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1
Minda Corporation Limited – Security Division, Pune
MINDA CORPORATION LIMITEDSecurity Systems Division - Pune
Progress towards Excellence
2
Minda Corporation Limited – Security Division, Pune
Our Group Companies
Minda Management Services Ltd.
Minda Corporation Ltd.
Minda Valeo Security Systems Pvt. Ltd.
Minda Silca Engineering Ltd.
Minda Stoneridge Instruments Ltd.
Minda SAI Ltd.
Minda Furukawa Electric Pvt. Ltd.
Minda KTSN Plastic Solutions GmbH.
PT Minda Automotive Indonesia.
Minda Vietnam Automotive Company Ltd.
Minda Management Services Ltd.
UZ Minda LLC
Minda Automotive Solutions Ltd.
Group Corporate
Safety, Security & Restraint Systems
Safety, Security & Restraint Systems
Keys & Key Duplicating Machines
Driver Information & Telematics Systems
Wiring Harness & Connective Systems
Wiring Harness & Connective Systems
Plastic Interiors, Tooling
All Group Products for ASEAN Market
All Group Products for ASEAN Market
Design & Marketing Office in Japan
All Group Products for Uzbekistan Market
Aftermarket
2
3
Minda Corporation Limited – Security Division, Pune
4
Minda Corporation Limited – Security Division, Pune
Year of Start
Plot Area
Built Up Area
Employees
Company Introduction – Pune unit
: 2007
: 24000 Sq.mt
: 5500 Sq.mt
: 431
5
Minda Corporation Limited – Security Division, Pune
Critical Success Factor
6
Minda Corporation Limited – Security Division, Pune
Focus for the Future
7
Minda Corporation Limited – Security Division, Pune
Minda Business Excellence Model
8
Minda Corporation Limited – Security Division, Pune
Leadership Development Model
9
Minda Corporation Limited – Security Division, Pune
TPM, QUALITY, Safety & Environment Policy
10
Minda Corporation Limited – Security Division, Pune
Product Portfolio
11
Minda Corporation Limited – Security Division, Pune
Product Range
12
Minda Corporation Limited – Security Division, Pune
Product Range
13
Minda Corporation Limited – Security Division, Pune
14
Minda Corporation Limited – Security Division, Pune
Sales Projection
15
Minda Corporation Limited – Security Division, Pune
Customer 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
Bajaj Auto 10,740.70 9,908.68 9,575.74 10,880.83 11,512.12 12,307.75 12,990.11 Mahindra (2W) 296.7 1607.08 2378.92 3051.65 3419.46 3822.44 3999.20TVS 686.57 1156.60 1583.69 1844.20 1967.11 1642.69 1757.60Piaggio India 0.00 0.00 52.56 57.81 63.59 69.95 76.95Window Regulator (4W) 320.38 441.76Step Holder 464.68 842.99Others 121.48 56.50 12.50 13.75 15.13 16.64 18.30Piaggio Italy 262.24 222.50 196.88 200.46 254.74 275.34 282.52MBK France 340.47 347.06 331.19 350.98 362.12 369.01 376.92Triumph 1315.88 1185.62 1140.71 1345.94 1575.95 1852.26 1949.38Stoneridge, USA 821.65 687.57 724.52 739.01 753.79 768.87 784.24KTM Austria 79.46 86.64 82.35 82.89 83.45 83.45 83.45MV Agusta, Italy 59.42 105.31 111.77 122.13 140.66 151.11 155.11Polaris, USA 0.00 2.05 74.14 293.34 413.54 620.34 642.46COBO Italy 44.33 34.57 20.63 20.63 20.63 20.63 20.63Huf Germany 86.82 77.18 38.48 38.48 38.48 38.48 38.48PTMA 282.06 207.30 77.83 77.83 77.83 77.83 77.83
15922.85 16969.40 16401.91 19119.93 20698.62 22116.80 23253.18
16
Minda Corporation Limited – Security Division, Pune
0%
67%
2%
4%
0%
2% 3%
1%
2%2%
8%
5%
0%
0%0%
0%
