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1
Light Sport AircraftAirworthiness Requirements
SAAA Authorised Persons Familiarisation training Southport Queensland
23 September 2006
Uncontrolled Document
2
What is an LSA
• New category of aircraft (does not replace any other existing category)– Existing registered aircraft are NOT applicable
• Production or kit built (no 51% rule)• MTOW 600 kg (650 kg for sea planes)• Max 2 person• Single engine – Non turbine • Certificated by the manufacturer• Continuing airworthiness controlled by the manufacturer
3
LSA Project History
• FAA issues NPRM 31 January 2002• CASA initiates LSA Project October 2002• CASA NPRM issued June 25 2003
– 27 responses received– Overall positive response to the proposal
• FAA LSA aircraft rule commences Sept 1 2004– ASTM standards not available until March
2005
4
LSA Project History• LSA Project Team conducted a Safety Risk Analysis
of the draft regulations
• Advisory Circulars published for comment on CASA website July 2005– AC 21-41 LSA CERTIFICATE OF AIRWORTHINESS
• http://www.casa.gov.au/rules/1998casr/021/021c41.pdf– AC 21-42 LSA MANUFACTURER’S REQUIREMENTS
• http://www.casa.gov.au/rules/1998casr/021/021c42.pdf
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LSA Project History• Amendments to CASRs made 15 December 2005
– LSA aircraft eligible to operate under VH registration
• Amendments to CAO made 3 January 2006– LSA aircraft eligible to operate under the sports
organisations (RAA, HGFA, ASRA)
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Light Sport Aircraft Airworthiness Project Team
• CASA staff• Industry representation
– Sports organisations– Manufacturers– Other specialists,
• Authorised Persons, Reg 35 engineers.
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Light Sport Aircraft Definition• MTOW 600Kg
– 650Kg for seaplanes– Lighter-than-air gross weight of 560kg
• 2 person• Unpressurised cabin• Stall speed 45 knots Vso • Single engine non-turbine • Fixed undercarriage
– Except glider may have retractable– Amphibian may have repositionable landing gear
• If glider Vne of 135 CAS
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Variation with FAA definition
• Stall speed – VS0 45 knots (CASR)
• Stall speed with flaps– VS1 45 knots (FAA)
• Stall speed in clean configuration• Never exceed speed Vne for glider
– 120 knots (FAA)– 135 knots (CASR)
• Propeller – Fixed pitch or ground adjustable (FAA)– No requirements (CASR)
• Lighter-than-air– 560 kg (CASR)– 300 kg (FAA)
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Light Sport Aircraft Categories
• Fixed Wing• Weight Shift • Powered Parachutes• Gyroplanes• Gliders• Lighter-Than-Air
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What is not an LSA
• Hang gliders• Para gliders• Multi-engine aircraft• Helicopters• Complex aircraft
– Retractable undercarriages– Turbine engine
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Benefits of LSA
• Purchase costs reduced.• Improves the entry process for LSA.• Potential export markets.
– Estimated USA market will be 6,500 aircraft in next 5 years and 800 a year after that.
– Enables Australian manufacturers to have access to USA LSA market.
• CASA’s minimal involvement.– More staff available for higher priority work.– Regulatory responsibilities and requirements transferred to the
manufacturer.
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Responsibilities
• Manufacturer responsible for – Certification
• Shows compliance with LSA standards
– Continuing airworthiness.• Approval of major repairs/modifications• Assessment of defects• Issue of Service Directives• Issue of Service Bulletins etc• Database of aircraft owners
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Responsibilities
• CASA responsible for – approving LSA standards
• Participate with industry in periodically reviewing LSA standards
– Overseeing authorised persons who issue certificates of airworthiness
– Registration of aircraft if CASA registered. – Impose conditions or directions, if necessary,
in the interests of safety.
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Responsibilities
• Authorised Persons responsible for– Verifying manufacturer’s statement of
compliance – Ensuring operating instructions, maintenance
manuals etc are available– Inspecting the aircraft is in a condition for safe
operation– Issuing a special certificate of airworthiness.
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Responsibilities
• Operator of a Production LSA is responsible for ensuring– The maintenance and inspections are in accordance
with the manufacturer’s requirements. – All major repairs, modifications and maintenance are
approved by the manufacturer– The aircraft is operated in accordance with the
manufacturer’s operating instructions
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Responsibilities
• Operator of a Production LSA is responsible for ensuring (cont’d)– All manufacturer’s service directives are carried out – The aircraft has a warning placard and passengers
are informed of the warning – Applicable equipment ADs (if any) are complied with.
• RAA aircraft exempt from ADs (covered by technical manual)
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Proposed amendments to regulations
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CASR Part 21 Amendment
– Enable qualified LSA manufacturers to certify aircraft complies with LSA standards• design, quality assurance, production testing and
continuing airworthiness.
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CASR Part 21 Amendment– Enable CASA or an Authorised Person (AP) to
issue a special airworthiness certificate for production LSA.
