 30 °C

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• Synthetic polymers may be classified as either chain-growth (addition) or step-growth (condensation) polymers.

• Chain-growth polymers are prepared by chain reactions.

• Monomers are added to the growing end of a polymer chain.

• The conversion of vinyl chloride to poly(vinyl chloride) is an example.

Chain-Growth and Step-Growth Polymers

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• Step-growth polymers are formed when monomers containing two functional groups are joined together and lose a small molecule such as H2O or HCl.

• In this method, any two reactive molecules can combine, so that monomer is not necessarily added to the end of a growing chain.

• Step-growth polymerization is used to prepare polyamides and polyesters.

Step-Growth Polymers

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• Polymers generally have high molecular weights ranging from 10,000 to 1,000,000 g/mol.

• Synthetic polymers are really mixtures of individual polymer chains of varying lengths, so the reported molecular weight is an average value based on the average size of the polymer chain.

• By convention, the written structure of a polymer is simplified by placing brackets around the repeating unit that forms the chain.

Figure 30.2Drawing a polymer in a

shorthand representation

Molecular Formulae of Polymers

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• Chain-growth polymerization is a chain reaction that converts an organic starting material, usually an alkene, to a polymer via a reactive intermediate—a radical, cation, or anion.

Chain-Growth (Addition) Polymers

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Chain growth or Addition polymerizations: Monomers & polymers

styrene

acrylonitrile

CNO

MeO

Me

methyl methacrylate

Cl

vinyl chloride

FF

F F

tetrafluoroethylene

MeO

OMe

CO2Et

CN

ethyl 2-cyanoacrylatevinyl acetatebuta-1,3-dieneisoprenepropylene ethylene

CN

PhMeMeO2C

Cl F F

F Fn

n nn

n

poly(acrylonitrile)Orlonacrylics polystyrene PMMA

PVC Teflon

CH3

n

OAcn

NMeO2C

n

SupergluePVAc

nn

n

polypropylene LDPEHDPE

polyisoprenepolybutadiene

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• Radical polymerization of CH2=CHZ is favored by Z substituents that stabilize a radical by electron delocalization.

• Each initiation step occurs to put the intermediate radical on the carbon bearing the Z substituent.

• With styrene as the starting material, the intermediate radical is benzylic and highly resonance stabilized.

Radical Polymerization

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• Chain termination can occur by radical coupling, or by disproportionation, a process in which a hydrogen atom is transferred from one polymer radical to another, forming a new C–H bond on one polymer chain, and a double bond on the other.

Disproportionation

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Polystyrene

Tensile Strength: 45 MPa, Modulus = 3.2 GPaElongation 4%

Styrofoam, molded objects such as tableware (forks, knives and spoons), trays, videocassette cases. Styrofoam, molded objects such as tableware (forks, knives and spoons), trays, videocassette cases.

n

Commercial poly(styrene), PS, is a substantially linear, atactic polymer. Chainstiffness induced by the phenyl substituentcreates a high Tg (105°C),

Amorphous

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Teflon• PTFE – Polytetrafluoroethylene – aka Teflon

long name, simple structure:

• Exceptional resistance to solvents, great lubricant, nothing sticks to it!

• The fluorine-carbon bonds are very strong, fluorines protect carbon backbone.

• High melting point 330 C• High electrical breakdown – artificial muscle.

• Technically a thermoplastic, but hard to process.

• Opaque due to crystallinity

Tensile Strength: 30 MPa

Modulus: 410 MPa

350% elongation

semicrystalline

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Polyvinyl ChlorideCl

n

No Plasticizer: Rigid Polymer (pipe) Tensile Strength: 65 MPa, Modulus = 3.5 GPaElongation 10%Saran Wrap, floor tiles, bottles

40 wt% Plasticizer: soft pliable (Tygon tubing)Tensile Strength: 15 MPaElongation 400%Synthetic leather, shower curtains

amorphous

PVC

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• There are two common types of polyethylene—high-density polyethylene (HDPE) and low-density polyethylene (LDPE).

• HDPE consists of long chains of CH2 groups joined together in a linear fashion.

• It is strong and hard because the linear chains pack well, resulting in stronger van der Waals interactions.

• It is used in milk containers and water jugs.

• LDPE consists of long chains with many branches along the chain.