1% 2% 2012-13
Bajaj Auto
Mahindra (2W)
TVS
Piaggio India
Window Regulator (4W)
Step Holder
Others
Piaggio Italy
0%
58%
9%
7%0%
3%
5%
0%
1%2% 7%
4% 1%
1%
0%
0%0%
1%2013-14
Bajaj Auto
Mahindra (2W)
TVS
Piaggio India
Window Regulator (4W)
Step Holder
Others
Piaggio Italy
0%
58%15%
10%0%
0%0%
0%
1%2%
7%
4% 1%
1%
0% 0%0%
0%
2014-15
Bajaj Auto
Mahindra (2W)
TVS
Piaggio India
Window Regulator (4W)
Step Holder
Others
Piaggio Italy
0%
56%
17%
7%
0%
0%
0%0%
1%2%
8%
3% 0%
1% 3%
0%
0%0%
2017-18
Bajaj Auto
Mahindra (2W)
TVS
Piaggio India
Window Regulator (4W)
Step Holder
Others
17
Minda Corporation Limited – Security Division, Pune
Plant Segment Discription Present Supply Newly added customer
DomesticsWest & South - Bajaj, MTWL, TVS, Piaggio, Mah,
West & South - HMSI, Triumph, Enfield
ExportPiaggio,Triumph, MBK, KTM,MV Augusta, Pollack, Cobo, Polaris
BMW
Pune Locks
18
Minda Corporation Limited – Security Division, Pune
Present supply Newly added product Under concept / development
1 Ign switch Cable oprated Ign st lock Hands free locks
2 Ign / st lock Magnetic Module Snake bitting / 4 track locks
3 FT Caps Fordable key Ign sw & locks Automatic op. magnetic module
4 Latches California norms FT Caps
5 Door Handle
6 Seat cables
7 Side cover / glove box locks
8 2track key locks
Product catogarySr. No.
19
Minda Corporation Limited – Security Division, Pune
Well Established 5 S practices in dust free enviroment
Extensive Poka yoke implementation for defect prevention
Lean manufacturing to ensure JIT supply Cycle time to match customer takt time
Assembly Lines
State-of-the-art paint shop Dust free environment 7 Tank Pre-treatment plant Static Guns for effective utilization of Paint
Paint Shop
Plant Facility
20
Minda Corporation Limited – Security Division, Pune
Product Testing Facility for Security Systems In house Product Reliability Testing Facility
21
Minda Corporation Limited – Security Division, Pune
Plant Achievement & Target
22
Minda Corporation Limited – Security Division, PuneBAL Q & TPM Award Photo
23
Minda Corporation Limited – Security Division, Pune
23
Mr. Rajiv Bajaj (MD) Bajaj Auto Ltd. awarding BAL TPM Excellence award to Mr. Srinivasan (SBUH) MCL-(SS) Pune
24
Minda Corporation Limited – Security Division, Pune
24
BAL TPM Excellence Award APR -13
25
Minda Corporation Limited – Security Division, Pune
MBEM – Bronze Trophy awarded. Received by Mr. Srinivasan (SBU-H) & Mr. S Kashyap (CEO)
26
Minda Corporation Limited – Security Division, Pune
26Mr. Ashok Minda (GCEO-Minda Group) & Mr. Jeevan Mahaldar (M.D) receiving ACMA Gold Award for
Excellence in P & Q by Mr. Praful Patel (Hon. Minister of Industries)
27
Minda Corporation Limited – Security Division, Pune
27
Mr. Jeevan Mahaldar M.D. (MCL) receiving the IMEA-Gold Award
28
Minda Corporation Limited – Security Division, Pune
CORPORATE SOCIAL RESPOSNIBILITIES
29
Minda Corporation Limited – Security Division, Pune
A- Environment & Resource Protection
A-Environment & Resource Protection
1-Tree Plantation
2-Energy Conservation
3-use of Alternative fuels
4-Water Conservations
Measures
5-Protection of Trees & Natural
Resources
6-Pollution & waste
management
30
Minda Corporation Limited – Security Division, Pune
CSR at MCL-SS Division
A-Environme
nt & Resource Protection
B-Health & Safety
