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1© ARC Advisory Group
Latest trends in Automation for Automotive Industry - case studies
Ninth ARC India Forum, Pune August, 2011Achieving Operational Excellence Through IT and Automation
Solutions
Elmar Zimmerling
Account Management
B&R
2© ARC Advisory Group
FactsFacts
• The automotive industry is driving new automation concepts, new control technologies and advanced communication as a trendsetter
• This also affects other industries – and thus the automation in the whole
• Many machine builders are indirectly connected with the automotive industry
• B&R offers solutions for economic and sustainable automation - best suitable for the Indian Automotive Industry
3© ARC Advisory Group
B&R at Daimler
Daimler brochure::
„Overview about usage of B&R systems at Daimler R&D“
End of Line Tester
•Universal battery tester for hybrid batteries
•Based entirelly on B&R automation system,
including UDS protocol library (diagnostics) and integrated safety
•standardization and introduction to all relevantDaimler production sites worldwide e-mobility
4© ARC Advisory Group
100% function check highest product quality
• „B&R is the chosen supplier for the automation base for Daimler´s EOL tester for vehicle batteries“, said Mr. Fink, Daimler Manager R&D
• Further applications with hybrid gear boxes are following – again with B&R base.
Daimler Engineers develop with
Automation Studio,
the unique B&R Engineering Tool
B&R at Daimler
5© ARC Advisory Group
Benefits of B&R Automation Studio Benefits of B&R Automation Studio
Supports the implementation of your idea
Enables efficient engineering
Seamless integration of B&R products
Openness to third party manufacturer
Highest level of reusability
Investment security of software
Automation Software Philosophy:• Reliability
• Independency
• Consistency
Everything in one hand and out of one hand!
6© ARC Advisory Group
B&R in Automotive
Industrial PC & Panels
•Long-standing worldwide reputation in the
automotive manufacturing
•Excellent value for money
•Long-term availability and designed for minimum energy consumption
•Built-in Maintenance Controller
7© ARC Advisory Group
B&R in Automotive
typical use cases
•Visualization as operator panels in body shop,
paint shop, assembly lines, …
•High-Performance PLC, with optional integration of
CNC and Robot kinematics
•Server for Process Control Applications
conclusion
8© ARC Advisory Group
OEMs trust in B&R OEMs trust in B&R
body shop, Audi HQ Ingolstadt
•300 B&R Panel PC as a standardized operator Panel in AUDI body shop
Sustainability
•automatic shut-off of backlight - if not operated for a certain time or by shift scheduler via production
LAN
9© ARC Advisory Group
B&R is automotive standard supplier
BMW trusts in B&R• In 2007 BMW AG has named B&R
exclusive supplier of operator panels.
• B&R is to supply innovative IPCs and Power Panel to BMW´s international production sites until at least 2013
• Up to now more than 4.500 units have been delivered to BMW production sites worldwide.
10© ARC Advisory Group
Power Train, Inspection Power Train, Inspection
Daimler Benz HQ Untertürkheim
•The Panel PC 725 is designed for onsite operation. Built
with IP65 protection from all sides, it can easily handle splashed water, impacts and vibrations.
•crankshaft inspection, together with vision system, reading data matrix code
11© ARC Advisory Group
EISENMANN
• B&R supplied EISENMANN and DÜRR with more than 100 Power Panels , paint shop in VW plant USA Tennessee
• B&R, specified by end customer, VW Wolfsburg, planning dept.
Leading Plant Builders Leading Plant Builders
paint shop, VW US plant Chattanouga
12© ARC Advisory Group
references:
B&R machine-builder customers
Sonderhoff•Privatly owned company, for
more than 50 years in the market
•Supplier for polymer sealing materials, engineering and services
•High-tech solutions with entire B&R automation technology - PLC, IPC, servoDRIVES, CNC, …
one single software tool
•CNC, as a PLC add-on offers inexpensive solutions without restrictions in application
13© ARC Advisory Group
applications:Components and modules must remain tightly sealed after their assembly. To prevent from humidity, dust,
harmful media or temperature-influences
B&R machine-builder customers
14© ARC Advisory Group
COMAU
Italian manufacturer for automotive industry
Newest Robot generation C5G now based on B&R Automation
Drive technology B&R ACOPOS with energetic recovery system
B&R X20 I/O
Ethernet Powerlink, high-speed fieldbus
reference list
B&R and Robotic
15© ARC Advisory Group
• ACOPOSmulti servo drive technology
• X20 IO system
• Automation PC
• Ethernet Powerlink fieldbus
COMAU Robot Generation CG5COMAU Robot Generation CG5
16© ARC Advisory Group
B&R Controls in Automotive
B&R APROL Process&Control Technology
•Audi AG places great importance on saving energy for environmental
protection
•As a consequence, the company has succeeded in clearly reducing theenergy consumption per vehicle at the Ingolstadt production plant in the last few years.
•Thanks to more than 1.000 B&R PLCs in media control ( compressed air, cooling, heating, ventilation systems with heat recovery … )
17© ARC Advisory Group
B&R Controls in Automotive
X20 PLC and I/O familiy
•openess – support of well-known fieldbusses
•More than 130 X20 I/O nodes are in progress at assembly lines of VW Plant Bratislava, Slovakia. Production Site of Audi Q7, VW Touareg, Porsche Cayenne
18© ARC Advisory Group
Thank you for your interest
Perfection in AutomationPerfection in Automation
Conclusion•B&R has become an industry
leader in innovation and technology through an acute intuition for market developments
and trends
•B&R is providing best practice solutions not just components – Everything in one hand and out of one hand – Automation Studio
•This applies even more to the needs of the fast growing
Indian automotive industry