• The branching prohibits the chains from packing well, so LDPE has weaker intermolecular interactions, making it a much softer and pliable material.

• It is used in plastic bags and insulation.

Chain Branching

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Chain Branching

Low density polyethyleneHigh density polyethylene

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H2C CH2

high pressure

peroxidesheat

0.97n 0.01n

HH3C

12

3

4

CH3

12

3

4

CH3

12

3

4

n

ROROH2C CH2

H2C CH2

nRO

n

Linear mechanism without branching-note primary radical is propagating the polymerization.

• primary radicals less stable than secondary• favorable kinetics for six membered ring transition state for hydrogen abstraction to generate a more stable, secondary radical• This gives rise to butyl groups on the polyethylene chain

Branching in LDPE

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• Branching occurs when a radical on one growing polyethylene chain abstracts a hydrogen atom from a CH2 group in another polymer chain.

Chain Branching Mechanism

Incorrect mechanism

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Cationic Polymerization of C=C monomers• Cationic polymerization is an example of

electrophilic addition to an alkene involving carbocations.

• Cationic polymerization occurs with alkene monomers that have substituents capable of stabilizing intermediate carbocations, such as alkyl or other electron-donor groups.

• The initiator is an electrophile such as a proton source or Lewis acid.

• Since cationic polymerization involves carbocations, addition follows Markovnikov’s rule to form the more stable carbocation.

• Chain termination occurs by a variety of pathways, such as loss of a proton to form an alkene.

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Figure 30.4a

Polymers from Cationic Polymerization

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• Alkenes readily react with electron-deficient radicals and electrophiles, but not (generally) with anions and other nucleophiles.

• Anionic polymerization takes place only with alkene monomers that contain electron-withdrawing groups such as COR, COOR, or CN, which can stabilize an intermediate negative charge.

• The initiator in anionic polymerization is a strong nucleophile, such as an organolithium reagent, RLi.

Anionic Polymerization

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• There are no efficient methods of terminating anionic polymerizations.

• The reaction continues until all the initiator and monomer have been consumed so that the end of the polymer chain contains a carbanion.

• Anionic polymerization is called living polymerization because polymerization will begin again if more monomer is added at this stage.

• To terminate anionic polymerization an electrophile such as H2O or CO2 must be added.

• Diene polymerizations, polystyrene

Anionic Polymerization

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Figure 30.4b

Polymers from Anionic Polymerization

NO!!!!!

Water is the initiator

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• Copolymers are polymers prepared by joining two or more monomers (X and Y) together.

Copolymers

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• The structure of a copolymer depends on the relative reactivity of X and Y, as well as the conditions used for polymerization.

• Several copolymers are commercially important:

• Saran food wrap is made from vinyl chloride and vinylidene chloride.

• Automobile tires are made from 1,3-butadiene and styrene.

Structure of Copolymers

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ABS:–High strength, dimensional stability, impact resistance–Poor UV resistance–Telephones, PC housing & keyboards, ... C N

Grafted with polybutadiene

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• Anionic polymerization of epoxides can be used to form polyethers.

• For example, the ring opening of ethylene oxide with OH as initiator affords an alkoxide nucleophile which propagates the chain by reacting with more ethylene oxide.

• Polymerization of ethylene oxide forms poly(ethylene glycol), PEG, a polymer used in lotions and creams.

Anionic Polymerization of Epoxides

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• Under anionic conditions, the ring opening follows an SN2 mechanism.

• Thus, the ring opening of an unsymmetrical epoxide occurs at the more accessible, less substituted carbon.

Anionic Polymerization of Epoxides

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• Polymers prepared from monosubstituted alkene monomers (CH2=CHZ) can exist in three different configurations: isotactic, syndiotactic, and atactic.

Polymer Stereochemistry

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Ziegler-Natta Catalysts (Coordination)• The more regular arrangement of Z substituents makes isotactic

and syndiotactic polymers pack together better, making the polymer stronger and more rigid.

• Chains of atactic polymer tend to pack less closely together, resulting in a lower melting point and a softer polymer.

• Radical polymerizations often afford atactic polymers.

• Reaction conditions can greatly affect the stereochemistry of the polymer formed.

