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1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

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Page 1: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of
Page 2: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

1 Brief Introdction1. Brief Introdction2. LNG Market Research3 LNG Valve development Planning3. LNG Valve development Planning4. LNG Valve Research & development 5.LNG Valve implementation of standardp6.LNG Valve Design7.LNG Valve Test8.LNG Valve development of production

capacity & prospects

Page 3: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

1.Brief lntroduction

SANBORA Valve Co.,Ltd is a professional company in designing andmanufacturing ball valves and Special Valves,Ultra-low temperature valves,Headquartered in shanghai.A total of 3 production bases,which are locatedin Shanghai jinshan Shanghai baoshan suzhou focusing on thein Shanghai jinshan,Shanghai baoshan ,suzhou,focusing on themanufacturing and innovation of special valves for harsh industrialapplications and aim to be a world-class valve manufacture throughproviding the specific service to the customers in various in dustries.

Page 4: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

1.Brief lntroduction

The company's team of engineers will be in accordance with theThe company s team of engineers will be in accordance with the

requirement of user to solve a variety of practical problems that they

encounter in the course of using the valve,also they will provide worldwideg , y p

professional advice to help users select best production to be suitable for a

variety of conditions,it's our duty to reduce the total cost for all users,wey y

fully considers that through reducing and maintenance costs for saving your

expense by extending the production service life ,avoid leakage,during

desing&manufacture time.SANBORA has successively achieved authority

certification of which DNV、API、CE、Gost、ISO9001、ISO14001、

GB/T28001、ISO15848 and many other internationally renowned

certification ect.To be my partner,is your wise choice.

Page 5: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

2.LNG Market Reserch

We always focuse on the LNG development in energy field since our

2.LNG Market Reserch

company started.And we research valves worked in engineering system as

our main products.

LNG application is unbalance in China,natural gas proportion is very

small in Chinese energy market,with continuing economic growth,the

demand of China for energy is rising,LNG introduction will play an important

role in optimization of Chinese energy structure,effective solving energy

l it l i l i t l t ti li i th t i blsupply security,ecological environmental protection,realizing the sustainable

development of economy and society.We can foresee LNG will be major

f f Chi k t ithi th t 10 20force of Chinese energy market within the next 10-20 years.

To serve LNG engineering project is our duty.Supplying high

quality raliable safe valves for LNG is our objectivequality,raliable,safe valves for LNG is our objective.

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3.LNG Development Planningp g

We have done a lot of preliminary work to develop the valves in LNG field.

1. We build up a new plant which is specialized in LNG Valves production.The new plant has 24000 ㎡ and covers an area about 60mu, equipped allki d f hi i t d i t 200 tkinds of machining center and equipment 200 sets.

Page 7: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

3.LNG Development Planning

2 We developed a cryogenic processing equipment to guarantee material's

p g

2. We developed a cryogenic processing equipment to guarantee material's mechanical properties in low temperature conditions.

Page 8: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

4.LNG Development &Planning

3. We purchased impact testing equipment to assure material's impact

p g

p p g q p ptoughness and other mechanical properties in low temperature conditions.

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5.LNG Development Planning

4 We established a cryogenic valve laboratory which is specialized

p g

4. We established a cryogenic valve laboratory which is specialized in sealing property testing of LNG Valves.Can test 42 inches valve.

Page 10: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

5.LNG Development Planning

5. Our company founded LNG valves R & D institutions, specifically p y p ydesigned to develop LNG valve

Ball Valve temperature distribution in 196℃ Mechanical stability of globe valve stemBall�Valve�temperature�distribution�in -196℃ Mechanical�stability of�globe�valve�stemin�closing�condition.

Page 11: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

LNG Development Planning

6. We are certified fire safety test of our LNG Valves from TUV organization.

g

y g

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LNG Development Planningg

7. We are also certified ISO 15848-1 Fugitive Emission test from American

Yarmouth organization.

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LNG Research& Development

Th l l l d i LNG li ti h G t V lThese valves are largely used in LNG application, such as: Gate Valve, Globe Valve, Check Valve, Ball Valve, Butterfly Valve and Safety Valve etc. They have common characteristic list below::They have common characteristic list below::

1. Mostly working temperature -162℃,rare in -196℃and normal temperature.

2. Pressure mainly, based on middle and high pressure3. Fire safety, anti-explosion and anti-static.4 Low emission and tested by ISO 15848 fugitive emission standard4. Low emission and tested by ISO 15848 fugitive emission standard.5. High reliability and safety performance。6. Long service life, generally 30 years。7. Valve is required below functions: automatic safety relief, pipeline

clearing, double sealing and clean-out

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LNG Valve Standards Implementationp

There are no legal standards for LNG at present our design andThere are no legal standards for LNG at present,our design andmanufacture adopt cryogenic valves standard,mainly as follows:

BS6364 cryogenic valveMESC SPE 77/200 Valve norm for low temperature mediaMESC SPE 77/200 Valve norm for low temperature mediaMSS SP-134 Requirements for cryogenic valve and

body/lengthen bonnetGBT24925 Technical specification of cryogenic valvep y gJB⁄T7749 Technical specification of cryogenic valveISO15848 Fugitive emission test of valveWe are invo lve in wr i t ing "Cryogenic Valve Test Device"

standard(Pending) in the batch,Making work standard is the basis of ourquality assurance,only strictly perform standard, we can insure the prodct'sperformance,safety and lifetime.