– Enable CASA or an AP to issue an experimental certificate for kit built LSA• Must be produced by a manufacturer of
production aircraft. – Cannot produce a one off kit built aircraft– There is no 51% rule for kit LSA
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Qualified Manufacturer
• Has a current production certificate for an aircraft ; or
• Has made a written declaration indicating– Contracted an experienced engineer in light
aircraft design– Suitable facility and tools– Trained, experienced and skilled staff
21
LSA Standards
• Consist of – ASTM consensus standards (approved by FAA)
• design, • quality assurance, • production acceptance test and • continued operational safety system
– Other acceptable design standards• JAR VLA, BCARS etc
22
ASTM standards
• FAA asked ASTM to facilitate consensus standards for LSA
• Committee of manufacturers, aviation sports bodies and regulators.
• Each aircraft category responsible for developing their own standards
• So far 27 standards have been issued – Listed in Advisory Circular 21-42
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LSA Certificate of Airworthiness
• Two types of Certificate– Special Certificate of Airworthiness for LSA
• Production Aircraft
– Experimental Certificate for LSA• Kit built aircraft• Production aircraft that do not comply with
Continuing AW requirements
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Production LSA
• Special C of A is issued if:– Aircraft manufactured by a qualified LSA manufacturer – Applicant gives CASA or AP
• Statement of compliance signed by the manufacturer• Aircraft operating instructions, maintenance and inspection
procedures and flight training supplement issued by the manufacturer
– These are returned to the applicant• If manufactured overseas
– Aircraft manufactured in a Contracting State and is eligible for a C of A – CASA or AP finds the aircraft in a condition for safe operation
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Statement of Compliance
• Aircraft make, model, serial number and date of manufacture
• Aircraft complies with LSA standards for – Design– Manufacture– Production acceptance testing– Continuing airworthiness
• Make available operating instructions, maintenance and inspection manual and flight training manual
• Aircraft is manufactured by a qualified manufacturer
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Conditions for Special C of A for LSA
• The special C of A LSA stops being in force– If a major modification/repair is not
authorised • by the manufacturer or • by a person appointed by CASA if the
manufacturer no longer exists– If the aircraft does not comply with the LSA
standards
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Modifications
• ASTM Maintenance Standard, F2483 -05, defines any repair, alteration or maintenance for which instructions to complete the task are excluded from the maintenance manual(s) supplied to the consumer are considered major.
• Major repairs, alterations etc must be approved by the manufacturer. – This includes CAR 35 modifications.
29
Experimental LSA
• Experimental Certificate under CASR 21.191(j) - Kit built aircraft
• Manufacturer’s statement of compliance• Assembly instruction from the manufacturer.• Operating instructions, aircraft maintenance and
inspection procedures and flight training supplement
• The same make and model as a production aircraft• Must satisfy the LSA definition
30
Experimental LSA
• Experimental Certificate under CASR 21.191(k)– These production aircraft that no longer satisfy the
LSA requirement applicable for Special C of A• Not complied with Manufacturer’s CAW requirements, or• Not complied with safety directives or• Has unauthorised modifications
– Must still satisfy the LSA definition
31
Airworthiness Directives
• In general, CASA will not issue ADs for LSA models.
• Some specific ADs may still be applicable to VH registered aircraft– Aeronautical products
• Type certificate engines and propellers• Equipment such as transponders, flight
instruments, radio and navigational
32
CAO amendments
• Amendments to CAO 95 series have been issued to allow the sport organisations to operate – Production LSA and – Kit LSA.
• These requirements mirror the LSA requirements in CASR Part 21
33
Operating limitations
• Experimental/kit LSA Category– No change to current Experimental kit
limitations• Production aircraft
– Private operations– Flight training– Glider towing – Hire
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Operating limitations - Production LSA
• Must not operate unless– Maintenance has been carried out IAW
manufacturer’s requirements• Maintenance CAO 95.56 exempts certain requirements in
the regulation for VH aircraft only. – Aircraft inspected every 12 months
• If undergoing flight training, hire etc every 100 hours – All major mods/repairs authorised by the
manufacturer– Placard warning is displayed and each passenger is
informed of the warning
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Operating limitations - Production LSA
• Unless approved by the manufacturer the aircraft must not be operated contrary to – the operating instructions– Safety Direction issued by the manufacturer
• This has the same affect as an AD
36
Operating limitations - Production LSA
• CASA may impose additional operating limitations in the interests of safety– CASA must give this to each registered
operator of the aircraft
37
Operating limitations - Production aircraft
• In the case that a manufacturer no longer exists– Major modifications/repairs, safety directives,
maintenance and inspection procedures can be issued by a person appointed by CASA.
– If no person is appointed by CASA, these aircraft will have to operate under an experimental certificate
38
Process for operating an LSA under RAA
• Purchase a Light Sport Aircraft– Production– Kit
• Make sure the manufacturer/distributor supplies– A Statement of Compliance signed by the
manufacturer– Operating Manual– Maintenance manual– Flight test supplement
39
Process for operating an LSA under RAA
• Register the Aircraft with RAA• Fill out an application for a C of A• Contact an Authorised person to issue the CofA
– Authorised person will need to ensure it complies with the LSA requirements and is in a safe condition for operation.
– If it is a kit the AP also needs to ensure that a production aircraft of the same make and model has been issued with a special C of A.
• The AP issues a C of A• Go fly the aircraft