• The use of Ziegler-Natta catalysts permits easy control of polymer stereochemistry, with the formation of isotactic, syndiotactic, or atactic polymers dependent on the catalyst used.

• Most Ziegler-Natta catalysts consist of an organoaluminum compounds such as (CH3CH2)2AlCl or TiCl4.

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Polypropylene

Tensile Strength: 31-41 MPa, Modulus = 1.2-1.7 GpaElongation 100-600%

Living Hinge

semicrystalline

H3Cn

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• Mechanistic details are not known with certainty.

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• Natural rubber is a terpene composed of repeating isoprene units, in which all the double bonds have the Z configuration.

• Since natural rubber is a hydrocarbon, it is water insoluble, making it useful for water proofing.

• The Z double bonds cause bends and kinks in the polymer chain, making it a soft material.

Natural Rubbers

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• The polymerization of isoprene under radical conditions forms a stereoisomer of natural rubber called gutta-percha, in which all the double bonds have the E configuration.

• Gutta-percha is also naturally occurring, but is less common than its Z stereoisomer.

• Polymerization of isoprene with a Ziegler-Natta catalyst forms natural rubber with all the double bonds having the desired Z configuration.

Gutta-Percha Rubber

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• Natural rubber is too soft to be used in most applications.

• When natural rubber is stretched, the chains become elongated and slide past each other until the material pulls apart.

• In 1939, Charles Goodyear discovered that mixing hot rubber with sulfur produced a stronger more elastic material.

• This process is called vulcanization.

• Vulcanization results in cross-linking of the hydrocarbon chains by disulfide bonds.

• When the polymer is stretched, the chains no longer can slide past each other, and tearing does not occur.

• Vulcanized rubber is an elastomer, a polymer that stretches when stressed but then returns to its original shape when the stress is alleviated.

Polymer Stereochemistry

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Elastomers

Polychloroprene

Cl

Cl

Cl

Cl

Cl

Cl

Cl

Cl

Cl

Cl

Cl

Cl

Cl

Cln

Neoprene

n

Poly-cis-isoprene Poly-1,3-butadiene

nm

OO

O

NH

NH

NH

OHN

O

HN

NH

O

O

Spandex or Lycra

n

n = 40

mn

Block copolymer elastomers

SiO

Me Me

n

polydimethylsiloxane

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Figure 30.5

Vulcanized Rubber

No, common mistake!!!!!

WRONG!!!!!

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Poly-1,3-butadiene

SS

S

S

Vulcanization of dienes with sulfur

Allylic sites react with sulfur by alder-ene chemistry

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Elasticity of polymers

At temperatures above a polymers glass transition temperature it is a rubber

Under stress, the polymer chains elongate, but are held in check by entanglements or crosslinks that prevent the bulk polymer from breaking.

Entropy spring

High entropy

Low entropy

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• The degree of cross-linking affects the rubber’s properties.

• Harder rubber used for automobile tires has more cross-linking than the softer rubber used for rubber bands.

• Other synthetic rubbers can be prepared by the polymerization of different 1,3-dienes using Ziegler-Natta catalysts.

• For example, polymerization of 1,3-butadiene affords (Z)-poly(1,3-butadiene).

• Polymerization of 2-chloro-1,3-butadiene yields neoprene, a polymer used in wet suits and tires.

Synthetic Rubber

NO!!Free radical

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• Step-growth polymers are formed when monomers containing two functional groups come together with loss of a small molecule such as H2O or HCl.

• Commercially important step-growth polymers include:

• Polyamides (can also be chain growth)

• Polyesters

• Polyurethanes

• Polycarbonates

• Epoxy resins

Step-Growth Polymers

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• Nylons are polyamides formed from step-growth polymerization.

• Nylon 6,6 can be prepared by the reaction of a diacid chloride with a diamine, or by heating adipic acid and 1,6-diaminohexane.

• A BrØnsted-Lowry acid–base reaction forms a diammonium salt which loses H2O at high temperature.

Polyamides

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• Nylon 6 is another polyamide which is made by heating an aqueous solution of -caprolactam.

• The seven-membered ring of the lactam is ring opened to form 6-aminohexanoic acid, the monomer that reacts with more lactam to form the polyamide chain.