We will suggest and active participate in setting Chinese LNG valvestandard.Make our country have a unified high quality technicalstandard,used for regulating LNG valves market,guarantee the LNG project

lit t ib t t th f LNG d l tquality,contribute our strength for LNG energy development.

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LNG Valve's Design

Most of the LNG valves are Cryogenic Valves, which should meet many

g

y g yspecial requirements:

1. The valve and the assembly should have a long working life under the cryogenic medium and ambient temperature. The longest working life reaches 30 years .

2. The abnormal pressure rise of gasfied medium in the valve cavity may cause the risk. Our special pressure bleeding structure make sure the bleeding way of the valve meet the requirements of LNG process. So our valves are safe and dependable.

3. The extended bonnet can avoid the bad effect of the cryogenic di th li f f ki t k th / lmedium on the sealing performance of packing to make sure the open/close

operation of cryogenic valve.4. The Garlock low emission packings and the special desined double-

sealing packing gland structure and make sure good sealing performance ofsealing packing gland structure and make sure good sealing performance of packing. This kind of packing are approved by Yar mouth lab in USA and get the cerificate of fuggitive emission test.

5 Fire Safe Designs in all the valves are appoved by TUV5. Fire Safe Designs in all the valves are appoved by TUV.

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LNG Valve's Design

6. All the choosed austenitic stainless steel (Duplex Steel) meet the

g

( p )requirements of ASME standard and the cryogenic temperature impacttest standard after cryogenic treatment to make sure minimum distortionand enough strength of the material in cryogenic temeprature.

7. The valve should have suitable rigidity to avoid the bad distortionand make the good sealing performance. Flexible structure are adoptedon some parts to compensate the distortion under cyogenic tempeture.

8. The steamline shaped body ,without sharp corner and groove, canavoids the damage of the stress concentration under the cryogenictemperature.

9 Th b k t t t id th ki l k9. The back seat strucature can avoid the packing leakage.10. The sealing faces are overlay with stellite to ehance sealing

performace and working life.11 The nitrogen hardening surface of the stem can avoid bad effect on11. The nitrogen-hardening surface of the stem can avoid bad effect on

sealing perfomance of the open/close parts caused by the scraped surfaceof stem.

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LNG Valve's Testingg

Sabora pays high attention on the LNG valves and put a hug invest on thetest equipment Until now a series of high accurate digital and intelligenttest equipment. Until now, a series of high accurate, digital and intelligentcryogenic test equipments which the largest in domestic.are built in the factory.

The cryogenic treatment and cryogenic test are the important parts of thecryogenic valve prduction process. The qualified cryogenic test equipment isthe key poit to do the tests. For this series of testing equipments, many factorsare considered, such as rationality of operation flow, accuracy of meterage,safty of working place and the comsuption and reusing of cryogenic fluid & testfluidfluid.

The measuring datas of this test equipments include cryogenic fludtemeprature, ambient temperature, body temperature, bonnet temperature,stem temperature, packing temperature, sealing parts temeprature, mediumpressure, leakage rate,etc.The test are real-time monitored and the test result are companied with testdata curve & test report.

The completed and qualified cryogenic test equipments are the keyThe completed and qualified cryogenic test equipments are the keyequipments of the cryogenic valve production and quality control. They makesure our production ability of cryogenic valves.

The helium mass spectrometer is also adopted to test the fugitivegemission.

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LNG Development of productionCapacity&prospectsCapacity&prospects

Now our annual production capacity of cryogenic valves is 6000 setsNow our annual production capacity of cryogenic valves is 6000 sets

per year. The annual production capacity will be more than 15000 sets per

year after the second phase production capacity boost. The productionyear after the second phase production capacity boost. The production

capacity of cryogenic valves is planned to be 35000 sets per year a year

later. Then our company will be the biggest cryogenic valves supplier inp y gg y g pp

China.

Now our company is the cryogenic valves supplier of the following big

LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of

CNPC, Hubei LNG Project(5000000M3/Day) of CNOOC Engineering

Co.,Ltd, etc. Our cryogenic valves are also supplied to more than 10

countries and regions.

Page 19: 1. Brief IntrodctionBrief Introdction 2. LNG Market ...topcoevents.com/newsletter/20130705/images/cnsbr.pdf · LNG projects: Shanghai LNG Project of CNOOC, Tangshan LNG Project of