C-Communit
y Care
Classification of CSR Activity
31
Minda Corporation Limited – Security Division, Pune
1-Tree Plantation & Land scaping
Plantation with in the Company : 22 Plants Plantation at supplier’s End : 5
Sl No
Details UOM Plantation Before CSR
Plantation After CSR
Total Plants as on date
1 Big Plants in the Plant Nos 171 15 186
2 Small Plants in the plant Nos 5235 07 5242
3 Creepers in the plant Nos 66 - 66
4 Lawn (American Blue ) Nos 06 - 06
32
Minda Corporation Limited – Security Division, Pune
2- Energy Conservation
Auto Timer Single VSD Air Compressor Occupancy Sensors Tri-Phospher tube Lights
Sl No
Details of Activity UOM Saving/ Day
Saving / Month
Saving/ Year
1 Provided Auto Timer to Canteen blower KWH 180.86 4702.36 56428.32
2 Use of Single VSD Air Compressor KWH 10 260 3120
3 Installation of Occupancy sensors at meeting room03 Nos
KW 03 78 936
4 Installation 90 Nos of tri-phospher tube lights in Paint Shop
KW 20.16 524.16 6289.92
33
Minda Corporation Limited – Security Division, Pune
3- Use of Alternative Fuels
Fuel Efficiency Additive Solar water heater at Canteen
Sl No
Details of Activity UOM Saving/ Day
Saving / Month
Saving/ Year
1 Use of Additive in Diesel to reduce fuel consumption Ltr 04 104 1248
2 Installation of Solar Water heater at canteen for utensils washing
KW 11.57 300.82 3609.84
34
Minda Corporation Limited – Security Division, Pune
Organized E-Waste disposal Disposed computer hardware(Batteries,
Mouse, Key Board etc.)to government
authorized e-waste disposal company.
Switched over to PNG from LOT
A Environment & Resource Protection
35
Minda Corporation Limited – Security Division, Pune
4- Water Conservations Measures
STP/ETP System Auto Push Cock & Auto Sensors Awareness Displays
Sl No
Details of Activity UOM Saving/ Day
Saving / Month
Saving/ Year
1 Usage of recycled water for Gardening KL 20 520 6240
2 Installation of Auto push cocks at toilets & bathrooms Ltr 02 18200 218400
3 Installation of Auto sensors for flushing of water at toilets
Ltr 01 9100 109200
36
Minda Corporation Limited – Security Division, Pune
5- Protection of Trees & Natural Resources
IT integration for paper less working Awareness Displays
Sl No
Details of Activity UOM Saving/ Day
Saving / Month
Saving/ Year
1 Paper less concept through IT Integration Nos 20 650 7800
2 Usages of one sided paper for print out Nos 80 2080 24960
37
Minda Corporation Limited – Security Division, Pune
6- Pollution & Waste Management
Acoustic enclosure toDG
Sl No Location MPCB Limit Qtr-III Remarks
SPM/TPM : 150 mg/Nm3 20.59 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 14.29 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 8.55 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 12.01 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 16.68 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 24.37 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 10.52 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 14,54 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 11.55 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 13.72 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 12.58 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 49.47 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 84.08 Sustained