Nylon 6

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Nylon 6,6:–Excellent wear resistance & slick surface–Poor dimensional stability & high cost–Gear, engine fan

Nylon 6: Tensile yield 76 MPa; Tensile modulus 1.4 GPa, elongation 250%Nylon 6,6: Tensile yield 80 MPa; Tensile modulus 2 GPa, elongation 200%

Limitations:

Strong acidic environments

Areas where moisture absorption is of concern

-20% strength with humid environment

Areas experiencing high operating temperatures

Strengths:Good Toughness & StrengthGood Chemical resistance

Interchangable for most applications

semicrystalline

NH

HN

O

O n

Nylon 6,6

mp 265 °Ctg 50 °C

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Kevlar

• Kevlar is a polyamide formed from terephthalic acid and 1,4-diaminobenzene.

• The aromatic rings of the polymer backbone make the chains less flexible, resulting in a very strong material.

• Kevlar is light in weight compared to other materials of similar strength.

• It is used for bulletproof vests, army helmets and protective clothing used by firefighters.

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• Polyesters are formed using nucleophilic acyl substitution reactions.

• For example, the reaction of terephthalic acid and ethylene glycol forms polyethylene terephthalate (PET), a polymer commonly used in plastic soda bottles.

• It is also sold as Dacron, a lightweight and durable material used in textile manufacturing.

Polyesters

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Polyester films:

O

O

O

O n

Mylar = PETE Film

Dacron = PETE fiber

n

O

O

O O

Teonex = PEN Film

Tg = 80 °C Tm = 260 °C

Tg = 120 °C Tm = 262 °C

Tensile Strength: 48-72 MPa, Modulus = 2.7-4.1 Gpa50-300% elongation

semicrystalline

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• Although PET is a very stable material, some polyesters are more readily hydrolyzed to carboxylic acids and alcohols in aqueous medium, making them useful in applications where slow degradation is useful.

• Copolymerization of glycolic acid and lactic acid forms a copolymer used by surgeons in dissolving sutures.

Biodegradible Plastic

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• A urethane (also called a carbamate) is a compound that contains a carbonyl group bonded to both an OR group and an NHR or NR2 group.

• Urethanes are prepared by the nucleophilic addition of an alcohol to the carboxyl group of an isocyanate, RN=C=O.

Urethanes

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• Polyurethanes are formed by the reaction of a diisocyanate and a diol.

• A well-known polyurethane that illustrates how the macroscopic properties of a polymer depend on its structure at the molecular level is Spandex.

• At the molecular level, it has rigid regions that are joined together by soft flexible segments.

• Spandex is routinely used in both men’s and women’s active wear.

Polyurethanes

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• A polycarbonate is a compound that contains a carbonyl group bonded to two OR groups.

• Carbonates can be prepared by the reaction of phosgene (Cl2C=O) with two equivalents of an alcohol (ROH).

• Polycarbonates are formed from phosgene and a diol.

• The most widely used polycarbonate is Lexan, used in bike helmets, goggles, and bulletproof glass.

Polycarbonates

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Polycarbonates

Hot water = gradual embrittlementCrazed surface with exposure to organic solvents

Excellent clarity

Excellent toughness

Good heat resistance

Excellent electrical properties

Intrinsic flame-retardancy

Excellent strength

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• Epoxy resins are the material of which “epoxy glue” is comprised.

• Epoxy resins consist of two components: A fluid prepolymer composed of short polymer chains with reactive epoxides on each end, and a hardener, usually a diamine or triamine that ring opens the epoxides and cross-links the chains together.

• The prepolymer is formed by reacting two different functional monomers, bisphenol A and epichlorohydrin.

Epoxy Resins

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• Nucleophilic attack by the phenolic OH groups on the strained epoxide ring affords an alkoxide that displaces Cl by an intramolecular SN2 reaction, forming a new epoxide.

• Ring opening with a second nucleophile gives a 2° alcohol.

• When bisphenol A is treated with excess epichlorohydrin, this step-wise process continues until all the phenolic OH groups have been used in ring-opening reactions, leaving epoxy groups on both ends of the polymer chains.

• This constitutes the fluid prepolymer.

