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Rosemount Tank Radar AB Confidential
A New Era in Tank Gauging:
Rosemount Raptor 5400/5300/644 Field-devices 65 Series Temperature Sensor
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 2 Rosemount Tank Radar AB Confidential 2
Target Audience:
Rosemount Tank Gauging
Sales Representatives, 1- 5 Nov 2010
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 3 Rosemount Tank Radar AB Confidential
A new toolbox!
3
Rosemount 5400 Non-contacting Radar
Pulsed 26 GHz
Level
Rosemount 5300 Guided Wave Radar
Pulsed
Level (& Interface) Rosemount 644+65
Single-spot
Temperature Measurement
TankMaster WinView
Certified
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 4 Rosemount Tank Radar AB Confidential
Agenda
Tank Gauging Target Applications
Field-devices
Design a system
A marketing perspective
4
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 5 Rosemount Tank Radar AB Confidential
Agenda
Tank Gauging Target Applications
Field-devices
Design a system
A marketing perspective
5
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 6 Rosemount Tank Radar AB Confidential
Target Application #1: Operational Control
Key Customer Requirements:
Level 5 25 mm accuracy
Single-point temperature (if any)
Gross Volume
Raptor Enablers:
Complete system single vendor
Scalable non-legacy system: Future Proof
Full emulation capability
Radar-technology
Less wiring - 2-wire buspower concept
Safety: SIL1 / SIL2 / TV
375/475-based field configuration
Wireless
User-friendly HMI: Tank Master WinView
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 7 Rosemount Tank Radar AB Confidential
Target Application #2: Complement for Overfill Prevention
7
Overfill Prevention System
Relay-output
4-20mA/Hart
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 8 Rosemount Tank Radar AB Confidential
Target Application #3: Mixed Systems
8
Raptor Enablers:
Complete system single vendor
Scalable Accuracy & Safety tailored solution for every tank based on actual customer needs
Open non-legacy system - Future Proof
Easily upgraded
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 9 Rosemount Tank Radar AB Confidential
Agenda
Tank Gauging Target Applications
Field-devices
Design a system
A marketing perspective
9
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 10 Rosemount Tank Radar AB Confidential
Key Information Compiled in the Raptor Technical Description
10
Raptor
Technical Description
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 11 Rosemount Tank Radar AB Confidential
Tank Gauging standard offering limited for Ease-of-use
11
Excerpt 5300 process model-code
TG-Selection
(but options are still available upon request)
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 12 Rosemount Tank Radar AB Confidential
Rosemount 5400 Series
12
Non-contacting Radar
3 mm reference accuracy
Pulsed 26 GHz Radar
2-wire
Overfill prevention approvals Integral Display
Patented TankRadar firmware
Foundation Fieldbus
4-20mA with HART
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 13 Rosemount Tank Radar AB Confidential
What does a pulse look like?
13
Approx 1 ns / 300 mm
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 14 Rosemount Tank Radar AB Confidential
Rosemount 5400 Antennas
Best-practice: Use
4/DN100 SST Cone Antenna
(3, 2 also available)
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 15 Rosemount Tank Radar AB Confidential
Antennas continued
Advantage with 26GHz:
Antenna can be recessed in the nozzle
Bracket-mounting available
for shooting floating roofs
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 16 Rosemount Tank Radar AB Confidential
Key Differentiator: Drip-off Antenna
Standard
Rosemount
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 17 Rosemount Tank Radar AB Confidential
Condensation Resistant Antenna
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 18 Rosemount Tank Radar AB Confidential
Rosemount 5300 Series
18
Guided Wave Radar
3 mm reference accuracy (or 0.03 % of measured distance, whichever is greatest)
2-wire
Overfill prevention approvals Integral Display
Patented TankRadar firmware
Foundation Fieldbus
4-20mA with HART DC-pulse Radar
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 19 Rosemount Tank Radar AB Confidential
5300 Probes
19
Twin Flex Single Flex
Coax
Best choice for
most clean liquids
Dirty / Viscous Liquids
LPG
Centering disk
for pipes
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 20 Rosemount Tank Radar AB Confidential
LPG
5300 excellent as secondary measurement
Use 5900S for the primary measurement
Complement to 2-in-1 as hi-alarm