SO2 : (-) mg/Nm3 - Sustained
SPM/TPM : 150 mg/Nm3 68.13 Sustained14 DG Set-II
13 DG Set-I
1 PB Oven Exhaust-1
2 PB Oven Exhaust-2
3 WD Oven Exhaust-1
4 WD Oven Exhaust-2
5 Cooling Zone Exhaust
6 Tag-O-Rag Exhaust
7 Top-Coat Exhaust-1 (Lacquer-!)
8 Top-Coat Exhaust-2 (Lacquer-II)
9 Base Coat Exhaust-1
10 Base Coat Exhaust-2
11 Primer Booth Exhaust-2
12 Hot Water Boiler
Stack Emission Monitoring Report for the Year 13-14
Stacks MEPL Membership Parameters monitoring
Sl No Details of Activity UOM Qty Impact Remarks
1 Acoustic Enclosure to DG provided
Nos 03 NoisePollution
DB level well with in permissible level
2 Stacks as per MPCB Norms provided
Nos 14 Air Pollution
Emission controlled & level well with in permissible level
3 Disposal of HW waste through Authorised agency
Nos 01 Land Contamination
Nil Occasion of Land contamination with in outside factory
38
Minda Corporation Limited – Security Division, Pune
B-Health & Safety
B-Health
& Safety
1.1-Awareness
Programs on Health &
Cleanliness
1.2-Health Check up
Camps
1.3-Stress Management/Yoga/Physica
l Fitness Camps1.4-
Employees Availing
Health related Facilities
1.5-Camps for Societal benefit e.g.
Blood Donation
2-Camps on Road Safety
39
Minda Corporation Limited – Security Division, Pune
1.1- Awareness programs on Health & Safety
Awareness on Gyanic & HB Problems First Aid Awareness Chart of nutritious Diet
Sl No
Details of Activity UOM % Remarks
1 Awareness to female employees regarding Gyanic & hemoglobin related problems
% 65 % Program. Arranged by Dr. Mrs. Vispute from Sai Seva Hospital
2 Awareness to employees regarding First Aid treatment % 20% Program. Arranged by Dr. Prashant & Team from AJ Medical centre
3 Awareness regarding Nutritious diet (Commodity calories ratio) through display chart
% 100%
Calories chart of commodity displayed at canteen & Medical room
40
Minda Corporation Limited – Security Division, Pune
1.2- Health Check up Camps
HB Check up of Female employees Medical Check up report of P/S & Canteen employees
Sl No Details of Activity UOM Nos Remarks
1 Organised Hemoglobin check up camp for female employees
% 55% Program. Arranged by Dr. Anjali & Team from AJ Medical centre
2 Organised Cardiac check camp for staff employees
Nos 22 Program. Arranged by Dr. & Team from Pune Cardiac centre
3 Organised Medical health check up camp for Paint shop & Canteen employees
Nos 35 Program. Arranged by Dr. Prashant & Team from AJ Medical centre
To be updated report will be received on 8th Feb
41
Minda Corporation Limited – Security Division, Pune
1.3 Stress Management/Yoga/Physical Fitness Camps
Yoga & Physical activity Fun Fair Mela Art Of living Sports & games activity
Sl No Details of Activity UOM Nos Remarks
1 Yoga & Physical activity conducted at shop floor on daily basis before start of work
% 90% Continuous on daily basis
2 Organised Fun Fair mela in side the factory for employee involvement & stress relief
% 80% During festival celebration (Mahashivratri)
3 Organised various in house competitions for employees for stress relief on 04 occasions
Nos 25 During womens day & safety week celebration
4 Provided facility for in house games such as Volley ball, Carom etc
Nos 25 During lunch break
42
Minda Corporation Limited – Security Division, Pune
1.4 Employees availing Health Related Facilities
Inhouse Medical Room RO System for drinking water Milk & Gud to Painters Nutritious Food serving facility
Sl No Details of Activity UOM Nos Remarks
1 Started in house medical facility % 100 One Dr. From AJ Medical centre visiting every Wednesday from 11.00hrs to 13.00 hrs
2 RO Processed drinking water facility % 100 Hygienic Drinking water facility as per law
3 Provision of milk & Gud to employees of paint shop
Nos 25 Precautions against occupational health hazards
4 Canteen food is provided in Nutritious & hygienic condition
% 100 Hygienic & Nutritious food is prepared & served to all employees
43