Formation of the Fluid Prepolymer

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Formation of an Epoxy Resin

OHHO

MeMe

bisphenol A

Cl O(n + 2)(n + 1)

epichlorohydrin

(n + 2) base

OO

MeMe

MeO OO

MeMe

O

n

Epoxy pre-polymer

OO

MeMe

MeO OO

MeMe

O

n

H2N

Me

O

R

NH2x

R = Mex = 1,2 Jeffamine D230x = 4,5 Jeffamine D400x = 32 Jeffamine D2000

OO

MeMe

MeOO

MeMe

OH

n

HO HN

Me

O

R

HN

x

m

Linear Cured Epoxy

catalyst

Epoxy

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Me

Me

OO O

OH

Me

Me

O

OH

OH

N

O

O

NN O

O N

Me

Me

O

O

O

HO

Me

Me

O

HO

OH

Me

Me

OO O

OH

Me

Me

OOH

OH

Me

MeO

OO

OH

MeMe

O

OH

HO

N

NN O

ON

O

O

Me

Me

O

O

O

HO

OH

Me

Me

O

“Infinite” network

One macromolecule

Epoxy coats inside of steel cans to prevent heavy metals from contaminating food

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Figure 30.7

Synthesis of Bakelite

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• If a polymer is too stiff and brittle to be used in practical applications, low molecular weight compounds called plasticizers can be added to soften the polymer and give it flexibility.

• The plasticizer interacts with the polymer chains, replacing some of the intermolecular interactions between the polymer chains.

• This lowers the crystallinity of the polymer, making it more amorphous and softer.

Plasticizers

O

O

O

O

phthalate plasticizer

O

O

O

O

bis(2-methylhexyl) phthalatebis(2-methylhexyl) adipate

Not new car smell

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New car smellO

SiO

Si

O

SiO

Si

H3CCH3

H3C

H3C

H3CCH3 CH3

CH3

octamethylcyclotetrasiloxane

Si

OSi

O

SiO

H3C CH3

CH3

CH3

H3C

H3C

hexamethylcyclotrisiloxane

H3C

CH3

CH3

p-cymene

NCH3

O

N-methylpyrrolidin-2-one

styrene

(E)-tetradec-5-ene

dodecane

CH3

OH CH3CH3

CH3

H3CH3C

H3C

2,6-di-tert-butyl-4-methylphenol

BHT

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• Dibutyl phthalate is a plasticizer added to poly(vinyl chloride) used in vinyl upholstery and garden hoses.

• Since plasticizers are more volatile than the high molecular weight polymers, they slowly evaporate eventually making the polymer brittle and easily cracked.

• Plasticizers like dibutyl phthalate that contain hydrolyzable functional groups are also slowly degraded by chemical reactions.

Plasticizers—Dibutyl Phthalate

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• Polymer synthesis and disposal have a tremendous impact on the environment, and have created two central issues:

• Where do polymers come from?

• What raw materials are used for polymer synthesis and what environmental consequences result from their manufacture?

• What happens to polymers once they are used?

• How does polymer disposal affect the environment, and what can be done to minimize its negative impact?

Environmental Impact of Polymers

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• Until recently, the feedstock for all polymer synthesis has been petroleum.

• The monomers of virtually all polymer syntheses are made from crude oil, a nonrenewable raw material.

• For example, nylon 6,6 is prepared industrially from adipic acid and 1,6-diaminohexane, both of which originate from benzene, a product of petroleum refining.

Figure 30.8Synthesis of adipic acid and

1,6-diaminohexane fornylon 6,6 synthesis

Where do Polymers Come From?

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• The adipic acid synthesis of nylon 6,6 has other problems.

• The use of benzene (a carcinogen and liver toxin) is undesirable, particularly in the large quantities demanded by large scale industrial reactions.

• The required oxidation with HNO3 in step 3 produces N2O as a by-product.

• N2O depletes ozone in the stratosphere.

• It also absorbs thermal energy from the earth surface like CO2, and may thus contribute to global warming.

Problems with Polymer Synthesis

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• The negative environmental impact of polymer synthesis has prompted the development of Green Polymer Syntheses—the use of more environmentally benign methods to synthesize polymers.

• To date, green polymer synthesis has been approached in a variety of ways:

• Using starting materials that are derived from renewable sources, rather than petroleum.

• Using safer less toxic reagents that form fewer by-products.

• Carrying out reactions in the absence of solvent or in aqueous solution (instead of an organic solvent).