Preferably Coax in bullets < 6 m
Otherwise flex twin up to 15m
Above 15m: 5900S
20
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 21 Rosemount Tank Radar AB Confidential
Single-spot temperature measurement
21
+
Rosemount 644 single-spot temperature transmitter
Rosemount 65 single-spot temperature sensor
Full-range
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 22 Rosemount Tank Radar AB Confidential
5400/5300/644 are fully integrated in the Raptor system
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 23 Rosemount Tank Radar AB Confidential
Agenda
Target Applications
Field-devices
Design a system
A marketing perspective
23
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 24 Rosemount Tank Radar AB Confidential
Level Selection Guide
24
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 25 Rosemount Tank Radar AB Confidential
Level Selection Guide
25
See page 177 in Technical Description
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 26 Rosemount Tank Radar AB Confidential
Level Selection Guide contd
26
See page 177 in Technical Description
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 27 Rosemount Tank Radar AB Confidential
Multi-Hub
Two versions
Single-tank
Multi-tank
Limitations
Max 250 mA
Max 10 tanks
Max 16 devices
Wiring lengths
12.5VDC output from hub
9 VDC required @ field-devices
27
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 28 Rosemount Tank Radar AB Confidential
7x53/5400 + 7x644
28
7xLevel
7xTemperature 1xmulti-hub
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 29 Rosemount Tank Radar AB Confidential
10x53/5400
29
10xLevel 1xmulti-hub
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 30 Rosemount Tank Radar AB Confidential
Modbus TankMaster
Example System
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 31 Rosemount Tank Radar AB Confidential
TankMaster
32 tanks / FCU 4 ports 8 units / port (hub, Rex, PRO, ...)
Example System
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 32 Rosemount Tank Radar AB Confidential
Agenda
Target Applications
Field-devices
Design a system
A marketing perspective
32
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 33 Rosemount Tank Radar AB Confidential
Target Customers
33
Old Mechanical Systems
Low accuracy Maintenance Legacy components Obsolesence of spare-parts
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 34 Rosemount Tank Radar AB Confidential
Our Entry-Level solution
34
Hi Accuracy Maintenance-free Open-system Complete system single vendor, modern HMI Upgradeable future proof Improved Safety
Our Radar System:
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 35 Rosemount Tank Radar AB Confidential
Award-winning field-devices...
35
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 36 Rosemount Tank Radar AB Confidential
...also for operational-control!
36
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 37 Rosemount Tank Radar AB Confidential
Volume Uncertainty Comparison
37
Volume uncertainty per year 20x40 meter tank, 12 inventories & 24 batches
1,200 barrels 2,300 barrels
See Volume Uncertainty Calculator
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 38 Rosemount Tank Radar AB Confidential
Where does 5900S fit in?
38
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 39 Rosemount Tank Radar AB Confidential
System Performance Examples
39
Volume uncertainty per year 20x40 meter tank, 12 inventories & 24 batches
160 barrels 1,200 barrels
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 40 Rosemount Tank Radar AB Confidential
The fineprint...
40
Typical Accuracy 5900S system 53/5400 system
Typical Float&Tape
system Comments
Level total (mm) 1 10 25 Max Error - where Instrument accuracy 0,5 3
- where drift due to amb. temperature 0,5 7 Ambient Temperature: 5C to 35C
Temperature total (C) 0,17 1,2 1,5 Max Error - where Temp. Transmitter 0,10 0,20 N/A
- where Temp. Sensor @ 70F 0,07 0,41 N/A - where Temp. Stratification 0 0,6 0,6 Low estimate, according to API chapter
7: Vertical temperature differences of as much as 3C are normal, and differences of 5C are common, in large tanks that are not thoroughly mixed
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 41 Rosemount Tank Radar AB Confidential
Typical Result
41
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 42 Rosemount Tank Radar AB Confidential
Typical Result
42
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 43 Rosemount Tank Radar AB Confidential
53/5400 for overfill prevention
43
Customer Requirement:
Different Technology for hi-alarm
Our Solution: 1x5900S + 2240S + 565 MST
5300 GWR for hi-alarm