Minda Corporation Limited – Security Division, Pune
1.5 Camps for Societal benefit e.g. Blood Donation Camps
Inhouse Blood donation camp Blood donation trophy from Red cross
Sl No Details of Activity UOM Nos Remarks
1 Organised in house blood donation camp Nos 55 Blood donation camp was conducted by Red cross society
2 Extended support to families of employees by donating blood
Bots 12 For father of female associate during hospitalization at YCM
44
Minda Corporation Limited – Security Division, Pune
2- Camps on Road Safety
Inhouse road Safety Measures
Sl No Details of Activity UOM Nos Remarks
1 Installation of Concave mirror s at Blind corners in side the plant
Nos 02 Sustained Zero Road accident cases
2 Put Speed Breakers on roads inside the plant Nos 04 Sustained Zero Road accident cases
Installation of Speed limit boards at conspicuous locations
Nos 02 Sustained Zero Road accident cases
45
Minda Corporation Limited – Security Division, Pune
C- Community Care
B-Community
Care
1. Child Labor in Unit
2. Training centre adopted
3. Facilities / Training
imparted outside the unit
4. 7 No of physically challenged
persons employed
5.1. Camps for social welfare (In association with NGOs)
5.2. Camps for social welfare (employees
families)
46
Minda Corporation Limited – Security Division, Pune
C- Community Care
Extended in house training facility to 20 students from YIT Institute under Learn & Earn scheme
Sl No
Details of Activity UOM Nos Remarks
1 Child Labour in Unit Nos 0
2 Training Centre Adopted Nos 0 Planned in FY 2014-15
3 Facilities / Training imparted out side the unit
Nos 1
47
Minda Corporation Limited – Security Division, Pune
5.1 Camps for Social welfare (Society)
Glimpse of donations & aids extended towards underprivileged, physically challenged & Orphanage children from society
Sl No Details of Activity UOM Nos Remarks
1 Extended donations to Orphanage children form Matoshree Ashram Nos 01
2 Extended donation of Tri-cycles to handicapped personnel from Khed Taluka Apang Sanstha
Nos 01
3 Distributed Books & stationery material to underprivileged children of Thakarwadi village
Nos 01
4 Distributed Clothing & Toys to orphanage children from Sampark Balgram Ashram N o. Times
02
5 Arranged in house sale of Home made cutleries (Dipak) on eve of Diwali No 01
48
Minda Corporation Limited – Security Division, Pune
5.2 Camps for Social welfare (Employees Families)
Glimpse of donations & aids extended towards diseased family member of employee
Sl No
Details of Activity UOM Nos Remarks
1 Extended voluntary based contribution towards medical treatment of diseased Family member of employees
Nos 05
2 Attended family function of employees at his native Nos 04
49
Minda Corporation Limited – Security Division, Pune
49
Distributed stationary and Food items to the kids of Samparc Bal Gram (Orphanage) Pimpalgaon ( remote village from Chakan) on “X’ Mas day”
50
Minda Corporation Limited – Security Division, Pune
50
Children from Mathoshree Niradhar Ashram enjoying the musical chair organized during Ist Day Celebration
51
Minda Corporation Limited – Security Division, Pune
51
EMPLOYEE MOTIVATION &
HEALTH
52
Minda Corporation Limited – Security Division, Pune
52
First Day CelebrationEvery 1st day of
month
Best Line of the Month
53
Minda Corporation Limited – Security Division, Pune
53
Rangoli Competition Mehendi Competition
Competitions
Motivation to talents by Cash coupons & Gift
54
Minda Corporation Limited – Security Division, Pune
54
LohriHoli Celebration
Dandiya ProgramDahi-Handi Program
55
Minda Corporation Limited – Security Division, Pune
55
Women’s Day Celebration8th March-2013
56
Minda Corporation Limited – Security Division, Pune
56
Safety oath taken during Safety Week
57
Minda Corporation Limited – Security Division, Pune
57
Badminton
Cricket Volley Ball
Table-Tennis CarromAKM Group West Zone Sports Tournament
Volleyball
58
Minda Corporation Limited – Security Division, Pune
Thank You