Green Polymer Synthesis

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• Chemists at Michigan State University have devised a two-step synthesis of adipic acid (used to make nylon) from glucose.

• The synthesis uses a genetically altered E. coli strain (called a biocatalyst) to convert D-glucose to (2Z,4Z)-2,4-hexadienoic acid, which is then hydrogenated to adipic acid.

Examples of Green Polymer Synthesis

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• Sorona, DuPont’s trade name for polypropylene terephthalate, can now be made at least in part from glucose derived from a plant source such as corn.

• A biocatalyst converts D-glucose to 1,3-propanediol, which forms polypropylene terephthalate on reaction with terephthalic acid.

Figure 30.9 A swimsuit made (in part) from corn—The synthesis ofPoly(trimethylene terephthalate) from 1,3-propanediol derived from corn

Green Polyester Synthesis

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• Other approaches have concentrated on using less hazardous reagents and avoiding solvents.

• Lexan can now be prepared by using bisphenol A with diphenyl carbonate in the absence of solvent.

• This avoids the use of phosgene, an acutely toxic reagent.

Avoiding Solvent Use

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• The same desirable characteristics that make polymers popular materials for consumer products—durability, strength, and lack of reactivity—also contribute to environmental problems.

• Because polymers do not degrade readily, billions of pounds of them end up in landfills every year.

• Two solutions to address the waste problem are:

1. Recycling existing polymer types to make new materials

2. Using biodegradable polymers that will decompose in a finite and limited time span.

Problems with Polymer Disposal

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• Currently, ~23% of all plastics are recycled in the United States.

• Although thousands of different synthetic polymers have now been prepared, six compounds called the “Big Six,” account for 76% of the synthetic polymers produced in the U.S. each year.

• Each polymer is assigned a recycling code (1–6) that indicates its ease of recycling; the lower the number, the easier it is to recycle.

• Recycling begins with sorting plastics by type, shredding the plastics into small chips, and washing the chips to remove adhesives and labels.

• After the chips are dried and any metal caps or rings are removed, the polymer chips are melted and molded for reuse.

Polymer Recycling

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• An alternative recycling process is to re-convert polymers back to the monomers from which they were made, a process that has been successful with acyl compounds that contain C–O or C–N bonds in the polymer backbone.

• For example, heating PET with CH3OH cleaves the esters of the polymer chain to give ethylene glycol and dimethyl terephthalate.

• These monomers can serve as starting materials for more PET.

• Similar treatment of discarded nylon 6 polymer with NH3 cleaves the polyamide backbone, forming -caprolactam, which can be purified and re-converted to nylon 6.

Chemical Polymer Recycling

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Examples of Chemical Polymer Recycling

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• Another solution to the accumulation of waste polymers in landfills is to design biodegradable polymers.

• A biodegradable polymer is a polymer that can be degraded by microorganisms—bacteria, fungi, or algae—naturally present in the environment.

• Several biodegradable polyesters have now been developed [e.g., polyhydroxyalkanoates (PHAs), which are polymers of 3-hydroxybutyric acid or 3-hydroxyvaleric acid].

Biodegradable Polymers

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• The two most common PHAs are polyhydroxybutyrate (PHB) and a copolymer of polyhydroxybutyrate and polyhydroxyvalerate (PHBV).

• PHAs can be used as films, fibers, and coatings for hot beverage cups made of paper.

• Bacteria in the soil readily degrade PHAs, and in the presence of oxygen, the final degradation products are CO2 and H2O.

Biodegradable Polymers—PHAs

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• An additional advantage of the PHAs is the polymers can be produced by fermentation.

• Certain bacteria produce PHAs for energy storage when they are grown in glucose solution in the absence of certain nutrients.

• The polymer forms as discrete granules within the bacterial cell.

• These are removed by extraction to give a white powder that can be melted and modified into a variety of different products.

PHAs

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• Biodegradable polyamides have also been prepared from amino acids (e.g., aspartic acid can be converted to polyaspartate, abbreviated TPA).

• It is a commonly used alternative to poly(acrylic acid), which is used to line pumps and boilers of wastewater treatment facilities.

Biodegradable Polymers

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n

CH3

n

Cl

n

n

n n/20

O

O

O

On